ProtoCessor ProtoNode RER, ProtoNode LER Startup Manual

Document Revision: 7

APPLICABILITY & EFFECTIVITY

Explains the ProtoNode RER and LER hardware and how to install it.

The instructions are effective for the above as of March 2013

ProtoNode RER and ProtoNode LER

Startup Guide

For Interfacing Customer Product: Harsco Industrial Patterson-Kelley

ENVI Control Systems and Love Controller

To Building Automation Systems: BACnet MS/TP, BACnet IP, Metasys

N2, Modbus TCP, and LonWorks

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 2 of 38

THIS PAGE INTENTIONALLY LEFT BLANK

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 3 of 38

TABLE OF CONTENTS

1 Introduction ................................................................................................................................................... 5

1.1 BTL Mark – BACnet Testing Laboratory ......................................................................................................... 5

1.2 LonMark Certification .................................................................................................................................... 5

2 BACnet/LonWorks Setup for ProtoNode RER/LER .......................................................................................... 6

2.1 Installation steps for the customer ................................................................................................................ 6

2.2 Record Identification Data ............................................................................................................................. 6

2.3 Configure the DIP Switches ............................................................................................................................ 6

2.3.1 Setting the Node/ID Device Instance (DIP Switch A0 – A7) for BACnet MS/TP, BACnet/IP, and Metasys
N2 ……………………………………………………………………………………………………………………………………………………………6

2.3.2 Setting the Serial Baud Rate (DIP Switch B0 – B3) for BACnet MS/TP and Metasys N2 ProtoNodes ....... 7

2.3.3 Using S0 – S3 bank of DIP Switches to select and load Configuration Files for ENVI and Love Controller
……………………………………………………………………………………………………………………………………………………………7

3 Interfacing the ProtoNode to ENVI and Love Controller ............................................................................... 10

3.1 ProtoNode RER and LER component layout with the cover removed ......................................................... 10

3.2 Wiring Connections to ProtoNode RER and LER for the ENVI and Love Controller ..................................... 11

3.2.1 Connecting ENVI Modbus RTU Boilers to the ProtoNode’s RS-485 ........................................................ 12

3.2.2 Biasing the Modbus RS-485 Network..................................................................................................... 12

3.2.3 End of Line Termination Switch for the Modbus RS-485 port on the ProtoNode ................................... 13

3.3 Wiring the ProtoNode RER to RS-485 Field Protocol ................................................................................... 14

3.4 Wiring the ProtoNode LER Field Port to a LonWorks network .................................................................... 15

3.5 Power-Up the ProtoNode RER or LER .......................................................................................................... 15

4 Commissioning the ProtoNode LER on a LonWorks network ........................................................................ 16

4.1 Commissioning the ProtoNode LER on a LonWorks network ...................................................................... 16

4.1.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server .............................. 16

5 Connect the ProtoNode’s Web GUI to Setup IP Address for BACnet/IP or Modbus TCP ............................... 18

5.1 Connect the PC to the ProtoNode via the Ethernet port ............................................................................. 18

5.2 Use the ProtoNode Web GUI to Connect to the ProtoNode ....................................................................... 19

5.3 Set IP Address for BACnet/IP or Modbus TCP via GUI ................................................................................. 19

6 Chipkin Automation’s CAS BACnet Explorer for validating the Protonode in the field on a BACnet MS/TP or

BACnet/IP network .............................................................................................................................................. 21

6.1 Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation Key ................................ 21

6.2 CAS BACnet Setup ........................................................................................................................................ 22

6.2.1 CAS BACnet MS/TP Setup ....................................................................................................................... 22

6.2.2 CAS BACnet BACnet/IP Setup ................................................................................................................. 22

Appendix A. Troubleshooting Tips ....................................................................................................................... 23

Appendix A.1. Check Wiring and Settings ................................................................................................................ 23

Appendix A.2. Take Log With Our FieldServer Utilities............................................................................................ 23

Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the ENVI and the

Love Controller ........................................................................................................................................................ 26

A.3.1 ProtoNode RER and LER LEDs .................................................................................................................... 26

Appendix B. Vendor Information ......................................................................................................................... 27

Appendix B.1. ENVI and Love Controller Modbus RTU COM Settings ..................................................................... 27

Appendix B.2. ENVI Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys and LonWorks ..................... 27

Appendix B.3. Love Controller Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys N2 ....................... 28

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 4 of 38

Appendix B.4. DIP switch settings for ENVI and Love Controllers to support Metasys N2 and Modbus TCP and

BACnet for the Love Controller................................................................................................................................ 29

Appendix B.5. Address DIP Switch Settings ............................................................................................................. 31

Appendix C. Reference ......................................................................................................................................... 37

Appendix C.1. Specifications .................................................................................................................................... 37

Appendix C.1.1. Compliance with UL Regulations ............................................................................................ 37

Appendix D. Limited 2 year Warranty .................................................................................................................. 38

LIST OF FIGURES

Figure 1: A0 – A7 DIP Switches ...................................................................................................................................... 7

Figure 2: B0 – B3 DIP Switches ...................................................................................................................................... 7

Figure 3: S0 – S3 DIP Switches ....................................................................................................................................... 7

Figure 4: ProtoNode BACnet RER N34 (top) and ProtoNode LER N35 (bottom) ......................................................... 10

Figure 5: Pin outs for the ENVI’s Modbus RS-485 port and power to the ProtoNode ................................................ 11

Figure 6: Pin outs for the Love’s Modbus RS-485 port and power to the ProtoNode ................................................. 11

Figure 7: Wiring diagram for the EVNI’s Modbus RTU RS-485 to the ProtoNode’s RS-485 port. ................................ 12

Figure 8: Modbus RS-485 Biasing Switch on the ProtoNode N34 (left) and ProtoNode N35 (left). ............................ 13

Figure 9: Modbus RS-485 End-Of-Line Termination Switch on ProtoNode N34 (left) and ProtoNode N35 (right) ..... 13

Figure 10: Connection from ProtoNode to RS-485 BMS Field Protocol –BACnet MS/TP or Metasys N2 .................... 14

Figure 11: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol .............................................. 14

Figure 10: ProtoNode LER LonWorks FFT-10 2 wire screw terminal ........................................................................... 15

Figure 13: ProtoNode power pin outs ......................................................................................................................... 15

Figure 14: Sample of Fserver.XIF file being generated ................................................................................................ 17

Figure 15: Ethernet port location of ProtoNode ......................................................................................................... 18

Figure 16: FST Web GUI screen ................................................................................................................................... 19

Figure 17: FST Web GUI IP Address settings screen .................................................................................................... 20

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 5 of 38

1

2

The BTL Mark on the ProtoNode RER is a symbol that indicates to everyone that a
product has passed a series of rigorous tests conducted by an independent laboratory
which verifies that the product correctly implements the BACnet features claimed in
the listing. The mark is a symbol of a high-quality BACnet product. Go to

http://www.bacnetinternational.net/btl/ for more information about the BACnet

Testing Laboratory.

LonMark International is the recognized authority for certification, education, and
promotion of interoperability standards for the benefit of manufacturers, integrators
and end users. LonMark International has developed extensive product certification
standards and tests to provide the integrator and user with confidence that products
from multiple manufacturers utilizing LonMark devices work together. FieldServer
Technologies has more LonMark Certified gateways than any other gateway
manufacturer, including the ProtoCessor, ProtoCarrier and ProtoNode for OEM
applications and the full featured, configurable gateways.

1 INTRODUCTION

ProtoNode is an external, high performance Building Automation multi-protocol gateway that has been
preprogrammed for Harsco’s ENVI boiler control system and the Love Boiler controller to support BACnet®1MS/TP,
BACnet/IP, Metasys®2 N2 by JCI, Modbus TCP, and LonWorks®3. Configurations for the various protocols are
stored within the ProtoNode and are selectable via DIP switches for fast and easy installation. It is not necessary to
download any configuration files to support the required applications.

This document provides the necessary information to facilitate installation of the ProtoNode.

1.1 BTL Mark – BACnet Testing Laboratory

1.2 LonMark Certification

BACnet is a registered trademark of ASHRAE
Metasys is a registered trademark of Johnson Controls Inc.

3 4

LonWorks is a registered trademark of Echelon Corporation

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 6 of 38

2 BACNET/LONWORKS SETU P FOR PROTONODE RER/LER

2.1 In s t a l l a t i o n s t eps for the customer

1. Record the information about the unit. See Section 2.2

2. Configure each ENVI controller’s Modbus node address for each ENVI connected to the ProtoNode. The

first node must start at 1 and go up to 16; if you have a total of 16 ENVI’s connected to the ProtoNode.
See Appendix B.1

3. For Love Controller connected to the ProtoNode, the Modbus Node address must be set to 1. See

Appendix B.1

4. Set A, B, and S DIP Switch banks on ProtoNode for field protocol baud rate, Node-ID/Device Instance, and

proper configuration. See Section 2.3

5. Connect the ProtoNode to the Field protocol port (3 pin Phoenix connector) and the ENVI’s or Love

Controller’s RS-485 port to the ProtoNode’s RS-485 interface (located on the ProtoNode’s 6 pin
connector). See Section 3

6. Power up the ProtoNode RER and LER. See Section 3.6

7. Commission the ProtoNode on the LonWorks Network. This needs to be done by the LonWorks

administrator use a LonWorks Commissioning tool. See Section 4

8. If the Field protocol is BACnet/IP or Modbus TCP, refer to Section 4 to run the ProtoNode Web GUI to

change IP address. See Section 5

2.2 Re c o rd Id e n t i fication Data

Each ProtoNode has a unique part number located on the underside of the unit. The numbers are as
follows:

 Part number FPC-N34-103-126-0710:

o Supports 1 through 16 ENVI boilers to BACnet/IP, BACnet MS/TP, Modbus TCP, and

Metasys N2.

o Supports 1 Love controller to BACnet/IP, BACnet MS/TP, Modbus TCP, and Metasys N2.

 Part number FPC-N35-103-401-0771:

o Supports 1 through 13 ENVI boilers to LonWorks.
o Supports 1 Love controller to LonWorks.

These part numbers should be recorded, as they may be required for technical support.

2.3 Co n f i g u r e t he DIP Switches

2.3.1 Setting t h e N o d e / ID D evice Instance ( DIP S w i t c h A0 – A7) for B A C n e t MS/TP,

BACne t /IP, and Metasys N2

 The A Bank DIP switches on the ProtoNode RER allow users to set the Node-ID/Device Instance on the

Field RS-485.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 7 of 38

B0 B1 B2 B3

Baud

B0

B1

B2

B3

9600

On

On

On

Off

19200

Off

Off

Off

On

38400

On

On

Off

On

57600

Off

Off

On

On

76800

On

Off

On

On

S0 S1 S2 S3

 DIP switches A0 – A7 can also be used to set the MAC Address for BACnet MS/TP and BACnet/IP

Figure 1: A0 – A7 DIP Switches

 Please refer to Appendix B.3 for the full range of addresses to set Node-ID/Device Instance.

NOTE: When setting DIP Switches, please ensure that power to the board is OFF.

2.3.2 Setting the Serial Baud Rate (DIP Sw itch B0 – B3) for BACnet MS / TP and Metasys

N2 ProtoNodes

 DIP Switches B0 – B3 can be used to set the serial baud rate to match the baud rate provided by the

Building Management System for BACnet MS/TP.

 Metasys N2 is always defaulted to 9600 baud and the B bank is disabled.

Figure 2: B0 – B3 DIP Switches

2.3.2.1 Bau d Rate DIP S wit ch S election

2.3.3 Using S 0 – S3 bank of DIP Switches to select an d load Configuration Files for ENVI

and L ove Controller

 The S bank of DIP switches, S0 - S3 is used to select and load a configuration file from a group of

pretested/preloaded configuration files which are stored in the ProtoNode RER FPC-N34-103-126-0710
(BACnet MS/TP, BACnet/IP, Modbus TCP, Metasys N2) and the ProtoNode LER FPC-N35-103-401-0771
(LonWorks).

Figure 3: S0 – S3 DIP Switches

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 8 of 38

ProtoNode RER FPC-N34-103-126-0710

ProtoNode S Bank DIP Switches

Profile

S0

S1

S2

S3

BACnet IP/BACnet MS/TP 1 ENVI

Off

Off

Off

Off

BACnet IP/BACnet MS/TP 2 ENVI

On

Off

Off

Off

BACnet IP/BACnet MS/TP 3 ENVI

Off

On

Off

Off

BACnet IP/BACnet MS/TP 4 ENVI

On

On

Off

Off

BACnet IP/BACnet MS/TP 5 ENVI

Off

Off

On

Off

BACnet IP/BACnet MS/TP 6 ENVI

On

Off

On

Off

BACnet IP/BACnet MS/TP 7 ENVI

Off

On

On

Off

BACnet IP/BACnet MS/TP 8 ENVI

On

On

On

Off

BACnet IP/BACnet MS/TP 9 ENVI

Off

Off

Off

On

BACnet IP/BACnet MS/TP 10 ENVI

On

Off

Off

On

BACnet IP/BACnet MS/TP 11 ENVI

Off

On

Off

On

BACnet IP/BACnet MS/TP 12 ENVI

On

On

Off

On

BACnet IP/BACnet MS/TP 13 ENVI

Off

Off

On

On

BACnet IP/BACnet MS/TP 14 ENVI

On

Off

On

On

BACnet IP/BACnet MS/TP 15 ENVI

Off

On

On

On

BACnet IP/BACnet MS/TP 16 ENVI

On

On

On

On

S Bank DIP Switches

2.3.3.1 S0 – S3 DIP Switch Configuration Settin gs

A. BACnet MS/TP and BACnet IP for ENVI boilers

The following chart describes S0 - S3 DIP Switch configuration settings for the ENVI’s 1 through 16 boilers
applications to support BACnet MS/TP and BACnet/IP on a ProtoNode RER (Part # FPC-N34-103-126-

0710).

 Support for 1 through 16 ENVI’s to Metasys N2 or Modbus TCP see Appendix B.2
 Support for 1 Love Controller to support BACnet MS/TP, BACnet/IP, Metasys N2 or Modbus TCP

see Appendix B.2

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 9 of 38

ProtoNode LER FPC-N35-103-401-0771

ProtoNode S Bank DIP Switches

Profile

S0

S1

S2

S3

LonWorks 1 ENVI

Off

Off

Off

Off

LonWorks 2 ENVI

On

Off

Off

Off

LonWorks 3 ENVI

Off

On

Off

Off

LonWorks 4 ENVI

On

On

Off

Off

LonWorks 5 ENVI

Off

Off

On

Off

LonWorks 6 ENVI

On

Off

On

Off

LonWorks 7 ENVI

Off

On

On

Off

LonWorks 8 ENVI

On

On

On

Off

LonWorks 9 ENVI

Off

Off

Off

On

LonWorks 10 ENVI

On

Off

Off

On

LonWorks 11 ENVI

Off

On

Off

On

LonWorks 12 ENVI

On

On

Off

On

LonWorks 13 ENVI

Off

Off

On

On

LonWorks 1 Love

On

Off

On

On

B. LonWorks for ENVI boilers

The following chart describes the DIP switch settings for the ENVI and Love controllers to support
LonWorks (Part # FPC-N35-103-401-0771).

 ProtoNode LER will only support up to 13 ENVI’s on LonWorks. If you need more than 13 ENVI’s then you

will need to add another ProtoNode LER.

NOTE: When setting DIP Switches, please ensure that power to the board is OFF.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 10 of 38

3 INTERFACING THE P R OT ONODE TO ENVI AND LOVE CON T R O L LER

3.1 Pr o toNode RER and LER component layo u t w i t h t h e c o ver removed

Figure 4: ProtoNode BACnet RER N34 (top) and ProtoNode LER N35 (bottom)

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 11 of 38

3.2 Wi r i ng C o nn e c t i o ns to ProtoNode RER and LER for the ENVI and Lov e C o n t r o lle r

ProtoNode 6 Pin Phoenix connector – Pin outs to ENVI’s and Love’s Modbus RTU and Power

Figure 5: Pin outs for the ENVI’s Modbus RS-485 port and power to the ProtoNode

Figure 6: Pin outs for the Love’s Modbus RS-485 port and power to the ProtoNode

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 12 of 38

3.2.1 Connecting ENVI Modbus RTU Boilers to t h e P r o toNode’s RS -485

 Connect ENVI’s Modbus COM 1A (RS485+) to ProtoNode’s pin 1 labeled B+ (RS485+) on the Phoenix 6 pin

connector.

 Connect ENVI’s Modbus COM 1B (RS485-) to ProtoNode’s pin 2 labeled A- (RS485-) on the Phoenix 6 pin

connector.

 Do not connect Ground between ENVI and the ProtoNode’s RS485 Ground.

Figure 7: Wiring diagram for the EVNI’s Modbus RTU RS-485 to the ProtoNode’s RS-485 port.

3.2.2 Biasing the Modbus RS - 4 85 Network

 An RS-485 network with more than one device needs to have biasing to ensure proper communication.

The biasing needs to be done on one device.

 None of the ENVI’s support biasing.
 The ProtoNode has a 510 Ohm resistor switch that is used to set the biasing. The ProtoNode’s default

position for the Biasing switch is ON from the factory.

 The biasing MUST always be left in the ON position. The ON position is when the 2 RED biasing jumpers

straddle the 4 pins closest to the inside of the board of the ProtoNode. See Figure 8 below

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 13 of 38

RS-485 Bias Switch

RS-485 Bias Switch
Modbus RS-485 EOL Switch

Modbus RS-485 EOL Switch

Leave in A Position

Figure 8: Modbus RS-485 Biasing Switch on the ProtoNode N34 (left) and ProtoNode N35 (left).

3.2.3 End of Line Termination Switch for the Modbus R S - 485 p o r t on the ProtoNode

 On long RS-485 cabling runs, the RS-485 trunk must be properly terminated at each end.
 If the ProtoNode is placed at one of the ends of the trunk, you turn the Blue RS-485 End-of- Line

Terminating switch to ON position.

 On short cabling runs which most of the ENVI applications are, the EOL switch does not to need to be

turned ON. The default setting for this Blue EOL switch is OFF.

 All ways leave the single Red Jumper in the A position.

Figure 9: Modbus RS-485 End-Of-Line Termination Switch on the ProtoNode N34 (left) and ProtoNode N35 (right)

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 14 of 38

End-of-Line Switch

3.3 Wi r i ng t h e P rotoNode RER to R S - 4 8 5 Field Protocol

 Connection from ProtoNode RER to BACnet MS/TP and Metasys N2 networks

 Connect BACnet MS/TP or N2 RS485 to the 3-pin RS485 connector on ProtoNode RER as shown below.

Figure 10: Connection from ProtoNode to RS-485 BMS Field Protocol –BACnet MS/TP or Metasys N2

 See Section 4 for information on connecting the ProtoNode RER to BACnet/IP or Modbus TCP network.
 If the ProtoNode is the last device on the BACnet MS/TP or Metasys N2 RS-485 trunk, then enable the

End-of-line termination needs to be enabled. The default is off.

Figure 11: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 15 of 38

3.4 Wi r i ng t h e ProtoNode LER F ield P o r t t o a LonWorks network

 Connect the ProtoNode to the field network with the LonWorks terminal using a twisted pair non-

shielded cable. LonWorks has no polarity.

Figure 12: ProtoNode LER LonWorks FFT-10 2 wire screw terminal

3.5 Po wer-Up the ProtoNode RER or L E R

Apply power to the device. Ensure that the power supply used complies with the specifications provided in
Appendix C.1. Ensure that the cable is grounded using the “Frame-GND” terminal. The ProtoNode is factory set to
accept both 9-30VDC and 12-24 VAC.

Voltage Pin outs

Figure 13: ProtoNode power pin outs

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 16 of 38

LonWorks Service Pin

4 COMMISSIONING T H E P R O T O N O D E LER ON A LONWORKS NETWORK

Commissioning may only be performed by the LonWorks administrator.

4.1 Co m missioning the ProtoNode L E R o n a LonWorks network

To commission the ProtoNode LER LonWorks port, insert a small screwdriver in the commissioning hole on the
face of the LER’s enclosure to access the Service Pin. See the illustration on the ProtoNode LER as to which way to
toggle the screw driver during commissioning.

 If an XIF file is required, see steps Section 4.4.1 to generate XIF

4.1.1 Instructions to Upload XIF File From t h e P ro toNo de LER Using FS GUI Web Server

 Connect a standard cat5 Ethernet cable between the PC and ProtoNode
 The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the

ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network

 For Windows XP:

Go to > >

Right-click on Local Area Connection > Properties

Highlight >

 For Windows 7:

Go to > >

> >

Right-click on Local Area Connection > Properties

Highlight >

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 17 of 38

 For Windows XP and Windows 7, select: Use the following IP address

 Click twice
 Open a web browser and go to the following address: IP address of ProtoCessor/fserver.xif

 Example: 192.168.1.24/fserver.xif
 Download and save the file onto the PC.

Figure 14: Sample of Fserver.XIF file being generated

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 18 of 38

Ethernet Port

5 CONNECT THE PR OTONOD E ’ S W E B GUI TO SETUP IP A D D R E S S FOR BACNET/IP O R

MO D B US T CP

5.1 Co n n e c t t he PC to the ProtoNode via the Ethernet port

Figure 15: Ethernet port location of ProtoNode

 Connect a standard CAT5 Ethernet cable (straight through or cross) between the PC and ProtoNode
 The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the

ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network

 Go to > >
 Right-click on Local Area Connection > Properties

 Highlight >
 Select: Use the following IP address

 Click twice

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 19 of 38

5.2 Us e t h e ProtoNode Web GUI to Connect to t h e ProtoNode

 Open PC web browser; enter the default IP address of the ProtoNode 192.168.1.24, to determine if the

ProtoNode is up and communicating.

Figure 16: FST Web GUI screen

5.3 Se t I P Ad d r e s s for BACnet/IP or Modbus TCP via GUI

 Open a PC web browser, enter the default IP address of the ProtoNode 192.168.1.24 and connect to the

ProtoNode.

 From the GUI main home page, click on setup and then Network Settings to enter the Edit IP Address

Settings menu.

 Modify the IP address (N1 IP address field) of the ProtoNode Ethernet port.
 If necessary, change the Netmask (N1 Netmask field).
 Type in a new Subnet Mask.
 If necessary, change the IP Gateway (Default Gateway field).
 Type in a new IP Gateway.
 Note: If the ProtoNode is connected to a router, the IP Gateway of the ProtoNode should be set to the IP

address of the router that it is connected to.

 Reset ProtoNode.
 Unplug Ethernet cable from PC and connect it to the network hub or router.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 20 of 38

Figure 17: FST Web GUI IP Address settings screen

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 21 of 38

6 CHIPKIN AUT O MAT I ON’S CAS BACNET EXPLORER FOR VAL I D A T ING THE PROTONODE

IN THE FIELD ON A BACNET MS/T P OR BACNET/IP NETWORK

Chipkin Automation has extended to Harsco and their customers a free complementary 2 week fully functional
copy of CAS BACnet Explorer that can be used to validate BACnet MS/TP and/or BACnet/IP communications of the
ProtoNode in the field without having to have the BMS Integrator on site. A Serial or USB to RS-485 converter is
needed to test BACnet MS/TP.

6.1 Do wnloading C hipk in Automation’s CAS Explorer and Requ esting an Activation Key

 To request a 2 week complementary BACnet CAS key, go to http://app.chipkin.com/activation/twoweek/

and fill in all the information. Enter Vendor Code “harsco12”. Once completed, the key will be sent to the
email address that was submitted. From this email from Chipkin Automation, the long key will need to be
copied and pasted into the CAS key activation page.

 Go to Chipkin Automation’s web site, download, and install the CAS BACnet Explorer to your PC

http://www.chipkin.com/technical-resources/cas-bacnet-explorer/.

 In the CAS Activation form, enter the email address and paste the CAS key that was sent from Chipkin

Automation. Once completed, select Activation.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 22 of 38

6.2 CAS BACnet S e t u p

These are the instructions to set CAS Explorer up for the first time on BACnet MS/ST and BACnet/IP.

6.2.1 CAS BACnet M S / TP Setup

 Using the Serial or USB to RS-485 converter, connect it to your PC and the 3 Pin BACnet MS/TP connector

on the ProtoNode RER.

 In CAS Explorer, do the following:

o Click on settings
o Check the BACnet MSTP box and uncheck the BACnet IP and BACnet Ethernet boxes.
o Set the BACnet MSTP MAC address to 0.
o Set the BACnet MSTP Baud Rate to 38400.
o Click Ok.
o On the bottom right-hand corner, make sure that the BACnet MSTP box is green.
o Click on discover.
o Check all 4 boxes.
o Click Send.

6.2.2 CAS BACnet B ACnet/IP S e t u p

 See Section 4.1 to set the IP address and subnet of the PC that will be running the CAS Explorer.
 Connect a straight through or cross Ethernet cable from the PC to the ProtoNode.
 In CAS Explorer, do the following:

o Click on settings
o Check the BACnet IP box and uncheck the BACnet MSTP and BACnet Ethernet boxes.
o In the “Select a Network Device” box, select the network card of the PC by clicking on it.
o Click Ok.
o On the bottom right-hand corner, make sure that the BACnet IP box is green.
o Click on discover.
o Check all 4 boxes.
o Click Send.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 23 of 38

Ethernet Port

Appendix A. Troubleshooting Tips

Appendix A.1. Check Wiring and Settings

 No COMS on Modbus RTU side. If TX/RX is not flashing rapidly then there is a COM issue on the Modbus

side and you need to check the following things:

o Visual observations of LEDs on ProtoNode. See Appendix A.3
o Check baud rate, parity, data bits, stop bits
o Check Modbus device address
o Verify wiring

 Field COM problems.

o Visual observations of LEDs on ProtoNode. See Appendix A.3
o Visual dipswitch settings (using correct baud rate and device instance)
o Verify IP address setting
o Verify wiring

If the problem still exists, a log needs to be taken and sent to FieldServer. See Appendix A.2

Appendix A.2. Take Log With Our FieldServer Utilities

 Once the log is complete, email it to [e-mail]. The log will allow us to rapidly diagnose

the problem.

 Make sure the FieldServer utilities are loaded on the PC.

http://fieldserver.com/techsupport/utility/utility.php

 Disable any wireless Ethernet adapters on the PC/Laptop.
 Disable firewall and virus protection software.
 Connect a standard cat5 Ethernet cable between the PC and ProtoNode.
 The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the

ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network

 For Windows XP:

Go to > >

Right-click on Local Area Connection > Properties

Highlight >

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 24 of 38

Type in the ProtoNode IP address
Default IP Address is 192.168.1.24

Press here to retrieve the IP address.

Locate where the log is saved on the PC

 For Windows 7:

Go to > >

> >

Right-click on Local Area Connection > Properties

Highlight >

 For Windows XP and Windows 7, select: Use the following IP address

 Click twice

 Double click on the FST Diag Utility.
 Step 1: Select a Field Server IP Address.
 The IP address can be entered manually or selected by clicking on button 1 using the Utility.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 25 of 38

Select a log type.
Press the Take Log button.

 Step 2: Take a Log
 Press the Take Log button. While the Utility runs a few DOS prompts will flash across the monitor. Don't

click or type anything in to these DOS prompts. This step may take a few minutes depending on the
chosen Log Type and computer speed. When the Utility is finished you will be presented with a log of
events that have occurred.

 Step 3: Send Log
 Click the “Send Log” button located near the bottom of the dialog. The following dialog should appear.

 Push the ‘Locate Folder’ button to launch explorer and have it point directly at the correct folder. The file

upload.zip must be sent to [e-mail].

 Step 4: Close the Program

 Press the exit button when the log is completed

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 26 of 38

Light

Description For ProtoNode RER and LER

RTC

Unused

RUN

The RUN LED will start flashing 20 seconds after power indicating normal operation.

ERR

The SYS ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red
light will indicate there is a system error on the ProtoNode LER. If this occurs, immediately report the
related “system error” shown in the error screen of the RUI interface to FieldServer Technologies for
evaluation.

RX

The RX LED will flash when a message is received on the ProtoNode port.

TX

The TX LED will flash when a message is sent on the ProtoNode port.

PWR

This is the power light and should show steady green at all times when the ProtoNode is powered.

Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the ENVI

and the Love Controller

Please see the diagram below for LED Locations

A.3.1 ProtoNode RER a n d L E R LEDs

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 27 of 38

Settings

ENVI Boiler 1

ENVI Boiler 2

ENVI Boiler 3

Love Controller

Baud Rate

9600

9600

9600

9600

Data Bits

None

None

None

None

Stop Bits 8 8 8 8

Parity 1 1 1 1

Modbus Node ID

1 2 3

1

Map_Descriptor_Name

BACnet

Object Type

BACnet

Object Id

N2 Data

Type

N2 Point
Address

Lonworks Name

Lonworks SNVT

Type

State

AI 1 AI 1 nvoXXState

SNVT_count_inc_f

Supply Temp

AI 2 AI 2 nvoXXSupplyTmp

SNVT_count_inc_f

Return Temp

AI 3 AI 3 nvoXXReturnTmp

SNVT_count_inc_f

DHW Temp

AI 4 AI 4 nvoXXDHWTmp

SNVT_count_inc_f

Header Temp

AI 5 AI 5 nvoXXHeaderTmp

SNVT_count_inc_f

Firing Rate

AI 6 AI 6 nvoXXFiringRate

SNVT_lev_percent

Flue Gas Temp

AI 7 AI 7 nvoXXFlueGasTmp

SNVT_count_inc_f

HX Temp

AI 8 AI 8 nvoXXHXTmp

SNVT_count_inc_f

Outside Temp

AI 9 AI 9 nvoXXOutsideTmp

SNVT_count_inc_f

Flame Signal

AI

10

AI

10

nvoXXFlameSignal

SNVT_count_inc_f

CH Setpoint

AV

11

AO

11

nvi/nvoXXCHSP

SNVT_count_inc_f

DHW Setpoint

AV

12

AO

12

nvi/nvoXXDHWSP

SNVT_count_inc_f

Boiler Operation

AV

13

AO

13

nvi/nvoXXBlrOperatn

SNVT_count_inc_f

High Outdoor Air Temp

AV

14

AO

14

nvi/nvoXXHiOATmp

SNVT_count_inc_f

Min Outdoor Air Setpoint

AV

15

AO

15

nvi/nvoXXMinOASP

SNVT_count_inc_f

Low Outdoor Air Temp

AV

16

AO

16

nvi/nvoXXLoOATmp

SNVT_count_inc_f

Max Outdoor Air Setpoint

AV

17

AO

17

nvi/nvoXXMaxOASP

SNVT_count_inc_f

Outdoor Air Shutdown Temp

AV

18

AO

18

nvi/nvoXXOAShtdwnTmp

SNVT_count_inc_f

Night Setback

AV

19

AO

19

nvi/nvoXXNightStback

SNVT_count_inc_f

Error Code

AI

20

AI

20

nvoXXErrorCode

SNVT_count_inc_f

Analog In

AI

21

AI

21

nvoXXAnalogIn

SNVT_volt

Analog Out

AI

22

AI

22

nvoXXAnalogOut

SNVT_volt

Ignitions

AI

23

AI

23

nvoXXIgnitions

SNVT_count_inc_f

Burner High Hours

AI

24

AI

24

nvoXXBrnrHiHrs

SNVT_time_hour

Burner Medium Hours

AI

25

AI

25

nvoXXBrnrMedHrs

SNVT_time_hour

Burner Low Hours

AI

26

AI

26

nvoXXBrnrLoHrs

SNVT_time_hour

Water Level

BI

27

DI

27

nvoXXWaterLvl

SNVT_switch

Low Gas Pressure

BI

28

DI

28

nvoXXLoGasPrs

SNVT_switch

Air Pressure

BI

29

DI

29

nvoXXAirPrs

SNVT_switch

Blocked Flue

BI

30

DI

30

nvoXXBlckdFlue

SNVT_switch

Appendix B. Vendor Information

Appendix B.1. ENVI and Love Controller Modbus RTU COM Settings

Appendix B.2. ENVI Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys and LonWorks

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 28 of 38

CH Pump

BI

31

DI

31

nvoXXCHPump

SNVT_switch

DHW Pump

BI

32

DI

32

nvoXXDHWPump

SNVT_switch

Air Damper

BI

33

DI

33

nvoXXAirDamper

SNVT_switch

High Gas Pressure

BI

34

DI

34

nvoXXHiGasPrs

SNVT_switch

ET Error Number

AI

35

AI

35

nvoXXETErrorNum

SNVT_count_inc_f

ET Supply Temp

AI

36

AI

36

nvoXXETSupTmp

SNVT_count_inc_f

ET Return Temp

AI

37

AI

37

nvoXXETRetTmp

SNVT_count_inc_f

ET DHW Temp

AI

38

AI

38

nvoXXETDHWTmp

SNVT_count_inc_f

ET Flue Gas Temp

AI

39

AI

39

nvoXXETFluGasTmp

SNVT_count_inc_f

ET HX Temp

AI

40

AI

40

nvoXXETHXTmp

SNVT_count_inc_f

ET Outside Temp

AI

41

AI

41

nvoXXETOtsdTmp

SNVT_count_inc_f

Boiler State

AI

42

AI

42

nvoXXBlrState

SNVT_count_inc_f

Frost Protection

BI

43

DI

43

nvoXXFrstPrtctn

SNVT_switch

DHW Mode

BI

44

DI

44

nvoXXDHWMode

SNVT_switch

CH Mode

BI

45

DI

45

nvoXXCHMode

SNVT_switch

ET Month

AI

46

AI

46

nvoXXETMonth

SNVT_count_inc_f

ET Day

AI

47

AI

47

nvoXXETDay

SNVT_count_inc_f

ET Year

AI

48

AI

48

nvoXXETYear

SNVT_count_inc_f

ET Hours

AI

49

AI

49

nvoXXETHrs

SNVT_count_inc_f

ET Minutes

AI

50

AI

50

nvoXXETMinutes

SNVT_count_inc_f

ET Day Count High

AI

51

AI

51

nvoXXETDayCntHi

SNVT_count_inc_f

ET Day Count Low

AI

52

AI

52

nvoXXETDayCntLo

SNVT_count_inc_f

ET Run Hours

AI

53

AI

53

nvoXXETRunHrs

SNVT_time_hour

Map_Descriptor_Name

BACnet Object Type

BACnet Object

Id

N2 Data Type

N2 Point
Address

Setpoint

AI 1 AI

1

PB Proportional Band

AI 2 AI

2

Ti Integral time

AI 3 AI

3

Td Derivative time

AI 4 AI

4

Hyst Value 1st output grp

AI 5 AI

5

Alm 1 Type

AI 6 AI

6

Alm 2 Type

AI 7 AI

7

Alm 3 Type

AI 8 AI

8

Alm 1 Upper Limit

AI 9 AI

9

Alm 1 Lower Limit

AI

10

AI
10

Alm 2 Upper Limit

AV

11

AI
11

Alm 2 Lower Limit

AV

12

AI
12

Alm 3 Upper Limit

AV

13

AI
13

Alm 3 Lower Limit

AV

14

AI
14

Appendix B.3. Love Controller Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys N2

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 29 of 38

ProtoNode RER

ProtoCarrier DIP Switches

ProtoCessor DIP Switches (Remove Cover)

Profile - FPC-N34-103-126-0710

S0

S1

S2

S3

A1

A2

A3

A4

A5

A6

A7

A8

Metasys N2 1 ENVI

Off

Off

Off

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 2 ENVI

On

Off

Off

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 3 ENVI

Off

On

Off

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 4 ENVI

On

On

Off

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 5 ENVI

Off

Off

On

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 6 ENVI

On

Off

On

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 7 ENVI

Off

On

On

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 8 ENVI

On

On

On

Off

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 9 ENVI

Off

Off

Off

On

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 10 ENVI

On

Off

Off

On

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 11 ENVI

Off

On

Off

On

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 12 ENVI

On

On

Off

On

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 13 ENVI

Off

Off

On

On

On

Off

Off

Off

Off

Off

Off

Off

S Bank DIP Switches

A1 and A2 DIP Switches

Appendix B.4. DIP switch settings for ENVI and Love Controllers to support Metasys N2 and Modbus TCP

and BACnet for the Love Controller

Note: The lid on top of the ProtoNode has to be removed in order to select the A Bank of DIP switches. Pull on
the lid while holding the on to the 6 pin Phoenix connector. Please do not hold the wall mount tabs as these
are designed to break off if not required!

 To set select these configurations, open the ProtoNode and select the A bank of switches (A1 or A2) on

the small ProtoCessor module that sits on top of the ProtoCarrier (inside the ProtoNode).

 ProtoCessor A1 DIP switch starts on the bottom of the A bank of DIP switches below.
 ProtoCessor A3-A8 DIP switches are disabled.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 30 of 38

ProtoNode RER

ProtoCarrier DIP Switches

ProtoCessor DIP Switches (Remove Cover)

Profile - FPC-N34-103-126-0710

S0

S1

S2

S3

A1

A2

A3

A4

A5

A6

A7

A8

Metasys N2 14 ENVI

On

Off

On

On

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 15 ENVI

Off

On

On

On

On

Off

Off

Off

Off

Off

Off

Off

Metasys N2 16 ENVI

On

On

On

On

On

Off

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 1 ENVI

Off

Off

Off

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 2 ENVI

On

Off

Off

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 3 ENVI

Off

On

Off

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 4 ENVI

On

On

Off

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 5 ENVI

Off

Off

On

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 6 ENVI

On

Off

On

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 7 ENVI

Off

On

On

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 8 ENVI

On

On

On

Off

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 9 ENVI

Off

Off

Off

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 10 ENVI

On

Off

Off

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 11 ENVI

Off

On

Off

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 12 ENVI

On

On

Off

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 13 ENVI

Off

Off

On

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 14 ENVI

On

Off

On

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 15 ENVI

Off

On

On

On

Off

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 16 ENVI

On

On

On

On

Off

On

Off

Off

Off

Off

Off

Off

BACnet IP/BACnet MSTP 1 Love

Off

Off

Off

Off

On

On

Off

Off

Off

Off

Off

Off

Metasys N2 1 Love

On

Off

Off

Off

On

On

Off

Off

Off

Off

Off

Off

Modbus TCP/Modbus RTU 1 Love

Off

On

Off

Off

On

On

Off

Off

Off

Off

Off

Off

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 31 of 38

A7

A6

A5

A4

A3

A2

A1

A0

Address

Off

Off

Off

Off

Off

Off

Off

Off 0 Off

Off

Off

Off

Off

Off

Off

On 1 Off

Off

Off

Off

Off

Off

On

Off 2 Off

Off

Off

Off

Off

Off

On

On 3 Off

Off

Off

Off

Off

On

Off

Off 4 Off

Off

Off

Off

Off

On

Off

On 5 Off

Off

Off

Off

Off

On

On

Off 6 Off

Off

Off

Off

Off

On

On

On 7 Off

Off

Off

Off

On

Off

Off

Off 8 Off

Off

Off

Off

On

Off

Off

On

9

Off

Off

Off

Off

On

Off

On

Off

10

Off

Off

Off

Off

On

Off

On

On

11

Off

Off

Off

Off

On

On

Off

Off

12

Off

Off

Off

Off

On

On

Off

On

13

Off

Off

Off

Off

On

On

On

Off

14

Off

Off

Off

Off

On

On

On

On

15

Off

Off

Off

On

Off

Off

Off

Off

16

Off

Off

Off

On

Off

Off

Off

On

17

Off

Off

Off

On

Off

Off

On

Off

18

Off

Off

Off

On

Off

Off

On

On

19

Off

Off

Off

On

Off

On

Off

Off

20

Off

Off

Off

On

Off

On

Off

On

21

Off

Off

Off

On

Off

On

On

Off

22

Off

Off

Off

On

Off

On

On

On

23

Off

Off

Off

On

On

Off

Off

Off

24

Off

Off

Off

On

On

Off

Off

On

25

Off

Off

Off

On

On

Off

On

Off

26

Off

Off

Off

On

On

Off

On

On

27

Off

Off

Off

On

On

On

Off

Off

28

Off

Off

Off

On

On

On

Off

On

29

Off

Off

Off

On

On

On

On

Off

30

Off

Off

Off

On

On

On

On

On

31

Off

Off

On

Off

Off

Off

Off

Off

32

Off

Off

On

Off

Off

Off

Off

On

33

Off

Off

On

Off

Off

Off

On

Off

34

Off

Off

On

Off

Off

Off

On

On

35

Off

Off

On

Off

Off

On

Off

Off

36

Off

Off

On

Off

Off

On

Off

On

37

Off

Off

On

Off

Off

On

On

Off

38

Off

Off

On

Off

Off

On

On

On

39

Off

Off

On

Off

On

Off

Off

Off

40

Off

Off

On

Off

On

Off

Off

On

41

Off

Off

On

Off

On

Off

On

Off

42

Appendix B.5. Address DIP Switch Settings

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 32 of 38

A7

A6

A5

A4

A3

A2

A1

A0

Address

Off

Off

On

Off

On

Off

On

On

43

Off

Off

On

Off

On

On

Off

Off

44

Off

Off

On

Off

On

On

Off

On

45

Off

Off

On

Off

On

On

On

Off

46

Off

Off

On

Off

On

On

On

On

47

Off

Off

On

On

Off

Off

Off

Off

48

Off

Off

On

On

Off

Off

Off

On

49

Off

Off

On

On

Off

Off

On

Off

50

Off

Off

On

On

Off

Off

On

On

51

Off

Off

On

On

Off

On

Off

Off

52

Off

Off

On

On

Off

On

Off

On

53

Off

Off

On

On

Off

On

On

Off

54

Off

Off

On

On

Off

On

On

On

55

Off

Off

On

On

On

Off

Off

Off

56

Off

Off

On

On

On

Off

Off

On

57

Off

Off

On

On

On

Off

On

Off

58

Off

Off

On

On

On

Off

On

On

59

Off

Off

On

On

On

On

Off

Off

60

Off

Off

On

On

On

On

Off

On

61

Off

Off

On

On

On

On

On

Off

62

Off

Off

On

On

On

On

On

On

63

Off

On

Off

Off

Off

Off

Off

Off

64

Off

On

Off

Off

Off

Off

Off

On

65

Off

On

Off

Off

Off

Off

On

Off

66

Off

On

Off

Off

Off

Off

On

On

67

Off

On

Off

Off

Off

On

Off

Off

68

Off

On

Off

Off

Off

On

Off

On

69

Off

On

Off

Off

Off

On

On

Off

70

Off

On

Off

Off

Off

On

On

On

71

Off

On

Off

Off

On

Off

Off

Off

72

Off

On

Off

Off

On

Off

Off

On

73

Off

On

Off

Off

On

Off

On

Off

74

Off

On

Off

Off

On

Off

On

On

75

Off

On

Off

Off

On

On

Off

Off

76

Off

On

Off

Off

On

On

Off

On

77

Off

On

Off

Off

On

On

On

Off

78

Off

On

Off

Off

On

On

On

On

79

Off

On

Off

On

Off

Off

Off

Off

80

Off

On

Off

On

Off

Off

Off

On

81

Off

On

Off

On

Off

Off

On

Off

82

Off

On

Off

On

Off

Off

On

On

83

Off

On

Off

On

Off

On

Off

Off

84

Off

On

Off

On

Off

On

Off

On

85

Off

On

Off

On

Off

On

On

Off

86

Off

On

Off

On

Off

On

On

On

87

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 33 of 38

A7

A6

A5

A4

A3

A2

A1

A0

Address

Off

On

Off

On

On

Off

Off

Off

88

Off

On

Off

On

On

Off

Off

On

89

Off

On

Off

On

On

Off

On

Off

90

Off

On

Off

On

On

Off

On

On

91

Off

On

Off

On

On

On

Off

Off

92

Off

On

Off

On

On

On

Off

On

93

Off

On

Off

On

On

On

On

Off

94

Off

On

Off

On

On

On

On

On

95

Off

On

On

Off

Off

Off

Off

Off

96

Off

On

On

Off

Off

Off

Off

On

97

Off

On

On

Off

Off

Off

On

Off

98

Off

On

On

Off

Off

Off

On

On

99

Off

On

On

Off

Off

On

Off

Off

100

Off

On

On

Off

Off

On

Off

On

101

Off

On

On

Off

Off

On

On

Off

102

Off

On

On

Off

Off

On

On

On

103

Off

On

On

Off

On

Off

Off

Off

104

Off

On

On

Off

On

Off

Off

On

105

Off

On

On

Off

On

Off

On

Off

106

Off

On

On

Off

On

Off

On

On

107

Off

On

On

Off

On

On

Off

Off

108

Off

On

On

Off

On

On

Off

On

109

Off

On

On

Off

On

On

On

Off

110

Off

On

On

Off

On

On

On

On

111

Off

On

On

On

Off

Off

Off

Off

112

Off

On

On

On

Off

Off

Off

On

113

Off

On

On

On

Off

Off

On

Off

114

Off

On

On

On

Off

Off

On

On

115

Off

On

On

On

Off

On

Off

Off

116

Off

On

On

On

Off

On

Off

On

117

Off

On

On

On

Off

On

On

Off

118

Off

On

On

On

Off

On

On

On

119

Off

On

On

On

On

Off

Off

Off

120

Off

On

On

On

On

Off

Off

On

121

Off

On

On

On

On

Off

On

Off

122

Off

On

On

On

On

Off

On

On

123

Off

On

On

On

On

On

Off

Off

124

Off

On

On

On

On

On

Off

On

125

Off

On

On

On

On

On

On

Off

126

Off

On

On

On

On

On

On

On

127

On

Off

Off

Off

Off

Off

Off

Off

128

On

Off

Off

Off

Off

Off

Off

On

129

On

Off

Off

Off

Off

Off

On

Off

130

On

Off

Off

Off

Off

Off

On

On

131

On

Off

Off

Off

Off

On

Off

Off

132

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 34 of 38

A7

A6

A5

A4

A3

A2

A1

A0

Address

On

Off

Off

Off

Off

On

Off

On

133

On

Off

Off

Off

Off

On

On

Off

134

On

Off

Off

Off

Off

On

On

On

135

On

Off

Off

Off

On

Off

Off

Off

136

On

Off

Off

Off

On

Off

Off

On

137

On

Off

Off

Off

On

Off

On

Off

138

On

Off

Off

Off

On

Off

On

On

139

On

Off

Off

Off

On

On

Off

Off

140

On

Off

Off

Off

On

On

Off

On

141

On

Off

Off

Off

On

On

On

Off

142

On

Off

Off

Off

On

On

On

On

143

On

Off

Off

On

Off

Off

Off

Off

144

On

Off

Off

On

Off

Off

Off

On

145

On

Off

Off

On

Off

Off

On

Off

146

On

Off

Off

On

Off

Off

On

On

147

On

Off

Off

On

Off

On

Off

Off

148

On

Off

Off

On

Off

On

Off

On

149

On

Off

Off

On

Off

On

On

Off

150

On

Off

Off

On

Off

On

On

On

151

On

Off

Off

On

On

Off

Off

Off

152

On

Off

Off

On

On

Off

Off

On

153

On

Off

Off

On

On

Off

On

Off

154

On

Off

Off

On

On

Off

On

On

155

On

Off

Off

On

On

On

Off

Off

156

On

Off

Off

On

On

On

Off

On

157

On

Off

Off

On

On

On

On

Off

158

On

Off

Off

On

On

On

On

On

159

On

Off

On

Off

Off

Off

Off

Off

160

On

Off

On

Off

Off

Off

Off

On

161

On

Off

On

Off

Off

Off

On

Off

162

On

Off

On

Off

Off

Off

On

On

163

On

Off

On

Off

Off

On

Off

Off

164

On

Off

On

Off

Off

On

Off

On

165

On

Off

On

Off

Off

On

On

Off

166

On

Off

On

Off

Off

On

On

On

167

On

Off

On

Off

On

Off

Off

Off

168

On

Off

On

Off

On

Off

Off

On

169

On

Off

On

Off

On

Off

On

Off

170

On

Off

On

Off

On

Off

On

On

171

On

Off

On

Off

On

On

Off

Off

172

On

Off

On

Off

On

On

Off

On

173

On

Off

On

Off

On

On

On

Off

174

On

Off

On

Off

On

On

On

On

175

On

Off

On

On

Off

Off

Off

Off

176

On

Off

On

On

Off

Off

Off

On

177

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 35 of 38

A7

A6

A5

A4

A3

A2

A1

A0

Address

On

Off

On

On

Off

Off

On

Off

178

On

Off

On

On

Off

Off

On

On

179

On

Off

On

On

Off

On

Off

Off

180

On

Off

On

On

Off

On

Off

On

181

On

Off

On

On

Off

On

On

Off

182

On

Off

On

On

Off

On

On

On

183

On

Off

On

On

On

Off

Off

Off

184

On

Off

On

On

On

Off

Off

On

185

On

Off

On

On

On

Off

On

Off

186

On

Off

On

On

On

Off

On

On

187

On

Off

On

On

On

On

Off

Off

188

On

Off

On

On

On

On

Off

On

189

On

Off

On

On

On

On

On

Off

190

On

Off

On

On

On

On

On

On

191

On

On

Off

Off

Off

Off

Off

Off

192

On

On

Off

Off

Off

Off

Off

On

193

On

On

Off

Off

Off

Off

On

Off

194

On

On

Off

Off

Off

Off

On

On

195

On

On

Off

Off

Off

On

Off

Off

196

On

On

Off

Off

Off

On

Off

On

197

On

On

Off

Off

Off

On

On

Off

198

On

On

Off

Off

Off

On

On

On

199

On

On

Off

Off

On

Off

Off

Off

200

On

On

Off

Off

On

Off

Off

On

201

On

On

Off

Off

On

Off

On

Off

202

On

On

Off

Off

On

Off

On

On

203

On

On

Off

Off

On

On

Off

Off

204

On

On

Off

Off

On

On

Off

On

205

On

On

Off

Off

On

On

On

Off

206

On

On

Off

Off

On

On

On

On

207

On

On

Off

On

Off

Off

Off

Off

208

On

On

Off

On

Off

Off

Off

On

209

On

On

Off

On

Off

Off

On

Off

210

On

On

Off

On

Off

Off

On

On

211

On

On

Off

On

Off

On

Off

Off

212

On

On

Off

On

Off

On

Off

On

213

On

On

Off

On

Off

On

On

Off

214

On

On

Off

On

Off

On

On

On

215

On

On

Off

On

On

Off

Off

Off

216

On

On

Off

On

On

Off

Off

On

217

On

On

Off

On

On

Off

On

Off

218

On

On

Off

On

On

Off

On

On

219

On

On

Off

On

On

On

Off

Off

220

On

On

Off

On

On

On

Off

On

221

On

On

Off

On

On

On

On

Off

222

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 36 of 38

A7

A6

A5

A4

A3

A2

A1

A0

Address

On

On

Off

On

On

On

On

On

223

On

On

On

Off

Off

Off

Off

Off

224

On

On

On

Off

Off

Off

Off

On

225

On

On

On

Off

Off

Off

On

Off

226

On

On

On

Off

Off

Off

On

On

227

On

On

On

Off

Off

On

Off

Off

228

On

On

On

Off

Off

On

Off

On

229

On

On

On

Off

Off

On

On

Off

230

On

On

On

Off

Off

On

On

On

231

On

On

On

Off

On

Off

Off

Off

232

On

On

On

Off

On

Off

Off

On

233

On

On

On

Off

On

Off

On

Off

234

On

On

On

Off

On

Off

On

On

235

On

On

On

Off

On

On

Off

Off

236

On

On

On

Off

On

On

Off

On

237

On

On

On

Off

On

On

On

Off

238

On

On

On

Off

On

On

On

On

239

On

On

On

On

Off

Off

Off

Off

240

On

On

On

On

Off

Off

Off

On

241

On

On

On

On

Off

Off

On

Off

242

On

On

On

On

Off

Off

On

On

243

On

On

On

On

Off

On

Off

Off

244

On

On

On

On

Off

On

Off

On

245

On

On

On

On

Off

On

On

Off

246

On

On

On

On

Off

On

On

On

247

On

On

On

On

On

Off

Off

Off

248

On

On

On

On

On

Off

Off

On

249

On

On

On

On

On

Off

On

Off

250

On

On

On

On

On

Off

On

On

251

On

On

On

On

On

On

Off

Off

252

On

On

On

On

On

On

Off

On

253

On

On

On

On

On

On

On

Off

254

On

On

On

On

On

On

On

On

255

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 37 of 38

ProtoNode RER

ProtoNode LER

Electrical
Connections

One 6-pin Phoenix connector, one RS-485
+/- ground port, power +/- frame ground
port
One 3-pin RS-485 Phoenix connector, one
RS-485 +/- ground port
One Ethernet-10/100 Ethernet port

One 6-pin Phoenix connector, one RS-485
+/- ground port, power +/- frame ground
port
One Ethernet 10/100 BaseT port
One FTT-10 LonWorks port

Approvals:

Pending CE (EN55022;EN55024; EN60950), UL916, Pending FCC Class A Part 15, DNP3
Conformance Tested, OPC Self-tested for Compliance, RoHS Compliant, CSA 205 Approved

BTL Marked

LonMark Certified

Power
Requirements

Multi-mode power adapter: 9-30VDC or 12 - 24VAC

Physical
Dimensions

11.5 cm L x 8.3 cm W x 4.1 cm H (4.5 x 3.2 x 1.6 in.)

Weight:

0.2 kg (0.4 lbs)

Operating
Temperature:

-40°C to 75°C (-40°F to167°F)

Surge Suppression

EN61000-4-2 ESD EN61000-4-3 EMC EN61000-4-4 EFT

Humidity:

5 - 90% RH (non-condensing)

(Specifications subject to change without notice)

Appendix C. Reference

Appendix C.1. Specifications

Appendix C.1.1. Compliance w i t h UL R e g u l a t i o n s

For UL compliance, the following instructions must be met when operating the ProtoNode.

 The units shall be powered by listed LPS or Class 2 power supply suited to the expected operating

temperature range.

 The interconnecting power connector and power cable shall:

 Comply with local electrical code.
 Be suited to the expected operating temperature range.
 Meet the current and voltage rating for the ProtoNode/Net

 Furthermore, the interconnecting power cable shall:

 Be of length not exceeding 3.05m (118.3”)
 Be constructed of materials rated VW-1 or FT-1 or better

 If the unit is to be installed in an operating environment with a temperature above 65 °C, it should be

installed in a Restricted Access Area requiring a key or a special tool to gain access

 This device must not be connected to a LAN segment with outdoor wiring.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 38 of 38

Appendix D. Limited 2 year Warranty

FieldServer Technologies warrants its products to be free from defects in workmanship or material
under normal use and service for two years after date of shipment. FieldServer Technologies will repair
or replace any equipment found to be defective during the warranty period. Final determination of the
nature and responsibility for defective or damaged equipment will be made by FieldServer Technologies
personnel.

All warranties hereunder are contingent upon proper use in the application for which the product was
intended and do not cover products which have been modified or repaired without FieldServer
Technologies approval or which have been subjected to accident, improper maintenance, installation or
application, or on which original identification marks have been removed or altered. This Limited
Warranty also will not apply to interconnecting cables or wires, consumables or to any damage resulting
from battery leakage.

In all cases FieldServer Technology’s responsibility and liability under this warranty shall be limited to
the cost of the equipment. The purchaser must obtain shipping instructions for the prepaid return of
any item under this warranty provision and compliance with such instruction shall be a condition of this
warranty.

Except for the express warranty stated above, FieldServer Technologies disclaims all warranties with
regard to the products sold hereunder including all implied warranties of merchantability and fitness
and the express warranties stated herein are in lieu of all obligations or liabilities on the part of
FieldServer Technologies for damages including, but not limited to, consequential damages arising out
of/or in connection with the use or performance of the product.

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com

Tel: [phone] Fax: [phone] Toll Free: [phone] email: [e-mail]