ProTemp PT-48-BDF-A User Manual

User’s Manual and

CAUTION

Operating Instructions

Model Numbers: PT-36-BDF-A, PT-36-BDF-AF, PT-42-BDF-A,

PT-42-BDF-AF, PT-48-BDF-A, PT-48-BDF-AF

READ AND SAVE THESE INSTRUCTIONS

IMPORTANT: Read and understand all of the instructions in this manual before assembling,

starting, or servicing the fan. Improper use of this fan can cause serious injury. Keep this manual for future reference.

For General Ventilating Use Only. Do Not Use To Exhaust Hazardous Or Explosive

Materials And Vapors. Never use the fan in spaces which contain products such as gasoline, solvents, paint thinners, dust particles, volatile or airborne combustibles, or any unknown chemicals.

This product meets and exceeds the requirements of OSHA 1910.212(a)(5), the standard which regulates electric fan blade safety, and is certified under UL# E355088.

Please note the serial number of your fan, and write it on the back of this User’s Manual for future reference. Your serial number is located on upper rear section of mount bar.

668 Stony Hill Road #302 Yardley, PA 19067 USA Toll Free: (800) 641-6996

Fax: (215) 891-8461 • Web: www.protemp.us • Email: info@pinnacleint.com

900450140-13

Table of Contents

WARNING

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

Safety Information .............................................. 2

Installation ...................................................... 3

Operation ...................................................... 3

Belt Maintenance ................................................ 4

Maintenance and Storage .................................. 4

Wiring Diagram .................................................. 5

Troubleshooting .................................................. 5

Replacement Parts List......................................... 6

Exploded View.................................................... 7

Warranty.............................................. Back Cover

Safety Information

IMPORTANT: READ ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLY, SERVICE OR USE OF THIS FAN. FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND / OR PROPERTY DAMAGE.

THIS IS A FAN - NOT A TOY!

TO REDUCE THE RISK OF PERSONAL INJURY AND ELECTRIC SHOCK, FAN SHOULD NOT BE PLAYED WITH OR PLACED WHERE SMALL CHILDREN CAN REACH IT.

DO NOT MOVE THE FAN

WHILE OPERATING! MOVING

FAN DURING OPERATION CAN CAUSE BLADE DAMAGE.

To guard against electric shock

while operating, do not allow fan

to come in contact with other grounded objects such as pipes, radiators, etc.

Risk of fire, electric shock, or

personal injury when performing

service or maintenance. Unplug or disconnect the fan from the power supply before servicing.

qualified person (s) in accordance with all applicable codes and regulations.

or disconnection of a safety device, the safety device is to be reinstalled or remounted as previously installed before operating this fan.

If you have any questions, contact Customer Service at 800-641-6996.

- Before operating always check fan for loose or damaged parts. Inspect power cord for damage. Never use fan without safety guards attached.

Installation work and electrical wiring must be done by

When Servicing or replacing a component requires the removal

Use this fan only in the manner intended by the manufacturer.

CAUTION Automatically

Operated Device - To Reduce

- Operate only on 120 volt 60 Hz (cycle) current

with a minimum 15 amp circuit. The Risk Of Injury Disconnect From Power Source Before Servicing.

To Reduce The Risk Of Fire Or Electric Shock, Do Not Use This

Fan With Any Solid-State Speed Control Device.

To Reduce The Risk Of Electric Shock And Injury To Persons, Do

Not Use In A Window.

To Reduce The Risk Of Electric

Shock, Do Not Expose To Water Or Rain. This unit is designed for indoor use only.

- When used with an extension cord, use a UL listed, 14 AWG cord equipped with a receptacle to accept the three-prong grounded plug on the fan’s power cord and a 3-prong grounded plug for the power source. If extension cord is longer than 50 feet, consult with cord manufacturer for proper cord AWG rating. Always keep power cord and extension cords away from heat, oil, and sharp edges. Inspect cords periodically and replace if damaged.

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

Installation

Simply locate fan in safe, desired position on level ground, fold out wheels, and connect to approved power source.

NOTE: This fan uses a folding wheel design. For quick assembly, simply swing the wheels out and snap to lock in place ( see figure 1).

Swing out wheels

Swing UP to lock

US Patent #7413199

figure 1: Wheel Assembly

Operation

NOTE: This fan is equipped with a 2-speed control switch.

TO START FAN:

1. Be sure the Power Switch is in the (OFF) position.

2. Connect to an approved power source.

3. Make sure area is clear from all obstructions.

4. Push Power Switch to the LOW position and allow to operate for 10 seconds.

5. Once 10 seconds have passed, you may now push the Power Switch to the HIGH position.

TO TURN OFF FAN:

1. To turn off the fan, simply return Power Switch to the middle (OFF) position.

NOTE: For longer parts life, after 10 hours of

continuous operation, turn fan off for 15 minutes to allow motor and fan belt to cool.

Belt Tightening / Replacement

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

1. Remove screws from Rear Guard and tilt wheel (figure 2).

2. Loosen motor nuts, and motor safeguards (located above and below motor).

figure 2: Removing Guard

3. Remove belt to replace, or adjust motor to tighten belt (figure 3).

figure 3: Adjusting Fan Belt

Maintenance and Storage

1. Inspect your fan before each use. Check all wires and extension cords, following the procedure outlined on Page 2 (Safety Information).

figure 4: Capacitor Assembly

2. After use, always be sure fan’s Power Switch is in the OFF position before unplugging. Use cord wrap (see page 6 Item #7) to keep cord off the ground when transporting fan.

Bearings

Bearing E-clips

figure 5: Fan Shaft Assembly

Wiring Diagram

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

Problem Possible Cause Corrective Action

Fan does not operate

Reduced Air Flow

Excess Noise (vibration, slapping, squealing)

Troubleshooting Guide

1. No power

2. Bad switch

3. Motor is humming

1. Loose pulleys or fan blade

2. Loose or worn belt

3. Motor is humming

1. Fan is not on level ground

2. Loose pulley or belt

Inspect Power Cord for damage. Be sure

unit is plugged in and turned on.

Replace Power Switch (Note: To prolong

life of Power Switch, it is recommended that the fan is first operated in LOW for 5-10 seconds before switching to HIGH).

Capacitor is damaged or belt is too tight.

Replace Capacitor or loosen belt.

Tighten motor pulley Hex Screw.

See page 4 for belt tightening instructions.

Capacitor is damaged or belt is too tight.

Replace Capacitor or loosen belt.

Turn off fan, and relocate unit to smooth

level surface.

Tighten Hex screw to tighten Motor Pulley.

See page 4 for for belt tightening instructions.

3. Motor bolts are not secure

4. Defective E-clips

Tighten Motor Safeguard bolts and 4 motor

bolts.

Replace Fan Bearings / E-clips /

Wavy Spring Washer

Replacement Parts

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

Models:

Item # Description

PT-36-BDF-A

PT-36-BDF-AF

PT-42-BDF-A

PT-42-BDF-AF

PT-48-BDF-A

PT-48-BDF-AF

1 Hardware for Guards 90-032-0005 90-032-0005 90-032-0005

2 Front Guard 90-032-0560 90-032-0570 90-032-0580

3 Fan Blade Assembly 90-003-1025 90-003-2025 90-003-5225

4 Power Switch Holder 90-016-0100 90-016-0100 90-016-0100

5 Capacitor 90-004-0100 90-004-0100 90-004-2500

6 Power Switch 90-025-0100 90-025-0100 90-025-0110

7 Handle / Cord Wrap 90-006-0150 90-006-0150 90-006-0150

8 Frame N/A N/A N/A

9 Mount Bar 90-009-0260 90-009-0270 90-009-0280

10 Serial Number Plate N/A N/A N/A

11 Power Cord 90-026-0050 90-026-0100 90-026-0100

12 Rear Guard 90-032-0565 90-032-0575 90-032-0585

13 Belt 90-037-0400 90-037-0450 90-037-0450

14 Fan Pulley 90-034-0300 90-034-0350 90-034-0350

15 Bearing Plate 90-013-0100 90-013-0100 90-013-0100

16 Motor Pulley 90-035-0350 90-035-0350 90-035-0355

17 Fan Shaft 90-003-0750 90-003-0750 90-003-0755

18 Bearing E-Clip 90-065-0210 90-065-0210 90-065-0210

19 Fan Pulley E-Clip 90-065-0220 90-065-0220 90-065-0220

20 Bearing 90-040-0100 90-040-0100 90-040-0100

21 Bearing Housing 90-013-0200 90-013-0200 90-013-0105

22 Leg 90-002-0480 90-002-0480 90-002-0450

23 Pneumatic Wheel 90-008-0300 90-008-0200 90-008-0200

24 Wheel Axle 90-008-0470 90-008-0480 90-008-0480

25 Motor 90-030-0725 90-030-0825 90-030-0925

26 Motor Support N/A N/A N/A

27 Wavy Spring Washer 90-066-0001 90-066-0001 90-066-0001

Pinnacle Products reserves the right to make any changes in materials, specifications, prices or design without notice.

Pinnacle Products may also discontinue items at any time.

11

12

Exploded View

13

14

15

16

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

19

27

18

20

17

10

9

21

22

8

23

7

24

6

5

4

25

26

3

2

1

figure 6: Exploded View

NEVER LEAVE A FAN

UNATTENDED WHILE

OPERATING OR WHILE

CONNECTED TO A POWER

SOURCE

1 YEAR LIMITED WARRANTY

PINNACLE PRODUCTS INTERNATIONAL, INC. WARRANTS THIS PRODUCT TO THE ORIGINAL RETAIL PURCHASER ONLY, TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM THE DATE OF INITIAL PURCHASE. THIS PRODUCT MUST BE PROPERLY INSTALLED, MAINTAINED AND OPERATED IN ACCORDANCE WITH THE INSTRUCTIONS PROVIDED.

PINNACLE PRODUCTS INTERNATIONAL, INC. REQUIRES REASONABLE PROOF OF YOUR DATE OF PURCHASE FROM AN AUTHORIZED RETAILER OR DISTRIBUTOR. THEREFORE, YOU SHOULD KEEP YOUR SALES SLIP, INVOICE, OR CANCELLED CHECK FROM THE ORIGINAL PURCHASE. THIS LIMITED WARRANTY SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF PARTS, WHICH PROVE DEFECTIVE UNDER NORMAL USE AND SERVICE WITHIN THE WARRANTY PERIOD, AND WHICH PINNACLE PRODUCTS INTERNATIONAL, INC. SHALL DETERMINE AT ITS REASONABLE DISCRETION.

THIS WARRANTY DOES NOT APPLY TO PRODUCTS PURCHASED FOR RENTAL USE.

THIS LIMITED WARRANTY DOES NOT COVER REPLACEMENT OF BELTS OR TIGHTENING OF BELTS, OR ANY FAILURES OR OPERATING DIFFICULTIES DUE TO NORMAL WEAR AND TEAR, ACCIDENT, ABUSE, MISUSE, ALTERATION, MISAPPLICATION, IMPROPER INSTALLATION OR IMPROPER MAINTENANCE AND SERVICE BY YOU OR ANY THIRD PARTY. FAILURE TO PERFORM NORMAL AND ROUTINE MAINTENANCE ON THE FAN, SHIPPING DAMAGE, DAMAGE RELATED TO INSECTS, BIRDS, OR ANIMALS OF ANY KIND, AND DAMAGE DUE TO WEATHER CONDITIONS ARE ALSO NOT COVERED. IN ADDITION, THE LIMITED WARRANTY DOES NOT COVER DAMAGE TO THE FINISH, SUCH AS SCRATCHES, DENTS, DISCOLORATION, RUST OR OTHER WEATHER DAMAGE, AFTER PURCHASE. ALL TRANSPORTATION COSTS FOR THE RETURN OF THE DAMAGED PRODUCT OR PARTS WILL BE THE RESPONSIBILITY OF THE PURCHASER. UPON RECEIPT OF DAMAGED ITEM, PINNACLE PRODUCTS INTERNATIONAL, INC. WILL EXAMINE THE ITEM AND DETERMINE IF DEFECTIVE.

PINNACLE PRODUCTS INTERNATIONAL, INC. WILL REPAIR OR REPLACE AND RETURN THE ITEM, FREIGHT PRE-PAID. IF PINNACLE PRODUCTS INTERNATIONAL, INC. FINDS THE ITEM TO BE IN NORMAL OPERATING CONDITION, OR NOT DEFECTIVE, THE ITEM WILL BE RETURNED FREIGHT COLLECT.

THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. PINNACLE PRODUCTS INTERNATIONAL, INC. DISCLAIMS ALL WARRANTIES FOR PRODUCTS THAT ARE PURCHASED FROM SELLERS OTHER THAN AUTHORIZED RETAILERS OR DISTRIBUTORS.

AFTER THE PERIOD OF THE ONE (1) YEAR LIMITED WARRANTY EXPIRES, PINNACLE PRODUCTS INTERNATIONAL, INC. DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR APPLICATION. FURTHER, PINNACLE PRODUCTS INTERNATIONAL, INC. SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. PINNACLE PRODUCTS INTERNATIONAL, INC. ASSUMES NO RESPONSIBILITY FOR ANY DEFECTS CAUSED BY THIRD PARTIES. THIS LIMITED WARRANTY GIVES THE PURCHASER SPECIFIC LEGAL RIGHTS; A PURCHASER MAY HAVE OTHER RIGHTS DEPENDING UPON WHERE HE OR SHE LIVES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES, OR LIMITATIONS ON HOW LONG A WARRANTY LASTS, SO THE ABOVE EXCLUSION AND LIMITATIONS MAY NOT APPLY TO YOU.

PINNACLE PRODUCTS INTERNATIONAL, INC. DOES NOT AUTHORIZE ANY PERSON OR COMPANY TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH THE SALE, INSTALLATION, USE, REMOVAL, RETURN, OR REPLACEMENT OF ITS EQUIPMENT, AND NO SUCH REPRESENTATIONS ARE BINDING ON PINNACLE

PRODUCTS INTERNATIONAL, INC.

Register Online at: www.protemp.us/Product_Registration.php

ALWAYS BE SURE TO SPECIFY MODEL NUMBER AND SERIAL NUMBER WHEN MAKING ANY CLAIM WITH PINNACLE PRODUCTS INTERNATIONAL, INC. FOR YOUR CONVENIENCE USE THE SPACE PROVIDED BELOW TO LIST THIS INFORMATION:

Model #: ____________________ Serial #: ______________________

Date of Purchase: _________________

668 Stony Hill Road #302 Yardley, PA 19067 USA Toll Free: (800) 641-6996

Fax: (215) 891-8461 • Web: www.protemp.us • Email: info@pinnacleint.com

ProTemp PT-48-BDF-A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual