Protemp PT-220T-SDR-EU, PT-150T-SDR-EU User's Manual & Operating Instructions

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Page 1

User’s Manual &

DANGER

WARNING

Operating Instructions

Model Numbers

PT-150T-SDR-EU / PT-220T-SDR-EU

CONSUMER: READ AND SAVE THESE INSTRUCTIONS

Original Instructions

GENERAL HAZARD WARNING: READ AND UNDERSTAND ALL OF THE INSTRUCTIONS IN THIS MANUAL

BEFORE ASSEMBLING, STARTING, OR SERVICING THE HEATER. Be sure to comply with the

instructions and warnings provided with this heater. Failure to comply can result in fire or explosion that can cause property loss, bodily injury, or loss of life. Only persons who can follow and understand these instructions should operate or service this heater.

NOT FOR USE IN RESIDENTIAL LIVING AREAS OR IN ENCLOSED SPACES WITHOUT ADEQUATE VENTILATION. INDOOR USE PERMITTED ONLY FOR

THE TEMPORARY HEATING OF BUILDINGS OR STRUCTURES UNDER CONSTRUCTION, ALTERATION OR REPAIR. This is an unvented portable heater that uses air (Oxygen) from within

the area in which it is used. Failure to provide adequate combustion and ventilation air will result in asphyxiation, carbon monoxide poisoning, bodily injury or death. Refer to “Ventilation” on Page 6.

This appliance shall be installed in accordance with the rules in force, and used only in sufficiently ventilated space. Consult instructions before

installation and use of this appliance.

Bd. Général Wahis, 53, 1030 Brussels, Belgium

PESA-400

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WARNING

WHILE CONNECTED TO A POWER SOURCE

Table Of Contents

Safety Information.............................................1-2

Features and Specications.................................3

Assembly..........................................................4-5

Operation..........................................................6-7

Wiring Diagram..................................................10

Troubleshooting Guide.......................................11

Exploded View...................................................12

Parts List.......................................................13-14

Ventilation.............................................................6

Storage.................................................................8

Safety Information

FIRE, BURN, INHALATION AND EXPLOSION HAZARD. Keep combustibles such

as; building materials, paper or cardboard a safe distance away from the heater as recommended by these instructions. Never use the heater in spaces which contain products such as; gasoline, solvents, paint thinners, dust particles, volatile or airborne combustibles or any unknown chemicals. This is an unvented portable heater. It uses air (Oxygen) from the area in which it is used. Adequate combustion and ventilation air must be provided. Refer to “Ventilation” on page 6. Bulk fuel storage should be a minimum of 7.62 meters from heater.

DO NOT OPERATE THIS HEATER UNTIL YOU HAVE READ AND THOROUGHLY UNDERSTAND THESE SAFETY AND OPERATING INSTRUCTIONS.

Failure to comply with the precautions and instructions provided with this heater can result in death, serious bodily injury, property loss or damage from the hazards of fire, soot production, explosions, burns, asphyxiation or carbon monoxide poisoning. Only persons who can read and understand these instructions should use or service this heater.

DO NOT START THE HEATER WHEN EXCESS OIL HAS ACCUMULATED.

DO NOT START THE HEATER WHEN THE CHAMBER IS HOT.

THE INSTALLATION OF THIS HEATER SHALL COMPLY WITH THE REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.

NOT TO BE USED FOR THE HEATING OF HABITABLE AREAS OF DOMESTIC PREMISES; FOR USE IN PUBLIC BUILDINGS, REFER TO NATIONAL

REGULATIONS.

This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience or and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

Look for this icon throughout the manual for helpful tips on how to assemble, use and clean your SDR Heater.

Read The Instruction manual: When this symbol is

marked on a product, it means that the instruction

manual must be read.

WARNING! Never touch heater until heater

has cooled off.

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WARNING

WHILE CONNECTED TO A POWER SOURCE

Safety Information

RISK OF INDOOR AIR

POLLUTION!

ALWAYS use only the electrical power (voltage and

The products described in this manual are

oil direct-red, forced air heaters. Parafn

forced air heaters are primarily intended for use for temporary heating of buildings under

construction, alteration or repair. Direct-red

means that all of the combustion products of the heater enter the heated space. This appliance

is rated at 98% combustion efciency, but does

produce small amounts of carbon monoxide.

CARBON MONOXIDE POISONING MAY LEAD TO DEATH!

frequency) specified on the model plate of the heater.

ALWAYS use only approved, grounded socket and properly rated extension cables.

ALWAYS unplug the heater when not in use. ALWAYS install the heater so that it is not directly

exposed to water spray, rain, dripping water, or wind. If the supply cord is damaged, it must be

replaced by a special cord or assemble available from the manufacturer, its service agent or

similarly qualied persons in order to avoid a

hazard

Carbon monoxide is toxic. Humans can tolerate only small amounts of carbon monoxide and so precautions should be taken to provide proper ventilation. Failure to provide proper ventilation in accordance with the instructions in this manual can result in death.

People with breathing problems should consult a physician before using this heater.

Early signs of carbon monoxide poisoning

resemble the u. Symptoms of improper

NEVER use fuels such as gasoline, benzine, paint thinners or other oil compounds in this heater.

NEVER refill the heater’s fuel tank while the heater is operating or still hot. This heater is EXTREMELY HOT while in operation.

NEVER block air inlet (rear) or air outlet (front). NEVER use duct work in front or rear of heater. NEVER move or handle heater while still hot. NEVER transport heater with fuel in tank.

ventilation / carbon monoxide poisoning are:

NEVER use with an external fuel tank.

Headache • Dizziness • Nausea • Dry Mouth

Keep all combustible materials away from this heater.

Sore Throat • Burning of Nose and Eyes

If you experience any of these symptoms: GET FRESH AIR AT ONCE! Have your heater serviced and check for proper ventilation. Some people are more affected by carbon monoxide than others. These include: pregnant women, those with heart or lung problems, anemia or those under the influence of alcohol or at high altitudes.

Not For Indoor Use. Indoor use permitted only for the temporary heating of buildings under construction, alteration or repair!

ALWAYS provide a fresh air opening in the heated

ALWAYS locate heater on a stable and level surface.

space of at least 2,800 cm2 for each 29 kW / Hr. of heater output. Provide a larger opening if more heaters are being used.

Refer to “Ventilation” on

page 6 for further instructions.

If your heater is equipped with a thermostat, once it is plugged in, it can start at anytime in accordance with the thermostat setting.

RISK OF ELECTRIC SHOCK!

RISK OF BURNS, FIRE AND EXPLOSION!

CAUTION! HOT WHILE IN

OPERATION. DO NOT TOUCH. KEEP CHILDREN, ANIMALS, CLOTHING AND COMBUSTIBLES AWAY FROM HEATER.

Minimum Clearance From Combustibles

PT-150T-SDR-EU PT-220T-SDR-EU

Top 1.2 m 1.2 m

Sides 1.2 m 1.2 m

Front 2.4 m 2.4 m

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Specications

Model # PT-150T-SDR-EU PT-220T-SDR-EU

Rating: kW/Hr 43.9 64.4 Fuel Consumption: L/Hr 4.2 6.0 Fuel Tank Capacity: Liters 37.85 49.21 Pump Pressure: MPa 0.76 0.64 Volts: AC/Hz 230VAC ~ 50 Hz 230VAC ~ 50 Hz Air Flow: CMH 630 685 Amps <1.0 <1.0 Phase 1Ø 1Ø

Specications subject to change without notice.

Features

Models: PT-150T-SDR-EU / PT-220T-SDR-EU

Control PanelShell

Rear Guard

Handle

Power Cord

Support Frame

Wheel

Fuel Gauge

Figure 1

Fuel Cap

Fuel Tank

Silent Drive® Forced Air Heater User’s Manual

Drain Plug

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

Assembly Instructions

Model: PT-150T-SDR-EU / PT-220T-SDR-EU

- Remove the heater and all packaging materials from the shipping carton.

Tip: Be sure to remove the axle from the side of the Styrofoam packaging.

WHILE CONNECTED TO A POWER SOURCE

Tools Needed:

- Phillips Head Screw Driver

- 8 mm open end wrench

- 19 mm open end wrench

Tip: Use a power screwdriver and locking wrench for easier assembly.

What’s In The Box

50 mm Screws (8) 30 mm Screws (2) 8 mm Nuts (10) Wheels (2)

Safety Guard (1) Axle Nuts (2)

Axle

Wheel Support Frame

Spacers (2)

Front Handle

Spare Drain Plug (1)

Rear Handle

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Assembly Instructions

Models: PT-150T-SDR-EU / PT-220T-SDR-EU

1. Insert axle through holes in wheel support.

2. Slide then spacer onto axle.

3. Slide wheel onto axle with the air valve facing out and hold in place with the axle nuts. (See Figure 2).

Wheel Support Frame

Tire

Axle

Axle Nut

Handle

Spacer

Figure 2

4. Place heater on wheel support frame and line up holes on the fuel tank lip.

5. Attach front handle with (4) long screws (55 mm) and (4) nuts through the second and third hole from the front on both sides of the tank lip and wheel support frame and tighten firmly.

6. Insert (2) short screws (30 mm) through the first hole the front of in the tank lip and tighten firmly. Make certain all (6) screws are secure.

7. Attach rear handle with (4) long screws (55 mm) and (4) nuts through the first and second hole from the rear on both sides of the tank lip and wheel support frame and tighten firmly.

Figure 3

Wheel Support Frame

Silent Drive® Forced Air Heater User’s Manual

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Fueling The Heater:

CAUTION

DANGER

WARNING

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Operation

with gasoline.

Parafn

For optimal performance of this heater, it is

strongly suggested that parafn be used. Parafn has been rened to virtually eliminate

contaminants, such as sulfur, which can cause a rotten egg odor during the operation of the heater. Using diesel fuel can cause excess soot production. Do not use Bio-Diesel as this fuel will

damage your heater’s seals and lter.

Factory tested for Parafn, Jet A fuel, fuel oil

no. 1, and diesel no. 1.

NEVER REFUEL THIS HEATER

WHILE IT IS HOT OR OPERATING. FIRE OR EXPLOSION COULD RESULT.

NEVER FILL THE FUEL TANK

INDOORS. ALWAYS FILL THE TANK OUTDOORS. BE SURE THAT THE HEATER IS ON LEVEL GROUND WHEN FUELING, AND NEVER OVERFILL THE TANK.

Ventilation:

- Risk of indoor air pollution and Carbon Monoxide Poisoning. Use heater only in well ventilated areas.

- Refer to Safety Information on pages 1-2 for information about Carbon Monoxide Poisoning.

- ALWAYS provide a fresh air opening in the heated

space of at least 2,800 cm2 for each 29 kW / Hr. of heater output. Provide a larger opening if more

CARBON MONOXIDE POISONING MAY LEAD TO DEATH!

heaters are being used.

Minimum Ventilation Opening Needed

PT-150T-SDR-EU PT-220T-SDR-EU

5.3 ft.² 6.5 ft.²

3760 cm² 5990 cm²

DO NOT USE GASOLINE OR CRANKCASE DRAININGS.

- NEVER use fuel such as, benzene, alcohol, white glass, camp stove fuel, paint thinners, or other oil compounds in this heater. THESE ARE VOLATILE FUELS THAT CAN CAUSE A FIRE OR

ambient temperature of -20° C.

EXPLOSION.

- NEVER store paraffin in the living space. Paraffin should be stored in a well ventilated area outside the living area.

- NEVER store paraffin in direct sunlight or near a source of heat.

from the power mains and keep all electrical components from becoming wet. Only a qualified technician should service the heater

- NEVER use paraffin that has been stored from one season to the next. Paraffin deteriorates over time. OLD Paraffin WILL NOT BURN PROPERLY IN THIS HEATER.

where necessary; convert this heater for use with other fuel types.

NOTE: Parafn should only be stored in a blue container that is clearly marked “Parafn.” Never store parafn in a red container. Red is associated

This appliance is designed to operate safely at a minimum

Use caution when servicing in wet areas. Disconnect power

A qualified technician is required to install, adjust and

Silent Drive® Forced Air Heater User’s Manual

Page 8

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Operation

Starting the Heater: (Ignition)

1. Fill the tank with paraffin or other approved

fuel until needle on fuel gauge points to “F”.

2. Replace fuel cap and tighten firmly.

3. Connect the heater to a three prong

(grounded) power source. You must use a cable rated for this appliance.

4. Press the power button to power on the

heater.

5. Select desired temperature using temperature

buttons.

Control Panel:

6. The heater will ignite once the temperature

setting is higher than the ambient temperature in the space.

NOTE: If if the heater still does not ignite, refer to“Troubleshooting Guide” on page 11.

TIP: If the heater does not ignite, the

thermostat may be set too low. Increase the temperature to a higher setting until the heater ignites.

TIP: If the heater does not ignite; press

power button to power off the heater, check steps 1-3 above and press power button to power ON the heater.

Stopping / Restarting Heater:

- To stop the heater, move the power switch to the “Off” position and unplug the power cord.

- To restart the heater; wait 10 seconds and follow ignition steps.

Figure 4

°C

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WARNING

WHILE CONNECTED TO A POWER SOURCE

Maintenance

Long Term Storage:

1. Drain fuel through the drain plug in the bottom of the fuel tank.

2. To remove the drain plug, pull the plug grip downward and remove the seal head from the drain hole in the tank. (See Figure 5)

Drain Plug

Service:

Never service heater while it is plugged in or hot!

DO NOT TAMPER WITH THE UNIT. HAVE A COMPETENT SERVICEMAN MAKE ANY NECESSARY ADJUSTMENT OR REPAIRS.

Use only original equipment parts. The use of alternate or third party components can cause unsafe operating conditions and will void your warranty.

Do Not perform service in wet conditions. Do Not allow heater or components of heater to become wet. Service heater only in a dry, protected area.

Drain Plug Grip

Figure 5

(Pull Down)

3. Using a small amount of parafn, rinse and swirl the parafn inside of the fuel tank, empty

the tank fully.

4. To replace the drain plug; push the drain head fully into the drain hole and secure by pushing the seal cap fully into the head hole. (See Figure 6)

Drain Plug

Fuel Tank

Seal Head Head Flange

Seal Cap

We suggest following a maintenance schedule as follows:

FUEL / FUEL TANK:

TIP: Follow the long term storage

instructions to ush the tank.

Flush tank every 200 hours of operation or as needed.

DO NOT ush with water, use fresh parafn only.

Figure 6

IMPORTANT: Never store leftover parafn between

seasons, using old fuel can damage heater.

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Maintenance

Service (Continued):

FAN BLADES:

Blades should be cleaned at least once per heating season, depending on conditions. Remove all accumulated dust and dirt with a damp cloth, taking care not to bend any of the fan blades. Be sure the blades are dry before re-starting the heater. For fan assembly removal see Figure 7.

Siroco Fan

SPARK PLUG:

Clean and re-gap every 600 hours of operation, or replace as needed. After removing the spark plug, clean the terminals with a wire brush. Re-gap the

terminals to 0.140” (3.5mm) See Figure 9.

Gap (3.5 mm)

Ignitor Wire

Set Screw

Motor Shaft

Fan Blade

Figure 7

Motor

FUEL FILTER:

The fuel filter should be cleaned at least twice per heating season. Clean the filter by rinsing it in clean Paraffin. Contaminated fuel could make cleaning the fuel filter necessary immediately.

NOTE: To remove the filter from models turn filter 90º counter-clockwise. See Figure 8.

Spark Plug

Burner Head

Figure 9

PHOTOCELL:

The photocell should be cleaned using a cotton swab dipped in alcohol or water at least once per heating season, or more depending on conditions. See Figure 10.

Photocell

Photocell lens

Fuel Line

Fuel Filter

Fuel Tank

Figure 8

Photocell Wire

Figure 10

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Maintenance

NOZZLES:

Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel could make this necessary immediately. To clean dirt from nozzle, blow compressed air through nozzle front. It may be necessary to soak the nozzle in paraffin to loosen any dirt particles.

Nozzle Face

Nozzle

Dispenser

Figure 11

Burner Head

Earth

Green

250V / 3.15A

Wiring Diagram

Red Red

Yellow

Earth

Green

Figure 12

Silent Drive® Forced Air Heater User’s Manual

Page 12

Problem Possible Cause Solution

Heater Ignites, but main PCB shuts off after a short period of time. LED display shows “E1”.

Heater will not operate or motor runs for a short time. LED display shows “E1”.

Fan does not operate when heater is plugged in and power switch is in the “ON” position. LED display shows “E1” or “E2”.

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Troubleshooting Guide

1. Dirty input, output or lint lter.

2. Dirty fuel lter.

3. Nozzle is dirty.

4. Photocell lens is dirty.

5. Photocell not installed properly.

6. Photocell is defective.

7. Improper electrical connection between main PCB and photocell.

1. No parafn in the fuel tank.

2. Corroded spark plug or incorrect plug gap.

3. Dirty fuel lter.

4. Dirty nozzle.

5. Moisture in fuel tank.

6. Improper electrical connection between transformer and circuit board.

7. Ignitor wire not connected to spark plug.

8. Defective ignitor.

1. Thermostat is set too low

2. Broken electrical connection between main PCB and motor.

1. Clean / replace air or lint lter.

2. Clean / replace fuel lter.

3. Clean / replace Nozzle.

4. Clean / replace photocell.

5. Adjust photocell position

6. Replace photocell

7. Check wiring connections.

1. Fill tank with fresh parafn.

2. Clean / replace spark plug.

3. Clean / replace fuel lter.

4. Clean / replace nozzle.

5. Rinse fuel tank with clean, fresh

parafn.

6. Inspect all electrical connections.

7. Re-attach ignitor wire to spark plug.

8. Replace ignitor.

1. Rotate thermostat to a higher setting

2. Inspect all electrical connections.

Poor combustion and / or excess soot production.

Heater does not turn on and the lamp is not lit.

1. Dirty input, output or lint lter.

2. Dirty fuel lter.

3. Poor quality of fuel.

4. PSI is too high or too low.

1. Temperature limit sensor has overheated.

2. No electrical power.

3. Fuse is blown.

4. Improper electrical connection between temperature limit sensor and circuit board.

1. Clean / replace air or lint lter.

2. Clean / replace fuel lter.

3. Flush fuel tank and refuel heater.

4. Use proper pressure.

1. Push power switch to “OFF and allow heater to cool for 10 minutes. Restart heater.

2. Check power cords for proper connection and test the power supply.

3. Check / replace the fuse.

4. Inspect all electrical connections.

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

Exploded View

Silent Drive® Forced Air Heater User’s Manual

Page 14

NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WARNING

WHILE CONNECTED TO A POWER SOURCE

Parts List

ALWAYS contact the manufacturer of this heater before replacing any parts other than those specified or recommended in the servicing instructions.

Item # Description PT-150T-SDR-EU PT-220T-SDR-EU

1 2 3 Upper Shell 70-001-5010 70-001-5010 4 Combustion Chamber 70-011-1000 70-011-1010 5 Control PCB 70-027-1100 70-027-1100 6 Power PCB Case 70-027-1250 70-027-1250 7 PCB Lead Wire 70-027-1020 70-027-1020 8 Nozzle 70-015-1000 70-015-1010

9 Air Dispenser 70-063-1000 70-063-1000 10 Burner Head 70-014-1000 70-014-1000 11 Fuel Line Nipple 70-014-1100 70-014-1100 12 Spark Plug 70-052-1000 70-052-1000 13 Limit Control 70-019-1000 70-019-1000 14 Limit Control Bracket 70-019-1010 70-019-1010 15 Photocell 70-016-1000 70-016-1000 16 Photocell bracket 70-016-1010 70-016-1010 17 Air Draft Tube 70-300-0001 70-300-0010 18 Duct Bracket 70-300-0020 70-300-0020 19 Sirroco Fan 70-060-0001 70-060-0001 20 Duct Assembly 70-300-0100 70-300-0100 21 Motor Assembly 70-020-1100 70-020-1100 22 Motor Supporter 70-020-1010 70-020-1010 23 Blower Fan 70-024-1000 70-024-1000 24 Fan Guard 70-016-1000 70-016-1000 25 Ignitor 70-037-1100 70-037-1100 26 Side Cover 70-008-1100 70-008-1100 27 Power Cord 70-034-1100 70-034-1100 28 Return Fuel Line 70-036-2100 70-036-2100 29 Intake Fuel Line 70-036-2000 70-036-2000 30 Fuel Pump 70-400-0200 70-400-0200

Front Shell 70-001-5200 70-001-5205

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WHILE CONNECTED TO A POWER SOURCE

Parts List

Item # Description PT-150T-SDR-EU PT-220T-SDR-EU

31 Fuel Gauge 70-007-0215 70-007-0216 32 Fuel Cap 70-006-0120 70-006-0120 33 Fuel Tank 70-002-1000 70-002-1100 34 Fuel Filter 70-003-1000 70-003-1000 35 Drain Plug 70-002-0105 70-002-0105 36 Rear Handle 70-043-1000 70-043-1100 37 Wheel Support Frame 70-041-1000 70-041-1100 38 Front Handle 70-043-1002 70-043-1102 39 Handle Bolts 70-043-1001 70-043-1001

40 Wheel 70-041-1400 70-041-1400 41 Wheel Axle 70-041-1500 70-041-1510 42 Wheel Bushing 70-041-1510 70-041-1510 43 Wheel Nut 70-041-0550 70-041-0550 44 Safety Guard 70-065-1000 70-065-1000 45 Control Panel PCB 70-027-1000 70-027-1000

Silent Drive® Forced Air Heater User’s Manual

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NEVER LEAVE HEATER UNATTENDED WHILE BURNING OR

WHILE CONNECTED TO A POWER SOURCE

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Silent Drive® Forced Air Heater User’s Manual