Protelex ICM-X19, ICM-X20, ICM-X22, ICM-X17, ICM-X25 Operation Manual

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SOFT SERVE ICE CREAM MACHINE & FROZEN YOGURT MACHINE
Designed in Germany from: Engineer Jean Feuze Silatchom
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Please read this Manual carefully before trying to operate the machine. Thank you for your selection of our ice cream machine. We produce a series of machines which is use of new generation designed on basis of advanced refrigerating technology. The outward design is artistic and in good taste. All compressors used for the machine are of international brand. Control system of brand-new digital circuit renders operation easy and performance reliable.
1.Technical Data Soft Ice Cream Machine Series
Parameter
Model
Main Power
Rate
Power
(kW)
Refrigerant
output
L/H
Dimensions
(mm)
N.W.
(kg)
ICM-X19
110V/220V 50Hz/60Hz
2.2
R22/R404A
18-25
740x540x1380
140
ICM-X17
110V/220V 50Hz/60Hz
2.2
R22/R404A
18-25
720x540x800
120
ICM-X20
110V/220V 50Hz/60Hz
2.2
R22/R404A
18-25
740x540x1380
130
ICM-X22
110V/220V 50Hz/60Hz
2.2
R22/R404A
18-25
720x540x800
120
ICM-X25
110V/220V 50Hz/60Hz
2.5
R22/R404A
28-35
740x570x1450
160
Note:
1. The output of ice cream is measured under 25℃ environmental temperature and feed stock temperature about 7℃ inside the basin (Hopper)
2. Output per hour is based on 60-70 grams per cups
3. Either R134A or R404A refrigerant can be used for all machines.
4. All models have two compressors. The internal configuration and technical parameters of the machine are the same for all models in the same series.
2. Schematic Structure
1. Top Cover
2. Expansion Tube
3. Control Panel
4. Piston Ring
5. Anti-cross-talk Piston Ring
6. Stainless steel Handle
7. Piston
8. Discharge Block-Drum Ring
9. Star Ring
10. Discharge Block Body
11. Plastic Nut
12.Plastic Deco-plate
13. Cross Bar
14.Stirer Shaft (Beater)
15.Discharge Block Bolt
16. Stirer Drum
17. Receive Plate
18. Hot Air Exhaust
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(Freezer cylinder)
19. Proximity Switch Plate
20. Proximity Switch Pusher
21. Feed Basin (Hopper)
22. Electronic Lock Switch
Structure:
3. Precautions
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Electricity
Install the earthling device according to the National Security Standard for electrical equipment
·Only use the feed line, method of Wiring and equipment in conformity with the National Security Standard for electrical equipment.
· Be sure installing a short and leakage protective device on the feed line.
Hygiene
·To use the machine without strict disinfection may pollute the food which will be dangerous to your health.
·Always keep the machine in clean conditions. Remove the deteriorated material immediately away from the machine.
·Washing and disinfecting procedure must strictly follow this Manual.
Installation
. Lay the machine on dry and firm floor. Do not lay the machine tilted. Any heat source over 25℃ must be kept at least 50cm away round the machine. Keep the machine away from rain and direct sunlight.
· Leave a space no less than 30cm on both sides of the machine for proper ventilation. To ensure heat dissipation, leave a space at least 1.5m from the hot air exhaust outlet. Do not leave any object which may be sucked by air flow, such as a plastic bag, near the hot air exhaust outlet.
Connect to power source
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·The power socket must have an earth line or just connect the machine metal case to the earth.
·Power Specifications: Single Phase: 220V/50Hz, Voltage Fluctuation: 198V-240V Three Phase: 380V/50Hz, Voltage Fluctuation: 370V-390V
· Section area of the power conductor must be not less than 2.5mm2 or the line may be overloaded, the voltage dropped down which may impair or even damage the machine.
Cautions:
·To avoid any adverse effect from vibration which is unavoidable during transportation, on arrival of the machine, leave it for 24 hours before trying to run it for the first time.
· The feed stock in the Feed Basin must be cold.
· To maintain best cooling performance of the machine, wipe off dusts from the hot air exhaust outlet regularly.
· For machine with double drum (freezer cylinder) it is prohibited to use only one drum or feed one drum with ice cream pulp and other drum with other material (except for machines with double-compressor set).
· For the machine with 380V power supply, you must check if the stirrer shaft turns in clockwise direction for the first start. If the stirrer shaft turns in opposite direction, just exchange any two power conductors from three phases.
Notice:
Your machine is designed to produce either soft ice cream or frozen yogurt and not both together. Either ice cream or frozen yogurt and not one drum with ice cream and other drum with frozen yogurt
4. Operation
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Production
1. Insert two expansion tubes into each feed basin respectively. For machine with air pump, connect the Air hose to the air outlet and expansion tubes
2. Pour the prepared ice cream pulp into the feed basin. The pulp flows by gravity to the stirrer drum via the lower hole of the expansion tube
3. Wait for about 2 minutes until the ice cream pulp has flown into the drum
4. Push on PRODUCE key to start the machine The stirrer motor starts first and then the fans of compressor and condenser will be started in 30 seconds. At this moment the hot air flows from the outlet of the condenser and the temperature in the drum drops down quickly. The ice cream is ready to discharge in 15 to 25 minutes, when the gear shows 100% and machine stops automatically after about 10 seconds. You can now start to dispense your ice cream with cones by pulling the handle.At this moment if you want to stop production, just push on Stop key.
Machine with air pump (Not All machine)
Be sure that liquid never enter in the air outlet your air pump during ice cream production or cleaning. That will damage the air pump. Your machine will have a short circuit when you plug it in or the machine will stop during you discharge ice cream. In this case you have to disconnect the air pump from the pc board to continue working with the machine like a machine without air pump. Always fill the feed stock below the air outlet inside the Feed Basin (Hopper)
Hopper Cooling:
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You can start the hopper cooling by pressing the SET/PRECOOLING button. For optimum cooling of the ice inside the feed basin (hopper), you should fill the hopper only under the air outlet mean the refill the hopper only to 2/3. Your machine should be emptied daily and cleaned. Machines with hopper cooling have to be also cleaned and disinfect every day.
4. Any time when you pull one of the handles of the discharge block, the related stirrer stops and the ice cream flows out of the discharge hole. The discharge hole on left and right is related to the stirrer drum on left and right and the ice cream discharged is of single color. The discharge hole in the middle is the mixture from both left and right drums and is of double color.
Caution: The pulp level in the stirrer drum is dropping while ice cream is discharging. If only little remains in the drum, abnormal noise can be heard and the stirrer shaft (Beater) may be damaged. You should check if the lower hole of the expansion tube is chocked up whenever the abnormal noise is heard.
5. The machine will stop automatically when the ice cream reaches the preset hardness. The OVERLOAD indicator is on (not all machine). The machine will restart about 5 minutes automatically. If you want to continue production when the OVERLOAD is on, just push OVERLOAD RESET key or pull any one of the handle at the discharge block (The model A11 does not have auto reset function).
Caution:
1. If you do not discharge the ice cream when it reaches the preset hardness, do not push the OVERLOAD RESET and PRODUCE keys frequently, or the machine may be damaged.
2. After a large quantity of ice cream has been discharged from the drum, you have to wait a few minutes until the machine have completed refrigerating the feed stock in the drum
6. Hardness Setting
Notice:
Before you start with the ice production adjust the hardness between 1 to 5. Please never adjust the hardness during the machine is working or during ice cream production.
Before starting adjusts the hardness, the first you must always stop produce, fresh and wash.
Our machine series is accommodated with different type of control Panel. Please identify
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which control Panel is used for your particular machine model. The principle of adjustment of hardness of ice cream is based on the fact that the load of stirrer motor increases with the current. The control circuit reacts when the current reaches certain point and stop the machine. Hardness has been properly set in the factory before delivery. If you have special recipe for ice cream, it may be readjusted according to your particular needs. Depending on the machine model, there are two methods for hardness adjustment:
1) The models with step adjuster. For purpose of hardness adjustment, you have to open the side penal of the machine to access the step adjuster located at the electrical box.
a. If the machine does not stop when the ice cream reaches the required hardness, push
the adjuster to a softer step until machine stops.
b. if the machine stops because of overloading and the ice cream is not hard enough,
you should push the adjuster to a harder step, when the ice cream reaches the required harness it will stop production.
c. the machine must be allowed to run in one minute before you try to push the
adjuster to the next step, or the effect of the adjustment will be impaired.
d. The hardness adjuster has 9 steps and the hardness increases in numeral order.
7. Operation on different type of control panel Our machine series is accommodated with different type of control Panel. Please identify which control Panel is used for your particular machine model.
1) The models with hardness adjustment on control panel. Press the set key Hard/Soft Press Hard the hardness increases Press Soft the hardness decreases There are 1 to 5 steps available for adjustment (Sometime hardness over 5 is not
available and your machine will rum for longtime a never reach 100%). The figure 5 is the hardest and 1 is the softest. For your machine hardness can be adjust between 1 to 5 to start the ice cream production adjust your hardness to 1 or 2. The adjustment of hardness is saving automatically.
A. The New display of your machine:
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Notice:
We recommend that you always adjust the hardness below 4 and only in case of strong heat above 4. Regular hardness adjustment may damage the machine
B. Electronic Key Counter: The display of the counter counts 1 for each batch of ice cream has been prepared or counts any time you pull on the handle after the machine reach 100% the first time or during cleaning the machine by pulling on the handle after you press Wash key. For reset the counter to zero “000” Press harder and softer button 6 seconds at the same time can cleaning up ice cream number.
E. The models for hard ice cream machine
1. WASH key
2. Time+ key
3. Time — key
4. PRODUCE ON-OFF/WASH STOP key
5. Washing of the Machine
6. Produce light
5. Washing of the Machine
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1. Washing before start production
a. Turn the plastic set nuts for the discharge block, totally 4 nuts, in counter clockwise direction, dismount the discharge block.
b. Wash the feed basin, stirrer shaft and expansion tube with detergent liquid and
disinfectant liquid.
(Please never used brush to clean the ice cream mixture hopper and never insert brush
into the hold of feed basin to clean.)
c. Put the discharge block in one of above liquids. Push and pull the handle 2 to 3 times. Dismount the cross bar, pull the piston out from the block, clean the cross bar and piston. Please grease the Pistons with food grease before assembly it on the discharge block.
2. Wash after Production
a. Pour tap water into the feed basin. Push on WASH key to run the
stirrer for 3 to 5 minutes until remains of ice cream in the stirrer drum completely melted. Discharge the water from the drum by
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pulling the handle. Repeat the above procedure several times.
b. Wash the discharge block:
Repeat above “Wash before Production” item a. and b.
6. Service and Maintenance
Notice for Service and Maintenance
1. A person must be specially assigned for management of the machine. This machine is
for food. It is important to keep the machine in clean and neat conditions after using and before.
2. Each time when you complete the operation, clean the machine parts in contact with
the ice cream, such as discharge block, stirrer drum, stirrer shaft, expansion tube, feed basin etc. immediately after the machine is stopped. Air dries the parts for the next operation.
3. Check the tightness of the belts regularly. If the belt is loosen, adjust the center
distance between the pulley and the stirrer motor.
4. If the machine is laid idle for long time, put the main switch to OFF position. The
machine will be in standby condition
7. Models for Hard Ice Cream Machine (for the model H18S and H28S)
1). Production
a. Fill the pulp from the feed hole of
the discharge block to the stirrer drum. The level to be filled should not to be too high or too low. Adjust the running time according to your recipe and environmental temperature (in Room temperature, the running time for each batch is about 12 minutes).
b. Push on On/Off key, the machine start production. The display indicates the
countdown time. As soon as the display indicates “0”, the compressor stops and the stirrer motor will stop after a delay of 40 seconds. Ice cream will come out by opening the discharge hole at the discharge block.
c. While in Production mode pushes on On/Off key, the machine enters Stop mode.
2). Time Setting Operation
a. While the machine in Stop mode, push the time + or — key, the display indicates
the time value set at the last time and the figure flashes. At this moment press + key to increase the time value in minutes and — key to decrease the time value in minute.
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b. The time value can be set from 1 minute to 20 minutes, changing in 1 minute step for
each time you press the key.
c. While the display is flashing, if you do not press + key or — key in 5 seconds, the
system will withdraw from the time setting mode, the time value set at the last time is saved and the display returns to “00”.
Caution: If the time is set too long and the ice cream in the chilling drum is too hard. The machine will stop immediately and enter into the protective mode. At
the same time, the machine will sound alarm and the display shows “L:L”. In this case, switch the power off and on again in no less than 20 minute
Adjust the production time again.
3). Washing
Press WASH key, the machine is in WASH mode. Press On/Off key, the stirrer will be stopped.
8. Analytical sheet for obstacle
ERROR CODE
REASONS
ANALYSIS
SOLUTION COMMENTS
01
abnormal voltage
input voltage is too low
Set with power voltage regulator
02
compressor high pressure protection
1.compressor pressure too high;
2.the compressor pressure detection switch damage
1.adjust the compressor
2.replace the pressure switch
03
Insufficient refrigeration
1.frozen cylinder temperature sensor installation position is not
correct;
2.refrigerant is not enough
1.adjust temperature sensor installation location;
2.fill more refrigerant 04
Frozen cylinder
Forced refrigeration when ice cream less
Add ice cream material
05
Hopper is short of material
Low ice cream inside your hopper
1. Add ice cream, until the display is normal 2. Replace the lack of material testing switch
08
Ice cream forming
1. Hardness grade too high
2. the refrigeration system
1. Adjust the appropriate hardness grade
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overtime
failure
2.Maintenance refrigeration system
09
over-current protection
1. Motor fault exists
2.Hardness grade is high,so that ice cream is too hard
and cause jam mixer
1. Replace the motor; or adjust the motor belt tightness;
2.Adjust the appropriate hardness grade
No electricity no display after connect power
1. Power plug is not good。
2. The motherboard connection is not good
3. Insurance tube bad
4. Circuit board fault
1. Check the power supply if is normal
2. To connect the display screen and the mainboard of connection
3. Eliminate abnormal after replacement of the same specifications of the insurance tube
4. Repair PCB repair PCB must be conducted by professionals
Machine stop after plug: check liquid has entered inside the air pump. Disconnect the air pump from the pc board
9. Parameter Setting of Ice Cream Machine
Parameters are divided into user parameters and plant parameters. User parameters: long press the set button or stop button to enter the user parameters. Factory parameters: Long press the set button and stop button at the same time to enter the factory parameters.
Paramet er code
Parameter type
Definition
Note
Parameter setting
Harder / Softer button
User parameters
Ice cream hardness
Normal display, press harder or softer button. Adjustable range: 02-05
02
n00
User parameters
Pre cooling temperature
Pre cooling is enabled, the temperature of the pre cooling can be adjusted between 4 and
10.
04 n01
User parameters
Clear number Reset counter
Press harder and softer button 6 seconds at the same time can cleaning up ice cream number,
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n02
User parameters
The time interval of auto restart cooling
Adjustable range: 3-40minute
5
n03
User parameters
The time interval of auto restart fresh
Feature enable, adjustable range: 30-120minute
n04
User parameters
The time interval of auto restart Pre cooling
Feature enable, adjustable range: 1-30minute
5
F00
Factory parameters
Low voltage protection
Adjustable range: 180-220V
190
F01
Factory parameters
Motor type
37:370W 55:550W 75:750W 110:1100W
According to motor power
F02
Factory parameters
Pre cooling setting 0:No pre cooling
1:Single compressor
2:Double compressor
According to pre cooling function
F03
Factory parameters
Refrigerating switch for refrigerating cylinder
ON: open the preservation function OFF: close the preservation function
OFF
F04
Factory parameters
Current coefficient
Adjustable range: 80-120
100
F05
Factory parameters
Counter function
ON: open count function OFF: turn off counting function
ON F06
Factory parameters
Air pump action delay
Adjustable range:3-30s
10
F07
Factory parameters
Clear counting function
ON: available to clear the count OFF: cannot to clear the count
ON F08
Factory parameters
Action time of pressure balancing solenoid valve
Adjustable range:1-60s
5
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F09
Factory parameters
Air pump start mode
ON: press wash or produce key to start OFF: start when the ice cream discharge
ON
Warning: This parameter only applies to FSAST_GL002_03D intelligent display, all parameters of the ice cream machine have been adjusted well, the user cannot change the parameters unless communicate with manufacturers.
10. Ice Cream Machine Connect Line Diagram
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11. Packing List
1. Soft Ice Cream Machine
Name
Quantity
Machine Set
1
Discharge Block-Drum Ring
2
Piston Ring
6
Anti-cross-talk Ring
1
Expansion Tube
2
Ring for Expansion Tube
4
Star Washer
3
Operation Manual
1
Plastic Bag
1
Electron lock
2
2. Hard Ice Cream Machine
Name
Quantity
Machine Set
1
Discharge Block-Drum Ring
1
Door Ring
1
Ring for Feed Basin
4
Operation Manual
1
Plastic Bag
1
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