Protege Pumps PS16, PS20 User Manual

Pool / Spa Pump
User Manual
[Revision 1.0 February 2018]
READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY,
PROPERTY DAMAGE AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE.
• Products covered by this manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
E&OE ©2018 Protégé
Pool / Spa Pump
It is vital that you read and understand
General Personal Safety
General Equipment Use and Care

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or equipment or property damage if not understood or followed. Safety messages have the following symbols:
You WILL be KILLED or SERIOUSLY INJURED if you do not follow instructions.
this user manual before using the product, including safety warnings, and any assembly and operating instructio ns. Keep the manual for future reference.
Safety precautions and recommendations detailed here must be fully understood and followed to reduce the risk of injury, fire, explosion, electrical hazard, and/or property damage.
Safety information presented here is generic in nature – some advice may not be applicable to every product. The term "equipment" refers to the product, be it electrical mains powered, battery powered or combustion engine powered.
Before Use - If you are not familiar with the safe operation/handling of the equipment, or are in any way unsure of any aspect of suitability or correct use for your application, you should complete training conducted by a person or organization qualified in safe use and operation of this equipment, including fuel/electrical handling and safety.
Do NOT operate the equipment in flammable or explosive environments, such as in the presence of flammable liquids, gases or dust. The equipment may create sparks or heat that may ignite flammable substances.
Keep clear of moving parts.
Equipment may be a potential source of
electric shock or injury if misused.
Do NOT operate the equipment if it is damaged, malfunctioning or is in an excessively worn state.
Do NOT allow others to use the equipment unless they have read this manual and are adequately trained.
Keep packaging away from children ­risk of suffocation! Operators must use the equipment correctly. When using the equipment, consider conditions and pay due care to persons and property.
General Work Area Safety
Work areas should be clean and well it.
Do not operate the equipment if
bystanders, animals etc are within operating range of the equipment or the general work area.
If devices are provided for connecting dust extraction / collection facilities, ensure these are connected and used properly. Dust collection can reduce dust-related hazards.
You CAN be KILLED or SERIOUSLY INJURED if you do not follow instructions.
Wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect from eye and ear injur y, poisoning, burns, cutting and crush injuries. Protective equipment such as safety goggles, respirators, non-slip safety footwear, hard hat, hearing protection etc should be used for appropriate equipment / conditions. Other people nearby should also wear appropriate personal protective equipment. Do not wear loose clothing or jewellery, which can be caught in moving parts. Keep hair and clothing away from the equipment.
Stay alert and use common sense when operating the equipment. Do not over-reach. Always maintain secure footing and balance.
Do not use the equipment if tired or under the influence of drugs, alcohol or medication.
This equipment is not intended for use by persons with reduced physical, sensory or mental capabilities.
General Fuel Safety
Petrol/fuel/gasoline is extremely flammable – keep clear of naked flames or other ignition sources.
Do not spill fuel. If you spill fuel, wipe it off the equipment immediately – if fuel gets on your clothing, change clothing.
Do NOT smoke near fuel or when refuelling.
Always shut off the engine before refuelling.
Do NOT ref uel a hot engine.
Open the fuel cap carefully to allow any
pressure build-up in the tank to release slowly.
Always refuel in well ventilated areas.
Always check for fuel leakage. If fuel
leakage is found, do not start or run the engine until all leaks are fixed.
General Carbon-Monoxide Safety
Using a combustion engine indoors
CAN K ILL IN MINUTES. Engine exhaust contains carbon-monoxide – a poison you cannot smell or see.
Use combustion engines OUTSIDE only, and far away from windows, doors and vents.
You CAN be INJURED if you do not follow instructions or equipment damage may occur.
The equipment is designed for domestic use only.
Handle the equipment safely and carefully.
Before use, inspect the equipment for misalignment or binding of moving parts, loose components, damage or any other condition that may affect its operation. If damaged, have the equipment repaired by an authorised service centre or technician before use.
Prevent unintentional starting of the equipment - ensure equipment and power switches are in the OFF position before connecting or moving equipment. Do not carry equipment with hands or fingers touching any controls. Remove any tools or other items that are not a part of the equipment from it before starting or switc hing on.
Do not force the equipment. Use the correct equipment for your application. Equipment will perform better and be safer when used within its design and usage parameters.
Use the equipment and accessories etc. in accordance with these instructions, considering working conditions and the work to be performed. Using the equipment for operations different from those intended could result in hazardous situations.
Always keep equipment components (engines, hoses, handles, controls, frames, housings, guards etc) and accessories (cutting tools, nozzles, bits etc) properly maintained. Keep the equipment clean and, where applicable, properly lubricated.
Store the equipment out of reach of children or untrained persons. To avoid burns or fire hazards, let the equipment cool completely before transporting or storing. Never place or store the equipment near flammable materials, combustible gases or liquids etc.
The equipment is not weather-proof, and should not be stored in direct sunlight, at high ambient temperatures or locations that are damp or humid.
Do not clean equipment with solvents, flammable liquids or harsh abrasives.
For specific equipment safety use and care, see Equipment Safety.
E&OE ©2018 Protégé 2
Pool / Spa Pump
General Electrical Safety
General Electrical Safety
General Service Information
Inspect electrical equipment, extension cords, power bars, and electrical fittings for damage or wear before each use. Repair or replace damaged equipment immediately.
Ensure all power sources conform to equipment voltage requirements and are disconnected before connecting or disconnecting equipment.
When wiring electrically powered equipment, follow all electrical and safety code s.
W herever possible, use a residual current device (RCD).
High voltage / high current power lines may be present. Use extreme caution to avoid contact or interference with power lines. Electrical shock can be fatal.
Electrically grounded equipment must have an approved cord and plug and be connected to a grounded electrical outlet.
Do NOT bypass the ON/OFF switch and operate equipment by connecting and disconnecting the electrical cord.
Do NOT use equipment that has exposed wiring, damaged switches, covers or guards.
Do NOT use electrical equipment in wet conditions or in damp locations.
Do NOT use electrical cords to lift, move or carry equipment.
Do NOT coil or knot electrical cords, and ensure electrical cords are not trip hazards.
The equipment must be serviced or repaired at authorised service centres by qualified personnel only.
Replacement parts must be original equipment manufacturer (OEM) to ensure equipment safety is maintained.
Do NOT attempt any maintenance or repair work not described in this manual.
After use, the equipment and components may still be hot – allow the equipment to cool and disconnect spark plugs and/or electrical power sources and/or batteries from it before making adjustments, changing accessories or performing repair or maintenance.
Do NOT make adjustments while the equipment is running.
Perform service related activities in suitable conditions, such as a workshop.
Replace worn, damaged or missing warning/safety labels immediately.
E&OE ©2018 Protégé 3
Pool / Spa Pump
Flammable Material Hazard
Read User Manual
Use Hand Protection
Carbon-Monoxide Hazard
Electrocution / Electrical
Toxic Fumes / Dust Hazard
Explosive Material Hazard
Cutting / Amputation Hazard
Crush Hazard
Single Operator Only
Use Face Protection
Use Foot Protection
Use Eye / Ear / Head
Running Hazard
Diving Hazard
Adult Super vision Required
Skin Penetration / Puncture
Hot Surface Hazard
Flying Debris Hazard
Moving Parts Hazard

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your product and their meanings. If any stickers become unreadable, unattached etc, replace them.
Flammable liquids, gases or
substances etc may present.
Avoid ignition sources and
open flames. Danger of fire.
Shock Hazard
High voltage or high current electricity may be present or
required by the product. Take
due care when handling electrical products, cables, plugs and leads. Electrical
shock can be fatal.
The product may have blades,
edges or mechanical devices
that can cause severe crush
injury to fingers, limbs etc.
Take due care when handling
and using the product.
Read and fully understand
product safety warnings,
operation, procedures etc
before using the product.
Using the product or by-
products from use may
produce fumes, smoke or
particles that could be harmful
if inhaled. Wear appropriate
breathing protection and have
adequate ventilation.
The product must be operated
by a single person only. More
than one person operating the
product may introduce
additional hazards.
Wear appropriate hand
protection and take due care
as the product or use of the
product may present hand
hazards.
Combustible liquids, gases or
substances etc may be
present. Avoid ignition sources
and open flames. Danger of
explosion.
Wear appropriate f ull-face
protection and take due care
as the product or use of the
product may present face and
eye hazards.
Do not use the product in confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be
fatal.
The product may have blades,
edges or mechanical devices
that can cause severe cut injury to fingers, limbs etc.
Take due care when handling
and using the product.
Wear appropriate foot
protection and take due care
as the product or use of the
product may present foot
hazards.
Wear appropriate eye and / or
product or use of the product
may present eye, hearing and
objects that can cause severe
injury to fingers, limbs, blood
Protection
ear and / or head protection
and take due care as the
head hazards.
Hazard
The product may produce
pressure, emit liquids or
etc. Take due care when
hand ling and using the
product.
E&OE ©2018 Protégé 4
Do not run on or near the
product as doing so may
present a fall hazard.
Do not dive into the product as
doing so may present a neck /
head injury hazard.
Be aware that the product may
produce high temperatures
and hot surfaces that can
cause burn injuries.
Be aware that the product or
use of the product may
present hazards produced by
flying debris. Wear appropriate
clothing and protectiove
devices.
Always supervise children and
other users of a product to prevent drowning or injury.
Be aware that the product
contains or uses mechanical
devices that move or rotate.
Always wait for moving parts
to stop fully before handling
the product, adjusting,
maintenence etc.
Pool / Spa Pump
Carbon-Monoxide Hazard
Pull Hazard
Slope / Fall Injury Hazard
"Slam Dunk" Warning
Electrocution / Electrical
Electrocution / Electrical
Power Line Electrocution
"Kick-Back" Hazard
Winch Operator Position
Winch Lift Hazard
Cable Hazard
Winch Cable Hazard
Winch Hook Hazard
Flash / Blinding Hazard
Laser Hazard
Corrosive Substance Hazard
Explosion Hazard
Do not use the product in confined areas or without
adequate ventilation. Carbon-
monoxide poisoning can be
fatal.
Shock Hazard - Outdoor
High voltage or high current electricity may be present or
required by the product. Do
NOT use in rain, damp or wet
conditions. E lectric al shock
can be fatal.
Hazard
Do NOT stand between winch
and load. Do NOT use winch
to move people.
Be aware that the product
contains or uses mechanical devices that can pull in objects and can cause severe injury to
fingers, limbs etc. Take due
care when handling and using
the product.
Shock Hazard - Disconnect
High voltage or high current
electricity may be present or
required by the product.
Always disconnect the product
from the electrical supply
before handling the product,
adjusting, maintenence etc.
Do NOT LIFT load vertically.
Use machine to PULL only.
Be aware that using the
product on sloping surfaces or
in slippery conditions may
present additional dangers
from falls and contact with
blades, moving parts, hot
surfaces etc.
Hazard
High voltage / high current
power lines may be present.
Use extreme caution to avoid
contact or interference with
power lines. Electrical shock
can be fatal.
Ensure that load bearing cable
is not kinked or knotted.
Do NOT attempt "slam dunk"
maneouvres as this may result
in severe injury due to falling, product breakage or collapse
etc.
High level of "kick-back"
hazard that can cause the
machine to suddenly rotate
towards operator. Kick-back
injury can be fatal.
Ensure tha t there is a
minimum number of cable
coils on winching mechanism.
Carry hook to load – do NOT
throw or run.
The product may contain
substances that can explode
under certain conditions or
misuse. Take due care when
handling and using the
product.
Wear appropriate eye
protection for welding. Direct
exposure to weld arcs may
cause permanent eye injury.
Laser may be in use – do NOT
look directly at laser, or allow
others to.
The product may contain
corrosive substances that can
harm or otherwise cause
damage. Take due care when
handling and using the
product.
E&OE ©2018 Protégé 5
Pool / Spa Pump

Equipment Safety

Electric water pumps can cause serious or fatal injury if not used correctly or without taking proper safety precautions. It is extremely important that you read and fully understand the
information in this section and all other safety warnings / recommendations and usage instructions before using the equipment.
The equipment is designed for domestic use only.
Do not block pump suction with any part of your body, as this can cause severe injury or death.
The equipment MUST be connected to a properly earthed mains electrical socket, and be used in
conjunction with a residual current device (RCD) or ground fault circuit interrupter (GFCI).
Do not use the equipment for purposes it is not designed for, such as pumping liquid chemicals.
Do not start or run the pump dry. Running the pump dry for any length of time will cause severe damage
and will void the warranty.
The pump is for use with permanently installed pools and may also be used with hot tubs and spas, if so marked.
Do not use the pump for wading pools, shallow pools, or spas containing bottom drains, unless the pump is connected to at least two (2) functioning suction outlets.
To reduce the risk of injury, do not permit children to use this product.
Incorrectly installed equipment may fail, causing severe injury or property damage.
The pump is for fixed installations only and to be used in conjunction with swimming pool equipment.
Do not store pool chemicals near your pump / filter equipment.
Do not use with storable pools. A permanently installed pool is constructed in or on the ground or in a
building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity.
E&OE ©2018 Protégé 6
Pool / Spa Pump
Table of Contents
Safety ................................................................................................................................................... 2
Safety Symbols .......................................................................................................................................... 4
Equipment Safety ............................................................................................................................... 6
Parts Identification ............................................................................................................................. 8
Set-Up and Operation ........................................................................................................................ 9
Priming the Pump....................................................................................................................................... 9
Operation ................................................................................................................................................. 10
Maintenance and Troubleshooting ................................................................................................ 10
Troubleshooting ....................................................................................................................................... 10
Specifications ................................................................................................................................... 12
E&OE ©2018 Protégé 7
Pool / Spa Pump
1
Pump Body
5
Lid 2 Inlet Port
6
Strainer Basket (under lid)
3
Outlet Port
7
Drain Plug
4
Motor
8
Base (includes mounting holes)
5 2 8 6 4
1
7
3

Parts Identification

No. Name No. Name
E&OE ©2018 Protégé 8
Pool / Spa Pump

Set-Up and Operation

To achieve better pump self-priming, install the pump below the water level of the pool. • It is recommended that Teflon tape is used on all threads and plumbing. • It is recommended to
have the pump and any pool plumbing installed by a suitably qualified person.
If the pump is located below water level, isolation valves must be installed on both the suction and return plumbing to prevent back flow of pool water during pump servicing.
Mount the pump on a solid, flat and level surface that will not vibrate. To further reduce vibration, bolt the pump to the surface or place a rubber mat between the surface and pump.
Protect the pump from the elements. It is recommended to install the pump in a weather-proof enclosure.
Proper ventilation is required for the pump to operate normally. The motor generates heat that must
dissipate through adequate ventilation. A minimum 150mm (6") clearance at the rear of the pump is recommended to ensure adequate ventilation and accessibility for the motor.
The pump may feature a pressure overload sensor that will automatically stop the pump if the pressure is too much (for example, if the attached filter is blocked).
The pump must be turned off at the mains electrical supply to fully shut down. Ensure the power switch to the pump is easily accessible.
Be aware of water draining from the pump (for example, when performing maintenance) and ensure that the pump is located where water can easily drain away, and is clear of electrical items or objects that may be damaged by water.
Install pump plumbing using suitable rigid tubing and joint adhesive. Do not use flexible tube as this can collapse under suction created by the pump. The following image shows a typical, simple pool pump (yellow) and filter arrangement. The image shows the pump inlet plumbing from the pool skimmer box, then from pump outlet to filter inlet, then from the filter outlet back to the pool.

Priming the Pump

Priming is generally required after initial set-up, or after maintenance, where the pump or plumbing has been drained. Once the pump has been used and the plumbing system is free of any air,
manual priming of the pump should not be required.
1. Once the plumbing and pump have been installed, check that the pump drain plug is correctly installed, then remove (rotate left) the clear lid from the top of the pump.
2. Fill the pump with pool water. If the pump is installed below water level, it should fill through gravity.
3. Ensure that the lid and any seals are totally clean and free of any particles, then re-install the lid and firmly tighten (rotate right) by hand. It is recommended to lubricate any seals with suitable lubricant.
4. Check for any leaks and repair them before switching the pump ON.
E&OE ©2018 Protégé 9
Pool / Spa Pump

Operation

Once the plumbing and pump have been installed and the pump is primed, switch the pump ON at the mains electrical supply.
It is recommended to use an electrical timer to automate switching the pump ON and OFF during the day / night.

Maintenance and Troubleshooting

Disconnect the pump from the electrical supply before performing any maintenance. • The
pump should be cool enough to touch before performing maintenance activities. • Stop any water flow to the pump from the pool on both inlet and outlet side before performing any maintenance activities. • Some maintenance activities described may be beyond the scope of some users. For procedures that you are not comfortable with or have the knowledge, tools or experience for, have the unit serviced by a service centre or qualified technician.
The pump strainer basket should be inspected and cleaned at regular intervals. Remove the pump lid (rotate left), then remove the basket and clean it. Re-install the strainer basket. Ensure that the lid and any seals are totally clean and free of any particles, then re-install the lid and firmly tighten (rotate right) by hand. It is recommended to lubricate any seals with suitable lubricant.
If your pool is deactivated for an extended period, stop any water flow to the pump from the pool on both inlet and outlet side, then remove the drain plug at the bottom of the pump to drain it. Do not replace the drain plug, but store it in the strainer basket until the pump is required again. An alternative is to remove the pump and store it indoors in a dry location. If the pump is used with salt water, it is necessary to flush it with clean water. It is also recommended that the seals be replaced before next use.

Troubleshooting

Symptoms Probable Causes Recommended Actions
Pump will not prime. Air leak in inlet side.
No water in the pump.
Closed valves or blocked lines.
Pump motor not running.
No electrical power.
Pump is jammed.
Ensure the pool water level is high enough.
Ensure that the pump lid and drain plug are installed correctly and not leaking.
Ensure that all plumbing and connections are air-tight.
Replace the pump seal.
Make sure that the pump tank is filled with water.
Ensure all valves in the system are fully open.
Clean the skimmer and pump strainer baskets.
Check the pump for any obstructions.
Ensure that the electrical supply is within specification, switched ON, and that power is reaching the pump.
Ensure that the fuse or circuit breaker is properly set.
Ensure that any timer is properly set and operating correctly.
Check the motor wiring at the terminals.
Check pump and remove any obstructions to the impellor.
E&OE ©2018 Protégé 10
Pool / Spa Pump
Symptoms Probable Causes Recommended Actions
Weak water flow. Skimmer basket or filter is
dirty.
Air leak in inlet side.
Closed valves or blocked
lines.
Motor becomes excessively hot.
Motor is noisy.
Pump / water flow is
Low or incorrect voltage.
Exposure to the sun.
Poor ventilation.
Worn bearings.
Air leak in inlet side.
noisy.
Clean the skimmer basket, pool strainer basket, and filter.
Ensure the pool water level is high enough.
Ensure that the pump lid and drain plug are installed correctly and not leaking.
Ensure that all plumbing and connections are air-tight.
Replace the pump seal.
Open all valves in the system.
Clean the skimmer and pump strainer basket.
Check pump and remove any obstructions to the impellor.
Ensure that the electrical supply is within specification. Wiring should be corrected by a qualified technician.
Enclose the pump.
Improve ventilation around the pump.
Replace the motor bearings.
Ensure the pool water level is high enough.
Ensure that the pump lid and drain plug are installed correctly and not leaking.
Ensure that all plumbing and connections are air-tight.
Replace the pump seal.
Inlet blockage (indicated by a high vacuum reading at the pump suction).
Foreign matter lodged in pump impeller.
Cavitation.
Motor overload protection trips.
The motor is connected improperly.
Low voltage due to undersized wire or low, incoming voltage reading.
Pump is leaking. Pump not sealed correctly.
Seals are worn.
Open all valves in the system.
Clean the skimmer and pump strainer basket.
Check pump and remove any obstructions to the impellor.
Check pump and remove any obstructions to the impellor.
Improve suction conditions (reduce lift and/or number of fittings, increase pipe size).
Reduce outlet flow by throttling the discharge valve.
Have a qualified technician check the wiring diagram on the motor.
Have a qualified technician check the electrical supply to the pump.
Ensure that the pump lid and drain plug are installed correctly and not leaking.
Ensure that all plumbing and connections are air-tight.
Replace seals. This is likely to happen more frequently with salt water.
E&OE ©2018 Protégé 11
Pool / Spa Pump

Specifications

PS20
Electrical Requirements 240VAC / 50Hz 2.2A
Maximum Flow 240l/min
Maximum Water Temperature 50°C
Maximum Lift (Head) 14m
Noise < 65dB
Plumbing Size Internal: 48mm / external: 55mm
PS16
Electrical Requirements 240VAC / 50Hz 5A
Maximum Flow 405l/min
Maximum Water Temperature 50°C
Maximum Lift (Head) 17m
Noise < 65dB
Plumbing Size Internal: 48mm / external: 55mm
PS20
Electrical Requirements 240VAC / 50Hz 8A
Maximum Flow 560l/min
Maximum Water Temperature 50°C
Maximum Lift (Head) 18m
Noise < 65dB
Plumbing Size Internal: 48mm / external: 55mm
E&OE ©2018 Protégé 12
Pool / Spa Pump
points below and additionally, the information available at www.datastreamserver.com/safety
Consult all documentation, packaging and product
The product has been supplied by a general merchandise retailer that
policy, if required.
Some experts believe the incorrect or prolonged use of almost any product could cause serious injury or death. For information that may reduce your risk of serious injury or death, consult the
labelling before use. Note that some products feature online documentation which should be printed and kept with the product.
Check product for loose / broken / damaged / missing parts, wear or leaks (if applicable) before each use. Never use a product with loose / broken / damaged / missing parts, wear or leaks (if applicable).
Products must be inspected and serviced (if applicable) by a qualified specialist every 6 months assuming average residential use by a person of average weight and strength, above average technical aptitude, on a property matching average metropolitan specification. Intended use outside these guidelines could indicate the product is not suitable for intended use or may require more regular inspection or servicing.
Ensure all possible users of the product have completed an industry recognized training course before being given access to the product.
may not be familiar with your specific application or your description of the application. Be sure to attain third-party approval for your application from a qualified specialist before use regardless of prior assurances by the retailer or its representatives.
This product is not intended for use where fail-safe operation is required. As with any product (take an automobile, aircraft, computer or ball point pen for example), there is always a small chance of technical issues that needs to be repaired or may require replacement of the product or a part. If the possibility of such failure and the associated time it takes to rectify could in any situatio n inconvenience the user, business or employee then the product is not suitable for your requirements. This product is not for use where incorrect operation or a failure of any kind, including but not limited to a condition requiring product return, replacement, service by a technician or replacement of parts could cause a financial loss, loss of employee time or an inconvenience requiring compensation.
If this item has been purchased in error after considering the points above, simply contact the retailer directly for details of their returns
©2018 Protégé. All rights reserved. No part of this document, including descriptive content, concepts, ideas,
diagrams or images may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,
without express permission or consent from the publisher.
E&OE ©2018 Protégé 13
Loading...