A Capital
Certificate No. FM 39709
ISO
9001
Safety
Brand
REBEL™
Cable Series SRLs
This manual is intended to
meet the Manufacturer’s
Instructions as required by
the following standards and
should be used as part of an
employee training program
as required by OSHA:
ANSI Z359.1-2007
CSA Z259-2.2-98,
Type 2
WARNING: This product is part of a Personal
Fall Arrest System1. The user must read and
follow the manufacturer’s instructions for each
component or part of the complete system. These
instructions must be provided to the user of this
equipment. The user must read and understand
these instructions or have them explained to
them before using this equipment. Manufacturer’s
instructions must be followed for proper use and
maintenance of this product. Alterations or misuse
of this product or failure to follow instructions may
result in serious injury or death.
1
IMPORTANT: If you have questions on the
use, care, or suitability of this equipment for your
application, contact Capital Safety.
IMPORTANT: Record the product
identication information from the ID label in the
Inspection and Maintenance Log provided this
manual.
DESCRIPTION
Rebel Cable Series Self Retracting
Lifelines (SRLs) consist of a drum
wound wire rope lifeline (Cable) that
automatically locks at the onset of a
fall to arrest the fall, but pays out and
retracts lifeline during normal movement
by the attached user.
APPLICATIONS
Self Retracting Lifelines (SRLs) are used
as a component in a Personal Fall Arrest
System (PFAS) where a combination of
worker mobility and fall protection is
required (i.e., inspection work, general
construction, maintenance work, oil
production, conned space work, etc.).
TRAINING
This equipment is intended to
be used by persons trained in its
correct application and use. It is the
responsibility of the user to assure they
are familiar with these instructions and
are trained in the correct care and use
of this equipment. Users must also be
aware of the operating characteristics,
application limits, and the consequences
of improper use.
1 PERSONAL FALL ARREST SYSTEM: An assembly of
components and subsystems used to arrest a person
in a free fall.
FORM NO: 5903097 REV: B
STANDARDS
Refer to local, state, and federal (OSHA)
requirements governing occupational
safety for additional information
regarding Personal Fall Arrest Systems.
Refer to the following national standards
on fall protection:
ANSI Z359.1 Safety Requirements
CSA Z259.2.2-98 Self-Retracting Devices for
for Personal Fall Arrest
Systems, Subsystems, and
Components
Personal Fall Arrest Systems
LIMITATIONS & REQUIREMENTS
Always consider the following when
using the Rebel SRL:
Capacity & Arresting Force/Distance:
ANSI Z359 OSHA CSA
Capacity*
(1 person only)
Max.
Arresting
Force
Max.
Arresting
Distance
* Combined Weight (1 person only, clothing, tools, etc.)
Anchorage: Select a rigid anchorage
point that meets strength requirements
for Fall Arrest and Rescue systems.
In accordance with ANSI Z359.1,
anchorages selected must have a
strength capable of sustaining static
loads applied in the directions permitted
by the system of at least:
Non-Certied
Anchorages:
Certied
Anchorages:
NOTE: When more than one rescue system is
attached to an anchorage, the strengths set forth
above shall be multiplied by the number of systems
attached to the anchorage
Rescue Plan: When using this equipment,
the employer must have a rescue plan
and means at hand to implement it and
communicate that plan to users, authorized
persons, and rescuers.
310 lbs
(141 kg)
1,350 lbs
(6.0 kN)
42 in
(1.1 m)
5,000 lbs
(22.2 kN)
2 times the Maximum Arresting
Force
Swing Fall
Hazard
6 ft. (1.8 m)
Minimum
420 lbs
(191 kg)
1,800 lbs
(8.0 kN)
42 in
(1.1 m)
Figure 1 - Fall Clearance and Swing Falls
EXAMPLE: If
the worker is 40
ft (12 m) directly
below the SRL, the
recommended work
zone is 18 ft (5.5
m) in any direction.
310 lbs
(141 kg)
1,350 lbs
(6.0 kN)
54 in
(1.4 m)
Working
Level
Lower
Level
Locking Speed: Situations which do
not allow for an unobstructed fall path
should be avoided. Working in conned
or cramped spaces may not allow the
body to reach sufcient speed to cause
the SRL to lock if a fall occurs. Working
on slowly shifting material, such as sand
or grain, may prevent the worker from
falling at sufcient speed to cause the
SRL to lock. A clear path is required to
assure positive locking of the SRL.
Free Fall: When used correctly, SRLs limit
the free fall distance to 2 ft. (.61 m) or less
per OSHA. To avoid increased fall distances,
do not work above the anchorage level.
Avoid working where your lifeline may cross
or tangle with that of another worker. Do
not allow the lifeline to pass under arms or
between legs. Never clamp, knot, or prevent
the lifeline from retracting or being taut.
Avoid slack line. Do not lengthen SRL by
connecting a lanyard or similar component
without consulting Capital Safety.
Fall Clearance: Ensure adequate
clearance exists in the fall path to
prevent striking an object during a
fall. When connecting the SRL to xed
anchorage, a minimum of 6 feet (1.8 m)
from the working level to the lower level
or nearest obstruction is recommended.
When connecting the SRL to an HLL,
see the HLL manufacturer’s instructions
for fall clearance requirements. An
energy absorbing component can
sometimes be added in-line to further
protect the worker. Compatibility and
total fall distance must be considered
if this is done. Contact Capital Safety
before using an in-line energy absorbing
component or lanyard with an SRL.
Swing Falls: Swing falls occur when the
anchorage point is not directly above the
point where a fall occurs (see Figure 1). The
force of striking an object in a swing fall
may cause serious injury. In a swing fall,
the total vertical fall distance will be greater
than if the user had fallen directly below the
anchorage point, thus increasing the total
free fall distance and the unobstructed area
required to safely arrest the user. The SRL
80 ft
(24 m)
70 ft
(21 m)
60 ft
(18 m)
50 ft
(15 m)
40 ft
(12 m)
30 ft
(9 m)
20 ft
(6 m)
10 ft
H=Height of the SRL Above Working Level
(3 m)
0
0
10 ft
20 ft
(3 m)
(6 m)
D= Distance Person Can Move
(Horizontally)
30 ft
(9 m)
40 ft
(12 m)
© Copyright 2010, DB Industries, Inc.
will activate regardless of its orientation
relative to the user. The recommended work
zone represents the typical acceptable work
area for most applications. Review your
specic application to determine what the
appropriate work zone should be. Minimize
swing falls by working as directly below the
anchorage point as possible. Never permit a
swing fall if injury could occur. If a swing fall
situation exists in your application contact
Capital Safety before proceeding.
Hazards: Use of this equipment in areas
where surrounding hazards exist may
require additional precautions to reduce
the possibility of injury to the user or
damage to the equipment. Hazards
may include, but are not limited to:
high heat, caustic chemicals, corrosive
environments, high voltage power
lines, explosive or toxic gases, moving
machinery, or sharp edges.
Sharp Edges: Avoid working where the
lifeline will be in contact with or abrade
against unprotected sharp edges. Provide
protection for the lifeline when possible.
Body Support: A Full Body Harness
must be used with the Rebel
Cable Series SRLs. The harness
connection point must be above the
user’s center of gravity.
WARNING: Capital Safety strongly
recommends the exclusive use of DBI-SALA or
Protecta Full Body Harnesses with all of their fall
protection systems. A body belt is not authorized
for use with the Rebel SRLS. If a fall occurs when
using a body belt it may cause unintentional
release and possible suffocation because of
improper body support. Substitutions of equipment
or system components must not be made without
the written consent of Capital Safety.
COMPATIBILITY
System Compatibility: Protecta
equipment is designed for use with
Protecta approved components and
subsystems only. Substitutions or
replacements made with unauthorized
components or subsystems may
jeopardize compatibility of equipment
and may effect the safety and reliability
of the complete system.
Connector Compatibility: Connectors
are considered to be compatible with
connecting elements when they have been
designed to work together in such a way
that their sizes and shapes do not cause
their gate mechanisms to inadvertently
open regardless of how they become
oriented. Contact Capital Safety if you
have any questions about compatibility.
Connectors (hooks, carabiners, and
D-rings) must be capable of supporting
at least 5,000 lbs. (22.2kN). Connectors
must be compatible with the anchorage
or other system components. Do not use
equipment that is not compatible. Noncompatible connectors may unintentionally
disengage (see Figure 2). Connectors must
be compatible in size, shape, and strength.
Self locking snap hooks and carabiners are
required by OSHA.
Connections: Only use self-locking
snap hooks and carabiners with this
equipment. Only use connectors
that are suitable to each application.
Ensure all connections are compatible
in size, shape and strength. Do not
use equipment that is not compatible.
Ensure all connectors are fully closed
and locked. Protecta connectors (snap
hooks and carabiners) are designed
to be used only as specied in each
product’s user’ instructions. Figure 3
illustrates inappropriate connections.
Protecta snap hooks and carabiners
must not be connected:
To a D-ring to which another •
connector is attached.
In a manner that would result in a •
load on the gate.
In a false engagement, where •
features that protrude from the
snap hook or carabiner catch on
the anchor and without visual
conrmation seems to be fully
engaged to the anchor point.
To each other.•
Directly to webbing or rope •
lanyard or tie-back (unless the
manufacturer’s instructions for
both the lanyard and connector
specically allows such a
connection).
To any object which is shaped or •
dimensioned such that the snap
hook or carabiner will not close and
lock, or that roll-out could occur.
Figure 2 - Unintentional Disengagement
If the connecting element that a snaphook (shown)
or carabiner attaches to is undersized or irregular
in shape, a situation could occur where the
connecting element applies a force to the gate of
the snaphook or carabiner. This force may cause
the gate (of either a self-locking or a non-locking
snaphook) to open, allowing the snaphook or
carabiner to disengage from the connecting point.
1
Small ring or other
non-compatibly
shaped element
Force is
applied to the
Snaphook
Figure 3 - Inappropriate Connections
(Rolllout)
2
The gate
presses
against the
connection
ring
3
The gate
opens,
allowing the
snaphook to
slip off.
NOTE: Other than 3,600 lb. (16 kN) gated
hooks, large throat opening snap hooks should not
be connected to standard size D-rings or similar
objects which will result in a load on the gate if
the hook or D-ring twists or rotates. Large throat
snap hooks are designed for use on xed structural
elements such as rebar or cross members that are
not shaped in a way that can capture the gate of
the hook.
INSTALLATION
Plan your fall protection system before
starting your work. Account for all
factors that may affect your safety
before, during, and after a fall. Consider
all Limitations and Requirements dened
at the start of these instructions.
Anchorage Selection: Figure 4
illustrates typical anchorage for the
SRL. Select an anchorage location with
minimal free fall and swing fall hazards
(see Limitations & Requirements).
Select a rigid anchorage point capable
of sustaining the static loads dened in
Limitations & Requirements - Anchorage.
Figure 4 - Anchorage Connections
A
B
A
C
B
A Anchorage B Connector C Anchorage Connector
A
B
C
SRL Location: Install the SRL above
head height. Avoid working at locations
with increased swing fall effect (see
Figure 1).
AERIAL WORK PLATFORMS: Special
circumstances apply for SRLs anchored below
shoulder height to an Aerial Work Platform
(AWP). The AWP must have a guardrail system
and closable gate around its perimeter unless the
anchorage for the SRL is overhead. The guardrail
must be continuous, smooth, and free of sharp
edges. A suitable anchorage must be available
for each SRL that is part of the platform. Contact
Capital Safety before using the SRL in this
application.
OPERATION
WARNING: Consult your doctor if there is
reason to doubt your tness to safely absorb the
shock from a fall arrest. Age and tness seriously
affect a worker’s ability to withstand falls. Pregnant
women or minors must not use Protecta self
retracting lifelines.
2
WARNING: Do not alter or intentionally
misuse this equipment. Consult Capital Safety
when using this equipment in combination with
components or subsystems other than those
described in this manual. Some subsystem and
component combinations may interfere with the
operation of this equipment. Use caution when
using this equipment around moving machinery,
electrical hazards, chemical hazards, and sharp
edges. Do not loop the lifeline around small
structural members
.
Prior to Each Use: Inspect the Rebel
SRL per the Inspection List (Table 1). Do
not use the SRL if inspection reveals an
unsafe condition.
After a Fall: Any equipment subjected
to the forces of arresting a fall or
exhibiting damage consistent with
the effect of fall arrest forces (see
Table 1) must be removed from service
immediately and sent to an authorized
service center for repair.
Making Connections: After securing
the SRL to a rigid anchorage point (see
Installation), attach the Snaphook end of
the SRL Lifeline to the dorsal D-ring on
the Full Body Harness (see Figure 5).
In situations where it is necessary to use
a front D-ring attachment point, such as
working on a fixed ladder, a Full Body
Harness with a Chest D-ring must be
used. (Refer to OSHA requirements.)
Figure 5 - Use
Table 1 - Inspection Procedures
SRL
A
Lifeline
B
C
A
D
F
E
G
Snaphook
B
D
A
Connectors & Full Body
Harness
AFTER INSPECTION: Record Inspection results in the Inspection & Maintenance Log (see back cover). If
inspection reveals an unsafe or defective condition, remove from service immediately and contact an
authorized service center for repair.
C
Inspect the SRL for loose bolts and bent or damaged parts.•
Inspect the Housing (A) for distortion, cracks, or other damage.•
B
Inspect the Swivel Eye (B) for cracks or damage and verify that it swivels freely.•
Ensure the SRL locks up when the Lifeline is jerked sharply. Lockup should be •
positive with no slipping.
Inspect the entire unit for signs of corrosion.•
Verify that all labels are present and are fully legible (see • Labels).
Verify that the Lifeline pulls out and retracts fully without hesitation or slack in •
the line.
Inspect the Reserve Lifeline payout. If a fall has been arrested with most of the •
lifeline out, the Reserve Lifeline may have been deployed. Pull the Lifeline out of
the SRL until it stops. If a red band (A) is visible, the Reserve Lifeline has been
spent and the SRL must be serviced by and authorized service center before
reuse.
Inspect the entire Lifeline Cable for cuts, kinks (B), broken wires (C), bird-caging •
(D), welding splatter (E), corrosion, chemical contact areas, or severely abraded
areas.
Slide the Cable Bumper (F) up and inspect the ferrules (G) for cracks or damage •
and the cable for corrosion or broken wires.
Inspect the Snaphook for signs of damage or corrosion.•
Verify that the Gate (A) opens and closes correctly and the Swivel (B) rotates •
freely.
Inspect the Snaphook Impact indicator. If the Snaphook is in • ‘Indicated Mode’
(C); as indicated by an exposed red band (D), the SRL has been subjected to an
impact load and should be removed for service by an authorized service center.
Do not attempt to reset the Impact Indicator.
Inspect Anchorage Connectors for damage, corrosion, and proper working •
condition.
Inspect the Full Body Harness per the manufacturer’s instructions.•
A
A Dorsal D-Ring B Lifeline Snaphook
B
Use: While attached to the SRL, the
worker is free to move about within
recommended working areas at normal
speeds. The lifeline should extend
smoothly and retract without hesitation.
If a slack line condition is created in
normal use the unit should be returned
to an Capital Safety for service. Should
a fall occur, the SRL will lock and arrest
the fall. Upon rescue, remove the
SRL from use. Inspect as described in
Table 1. When working with the SRL,
allow the lifeline to recoil back into the
device under control. A short Tag Line
may be required to extend or retract
the lifeline during connection and
disconnection. Allowing the lifeline to be
fully extended for long periods of time
may cause premature weakening of the
retraction spring.
INSPECTION
To ensure safe, efcient operation, the
Rebel SRL must be inspected per the
procedures in Table 1 at the following
frequencies:
Before Each Use: • OSHA 1910.66,
OSHA 1926.502 ANSI Z359.1,
and CSA Z259.2.2) require an
inspection of the SRL and associated
equipment before each use. See
Table 1 for inspection procedures.
Annual Inspection:• ANSI Z359.1
requires a formal inspection of
the SRL by a competent person2
other than the user. More frequent
inspections by a competent person
may be required based on the
nature and severity of workplace
conditions affecting the equipment
and the modes of use and exposure
time of the equipment. See sections
Table 1 for inspection guidelines.
Record results in the Inspection &
Maintenance Log on the back cover
of this instruction.
NOTE: In Canada, CSA requires servicing
of SRLs within two year of the date of
manufacture and annual inspection thereafter.
After a Fall:• The SRL should be
removed from service and returned
to an authorized service center for
inspection and repair.
2 COMPETENT PERSON: One who is capable of
identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary,
hazardous, or dangerous to employees, and who has
authorization to take prompt corrective measures to
eliminate them.
MAINTENANCE & SERVICE
Periodically clean the exterior of the SRL
using water and a mild soap solution.
Position the SRL so excess water can
drain out. Clean labels as required.
Clean Lifeline with water and mild soap
solution. Rinse and thoroughly air dry.
Do not force dry with heat. An excessive
buildup of dirt, paint, etc. may prevent
the Lifeline from fully retracting back
into the housing causing a potential free
fall hazard. Replace Lifeline if excessive
buildup is present.
NOTE: If the Lifeline contacts acids, remove the
SRL from service and wash with water and a mild
soap solution. Inspect SRL before returning it to
service.
Additional maintenance and servicing
procedures must be completed by
an authorized service center. Do not
attempt to disassemble the SRL.
NOTE: Do not lubricate any parts in the SRL.
STORAGE
Store the SRL in a cool, dry, clean
environment out of direct sunlight. Avoid
areas where chemical vapors may exist.
Thoroughly inspect the SRL after any
period of extended storage.
3
LABELING MODELS & SPECIFICATIONS
ANSI/OSHA CSA X Y Housing Lifeline
3590500 3590502 9.8 in (24.9 cm) 22.5 in (57.2 cm) Thermoplastic 33 ft (10 m) Galvanized 5 mm cable
3590510 3590512 9.8 in (24.9 cm) 22.5 in (57.2 cm) Aluminum 33 ft (10 m) Galvanized 5 mm cable
3590501 3590503 9.8 in (24.9 cm) 22.5 in (57.2 cm) Thermoplastic 33 ft (10 m) Stainless Steel 5 mm cable
3590511 3590513 9.8 in (24.9 cm) 22.5 in (57.2 cm) Aluminum 33 ft (10 m) Stainless Steel 5 mm cable
3590550 3590552 11.1 in (28.3 cm) 23.8 in (60.5 cm) Thermoplastic 50 ft (15 m) Galvanized 5 mm cable
3590560 3590562 11.1 in (28.3 cm) 23.8 in (60.5 cm) Aluminum 50 ft (15 m) Galvanized 5 mm cable
3590551 3590553 11.1 in (28.3 cm) 23.8 in (60.5 cm) Thermoplastic 50 ft (15 m) Stainless Steel 5 mm cable
3590561 3590563 11.1 in (28.3 cm) 23.8 in (60.5 cm) Aluminum 50 ft (15 m) Stainless 5 mm cable
3590590 3590592 12.9 in (32.8 cm) 25.7 in (65.3 cm) Thermoplastic 66 ft (20 m) Galvanized 5 mm cable
3590600 3590602 12.9 in (32.8 cm) 25.7 in (65.3 cm) Aluminum 66 ft (20 m) Galvanized 5 mm cable
3590591 3590593 12.9 in (32.8 cm) 25.7 in (65.3 cm) Thermoplastic 66 ft (20 m) Stainless Steel 5 mm cable
3590601 3590603 12.9 in (32.8 cm) 25.7 in (65.3 cm) Aluminum 66 ft (20 m) Stainless Steel 5 mm cable
3590630 3590632 12.9 in (32.8 cm) 25.7 in (65.3 cm) Thermoplastic 82 ft (25 m) Galvanized 5 mm cable
3590640 3590642 12.9 in (32.8 cm) 25.7 in (65.3 cm) Aluminum 82 ft (25 m) Galvanized 5 mm cable
3590631 3590633 12.9 in (32.8 cm) 25.7 in (65.3 cm) Thermoplastic 82 ft (25 m) Stainless Steel 5 mm cable
Y
X
3590641 3590643 12.9 in (32.8 cm) 25.7 in (65.3 cm) Aluminum 82 ft (25 m) Stainless Steel 5 mm cable
3590670 3590672 12.9 in (32.8 cm) 25.7 in (65.3 cm) Thermoplastic 100 ft (30 m) Galvanized 5 mm cable
3590680 3590682 12.9 in (32.8 cm) 25.7 in (65.3 cm) Aluminum 100 ft (30 m) Galvanized 5 mm cable
3590671 3590673 12.9 in (32.8 cm) 25.7 in (65.3 cm) Thermoplastic 100 ft (30 m) Stainless Steel 5 mm cable
3590681 3590683 12.9 in (32.8 cm) 25.7 in (65.3 cm) Aluminum 100 ft (30 m) Stainless Steel 5 mm cable
LIMITED LIFETIME WARRANTY
Warranty to End User: D B Industries, Inc., dba CAPITAL SAFETY USA (“CAPITAL SAFETY”) warrants to the original end user
(“End User”) that its products are free from defects in materials and workmanship under normal use and service. This warranty
extends for the lifetime of the product from the date the product is purchased by the End User, in new and unused condition,
from a CAPITAL SAFETY authorized distributor. CAPITAL SAFETY’S entire liability to End User and End User’s exclusive remedy
under this warranty is limited to the repair or replacement in kind of any defective product within its lifetime (as CAPITAL
SAFETY in its sole discretion determines and deems appropriate). No oral or written information or advice given by CAPITAL
SAFETY, its distributors, directors, ofcers, agents or employees shall create any different or additional warranties or in any way
increase the scope of this warranty. CAPITAL SAFETY will not accept liability for defects that are the result of product abuse,
misuse, alteration or modication, or for defects that are due to a failure to install, maintain, or use the product in accordance
with the manufacturer’s instructions.
CAPITAL SAFETY’S WARRANTY APPLIES ONLY TO THE END USER. THIS WARRANTY IS THE ONLY WARRANTY APPLICABLE TO
OUR PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES, EXPRESSED OR IMPLIED. CAPITAL SAFETY
EXPRESSLY EXCLUDES AND DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE, AND SHALL NOT BE LIABLE FOR INCIDENTAL, PUNITIVE OR CONSEQUENTIAL DAMAGES OF ANY NATURE,
INCLUDING WITHOUT LIMITATION, LOST PROFITS, REVENUES, OR PRODUCTIVITY, OR FOR BODILY INJURY OR DEATH
OR LOSS OR DAMAGE TO PROPERTY, UNDER ANY THEORY OF LIABILITY, INCLUDING WITHOUT LIMITATION, CONTRACT,
WARRANTY, STRICT LIABILITY, TORT (INCLUDING NEGLIGENCE) OR OTHER LEGAL OR EQUITABLE THEORY.
CONTACTS
Distributed by
Engineered Fall Protection
Email: sales@engineeredfallprotection.com
Web: www.engineeredfallprotection.com
PH: 314-492-4422 | FAX: 800-570-5584
INSPECTION AND MAINTENANCE LOG
SERIAL NUMBER:
MODEL NUMBER:
DATE PURCHASED: DATE OF FIRST USE:
INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Approved By:
Distributed by Engineered Fall Protection | sales@engineeredfallprotection.com | 314-492-4422 | www.engineeredfallprotection.com
4
Loading...