Protecta 1161572, 1161308, 1161507 User Manual

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ANSI/ASSE Z359.11-2014

PROTECTA PRO 3

FULL BODY HARNESS

USER INSTRUCTION MANUAL

1161200 - 1161203

1161216 - 1161219

4 4

1161226 - 1161228

4 4

See back pages for additional models covered by this Instruction Manual.

1161204 - 1161208

4 4

1161220 - 1161222

1161300 - 1161303

1161209 - 1161211

4 4

1161223 - 1161225

1161304 - 1161307

MED

Models

1161200 √ √√ √

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1161202 √ √√ √

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1161204 √ √√ √

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1161228 √ √√√

1161300 √ √ √√ 1161301 √√ √ √√ 1161302 √ √ √√ 1161303 √ √ √√ 1161304 √ √√

1161305 √√ √√

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1161307 √ √√

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1161309 √√ √√

1161310 √ √√

1161311 √ √√

1161312 √ √√

1161313 √√ √√

1161314 √ √√

Size

1 2 3 4 5 6 7 8 9 10

2XL

3XL

Personal SRD Loop

Dorsal

Sternal

Hip

Attachment

Elements Buckles

Shoulder

Quick Connect

Tongue Buckle

Pass-Thru

Belt & Hip Pad

Shoulder Pads

Belt

Pads

√√√

√√ √√

√√√

√√ √√

√√√√

√√√

...

Form No: 5902327 Rev: K

1 2 3 4 5 6 7 8 9 10

1161308 - 1161314

1161404 - 1161406

1161417 - 1161419

1161426 - 1161428

1161436 - 1161438

See back pages for additional models covered by this Instruction Manual.

1161315 - 1161317

1161410 - 1161412

1161420 - 1161422

1161429 - 1161432

1161439 - 1161441

1161400 - 1161403

1161413 - 1161416

1161423 - 1161425

1161433 - 1161435

1161442 - 1161444

MED

2XL

3XL

Personal SRD Loop

Dorsal

Sternal

Hip

Shoulder

Quick Connect

Models

1161315 √ √√

1161316 √√ √√

1161317 √ √√

1161400 √ √√

1161401 √√ √√

1161402 √ √√

1161403 √ √√

1161404 √ √√ √ √√ 1161405 √√ √√ √ √√ 1161406 √ √√ √ √√ 1161410 √ √◊ √√ 1161411 √√ √◊ √√ 1161412 √ √◊ √√ 1161413 √ √√

1161414 √√ √√

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1161416 √√√

1161417 √ √ √ √ 1161418 √ √ √ √ √ 1161419 √ √ √ √ 1161420 √ √ √ √ √ 1161421 √ √ √ √ √ √ 1161422 √ √ √ √ √ 1161423 √ √ √ √ 1161424 √ √ √ √ √ 1161425 √ √ √ √

1161426 1161427 √ √ √ √ √ 1161428 √ √ √ √ 1161429 √ √ √ √ √ 1161430 √ √ √ √ √ √ 1161431 √ √ √ √ √ 1161432 √ √ √ √ √ 1161433 √ √ √ √ √ 1161434 √ √ √ √ √ 1161435 √ √ √ √ √ 1161436 √ √ √ √ √ √ 1161437 √ √ √ √ √ √ √ 1161438 √ √ √ √ √ √ 1161439 √ √ √ √ √ √ √ 1161440 √ √ √ √ √ √ √ √ 1161441 √ √ √ √ 1161442 √ √ √ √ √ √ 1161443 √ √ √ √ √ √ √ 1161444 √ √ √ √ √ √ 1161500 √ √ √ 1161501 √ √ √ √ 1161502 √ √ √ √ √

1161503 √ √ √ √ 1161504 √ √ √ √ 1161505 √ 1161506 √ √ √ √ √ 1161507 √ √ √ √ √ √ 1161508 √ √ √ √ √

Size

√ √ √ √

Attachment

Elements Buckles

√√ √√

√√

√ √ √

√ √

Tongue Buckle

Pass-Thru

Belt & Hip Pad

Shoulder Pads

Belt

Pads

√√

√

...

1 2 3 4 5 6 7 8 9 10

1161506 - 1161509

1161520 - 1161523

1161541 - 1161552

1161559 - 1161565

1161510 - 1161516

1161524 - 1161530

1161553 - 1161555

1161566 - 1161569

1161500 - 1161505

1161517 - 1161519

1161531 - 1161540

4 4

1161556 - 1161558

See back pages for additional models covered by this Instruction Manual.

MED

2XL

3XL

Personal SRD Loop

Dorsal

Sternal

Hip

Models

1161509 √ √ √ √ √ 1161510 √ √ √ √ √ 1161511 √ √ √ √ √ √ 1161512 √ √ √ √ √ 1161513 √ √ √ √ √ 1161514 √ √ √ √ √ √

1161515 √ √ √ √ √ 1161516 √ √ √ √ √ 1161517 √ 1161518 √ √ √ √ √ √ 1161519 √ √ √ √ √ 1161520 √ √ √ √ 1161521 √ √ √ √ √ 1161522 √ √ √ √ 1161523 √ √ √ √ 1161524 √ √ √ 1161525 √ √ √ √ 1161526 √ √ √ 1161527 √ √ √ 1161528 √ √ √ 1161529 √ √ √ √ 1161530 √ √ √ 1161531 √ √ √ √ 1161532 √ √ √ √ √ 1161533 √ √ √ √ 1161534 √ √ √ √ 1161538 √ √ √ √ 1161539 √ √ √ √ √ 1161540 √ √ 1161541 √ √ √ 1161542 √ √ √ √ 1161543 √ √ √ 1161544 √ √ √ 1161545 √ √ √ 1161546 √ √ √ 1161547 √ √ √ √ 1161548 √ √ √ 1161549 √ √ √ 1161550 √ √ √ √

1161551 √ √ √ 1161552 √ √ 1161553 √ √ √ √ 1161554 √ √ √ √ √ 1161555 √ √ √ √ 1161556 √ √ √ √ 1161557 √ √ √ √ √ 1161558 √ √ √ √ 1161559 √ √ √ √ 1161560 √ √ √ √ √ 1161561 √ √ √ √ 1161562 √ √ 1161563 √ √ √ √ 1161564 √ √ √ √ √ 1161565 √ √ √ √ 1161566 √ √ √ √ 1161567 √ √ √ √ √

Size

√ √ √ √

Attachment

Elements Buckles

√ √

Shoulder

Quick Connect

Tongue Buckle

√

Pass-Thru

Belt & Hip Pad

Belt

Pads

...

Shoulder Pads

1 2 3 4 5 6 7 8 9 10

1161570 - 1161579

MED

2XL

3XL

Personal SRD Loop

Dorsal

Sternal

Hip

Shoulder

Quick Connect

Tongue Buckle

Pass-Thru

Belt & Hip Pad

Shoulder Pads

Models

1161568 √ √ √ √ 1161569 √ √ √ √ 1161570 √ √ √ 1161571 √ √ √ √ 1161572 √ √ √ 1161573 √ √ √ 1161576 √ √ √ 1161577 √ √ √ √ 1161578 √ √ √ 1161579 √ √ √

Size

Attachment

Elements Buckles

Belt

Pads

A B C D E F

3 4

5 6

ABC

A B C



CLICK



A B

C D

1 2 3

4 5 6

SAFETY INFORMATION

Please read, understand, and follow all safety information contained in these instructions prior to the use of this Full Body Harness. FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH.

These instructions must be provided to the user of this equipment. Retain these instructions for future reference.

Intended Use:

This Full Body Harness is intended for use as part of a complete personal fall protection system.

Use in any other application including, but not limited to, material handling, recreational or sports related activities, or other activities not described in the User Instructions, is not approved by 3M and could result in serious injury or death.

This device is only to be used by trained users in workplace applications.

! WARNING

This Full Body Harness is part of a personal fall protection system. It is expected that all users be fully trained in the safe installation and operation of their personal fall protection system. Misuse of this device could result in serious injury or death. For proper selection, operation, installation, maintenance, and service, refer to these User Instructions and all manufacturer recommendations, see your supervisor, or contact 3M Technical Service.

• To reduce the risks associated with working with a Full Body Harness which, if not avoided, could result in

serious injury or death:

- Inspect the device before each use, at least annually, and after any fall event. Inspect in accordance with the User Instructions.

- If inspection reveals an unsafe or defective condition, remove the device from service and destroy it.

- Any device that has been subject to fall arrest or impact force must be immediately removed from service and destroyed.

- Ensure the harness is worn correctly, appropriately sized, and properly adjusted.

- Ensure all connecting subsystems (e.g. lanyards) are kept free from all hazards including, but not limited to, entanglement with other workers, yourself, moving machinery, or other surrounding objects.

- Ensure that fall protection systems/subsystems assembled from components made by different manufacturers are compatible and meet the requirements of applicable standards, including the ANSI Z359 or other applicable fall protection codes, standards, or requirements. Always consult a Competent or Qualiﬁ ed Person before using these systems.

• To reduce the risks associated with working at height which, if not avoided, could result in serious injury or

death:

- Ensure your health and physical condition allow you to safely withstand all of the forces associated with working at height. Consult with your doctor if you have any questions regarding your ability to use this equipment.

- Never exceed allowable capacity of your fall protection equipment.

- Never exceed maximum free fall distance of your fall protection equipment.

- Do not use any fall protection equipment that fails pre-use or other scheduled inspections, or if you have concerns about the use or suitability of the equipment for your application. Contact 3M Technical Services with any questions.

- Some subsystem and component combinations may interfere with the operation of this equipment. Only use compatible connections. Consult 3M prior to using this equipment in combination with components or subsystems other than those described in the User Instructions.

- Use extra precautions when working around moving machinery (e.g. top drive of oil rigs), electrical hazards, extreme temperatures, chemical hazards, explosive or toxic gases, sharp edges, or below overhead materials that could fall onto you or your fall protection equipment.

- Use Arc Flash or Hot Works devices when working in high heat environments.

- Avoid surfaces and objects that can damage the user or equipment.

- Ensure there is adequate fall clearance when working at height.

- Never modify or alter your fall protection equipment. Only 3M or parties authorized in writing by 3M may make repairs to the equipment.

- Prior to use of fall protection equipment, ensure a rescue plan is in place which allows for prompt rescue if a fall event occurs.

- If a fall event occurs, immediately seek medical attention for the worker who has fallen.

- Do not use a body belt for fall arrest applications. Use only a Full Body Harness.

- Minimize swing falls by working as directly below the anchorage point as possible.

- If training with this device, a secondary fall protection system must be utilized in a manner that does not expose the trainee to an unintended fall hazard.

- Always wear appropriate personal protective equipment when installing, using, or inspecting the device/system.

FORM NO: 5908245 REV: A

Before using this equipment, record the product identiﬁ cation information from the ID label in the “Inspection and



Maintenance Log” at the back of this manual.

DESCRIPTION

Figure 1 deﬁ nes available Protecta Pro 3™ Full Body Harness models. Harness models are available with various combinations of the following features:

Sizes SM, MED, LG, XL, 2XL, 3XL Small, Medium, Large, Extra Large, Extra Extra Large, Extra Extra Extra Large Attachment Elements

Buckles

Belt

Additional Features

Figure 1 Reference: Description:

1 Personal SRD Loop

2 Dorsal D-Ring (√) or Dorsal Web Loop (◊)

3 Sternal D-Ring

4 Hip D-Rings

5 Shoulder D-Rings

6 Quick Connect Buckles

7 Tongue Buckles

8 Pass-Thru Buckles

9 Belt & Hip Pad

Shoulder Pad

Break-Away Auto-Reset Lanyard Keepers

Parachute Torso Adjusters

SPECIFICATIONS

Performance:

Maximum Free Fall Distance 1.8 m (6 ft)

Maximum Arresting Force 6 kN (1,349 lbs)

Capacity 140 kg (310 lbs)

Materials:

Webbing Polyester - 27 kN (6,000 lbs) Tensile Strength

Pad Covers Blend of Nylon and Polyester

Label Cover Blend of Nylon and Polyester

Thread Polyester Thread on Polyester Webbing

D-Rings Alloy Steel - 22 kN (5,000 lbs) Tensile Strength

Quick Connect Buckles Steel, Stainless Steel, and Alloy Steel - 18 kN (4,000 lbs) Tensile Strength

Tongue Buckles Steel and Alloy Steel - 18 kN (4,000 lbs) Tensile Strength

Pass-Through Buckles Alloy Steel - 18 kN (4,000 lbs) Tensile Strength

Parachute Torso Adjusters Alloy Steel - 18 kN (4,000 lbs) Tensile Strength

Nylon - 31 kN (7,000 lbs) Tensile Strength

Nylon Thread on Nylon Webbing

1.0 APPLICATIONS

1.1 PURPOSE: Full Body Harnesses are to be used as components in Personal Fall Protection System designed to prevent a fall or safely arrest a fall (see Figure 2). Full Body Harnesses are used in the following applications:

Fall Arrest: Personal fall arrest systems typically include a Full Body Harness and a connecting subsystem (Energy Absorbing Lanyard, Self-Retracting

Device, etc.). Maximum arresting force must not exceed 1,800 lbs (8 kN). Attachment Elements: Dorsal (feet ﬁ rst with a 2 ft. maximum free fall when using a Self-Retracting Device or 6 ft. maximum free fall when using an

Energy Absorbing Lanyard), Sternal (feet ﬁ rst with a 2 ft. maximum free fall), Frontal (feet ﬁ rst with a 2 ft. maximum free fall).

Work Positioning: Work positioning systems typically include a Full Body Harness, positioning lanyard, and a back-up personal fall arrest system. For

work positioning applications, connect the work positioning subsystem (example: lanyard, Y-lanyard, etc.) to the lower (hip level) side or belt mounted work positioning attachment anchorage elements (D-Rings). Never use these connection points for fall arrest.

Attachment Elements: Frontal, Hip.

Climbing: The Full Body Harness is used as a component of a climbing system to prevent the user from falling when climbing a ladder or other climbing

structure. Climbing systems typically include a Full Body Harness, vertical cable or rail attached to the structure, and climbing sleeve. For ladder climbing applications, harnesses equipped with a frontal D-Ring in the sternal location may be used for fall arrest on ﬁ xed ladder climbing systems.

Attachment Elements: Sternal

Rescue: The Full Body Harness is used as a component of a rescue system. Rescue systems are conﬁ gured depending on the type of rescue. For limited

access (conﬁ ned space) applications, harnesses equipped with D-Rings on the shoulders may be used for entry and egress into conﬁ ned spaces where worker proﬁ le is an issue.

Attachment Elements: Dorsal, Sternal, Frontal, Shoulder

Controlled Descent: For controlled descent applications, harnesses equipped with a single sternal level D-Ring, one or two frontal mounted D-Rings, or

a pair of connectors originating below the waist (such as a seat sling) may be used for connection to a descent or evacuation system. Attachment Elements: Dorsal Sternal, Frontal

Restraint: The Full Body Harness is used as a component of a restraint system to prevent the user from reaching a fall hazard. Restraint systems

typically include a Full Body Harness and a lanyard or restraint line.

Attachment Elements: Dorsal, Sternal, Frontal, Hip

Certain application and work conditions require the use of Full Body Harnesses with speciﬁ c attributes:



• Full body harnesses with Kevlar web should be used when working with tools, materials, or environments of high temperature (foundries, chemical manufacturing, steel fabrication, emergency rescue services, ﬁ re services, welders, oil industry, nuclear industry, explosives).

• Harnesses with PVC coated hardware should be used when working in explosive or electrically conductive environments, or where surfaces must be protected from the hardware.

• Harnesses with high visibility webbing should be used when increased visibility of the user is required.

1.2 STANDARDS: Harnesses included in this manual conform to the standard(s) identiﬁ ed on the cover of this instruction.

1.3 TRAINING: It is the responsibility of the user and the purchaser of this equipment to assure that they are familiar with

these instructions, trained in the correct care and use of, and are aware of the operating characteristics, application limits, and the consequences of improper use of this equipment.

1.4 LIMITATIONS: Always consider the following application limitations before using this equipment:

• CAPACITY: The Full Body Harness is designed for use by persons with a combined weight (clothing, tools, etc.)

ranging from 130 lbs (59 kg) to 310 lbs (140 kg) capacity appropriate to your application.

• FREE FALL: Personal fall arrest systems used with this equipment must be rigged to limit the free fall to 6 feet (1.8 m)2. Restraint systems must be rigged so that no vertical free fall is possible. Work positioning systems must be rigged so that free fall is limited to 2 feet (.6 m) or less. Personnel riding systems must be rigged so that no vertical free fall is possible. Climbing systems must be rigged so that free fall is limited to 18 in. (.46 cm) or less. Rescue systems must be rigged so that no vertical free fall is possible. See subsystem manufacturer’s instructions for more information.

• FALL CLEARANCE: Figure 3 illustrates the components of a Fall Arrest. There must be sufﬁ cient Fall Clearance (FC) to arrest a fall before the user strikes the ground or other obstruction. Clearance is affected by a number of factors including: (A) Lanyard Length, (B) Lanyard Deceleration Distance or SRL Maximum Arrest Distance, (C) Harness Stretch and D-Ring/Connector Length and Settling (typically a Safety Factor of 1.5 ft). Refer to the instructions

. Make sure all of the components in your system are rated to a

included with your Lanyard or Self-Retracting Device for speciﬁ cs regarding Fall Clearance calculation.

• SWING FALLS: Swing Falls occur when the anchorage point is not directly above the point where a fall occurs (see Figure

4). The force of striking an object in a swing fall may cause serious injury or death. Minimize swing falls by working as directly below the anchorage point as possible. Do not permit a swing fall if injury could occur. Swing falls will signiﬁ cantly increase the clearance required when a Self-Retracting Device or other variable length connecting subsystem is used.

• EXTENDED SUSPENSION: A Full Body Harness is not intended for use in extended suspension applications. If the user is going to be suspended for an extended length of time it is recommended that some form of seat support be used. 3M recommends a seat board, suspension work seat, seat sling, or a boatswain chair. Contact 3M for more information on these items.

• ENVIRONMENTAL HAZARDS: Use of this equipment in areas with environmental hazards may require additional precautions to prevent injury to the user or damage to the equipment. Hazards may include, but are not limited to; heat, chemicals, corrosive environments, high voltage power lines, gases, moving machinery, and sharp edges. Although PVC coated and zinc plated hardware exhibit excellent corrosion resistance in chemical, acidic, alkaline, and atmospheric conditions, frequent inspections may be required. Consult with 3M if you question the use of this equipment in hazardous environments.

• HARNESSES FOR HIGH TEMPERATURE ENVIRONMENTS: Harnesses with Kevlar webbing are designed for use in high temperature environments, with limitations: Kevlar webbing begins to char at 800° to 900° Fahrenheit. Kevlar webbing can withstand limited contact exposure to temperatures up to 1,000° F. Polyester webbing loses strength at 300° to 400° F. PVC coating on hardware has a melting point of approximately 350° F. When working with tools, materials, or in high temperature environments, ensure that associated fall protection equipment can withstand high temperatures, or provide protection for those items.

1 Capacity: 310 lbs (140 kg) is the maximum capacity allowed by ANSI/ASSE Z359.11. 3M harnesses are factory tested to a maximum capacity of 420 lbs (191 kg). 2 Fall Arrest Free Falls: Free falls greater than 6 ft. (1.8 m) may be permitted when users are secured to the anchorage with a connecting subsystem which limits maxi-

mum arresting force to 1,800 lbs (8 kN) and is authorized for such use (i.e., DBI-SALA Force 2™ Lanyards).

2.0 SYSTEM USE

2.1 RESCUE PLAN: When using this equipment and connecting subsystem(s), the employer must have a rescue plan and the means at hand to implement and communicate that plan to users

2.2 INSPECTION FREQUENCY: person6 other than the user at intervals of no more than one year7. Inspection procedures are described in the “Inspection

and Maintenance Log”. Results of each Competent Person inspection should be recorded on copies of the “Inspection and Maintenance Log” or tracked with a Radio Frequency Identification (RFID) system (see “Inspection”).

2.3 COMPATIBILITY OF COMPONENTS: 3M equipment is designed for use with 3M approved components and subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may effect the safety and reliability of the complete system.

2.4 COMPATIBILITY OF CONNECTORS: Connectors are compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently

The Full Body Harness shall be inspected by the user before each use and by a competent

open regardless of how they become oriented. Contact Capital Safety if you have any questions about compatibility.

Connectors (hooks, carabiners, and D-Rings) must be capable of supporting at least 5,000 lbs. (22.2 kN). Connectors must be compatible with the anchorage or other system components. Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage (See Figure 5). Connectors must be compatible in size, shape, and strength. If the connecting element to which a snap hook (shown) or carabiner attaches is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snap hook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snap hook) to open, allowing the snap hook or carabiner to disengage from the connecting point. Self-locking snap hooks and carabiners are required.

2.5 MAKING CONNECTIONS: Use only self-locking snap hooks and carabiners with this equipment. Use only connectors that are suitable for each application. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.

3M connectors (snap hooks and carabiners) are designed to be used only as speciﬁ ed in each product’s user’s instructions. See Figure 6 for inappropriate connections. 3M snap hooks and carabiners should not be connected:

A. To a D-Ring to which another connector is attached. B. In a manner that would result in a load on the gate. C. In a false engagement, where features that protrude from the snap hook or carabiner catch on the anchor, and

without visual confirmation seems to be fully engaged to the anchor point.

D. To each other. E. Directly to webbing or rope lanyard or tie-back (unless the manufacturer’s instructions for both the lanyard and

connector specifically allows such a connection).

F. To any object which is shaped or dimensioned such that the snap hook or carabiner will not close and lock, or that

roll-out could occur.

G. In a manner that does not allow the connector to align properly while under load.

2.6 CONNECTING SUBSYSTEMS: Connecting subsystems (self-retracting lifeline, lanyard, rope grab and lifeline, cable sleeve,

etc.) must be suitable for your application (See section 1.1). See the subsystem manufacturer’s instructions for additional information. Some harness models have web loop connection points. Do not use snap hooks to connect to web loops. Use a self-locking carabiner to connect to a web loop. Ensure the carabiner cannot cross-gate load (load against the gate rather than along the major axis of the carabiner). Some lanyards are designed to choke onto a web loop to provide a compatible connection. Lanyards may be sewn directly to the web loop forming a permanent connection. Do not make multiple connections onto one web loop, unless choking two lanyards onto a properly sized web loop. To choke the lanyard on a web loop (Figure 7): A) Insert the lanyard web loop through the web loop or D-Ring on the harness. B) Insert the appropriate end of the lanyard through the lanyard web loop. C) Pull the lanyard through the connecting web loop to secure.

2.7 LANYARD PARKING ATTACHMENT: Figure 8 illustrates Lanyard Parking Attachments. The Lanyard Parking Attachment is for attaching the free end of a Lanyard or harness mounted Self-Retracting Device when not connected to an Anchorage Connection Point for purposes of fall protection. Lanyard Parking Attachments shall never be used as a Fall Protection Attachment Element.

, authorized persons4, and rescuers5.

3 User: A person who performs activities at heights while protected by a personal fall protection system. 4 Authorized Person: A person assigned by the employer to perform duties at a location where the person will be exposed to a fall hazard. 5 Rescuer: Person or persons other than the rescue subject acting to perform an assisted rescue by operation of a rescue system. 6 Competent Person: One who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or

dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

7 Inspection Frequency: Extreme working conditions (harsh environments, prolonged use, etc.) may require increasing the frequency of competent person inspections.

3.0 HARNESS USE

3.1 BEFORE EACH USE of this equipment inspect it according to the “Inspection and Maintenance Log” (Table 1).

3.2 PLAN your system before use. Consider all factors that will affect your safety during use of this equipment. The following

list gives important points to consider when planning your system:

• Anchorage: Select an anchorage capable of sustaining the Static Load requirements of the intended fall protection application (see Section 1.1). The anchorage location should address Free Fall, Fall Clearance, Swing Fall, and Environmental limitations described in Section 1.4.

• Sharp Edges: Avoid working where system components may be in contact with, or abrade against, unprotected sharp edges.

• After A Fall: Components which have been subjected to the forces of arresting a fall must be removed from service and destroyed.

• Rescue: The employer must have a rescue plan when using this equipment. The employer must have the ability to perform a rescue quickly and safely.

3.3 BUCKLES: Pro 3 Full Body Harnesses are equipped with various Buckles for fastening and adjusting Leg Straps and Chest Straps. Harness Body Belts have a Tongue Buckle. See Figure 1 for the buckle types on your Pro 3 Harness. Figure 9 illustrates operation of each of the following buckles:

1. Quick Connect Buckles:

A. To fasten the Quick Connect Buckle, insert the Tab into the Receptor until a click is heard.

B. To adjust the attached Web Strap: Pull the Web Strap forward or backward through the Buckle Slot to tighten or

loosen.

C. To release the Quick Connect Buckle: Squeeze the Lock Levers on each side of the Receptor. Pull the Tab out of

the Receptor.

2. Tongue Buckles: Fasten and adjust Tongue Buckles by passing the Tongue through the Buckle Frame and inserting

the Prong through the desired Grommet in the Tongue.

3. Pass-Thru Buckles:

A. Insert the Male Buckle through the slot in the Female Buckle.

B. Tighten the free strap so the the Male Buckle is ﬂ ush against the Female Buckle. Secure the free strap in the Strap

Keeper.

3.4 ADJUSTMENTS: Pro 3 Harnesses are equipped with a pair of Torso Adjusters for adjusting the Shoulder Straps. Figure 10 illustrates adjustment of the Torso Adjusters:

1. Parachute Torso Adjusters: To adjust the Shoulder Straps with the Parachute Torso Adjusters:

A. Pull on the free strap to tighten the Shoulder Strap. To loosen the Shoulder Strap, pull on the free strap and then

back the strap through the Parachute Adjuster.

B. When properly adjusted, secure the free strap in the Strap Keeper.

3.5 PERSONAL SRD LOOP: Some Pro 3 Full Body Harnesses are equipped with a Personal SRD Loop that integrates the Dorsal D-Ring with attachment elements for Harness-Mounted Self-Retracting Devices (SRDs). Figure 11 illustrates attachment of the following 3M Self-Retracting Devices: (A) Nano-Lok™ Edge SRDs, (B) Twin Nano-Lok™ SRDs, (C) Single Nano-Lok™ SRDs, (D) Rebel™ SRDs. Other manufacturers’ SRDs can also be mounted on the Pro 3 Harness in similar fashion. See the SRD manufacturer’s instructions for requirements and installation instructions speciﬁ c to the SRD.

Contact 3M with any questions or concerns regarding compatibility of your SRD with the Personal SRD Loop.



3.6 DONNING AND FITTING THE PRO 3 FULL BODY HARNESS: Figure 16 illustrates donning and ﬁ tting of the Pro 3 Full Body Harness. Prior to each use, inspect the harness per the checklist on the “Inspection and Maintenance Log

(Table 1)”. To don and ﬁ t the harness:

Procedures for buckling and adjusting the straps on you Pro 3 Harness will vary with the harness model. See Sections 3.3



thru 3.4 and Figures 9 thru 10 for details.

1. Lift up and hold the harness by the back Dorsal D-Ring. Ensure the straps are not twisted.

2. Grasp the Shoulder Straps and slip the harness onto one arm. The Dorsal D-Ring will be located on your back side.

Ensure that the straps are not tangled and hang freely. Slip your free arm into the harness and position the Shoulder Straps on top of your shoulders. The Chest Strap and Chest Buckle will be positioned on the front side when worn properly.

3. Reach between your legs and grasp the Leg Strap on your right side. Bring the strap up between your legs; buckle to

the mating buckle on your right hip, and adjust the Leg Strap for a snug comfortable ﬁ t (see Section 3.3 for buckle operation). When properly adjusted, tuck the loose end of the Leg Strap under the Strap Keeper.

Repeat this process to buckle and adjust the left Leg Strap.

4. Adjust and buckle the Tongue Buckle Waist Belt if present. (see Section 3.3 for Tongue Buckle operation).

5. Buckle and adjust the Chest Strap (see Section 3.3 for buckle operation). The Chest Strap should be 6 in. (15 cm) down from the top of your shoulders. When properly adjusted, tuck the loose end of the Chest Strap under the Strap Keeper.

6. Adjust the Shoulder Straps for a Snug Fit with the Torso Adjusters (see Section 3.4 for Torso Adjuster operation). Left and right sides of Shoulder Straps should be adjusted to the same length and the Chest Strap should be centered on your lower chest, 6 in. (15 cm) down from the shoulders. The back Dorsal D-Ring should be centered between your Shoulder Blades. The front Sternal D-Ring, if present, should be located laterally within 2 in. (51 mm) of the vertical centerline of the harness.

3.7 USE OF FALL ARREST D-RING OR ATTACHMENT ELEMENT: For Fall Arrest applications connect to the Dorsal D-ring or attachment element on your back, between your shoulder blades. Side Restraint applications only. Shoulder D-rings are for Rescue or Retrieval applications only. The front Sternal D-ring is for Ladder Climbing or Positioning. D-rings on a Suspension Seat are for Suspension or Positioning applications only. (See Section 1.1.).

3.8 MAKING CONNECTIONS: When using a hook to connect to an anchorage or when coupling components of the system together, ensure roll-out cannot occur. Roll-out occurs when interference between the hook and mating connector causes the hook gate to unintentionally open and release. Self-locking snap hooks and carabiners should be used to reduce the possibility of roll-out. Do not use hooks or connectors that will not completely close over the attachment object. See subsystem manufacturer’s instructions for more information on making connections.

3.9 CONNECTING SYSTEM COMPONENTS: After ﬁ tting the Pro 3 Harness the user may then connect to other system components. Follow the guidelines in Section 2 and the manufacturer’s instructions included with the component.

D-rings, if present, are for Positioning or

4.0 INSPECTION

4.1 INSPECTION FREQUENCY: The Pro 3 Full Body Harness must be inspected at the intervals deﬁ ned in Section 2.2. Inspection procedures are described in the “Inspection and Maintenance Log” (Table 1).

4.2 DEFECTS: If inspection reveals a defective condition, remove the harness from service immediately and destroy.

4.3 PRODUCT LIFE: The functional life of Pro 3 Harnesses is determined by work conditions and maintenance. As long as the

product passes inspection criteria, it may remain in service.

5.0 MAINTENANCE, SERVICING, STORAGE

5.1 CLEANING INSTRUCTIONS: Clean the Pro 3 Full Body Harness as follows:

1. Spot clean the harness with water and a mild soap solution.

Use a bleach-free detergent when washing the harness and pads. Fabric softener or dryer sheets SHOULD NOT be used when



laundering and drying the harness and pads.

2. Water temperature for wash and rinse must not exceed 160° F (70° C).

3. The harness and pads may be air dried or tumble dried on low heat not exceeding 200° F (90° C).

More information on cleaning is available from 3M. If you have questions concerning the condition of your harness, or have any



doubt about putting it into service, contact 3M.

5.2 AUTHORIZED SERVICE: Additional maintenance and servicing procedures must be completed by a factory authorized service center. Authorization must be in writing. Do not attempt to disassemble the unit.

5.3 STORAGE AND TRANSPORT: Store and transport the Pro 3 Full Body Harness in a cool, dry, clean environment out of direct sunlight. Avoid areas where chemical vapors may exist. Thoroughly inspect the harness after extended storage.

6.0 LABELING:

Figure 13 illustrates product labels and their location on the Pro 3 Full Body Harness. All labeling must be present and fully legible.

Table 1 – Inspection and Maintenance Log

Serial Number(s): Date Purchased:

Model Number: Date of First Use:

Inspection Date: Inspected By:

Component: Inspection: (See Section 2.2 for Inspection Frequency) User Competent

Harness Hardware (Diagram 1)

Webbing & Stitching (Diagram 2)

Stitched Impact Indicators (Diagram 3)

Labels All labels should be present and fully legible. See Figure 16.

System & Subsystem Components

Inspect harness hardware including buckles (1), adjusters (2), D-rings (3), PSRL Loop (4), loop keepers (5), lanyard parking (6), etc. These items must not be damaged, broken, or distorted, and must be free of sharp edges, burrs, cracks, worn parts, or corrosion. PVC coated hardware must be free of cuts, rips, tears, holes, etc. in the coating to ensure non-conductivity. Ensure buckles and adjusters work smoothly.

Inspect webbing; material must be free of frayed, cut, or broken ﬁ bers. Check for tears, abrasions, mold, burns, or discoloration. Inspect stitching; Check for pulled or cut stitches. Broken stitches may be an indication that the harness has been impact loaded and must be removed from service.

The Stitched Impact Indicators are sections of webbing lapped back on themselves and secured with a speciﬁ c stitch pattern. The stitch pattern is designed to release when the harness arrests a fall or is exposed to equivalent force. If an Impact Indicator has been activated (indicated), the harness

must be removed from service and destroyed.

Inspect each system component or subsystem according to the manufacturer’s instructions.

Diagram 1 – Hardware

Diagram 2 – Webbing

Cut

Frayed

Diagram 3 – Impact

Indicator

Person

Heavily

Soiled

Welding

Burns

 Good