Protec SX 2 User Manual

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Page 1

SX 2

Film Processor

Operation Manual

English

Depending on model type the Compact 2 has either an open stand or like shown here a closed cabinet.

PROTEC® Medizintechnik GmbH & Co. KG

Lichtenberger Straße 35, D-71720 Oberstenfeld, Germany Telephone: +49-7062-9255-0 e-mail: [email protected]

Machine No.:

Type:

Date of installation:

Issued: 05-2006/2.9

Subject to technical alterations

Page 2

EU-Declaration of Conformity

PROTEC® Medizintechnik declares, that the product

Description:

COMPACT 2

Machine type:

Model no.

conforms to the following harmonized standards:

Safety:

EMC:

according to the regulations of:

X-Ray-Film Processor

117x-y-0000

x is a number between 0 and 9, y is a number between 1 and 9

IEC 61010-1:2001 + A1:92 + A2:95; DIN 1988 T4:12/1988; UL 3101-1; CSA 22.2-1010-1

EN 50081 Part 1, 03/1993; EN 50082 Part 1, 03/1993

• the Medical Device Directive 93/42/EEC “class 1”,

• the Low Voltage Directive 73/23/EEC and the

• EMC Directive 89/336/EG

PROTEC® Medizintechnik GmbH & Co. KG, Lichtenberger Straße 35, D-71720 Oberstenfeld, Germany

Supplementary Guidelines:

Place and date of issue: Oberstenfeld, 23. May 2006, Jochen Krupp (Technical Manager Analogue Systems)

• DIMDI: DE / 0000042967

• WEEE: DE 55471807

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EU-Declaration of Conformity

Introduction .......................................................................................................... 3

Technical Specifications ..................................................................................... 4

Safety Instructions............................................................................................... 5

Installation ............................................................................................................ 6

Initial Operation.................................................................................................... 8

Mode of Operation ............................................................................................... 9

Operation

Short Overview and Control Panel .............................................................. 10

Switching the Machine On........................................................................... 12

Automatic Mode........................................................................................... 12

Anticrystallisation/Automatic Replenishment ............................................... 12

Working Parameters.................................................................................... 13

Dimmer Function of Display ........................................................................ 15

Machine Cover Safety Disconnection.......................................................... 15

Autofill Function ........................................................................................... 16

Manual Mode............................................................................................... 16

Use of Memory Function ............................................................................. 17

Lock Function .............................................................................................. 18

Stop Film Transport ..................................................................................... 18

Infrared Sensitive Materials ......................................................................... 18

Rollfilms and Paper Films............................................................................ 18

Automatic Cooling Function......................................................................... 18

Removal and Installation of Dryer Rack (two-parts) .................................... 19

Care

Daily Care.................................................................................................... 20

Weekly Care ................................................................................................ 20

Thorough Cleaning ...................................................................................... 21

Maintenance / Disposal ..................................................................................... 22

Problems and Solutions

Advise on Film Defects................................................................................ 25

Advice on Machine Errors ........................................................................... 26

Error messages ........................................................................................... 28

Accessories ........................................................................................................ 30

Service Manual as appendix see page 33

Additional Information for the Version Compact 2 NDT................................. 57

intechnik.

Information on Liability

This manual has been checked for correctness. The instructions and specifications were correct at the time it was published. Future models may have modifications without prior notice. PROTEC® Medizintechnik does not take responsibility for dam- age caused direct or indirect by error, omission or non-conformity of the manual.

Mediz-

English

Introduction

You are the proud owner of a modern, automatic processor. Due to the precision roller transport system, both sheet and roll films can be processed. The automatic film registration is activated immediately when a film is fed in. The film materials are developed, fixed, rinsed and dried. With the easy to operate micro-processor, the processing conditions can be adjusted to suit the various film and chemical types. The developing solutions are temperature-regulated, circulated and automatically replenished.

This Operation Manual contains the most important instructions for installation, operation and servicing of this machine. Please read the provided information carefully to ensure reliable and satisfactory operation of your film processor.

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Technical Specifications

Film transport:

Film formats:

Processing capactiy:

Process time:

Linear speed:

Developing time:

Tank capacities:

Circulation system:

Replenishment:

Continuous roller transport system

Sheet and roll films up to 45.1 cm (17.7 ) width; Roll films with leader from 70 mm (2.8'') width; smallest film format 10x10 cm (4x4''). In processor type 1191 roll films in cassettes can also be processed. Cassette box (LxWxH): 53x19x16 cm (20.6x7.5x6.3'').

232 films 24x30 cm (10x12“) per hour (standard model, film fed in crosswise, at 90 s)

1-5 min.; in 0.1-min. steps adjustable.

30-151 cm/min., depending on selected process time.

14-71 s, depending on selected process time.

12.5 l developer, 12 l fixer,13 l water.

Developer and fixer are continiuously circulated by a circulation pump.

Automatic by film surface measurement in relation to processed film; quantity adjustable; time replenishment can be activated.

Developer temperature:

Fixer temperature:

Dryer temperature:

Water connection:

Water consumption:

Drain capacity:

Noise level:

Heat emission:

Environmental conditions:

Adjustable 28-40 °C (82.4-104 °F).

Adjusted to developer temperature by heat exchanger.

Adjustable 35-70 °C (95-158°F), achievable temperature depends on mains voltage..

Permissible water pressure 2 - 10 bar (29 - 145 psi), permissible water temperature 5 - 30 °C (41 - 86 °F).

1.9 litre per minute when processing.

11 litres per minute

Less than 59 dB(A).

During processing approx. 1.5 kJ/s.

1 Temperature 18- 40 °C (51,6 - 104 °F), venti-

lated room, room temperature should be lower than set bath temperature.

2 Relative humidity lower than 80 % up to 31 °C

(88 °F), linearly decreasing to 50 % at 40 °C (104 °F)

3 Height above sea level less than 2000 m

(6666 ft.)

4 Indoor use

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Technical Specifications

Pollution degree:

System protection:

Electrical connections:

Type 119x-1 Type 119x-2-y000: Type 119x-7-y000:

Power consumption:

Weight (processor):

Dimensions (LxWxH):

Floor space required:

-y000:

IP 20

220 - 240 V~, 10 A, 50 Hz 220 - 240 V~, 14 A, 60 Hz 208 - 240 V~, 14 A, 60 Hz Unit tested to IEC 61010 (EN 61010, UL 3101, CSA 22.2-1010) overvoltage category II 2.5 kW

Stand-by: 0.23 kWh Processing: 2.4 kWh

Empty 77 [91] kg (170 [200] lbs) Filled 115 [129] kg (254 [284] lbs) Values with open working table, [in brackets: values with closed base cabinet]

97 x 68 x 127 cm (38.2x26.8x50'')

0.67 m

(7.2 sqft)

English

Safety Instructions

To ensure the safe operation of this processor, installation and use should always conform to the instructions contained in this manual.

DThe developer and fixer chemicals used in the processor should be handled according to the manufacturers instructions. In general: Non-diluted chemicals are caustic. For this reason, chemicals should be handled very carefully. Avoid contact with skin, always wear protective clothing, gloves and glasses when handling the chemicals - for example, when mixing and refilling. Also when taking the racks out for cleaning or servicing. In case of chemicals getting into the eyes, rinse eyes immediately with cold, running water for approximately 15 minutes, and contact a doctor afterwards. Inhalation of chemicals can be dangerous to your health and should be avoided. For this reason, always ensure that the room in which the processor is installed is adequately ventilated.

Environmental regulations regarding the storage and disposal of waste chemicals should be obtained from the local water authorities and complied with.

Before opening the processor switch off the unit and unplug it from the electrical socket. Service and repairs must be performed by trained service technicians only. Use only manufacturers replacement parts.

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Installation

1. Requirements for installation

a. Fresh water connection: Stop cock with 3/4" outer-thread diameter (washing

machine connection), Water pressure 2 - 10 bar (29 - 145 psi).

b. Drainage connection: Plastic tube - inner diameter 50 mm ”or larger. A ven-

tilated syphon which serves as odour preventor should be included in the planning. The drainage tubes should be installed with a fall of minimum 5 %.

Local Water Authorities regulations should be complied with.

c. Electrical connection: Fused wall socket with earth connection according to

electrical data (see technical specifications, page 5). It is also required to install an earth-leakage switch (with 25 A / 30 mA nominal error current).

Electrical connections should be carried out according to regulations by an electrician.

2. Installation of processor

a. Unpack and assemble base table/ base cabinet respectively according

enclosed manual.

b. Unpack Processor and mount onto base table/ base cabinet respectively

according to manual. Remove the transport securing bars of the roller-racks. Fit the gear and dryer plates to the water/dryer-rack.

1 Machine cover

2 Light protection cover on film infeed

3 Control panel

4 Power switch and main fuses

5 Replenishment tanks

6 Stop cock of water

7 Connections for freshwater, replenishment and

drainage respective overflow

8 Levelling feet

Depending on model type the Compact 2 has either an open

tand or like shown here a closed cabinet.

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Installation

3. Connecting the processor

Water connection: Fit water-inlet hose (grey) at the rear of the machine and connect to the prepared fresh water supply.

All other hoses (see diagram ): Connect the enclosed hoses according to colour system to backside of machine. Put hose clip (enclosed in accessory bag) over hose end, before attaching to connection. Warm up hose end (with hot water or lighter) and push onto the respective connection. Finally push clip over hose and connection.

Cut hoses to required length. Integrate the stop cocks into the drainage hoses in such a position, that they are easy to reach.

Connect the suction pipes to the hose ends for the replenishment tanks using hose clips. Put suction pipes through cover opening into respective replenishment tanks and snap them in.

The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers.

The overflow and the drainage of the water can either be guided into the drainage syphon or into respective collection containers.

English

Connection water drainage

Fresh water connection

Connection water outlet

Pay attention to the correct colour connections:

Developer: red; Fixer: blue; Water: clear

Replenishment

Overflow

Developer (red)

Overflow

Outlet

Fixer (blue)

Overflow

Outlet

COMPACT 2

Replenishment tanks

Page 8

Initial Operation

Danger of Overflow!

Use the included cable binders (accessory bag) to secure the hoses. Fix all hose ends which guide into syphon or collecting container, so that they do not drop into the liquid.

Very important:

The hose piping should be straight (without the hoses going up and down) with a constant fall. The hoses should be as short as possible and without bends and kinks. This is very important for the water overflow hose. Bad piping work will cause the machine to overflow!

Inform yourself of the local water board regulations regarding drainage. These regulations may differ from information in this manual, but they should be complied with.

Initial Operation

Levelling of machine: Place machine in working position and level with spirit level. To do this, take off machine cover and place spirit level across the two intermediary rinsing channels. Level machine by adjusting the feet on the table legs. Accurate levelling is essential to avoid possible overflows at a later point in time.

Connect power cord: Lay power cord so that it will not be tripped over and not be bent or frayed. If an extension cord is required use only cords that have been approved for usage with respective current.

1. Test run

Important! Processor should not be run dry!

a. Close the three drainage stop cocks (front and rear). Fill the developer- and

fixertank and also the replenishment containers with water. Open water inflow tap. Switch the machine on at the main switch. Water now flows into water tank.

b. The circulation pump runs after switching on the machine and ventilates itself.

If this does not occur, switch the machine off again. Open the stop cock of the respective chemical for five seconds and close it afterwards again. Switch the machine on again. Repeat this procedure until the pump is ventilated.

c. Before filling with chemicals, check all hose connections again for leakage.

Switch machine off and drain water out.

2. Fill processor with chemicals

Prepare chemicals inside the replenishment containers according to manufacturers instructions. By using a suitable container, pour chemicals into the respective tanks.

When filling, be sure that chemicals do no splash from one bath into another. Fixer chemicals destroy developer chemicals! Depending on the chemical type add starter solution. Place the floating cover into developer replenishment container. Close container cover firmly and insert the suction tubes. Pay attention to the colours:

Red = Developer, Blue = Fixer.

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Mode of Operation

The processor develops, fixes, rinses and dries your films. The temperatures, speed and replenishment rates required for processing various types of film-materials can be individually selected and stored in the microprocessor control unit.

Automatic filling and heating

When the machine is switched on, the water tank fills and chemical baths heat up automatically. During this procedure the display shows two serifs “--” and the developer temperature button blinks until the set temperature has been reached. The two serifs show the operator, that the machine is not yet ready for processing. Once the set temperature is reached, the machine is ready for processing. The developer button no longer blinks.

Stand-by mode

After a film has been processed, the machine automatically switches to the standby mode during which the bath temperatures are maintained. The bath temperature is maintained. The built-in circulation pumps ensure that the bath liquids are circulated and the temperature is evenly maintained and constant. Every 20 minutes an anti-crystallisation programme starts to rotate the rollers, which avoids the building up of aggressive crystals on the rollers within the machine. During very long standby periods, and after a set time, the control unit activates a replenishment cycle to avoid oxidation of the chemicals in the machine (time replenishment).

Film registration

The special impulse-reflex-lightbarrier for film registration has been constructed in such a manner that even infrared sensitive films are not exposed. When a film is fed in, the lightbarrier starts the machine.

Automatic replenishment

The quality of the developer and fixer chemicals is reduced when films run through the baths and for this reason a regular replenishment of the chemicals is necessary. By means of the lightbarrier, the film surface of processed films is measured. After approx. 0.25 m During this cycle, chemicals are pumped up from the replenishment containers into the machine. The replenishment quantity can be adjusted by setting the replenishment rate.

of film has passed through, a replenishment cycle is activated.

English

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Operation

Short Overview and Control Panel

c Display working parameters d Arrow button “Up” = increase parameter e Arrow button “down” = decrease parameter

Mode Buttons

f Processing time in minutes g Developer temperature in °C h Dryer temperature in °C i Replenishment developer time in seconds j Replenishment fixer time in seconds

Enter Memory

Recall Store

Select

Power on Autofill

Exit

Important!

Safety function stops film transportation when cover is removed. Therefore keep cover placed on the machine when processing films.

*When processing roll films in cassettes, pull approx. 15 cm of film out of the cassette and fold the corners (see page 18). Place cassette into cassette box and feed film into the infeed. Only machines with cassette box.

Light protection cover

Control unit

Film input

Developing

*Roll film

cassette

Power switch

Water drainage cock

Film detection

Replenishment Developer

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Operation

Attention:

Upon first operation and each refilling of a developer check the function of the circulation pump and vent the pump if required (see page 8).

Before use...

1. Close water-drainage stop cock.

2. Open water tap.

3. Switch processor on.

4. Check liquid level in replenishment and drainage collecting containers.

5. Wait until the start-cycle has been completed or until Developer temperature is reached.

6. Run cleaning films through processor.

Working procedure

7. Processing films:Open light protection cover, insert film on side of infeed tray and feed in, during infeed please watch the Infeeding-film-display “– –”.

English

After work...

8. Switch processor off.

9. Close water tap.

10. Open water drainage stop cock

Stand-by mode:

When no film is being processed, the machine switches to Stand-by. The chemicals remain at a constant temperature. The film transport and water inflow activate at intervals to avoid crystalisation of the chemicals on the transport rollers. Entry of the next film is possible at any time.

Film exit at rear of machine optional with “Through the wall mounting film output” kit.

Film exit

Drying

Intermediate rinsing

Fresh water inflow

Do not place any object on the processor.

Fixing

Replenishment fixer

COMPACT 2

Washing

Page 12

Operation

Switching the Machine On

Before switching the machine on, open the fresh water tap and close the water drainage tap (under control panel). Then switch the machine on (main switch is situated under the control panel). Once the machine is switched on, a “Start-cycle” of eight minutes duration is activated: A replenishment cycle is carried out, the water tank fills automatically and the chemical baths heat up. During this “Start-cycle” no films can be fed into the machine. The display shows two bars “– –” when the processor is not ready and no films can be fed in. This is the case during the “start-cycle” and also when the baths have not reached the temperature. Until the developer temperature is not reached, the developer temperature button (5) is flashing. It is possible that the chemical bath has not reached the required temperature even after the “Start-cycle” has been completed. You need to wait until the developer temperature is reached, before inserting films. Wait until the bars “– –” disappear from the display.

Automatic Mode

After completion of the “Start-cycle” and after a film-processing, the machine automatically goes into the stand-by mode. In the stand-by mode the processor can be started at any time by placing a film into infeed tray. Note that films can only be processed when the developer temperature is reached. When the display shows two bars “– –” no films can be fed into the machine. The temperature in the bath is too high or too low. However, when a film was fed into the machine, two bars with decimal points “–. –.“. To avoid a jamming of films wait before feeding the next film in until this display disappears (which is also signaled by an acoustic sound).

A film in the infeed-tray is registered by the light barrier and the machine starts up. The film is pulled into the machine and transported through the developer, fixer and water baths. The remaining time of processing i.e. until the film finally leaves the machine is displayed, when no more film is in the infeed-tray and the processing time button was pressed. Each working-parameter can be called up on the display by pressing the respective mode-button, however, during processing, parameters cannot be altered. The temperatures of the developer and dryer are automatically regulated. The replenishment rate of developer and fixer chemicals is activated according to the processed film-surface (film-surface measurement). Before a film is passed on from the developer bath into the fixer bath, it is rinsed with clean water which minimises pollution of the fixer chemicals with developer chemicals. The film is then dried in the dryer before passing out of the machine and falling into the catch tray. The machine then goes into the stand-by mode. To keep the machine in working condition during the stand-by mode, the electronics have been furnished with two specialities: The Anticrystalisation Function and the Time Replenishment.

Anticrystalisation Function

During the stand-by mode, the film transport, the dryer ventilation and the water inflow are activated every 20 minutes for a period of 15 seconds. This prevents the build-up of crystals on the rollers. This function cannot be switched off.

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Operation

Time Replenishment (Antioxidation function, Flood replishment)

Also during the stand-by, the developer chemicals are subject to change which causes their deterioration. By means of the time replenishment, a replenishment cycle is activated after a set time. With this function, the quality of the developer chemicals are maintained even when standing idle for long periods. The setting-range for the time-replenishment is from 5 up to 99 minutes. When “0” is set, the time-replenishment is de-activated.

Setting of time-replenishment:

1. Switch processor off.

2. Press the buttons processing speed (4) and replenishment time developer (7) simultaniously and keep pressed.

3. Switch the machine on again and release the pressed buttons.

4. Select the replenishment interval time (min.) by pressing the arrow buttons (2 and 3). The arrow up button (2) increases and the arrow down button (3) decreases the value.

5. Switch machine off again.

Example: At the setting “45” a replenishment cycle is activated every 45 minutes.

English

Working Parameters

The processing machine develops, fixes, rinses and dries the film materials automatically. The film and chemical requirements can be adjusted accordingly and stored in the control unit.

Display of working parameters:

1. Switch processor on.

2. Press the respective mode button (4-8) and keep pressed to display the required working parameter or Press the respective mode button (4-8) and release to display the momentary value.

Setting the working parameters:

1. Switch processor on.

2. Machine must be in the stand-by mode and no film must be in the processor.

3. Press the respective mode button (4-8) and keep pressed: The display shows the set working parameter.

4. Change value by means of the arrow buttons (2 and 3) until required value appears on the display. The upward arrow button (2) increases and the downward arrow button (3) decreases the value.

5. Release the mode button.

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Operation

Processing time

The processing time, is the time, it takes the front end of a film from the infeed of the processor until it reaches the film exit. The processing time is set by the speed with which the film is transported through the machine. Depending on the requirements, this time can be varied from 1 to 5 minutes adjusted in 0.1-minute-steps (Adjusting the processing time: see page 13 “Setting the working parameters”).

Processing and developer time relation

Processing time (min) Developer time (s) Infeed speed (cm/min)

1,0 14 151 1,5 21 101 2,0 28 76 2,5 35 60 3,0 43 50 3,5 50 43 4,0 57 38 4,5 64 34 5,0 71 30

Developer temperature

The developer temperature of the different film-materials depends on the developing time. The faster a film has to be developed, the higher the temperature must be. The developer temperature can be set between 28-40 °C according to the individual requirements (Setting the developer temperature: see page 13 “Setting the working parameters”). If the temperature is lower or higher than the set value, then the bath temperature button (5) is flashing and the display shows two bars “– –”. Before feeding a film into the machine, wait until the temperature has been reached and the displayed bars “– –” disappear.

The following chart demonstrates guide value relations between developer temperatures and processing times. Variations are possible depending on the various films and chemicals.

Processing time and developer temperature relation

Processing time “Dry to Dry” (min s) Developer temperature(°C)

1,0 34 - 36 2,0 32 - 34 3,0 30 - 32 4,0 29 - 30 5,0 28 - 29

Dryer temperature

The dryer temperature can be adjusted within a range of 35-70 °C according to the different film-materials. To avoid dryer spots on the film, the dryer temperature may not be set too high. Adjust the temperature so that the film just gets dry (Setting the dryer temperature: see page 13 “Setting the working parameters”).

Remark: certain circumstances not be reached.

Replenishment time

The replenishment of the developer and fixer chemicals is automatic. By means of the light barrier electronic at the film-infeed, the surface of the processed films are calculated and after 0.25 m2 a replenishment cycle is automatically activated. The replenishment quantity can be adjusted varying for developer and fixer by adjusting the replenishment time. The time can be varied from 3-60 seconds.

Depending on mains voltage dryer temperatures above 65°C may under

14 COMPACT 2

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Operation

The chart below shows the replenishment time to be set for the requested replenisher rate per m isher rate per m2 film surface. The replenisher rate has to be adjusted depending on film material, chemicals and film throughput.

Replenisher rate

-film surface. The standard setting is 10 sec. with 500 ml replen-

Replenishment time and replenishment rate relation

)

(ml/m

200 4(4) 50 300 6(5) 75 400 8(7) 100 500 10(9) 125 600 13(11) 150 700 15(12) 175 800 17(14) 200 900 19(16) 225

1000 21(18) 250

Values in brackets for 60 Hz power connection.

Values when pump is set at 100% pump capacity.

Replenisher time (s) Replenisher rate

(ml per cycle)

Dimmer Function of Display

With the dimmer function the intensity of the control panel display can be changed. The intensity can be reduced to avoid possible exposure of high-sensitive films. Normal-sensitive films are not affected by the display.

Setting the intensity of the display:

1. Switch processor on.

2. Press “arrow down” button (3) for about 5 seconds. The intensity changes. Two intensity-levels are available: bright and dark. During film-throughput this function is not available.

English

Machine Cover Safety Disconnection

The machine cover may only be removed for service and maintenance purposes. The processor cannot be started without the cover. In the event that the machine cover is removed during film-throughput, the film transport will be stopped. On the display the error message “E1” will be displayed. The error will be reset when the machine cover has been replaced.

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Operation

Autofill Function

In case new chemicals have to be filled into the processor (after installation, tank cleaning), the tanks can be filled automatically by means of the autofill function. Herewith, the tank is filled for a fixed period of 17 minutes, e.g. chemicals are pumped up from the replenisher tanks into the machine. Also the water bath will be filled (8 min. period). The display will show two symbolized tanks (see right). When the autofill function has been completed, the machine enters the stand-by mode. In the event of the respective baths being full before the time is up, the autofill function can be manually stopped.

Starting up the autofill function:

1. Switch processor off.

2. Filling developer and fixer tank: Keep both replenishment buttons for developer (7) and fixer (8) pressed down and switch the machine on. or filling developer or fixer tank: Keep respective replenishment button (7 or 8) pressed down and switch the machine on.

Manual cancellation of the Autofill function:

• Stop developer tank filling:

• Keep developer replenishment button (7) pressed down and press “arrow down” button (3).

• Stop fixer tank filling:

• Keep fixer replenishment button (8) pressed down and press “arrow down” button (3).

The filling of the water bath will be stopped once the automatic filling of both chemical baths has been stopped.

Manual Mode

In the manual mode, the processor works without the lightbarrier. The film transport has to be started and stopped manually. All the set values in the manual mode are also valid in the automatic mode. Please note that the Infeeding-film-display (“– –”) is deactivated. In the Manual Mode the replenishment function does not use film surface measurement, instead it uses a standard value. In the manual mode, a replenishment cycle can also be activated manually.

Switching to manual mode:

Switch machine on. During stand-by press arrow-buttons “up” and “down” (2 and 3) simultaneously. When in manual mode the display is flashing.

Switch back to automatic mode:

In manual mode when in stand-by press arrow-buttons “up” (2) and “down” (3) simultaneously.

Manual starting and stopping the film transport:

1. Switch to manual mode.

2. Press Processing time button (4) - button illuminates.

3. Start film transport by pressing arrow-button “up” (2) and stop film transport by pressing arrow-button “down” (3).

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Operation

Manual replenishment:

1. Switch to manual mode.

2. Press required replenishment button for developer (7) or fixer (8) - respective button illuminates.

3. Start replenishment cycle by pressing arrow-button “up” (2) or cancel replenishment cycle by pressing arrow-button “down” (3).

In the memory five sets of parameters can be stored and be recalled into working memory.

Use of Memory Function

In the memory five sets of parameters can be stored and be recalled into working memory.

Store processing parameters

1. Set machine to preferable parameters e.g. bath tem-perature, processing time etc. (see manual).

2. Press buttons 4 and 5 “Enter Memory” simultaneously to enter the memory mode.

3. Use buttons 2 and 3 “Select” to select the parameter memory (P1 to P5). Inside this the parameters will be stored, old values will be overwritten.

4. Press button 5 “Store” to store parameters and to leave the memory mode.

Recall processing parameters

1. Press buttons 4 and 5 “Enter Memory” simultaneously to enter memory mode.

2. Use buttons 2 and 3 “Select” to select the parameter memory (P1 to P5) from which the parameters shall be recalled.

3. Press button 4 “Recall” to recall parameters (copy into working memory) and to leave the memory mode.

To leave memory mode without change

Press button 6 “Exit”.

Important parameters cannot be stored - when trying to do this, an error message “LO” will be displayed. Despite locked input, the processing parameters can be recalled. Choose the same bath temperature for all stored programmes. Of course different bath temperatures can be stored too, but when changing the programme you always have to wait until the changed bath temperature is reached.

: Please note, if input is locked (via lock function), then processing

Enter Memory

Recall Store

English

Select

Power on Autofill

Exit

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Page 18

Operation

Lock Function

To prevent unintentional change of operation parameters the input can be locked. If the input is locked any attempt to change the parameters will display an error “LO” (locked).

Activating and de-activating of the input lock:

1. Press buttons 4 and 5 “Enter Memory” simultaneously to enter the memory mode (see diagram on page 17).

2. Press several times the button 3 “Select” until the display will show “L.0”(Lock off input unlocked) or “L.1” (Lock on: input locked).

3. Now by pressing one of the buttons 4 or 5 change the display: “L.0” if you want to unlock the input or “L.1” if you want to lock the input.

4. To finalize the changes press button 6 “Exit”.

Please note: Even when the input lock is activated it is possible to recall (previously stored) procesing parameters of the memory-function.

Important: Please note, if input is locked via lock function, then processing parameters cannot be stored - when trying to do this, an error message “LO” will be displayed.

Stop Film Transport

In a case of a film-jam inside the machine, the film transportation can be manually interrupted. To stop the film transport press both arrow-buttons (2 and 3) simultaneously.

Related topics:

“Manual starting and stopping the film transport” page 16

“Film is caught up in the racks” page 27

Infrared Sensitive Materials

Infra-red sensitive film material can be processed without danger of exposure by the light-barrier.

Rollfilms and Paper Films

Roll films with a polyester lead of at least 10 cm length can be transported. The adhesion must be chemical resistant. Roll films without lead and paper-films must be folded on the corners, as shown in the diagram, before being fed into the machine.

Automatic Cooling Function

If the developer temperature exceeds the set value, the automatic cooling function will be activated. The fan runs for a fast cooling of the bath. The same happens when the temperature is decreased by pressing the arrow button.

18 COMPACT 2

Page 19

Operation

Removal and Installation of Dryer Rack (two-parts)

Removal:

1. Push small, black slide (1) downwards.

2. Pull dryer plate small (2) out of the dryer.

3. The upper part of the dryer can now be removed. Hold the dryer at the front distance bar (3) and the whole of the metal plate in the back (4).

4. Take out lower part of the dryer.

Installation:

1. Insert lower dryer part. Make sure that both slides at the lower part are assembled and pushed down.

2. Put in the upper dryer part. Insert the lower edge of the upper part carefully into the middle guidance of the lower part.

3. Check if sideplates and gears of upper and lower part fit together correctly.

4. The dryer plate small (2) can now be assembled into the guidance. For this lift dryer plate large (5) a bit, so that the small plate can be pushed in, completely.

5. Now push both black slides (1) up until the clips click into place.

English

COMPACT 2

Page 20

Care

Daily Care

Before use...

1. Remove dirt and dust from film-infeed with soft cloth.

2. Run 2 - 3 cleaner films through processor to remove all accumulated dirt and dust from the rollers.

3. Check the liquid level in the replenishment containers and if necessary refill.

After use...

• When working has been completed at the end of the day, the water must be drained out of the machine. This reduces the growth of algae in the water bath. For that purpose open the water drainage stop cock (see page 7 bot-

tom).

Attention:Do not let any liquid drop inside the processor or run over the control.Liquids may cause damage to the processor.

Weekly Care

The developer chemicals cause residue build-up in the machine. This residue has a negative effect on the developing process of the film material. For this reason the processor has to be regularly cleaned of this residue.

Do a weekly clean of the roller racks, which only takes a few minutes.

1. Switch machine off and remove cover.

2. Loosen the securing latches (red, blue and beige) of the drive shafts of each roller rack at the right side.

3. Rinse all racks thoroughly under warm running water and then leave to drain off. Use a soft sponge (do not use scouring-pad, as this would scratch the rollers!) and remove the pollution from the rollers. During this procedure, the rollers can be turned by turning the drive shaft.

4. Wipe the infeed-roller-pair (first roller-pair of developer rack) dry.

5. Replace the racks: Red = Developer, Blue = Fixer. Beige = Washing/Drying. Ensure that the racks are firmly installed and do not forget to close the securing latches on the drive shafts.

6. Replace machine cover and ensure it is securely closed.

7. Clean processor outer casing with damp cloth. Do not use aggressive cleaners or solvents.

Please note: When removing the Rinsing / Drying roller-rack, ensure that no water gets into the film dryer air channel.

20 COMPACT 2

Page 21

Care

Thorough Cleaning

Depending on the quantity of films processed, a thorough cleaning is necessary every 3 - 6 months. Tank cleaners are available for developer and water baths. The fixer bath is cleaned with water. When preparing chemical tank cleaners, follow manufacturers instructions explicitly.

How to proceed:

1. Switch the machine off and empty all tanks by opening the stop cocks. Attention! Machine will not drain off, if it is swichted on.

2. Remove machine cover. When all tanks are emptied, close stop cocks again. Now fill the fixer-tank with water. Prepare cleaner solutions for developer and water baths and fill into respective tanks.

3. Remove suction pipes from the replenishment containers and place them in a water filled bucket. Attention! Do not add chemical cleaners here!

4. Close machine cover and switch machine on.

5. Start film transport (see “Manual starting and stopping the film transport:” on

page 16) and keep running for 10 to 20 minutes. During this the installed roller

racks will be cleaned.

6. Important: After completion of tank cleaning, the tank should be rinsed thoroughly with clean water. To do this, fill the machine with fresh water twice and each time, let the machine run for a 10 minute period. Empty the tanks and reclose the stop cocks.

7. Take out the roller-racks and rinse them thoroughly with running water. Remove remaining dirt from the rollers by using a sponge and clean thoroughly. Doing this, the rollers can be turned by turning the drive shaft. Wipe the infeed-roller-pair (first roller-pair of developer rack) dry. Replace the racks.

8. Refill the tanks with respective chemicals. This can be done by hand or automatically (see “Autofill Function” on page 16). Replace the suction pipes into the replenisher containers. In certain circumstances the circulation system must be ventilated: see “1. Test run” on page 8 item b).

9. For quality check, process test films.

English

Before you go on holiday...

or in the event that your processor will not be in use for longer than two weeks, all the chemicals have to be emptied out of the tanks. In case you don't want to do a complete tank cleaning at once, then fill the tanks after emptying, with water.

Attention: Do not use alcohol containing solvents to clean the machine!

Colour changes in the containers are caused by the properties of the chemicals and no cause for concern!

COMPACT 2

Page 22

Maintenance / Disposal

Maintenance Protocol

Installation

Name: Machine type: Serial number: Technician: Training: by: Telephone: Date: Guarantee until:

Parameters Set

Developer temp.: Dryer temp.: Cycle time: Dev. reg. time: Fix. reg. time: Anti-oxidation: Developer: Fixer: Film type: Changed by: Date:

Maintenance Performed (see page 23)

Maintenance work performed

Date: Date: Date: Date: Date: Name: Name: Name: Name: Name: next maintenance: next maintenance: next maintenance: next maintenance: next maintenance:

Maintenance work performed

Date: Date: Date: Date: Date: Name: Name: Name: Name: Name: next maintenance: next maintenance: next maintenance: next maintenance: next maintenance:

Maintenance work performed

Date: Date: Date: Date: Date: Name: Name: Name: Name: Name: next maintenance: next maintenance: next maintenance: next maintenance: next maintenance:

Maintenance work performed

22 COMPACT 2

Page 23

Maintenance / Disposal

Attention:

Never start the machine up unless it is filled with liquid!

Recommended Maintenance Work:

1. Functional check film intake / film transport / replenishment / bath heating / dryer heating / water supply

2. Cleaning

2.1. Switch off machine, remove cover

2.2. Empty all three tanks

2.3. Close drain cocks and fill tanks with water

2.4. Install cover, switch machine on

2.5. Fill two additional vessels with water, put suction pipes into these vessels and activate replenishment for at

least two minutes (to remove residues of chemicals from replenishing hoses)

2.6. Switch machine on for a few minutes

2.7. Switch machine off

2.8. Empty all tanks

2.9. Prepare tank cleaning agent for developer and water tank according to manufacturer´s instructions

English

Attention:

Do not use chlorine containing cleaning agents!

2.10. Fill developer and water tank with tank cleaning agent (do not

2.11. Fill fixer tank with water

2.12. Place suction pipes into empty tanks

2.13. Install cover, switch machine on

2.14. Wait until the operating temperature is reached, approx. 30 °C (observe information concerning temperature,

time, cleaning procedure contained in the datasheet of the tank cleaning agent)

2.15. Activate manual programme and transport

2.16. After approx. 15 minutes (observe information concerning temperature, time, cleaning procedure contained in

the datasheet of the tank cleaning agent) switch film transport off

2.17. Remove cover, neutralise developer tank (observe information concerning temperature, time, cleaning proce-

dure contained in the datasheet of the tank cleaning agent)

2.18. Switch machine off

2.19. Empty all three tanks

2.20. Fill machine with water and switch it on

2.21. Put suction pipes into vessels with water

2.22. Activate replenishment pumps for at least three minutes

2.23. Check all pumps for tightness

2.24. Switch machine off

2.25. Drain tanks

2.26. Fill tanks with water until half full

2.27. Switch machine on

2.28. Activate replenishment pumps manually until tanks overflow

2.29. Activate film transport for a few minutes

2.30. Switch machine off and drain all three tanks

use the replenishment pumps to do so)

COMPACT 2

Page 24

Maintenance / Disposal

2.31. If required repeat items 2.20 to 2.30 (observe information concerning temperature, time, cleaning procedure contained in the

2.32. datasheet of the tank cleaning agent)

2.33. Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge

2.34. Remove residual dirt particles in tanks and rinsing gutters.

2.35. Clean all toothed gear wheels, axles, bearings and rollers, check them for damage (replace if required)

2.36. Remove light barrier and clean it with a soft rag

2.37. Clean inlet plate using a soft rag

2.38. Reinstall light barrier

2.39. Align roller racks and re-insert them in machine

2.40. Fill machine with chemicals

2.41. Switch machine on

2.42. Adjust bath temperature to previously adjusted value

2.43. Feed cleaning film (approx. 4 pieces)

2.44. Check function as described under item 1.

2.45. Approx. 15 minutes after reaching of the set bath temperature, measure it for confirmation and re-calibrate if required (see operating manual page 39)

2.46. Perform sensitometric test

Please dispose of all old devices in an environmentally friendly manner.

Old devices contain materials which need to be recycled. Please have them collected separately and recycle appropriately.

24 COMPACT 2

Page 25

Problems and Solutions

Advise on Film Defects

Your processor has been constructed for long term use. If however irregularities might occur, you will find help to locate the problem below. Please check the listed points, before calling your service-technician.

Films do not have enough density

• Bath temperature is too low.

• Developing time too short.

• Exposure time is too short.

• Replenishment rate of developer too low.

• Developer chemicals are exhausted: Renew.

• Fixer solution has been mixed into developer: Renew. Clean and rinse bath well before refilling.

• Circulation is broken down.

Too high a density

• Bath temperature too high.

• Developing time too long.

• Exposure time is too long.

• Replenishment rate of developer too high.

• Developer chemicals are too high diluted: Renew.

• After renewing chemicals: Starter is missing.

• Circulation is broken down.

English

Films will not dry

• If warm air comes out of air channel in the dryer, chemicals and film type should be checked.

• Fixer solution is exhausted or diluted.

Film has a yellow-green surface

• Not fixed correctly. Check the film type and fixer chemistry.

• Fixer solution is exhausted or diluted. Replenishment rate of fixer is too low.

Scratches, pressure marks, dirt on film

• Prior to processing films, run cleaner films through the processor.

• Pressure marks caused by careless handling, finger nails etc.

• Rollers are polluted. Clean tanks and roller racks.

Cloudy film

• Level in developer is too low.

• First guide bar of fixer rack is dirty (condensate or crystals). Clean rollerracks.

• Developer is old or circulation not working.

• Try processing films by infeeding them with emulsion side up.

COMPACT 2

Page 26

Problems and Solutions

Advice on Machine Errors

Machine does not switch on

• Ensure that electrical plug is firmly inserted into socket. Ensure that electrical socket has power supply by testing with an appliance e.g. tablelight.

Rinsing water does not flow

• Open water inflow tap.

• Water pressure in the water system is too low: Pressure in the plumping system too low: Minimum pressure has to be 2 bar (29 psi).

Replenishment rate too high

• Check the programmed times of replenishment cycle and replenishment time.

Replenishment rate too low

• Check the programmed times of replenishment cycle and replenishment time.

• Check whether the machine can be started by each of the light barriers (4 pieces). In the case of a light sensor being faulty, call your service technician. In the meantime, double the programmed replenishment time.

Replenishment pump does not pump

• Check whether the replenishment containers are full and that the end of the suction pipe is positioned under the liquid level.

• Check whether there is air in the replenishment pipes. If this is the case, then check the pipe connections.

Water tank overflows

• Water drainage hose (overflow) is bent. The hose end should be positioned above the drainage level in the syphon.›‹›‹

• Check water drainage in the tank and hose for blockage and pollution. The drainage hoses should have a constant fall.

The film does not transport correctly

• Film is fed in and gets caught in the machine: Check the positioning of the racks in the machine and make sure that the latches are closed.

Film cannot be fed, the display shows “E1”

• Close machine cover securely, paying special attention that the switch on the rear of the control panel is actuated.

Film is in the infeed and nothing happens

• Display is flashing: Control is in the manual mode. Switch back to Automatic Mode (see page 16).

• Developer-temperature button is flashing: The temperature of the developer has not yet been reached. Wait until temperature has been reached and the button stops flashing.

• Push the film deep into the infeed and move this from side to side. If the processor still does not start then call your service technician. In the meantime, with limitations the processor can be worked with in the Manual Mode (see

page 16).

26 COMPACT 2

Page 27

Problems and Solutions

Film is caught up in the racks

• Switch machine off and remove cover.

• Check in which rack the film is caught up in and remove the respective rack.

• If possible, catch hold of the film end by hand and by manually turning the drive-shaft, pull the film out of the rack.

• Replace the rack and secure with fastener. Replace machine cover and switch the machine on again.

• If a film is caught up in the machine due to a power cut, it can be transported out of the machine by activating the transport with a film in the infeed (machine can also be started up in the manual mode, see “Manual starting

and stopping the film transport:” on page 16).

Important notes:

Ensure correct seating of roller racks; keep the lock closed at all times.

Don’t operate processor with empty replenishment tanks.

After a long machine shut down check bath level and refill if necessary.

English

COMPACT 2

Page 28

Problems and Solutions

Error messages

Machine errors are shown on the display as abbreviations. The cause of error is explained below. For service technician: problem solution see “Trouble shooting” in service manual.

Display Cause and possible correction

Cover switch is not actuated. Place cover correctly on the machine and ensure that the cover switch behind the control panel is actuated. If the error cannot be corrected, then the cover switch may be broken.

Motor servo-control defective, call service technician. In the meantime work can be continued with the last set processing speed. The processing speed cannot be altered. (Service see

“Display shows error message “E2”” on page 39).

Drive-overload, take off machine cover and remove all rollerracks. Check each rack for easy rotation of the drive shaft. If necessary clean roller-racks and machine. Error can be reset by switching the machine off. If the need arises let a service technician check the machine. If the above measures do not improve the situation, the motor may be defective.

Error: Overtemperature in dryer section. Call your service technician. Dryer components could be broken. Machine can only be used in manual mode, and the dryer fan runs continously (error will always be displayed). The machine may only be operated under constant supervision. Check if air is coming out from the opening in the cover. If no air comes out, the fan is defective and the machine may not be used. Switch the machine off. Error can only be reset by switching the processor off (Service see “Display shows error message “E4”” on page 41).

Input locked. To change operation parameters the lock function must be deactivated (see “Lock Function” on page 18).

28 COMPACT 2

Page 29

Tips and Tricks

Removal of Control PCB

To reach the screws of the control PCB remove the film over the keyboard in the front area about 20 mm (lift up).

Stop start-cycle

The start-cycle (after switching the machine on) can be manually interrupted. To stop start-cycle, press both arrow-buttons (2+3) simultaneously. The start-cycle may only be interrupted for service purposes.

Display of machine information

When during the start-up cycle one of the arrow-buttons is pressed then various machine information will be displayed.

Arrow button “Up”: then for five seconds the software version will be displayed.

At the beginning for three seconds the machine type (C2) and

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COMPACT 2

Page 30

Tips and Tricks

The PROMIX® A40 is a fully automatic chemical mixing machine for preparing developer and fixer bath chemicals of either powder form or liquid concentrates. All stages are guided and controlled by means of a microprocessor. Thanks to a large reserve tank, up to 3 machines can be connected and continue to operate, without having to interrupt the working process.

Due to its patented construction, the PROMIX fast and virtually service free.

The PROMIX

Ask your local dealer for more information.

A40 replaces the usual replenishment tanks in the darkroom.

A40 is easy to operate, reliable,

Technical Specifications

Tank capacities:

Reserve tank:

Water connection:

Pump capacity:

Mixing times:

Power source:

Weight:

Dimensions:

each 20, 25, 30 or 40 litres

each 13 litres

3/4", 2 - 10 bar (29 - 145 psi)

38 l/min

variable, 2, 3, 5, 10, 15, 20, 25, 30 minutes

220-240 VAC, 200 W, 50/60 Hz Fuse: sb 2 A / 250 V

28 kg empty, 108 kg full

(WxHxD) 65 x 93 x 44 cm

30 COMPACT 2

Page 31

Tips and Tricks

At last you can breathe again

AIRCLEAN® 200 cleans the air from your processor. Unpleasant chemical odours are absorbed through the large active charcoal filter. Allergies are prevented and you can breathe again freely.

Simple installation directly on to the processor (no breaking through the wall).

Filter exchange cheap and fast approx. every 3 months.

Ask your local dealer for more information.

English

Technical Specifications

Cleaning capacity:

Filter:

Power consumption:

Power source:

Weight:

Casing:

Casing dimensions:

approx. 200 m

Active charcoal

43 W

220-240 V, 50/60 Hz

7 kg

Stainless steel, plastic coated

(WxHxD) 21 x 63 x 17 cm

/hour

COMPACT 2

Page 32

32 COMPACT 2

Page 33

Service Manual

Table of Contents

Dimensions......................................................................................................... 34

Transport ............................................................................................................ 34

Installation Data ................................................................................................. 35

Trouble Shooting ............................................................................................... 38

Spare Parts List.................................................................................................. 43

Wiring Charts...................................................................................................... 49

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COMPACT 2

Page 34

Dimensions

Transport

To carry hold here!

34 COMPACT 2

Page 35

Installation Data

Through the wall mounting film infeed

- Machine in light room

Through the wall

monting set

1280 0 0000

Wall break through

for film input

English

Dimensions in cm

Working space

Existing wall break through

If the machine is to be mounted to an existing wall break through of a PROTEC COMPACT 45 machine, then the wall plate order-no. 0280-0-0101 will be required. For “Through the wall mounting film output” the COMPACT 2 can be directly mounted to an existing wall break through of a PROTEC COMPACT 45.

COMPACT 2

Page 36

Installation Data

Through the wall mounting film output

- Film output to the light room

Wall break through

for film exit

Through the wall monting set

1281 0 0000

Dimensions in cm

Film exit height

Door min. 69

Working space

36 COMPACT 2

Page 37

Installation Data

1 Mains (208) 220 - 240 V, 16 A; Cu wire-Kabel 3 x 1.5 mm

Switch 25 A / 30 mA; power consumption 2.2 kW.

2a Power switch 16 A; 140 cm above floor;

2b Machine connection: Socket incl. earth 60 cm above floor.

3a Water connection: Water consumption 1.9 l/min; Water temperature may not

be below 5°C;

3b Water stop cock 3/4" washing machine connection.

4 Ventilation of darkroom is necessary.

5 Drainage hose, diameter 50 mm, acid resistant; odour preventor with connec-

tion for 10 mm hose.

6 Drainage for Developer; connection for 10 mm hose. Respective collecting

containers have to be supplied. Local water board regulations have to be complied with!

7 Drainage for Fixer; connection for 10 mm hose. Respective collecting contain-

ers have to be supplied. Local water board regulations have to be complied with!

8 Sink with hot/cold water and flexible hose; Inner dimensions are 60x40x30 cm

deep; Material: ceramics, stainless steel, plastics.

9 The replenishment containers can be placed under the processor or can be

installed externally.

10 Wall break through for film exit through the wall infeed (page 35): Processor is

installed outside the darkroom, the film exits into the light-room. For the alteration “Through the wall mounting infeed” the assembly kit no. 1280-0-0000 is necessary..

11 Wall break through for film exit through the wall output (page 36): Processor is

installed inside the darkroom, the film exits through the wall to the light-room. For the alteration “Through the wall mounting film output” the assembly kit no. 1281-0-0000 is necessary.

; Ground-Leakage-

English

Film exit through the wall

On machines which have the film exit through the wall into the light room, the following modifications have to be made:

Dryer rack

Remove the two rollers from pos. A. To do this open bolt from spring at pos. 1 and remove gear from lower roller.

Move curved guide bar from pos. C to D. To do this open bolt 3 and 4.

Install the two rollers in pos. B. Mount spring at pos. 2.

Machine cover

The front film exit opening in the machine cover has to be closed with the screen contained in the assembly kit.

For the alteration “Through the wall mounting film output” the assembly kit no. 1281-0-0000 page 48 is necessary.

COMPACT 2

Page 38

Trouble Shooting

Summary

1 Algae ............................................................................................................ 38

1.1 Excessive algae growth in water tank....................................................38

2 General......................................................................................................... 39

2.1 Mains switch “ON” - no function.............................................................39

2.2 No display but circulation pumps run ..................................................... 39

3 Drive .............................................................................................................39

3.1 Machine does not start automatically ....................................................39

3.2 Machine doesn't stop automatically, motor and fan run continuously ... 39

3.3 Drive motor does not run ....................................................................... 39

3.4 Display shows error message “E2”........................................................39

4 Baths ............................................................................................................40

4.1 No circulation in developer or fixer baths............................................... 40

4.2 Developer bath temperature is not reached ..........................................40

4.3 Developer bath temperature is higher than the set temperature,

display shows two crossbars, developer temperature button blinks......38

4.4 Developer bath temperature too high or too low

(display shows values of 20 °C or 42 °C) ..............................................38

4.5 Calibration of bath temperature / actual bath temperature is different

from displayed value..............................................................................38

5 Film defects ................................................................................................. 41

5.1 Films will not dry .................................................................................... 41

5.2 The film does not transport correctly ..................................................... 41

5.3 Scratches, pressure marks, dirt on film ................................................. 41

6 Replenishment ............................................................................................41

6.1 Replenishment pump does not work or works insufficiently ..................41

7 Dryer............................................................................................................. 41

7.1 Display shows error message “E4”........................................................41

7.2 Dryer ventilation does not function, no water inflow when water cock

opened................................................................................................... 41

7.3 Dryer ventilation is too weak..................................................................42

7.4 Dryer temperature cannot be reached...................................................42

7.5 Dryer temperature display exceeds the set value.................................. 42

7.6 Dryer temperature cannot be reached or is too high (display shows

values approx. 30 °C and 75 °C) ........................................................... 40

8 Water ............................................................................................................42

8.1 Rinsing water does not flow, ventilation runs......................................... 42

8.2 Water tank overflows .............................................................................42

1Algae

1.1 Excessive algae growth in water tank

Algae growth inside the water tank is not only anoying, it causes increased cleaning work and leaves residue on the films. When algae growth increases, countermeasures are in demand:

• When work has been completed at the end of the day, drain water out of the machine.

• Clean dryer-water rack regularly. Use soft sponge and soap to remove residue from the rollers.

• Install a particle filter system in the fresh water supply for the processor.

• If no other solutions can be found, then usage of Anti-Algae-Agents can be a great improvement (automatic dispensers work the best). However, it is known that cleaning agents containing chlorine may corrode rubber rollers and high-grade steel in the tank area (check before use).

38 COMPACT 2

Page 39

Trouble Shooting

2 General

2.1 Mains switch “ON” - no function

• Ensure that electrical socket has power supply.

• Check machine fuses.

Pleasse use as replacement fuses only the PROTEC®s.These fuses are optimized for use under existing conditions.

• While power switch is on, check the following components: Voltage on contact of main switch - If there is no voltage, replace the respecitve component.

2.2 No display but circulation pumps run

• Check entry current of 5 V - on the contacts no. 7 and 8 of 8-pole-plug X23 from the control unit's PCB. If voltage is present, then exchange the control unit.

• Check fuse (5 A) on the power PCB.

• Disconnect temperature sensor developer bath (X25) and check display again.

• Disconnect temperature sensor dryer (X24) and check display again.

3Drive

3.1 Machine does not start automatically

• When machine is switched on place a film in the infeed until it reaches the pull-in-rollers. Eventually move the film sidewards to activate the light barrier. If the display shows two bars with decimal points, order. Check each of the four eyes on the light barrier. Each eye must start the machine - if not then exchange light barrier. Check the connection of the light barrier. If there is no reaction on the display then exchange the light barrier, eventually the control unit has be changed.

• The display shows “E1”: The cover switch is not actuated by the latch on the cover. Cover switch has no current passage when activated: Replace.

• Developer-temperature button is flashing: see “Developer bath temperature is

not reached” on page 40.

3.2 Machine doesn't stop automatically, motor and fan run continuously

• Display is flashing: Control is in the manual mode. Switch back to Automatic Mode (see page 16).

• The display continuously shows two bars with decimal points: Light sensors on light barrier are dirty or the light barrier is defect. Clean with soft cloth. If the need arises dismount light barrier to clean it. If the switches are defective, the machine can still be used in the manual mode (see page 16).

• PCB is possibly faulty - then exchange.

3.3 Drive motor does not run

• Display shows “E1” or “E3”: see “Error messages” on page 28.

• If current can be registered on motor, then motor is defect - exchange.

• Dryer fan runs but no voltage on motor: exchange power PCB.

3.4 Display shows error message “E2”

• Check plugins between main drive motor and power PCB. If “E2”" appears again, then exchange main drive motor. In rare cases the PCB causes the error (see “Error messages” on page 28).

then the light barrier is in

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COMPACT 2

Page 40

Trouble Shooting

4Baths

4.1 No circulation in developer or fixer baths

• Circulation pump runs but no circulation can be registered. Air lock in heating and circulation system. To ventilate: see “1. Test run” on page 8 item b).

• Particles in the pump chamber. The pump chamber can be easily opened by removing the four screws. Before opening the pump drain the bath. After cleaning re-close and ensure that the seal is correctly re-inserted and not damaged.

• Pump does not run. Check voltage on the connections X3 and X4 of the power PCB. If no voltage can be registered, see see “Mains switch “ON” - no

function” on page 39. If however voltage can be registered, exchange pump.

4.2 Developer bath temperature is not reached

• No circulation:

1) Circulation pump has no current or is defective.

2) Air in circulation system: see “1. Test run” on page 8 item b).

• Check temperature safety switch on heat-exchanger. For temperatures up to 90°C, the temperature limiter must have current passage.

• Check heating element: Current flow resistance should read approx. 66 Ω.

• Check temperature sensor: Voltage at X25 on the control unit between pin 3 (green) and pin 2 (brown). The value should read 0. 32 V at a temperature of 32 °C.

• Increase the temperature and check the current on the control unit of clip X13. Voltage should be between mains and 60 Volts. If this is not the case, exchange the electronics.

4.3 Developer bath temperature is higher than the set temperature, display shows two crossbars, developer temperature button blinks

• see above

• Check current on power PCB at clip X13. There may be no current. If current is registered, exchange electronics.

4.4 Developer bath temperature too high or too low (display shows values of 20 °C or 42 °C)

• Check temperature sensor. Sensor is either not connected or defective.

4.5 Calibration of bath temperature / actual bath temperature is different from displayed value

Differences between displayed temperature and measured value in the developer bath can be adjusted. An adjustment may be necessary for example after exchanging the bath temperature sensor. A calibration has to be done, if the difference is higher than +/- 0.5 °C. Adjustment range is +/- 2 °C.

Calibration process

1. Switch processor off. While pressing developer temperature button switch machine on. Display will show developer bath temperature measured by sensor.

2. Measure actual temperature inside developer bath using a calibrated thermometer.

3. At first adjust displayed value in 1-degree-steps using the arrow buttons and. To adjust the decimal, hold developer temperature button down and press resp. arrow-button.

4. Switch machine off again.

40 COMPACT 2

Page 41

Trouble Shooting

5 Film defects

5.1 Films will not dry

• Hot air comes out of air channel, but the film is still not dried to satisfaction. Check chemicals and film type. If this leads to no solution then the transport speed of the machine can be reduced (see Processing time, page 14).

5.2 The film does not transport correctly

• Check the positioning of the roller racks and ensure that levers are closed. Check the gears on the roller racks. Check the positioning of the guide bars and roller pressure.

• Check gears on motor and worm gear of drive shaft.

5.3 Scratches, pressure marks, dirt on film

• Straight scratches in infeed direction suggest a fault on the guide bars. Check roller racks individually and adjust guide bars. In case the guide bars are damaged - exchange.

• Pressure marks caused due to polluted or damaged rollers. If necessary exchange rollers.

6Replenishment

6.1 Replenishment pump does not work or works insufficiently

English

• Clean valves inside connection tube of pump.

Install valve-insert correctly:Pay attention to flow-through direction!

• Replenishment pump sucks air in. Check hoses and connections.

• Check eccentric position. Capacity approx. 710 ml/min (850 ml/min with 60 Hz power mains) at setting to 100%. Minimum setting must not be below 50 %.

• Activate replenishment (in the manual mode) and while on, check the voltage of connection X6 (DEV) and X7 (FIX) on the power PCB. If no voltage can be registered - exchange power PCB.

7Dryer

7.1 Display shows error message “E4”

Following parts should be checked and if faulty be replaced:

• Power PCB (in stand-by no voltage at X12)

• Temperature sensorsee “Dryer temperature display exceeds the set value” on

page 42

• Dryer fan (see “Dryer ventilation does not function, no water inflow when

water cock opened” on page 41 and see “Dryer ventilation is too weak” on page 42)

• Dryer heating element

7.2 Dryer ventilation does not function, no water inflow when water cock opened

• Start machine in manual mode (see page 16). Check current on X9 and X10 connections on power PCB. If no voltage can be registered - exchange power PCB. Otherwise ventilation has been connected wrongly or is defective.

COMPACT 2

Page 42

Trouble Shooting

7.3 Dryer ventilation is too weak

• If the ventilation is connected incorrectly, it runs very slowly (heating element in the air channel starts to glow).

Dryer ventilation connection:

X9 L black

X9 Z brown

X10 N blue

X10 PE yellow / green

7.4 Dryer temperature cannot be reached

• Check temperature sensor: Measure voltage at X24 on the power PCB between pin 3 (green) and pin 2 (brown). The value should read 0.32 V at a temperature of 32 °C.

• Only cold air flows from air channel: Heating element in air channel is defective. Disconnect X12 clip on the power PCB and measure resistance of heating element (approx. 26 Ω).

• Enter dryer temperature of 70 °C. Check voltage of X12 on power PCB. If no voltage can be registered - exchange control unit.

7.5 Dryer temperature display exceeds the set value

• Check temperature sensor: Measure voltage at X24 on the power PCB between pin 3 (green) and pin 2 (brown). The value should read 0.32 V at a temperature of 32 °C.

• Enter dryer temperature of 35 °C. Check voltage of X12 on power PCB. If no voltage can be registered - exchange control unit.

7.6 Dryer temperature cannot be reached or is too high (display shows values approx. 30 °C and 75 °C)

• Check temperature sensor. Sensor is either not connected or defective.

8 Water

8.1 Rinsing water does not flow, ventilation runs

• Water pressure in the water system is too low: Minimum pressure 2 bar (29 psi).

• Valve activates, no flow passage - filter at inflow is blocked.

• Check solenoid valve.

8.2 Water tank overflows

• Water drainage hose (overflow) should have a constant fall. The hose end should be positioned above the drainage level in the syphon.›‹›

• Check water drainage in the tank and hose for blockage and pollution.

• When extreme algae growth is noticed, the overflow can be connected directly at the back of the water tank.

‹

42 COMPACT 2

Page 43

Spare Parts

Pos. Order No. Description:

1 1190-0-0200 Machine cover 2 1190-0-3101 Light protection cover 3 1190-0-0105 Film infeed tray 4 1191-0-0105 *Film infeed tray, graphics art 5 2006-0-0005 Drain stop cock 10 mm 6 1101-0-2000 Replenisher tank dev. 25l 7 1101-0-2100 Replenisher tank fix. 25l 8 1101-0-1700 Suction pipe w. filter f. 25 l tank 9 1101-0-4100 Floating cover developer 10 2018-0-0001 Water inlet tube 11 1190-0-0011 Processor base cabinet (closed)

1190-0-0010 Processor base stand (open)

12 1190-0-1201 Control panel foil

- 2018-0-0005 Tube 4x1mm, green

- 2018-0-0003 Tube 9x2mm, clear

- 2018-0-0007 Tube 16x4mm, clear, reinforced

- 2018-0-0008 Tube 10x2mm, red, reinforced

- 2018-0-0009 Tube 10x2mm, blue, reinforced

- 2018-0-0012 Tube 10x2mm, clear, reinforced

- 2022-0-0004 Tube clamp

- 2022-0-0019 Wire tube clamp

- 2022-0-0026 Wire tube clamp

- 2022-0-0028 Wire tube clamp

- 2022-0-0030 Wire tube clamp

- 2015-0-0001 Floating balls

Wires and cables

English

Pos. Order No. Description:

- 1190-0-0108 Transformer > power PCB 20V

- 1190-0-0112 Power PCB > transformer 230V UL

- 1190-0-0110 Power PCB > controller PCB

- 1190-0-0111 Motor > Power PCB

- 1190-0-0114 Fuse holder > Power PCB UL

- 2004-0-0010 Electrical power lead

- 2004-0-0016 Electrical power lead UL

- 2004-0-0012 Main switch > fuse holder UL *Parts for graphic arts version only.

COMPACT 2

Page 44

Spare Parts

Installation position see page 41

Pos. Order No. Description:

20 2002-1-0011 Circulation pump MD-10 (circulation) 21 2036-1-0001 Safety-transformer UL 22 0002-1-0001 Bellows pump KB2X 230V, 50Hz

0002-2-0001 Bellows pump KB2X 230V, 60Hz 23 0002-1-0008 Valve insertion f. pos. 22 24 0190-0-0900 Power PCB

Additional information concerning Compact 2 NDT see on page 57

25 2008-5-0006 Axial fan 26 0190-0-1801 Fan plate 27 1190-0-1802 Light protection plate 30 2001-9-0006 Main drive motor, new 31 1190-0-1102 Motor bracket, variation 2 32 1190-0-1503 Drive shaft, variation 2 33 1170-0-1502 Bearing block 34 1170-0-1503 Worm-gear

Additional information concerning Compact 2 NDT see on page 57

36 0170-0-2400 Micro switch (Cover)

0170-4-2400 Micro switch (Cover) UL 37 2007-0-0010 Operator for micro switch 38 1190-0-0902 Bracket for cover switch, variation 2 40 1190-9-1200 Controller PCB 41 2028-0-0023 Power switch 42 2010-0-0004 Fuse holder

- 2010-0-0010 Fuse slow blow in gold, T 10A/250V 43 2027-0-0012 Traction relief

0190-0-2700 Traction relief for UL power cord 44 1190-0-0117 Coupling

44 COMPACT 2

Page 45

Spare Parts

English

Pos. Order No. Description:

50 2008-5-0007 Ventilation 230 V (dryer)

2008-7-0007 Ventilation 230 V (dryer) UL 51 1190-0-1301 Air channel 52 0190-0-1300 Heating element 2kW/230V (dryer)

0190-7-1300 Heating element 2kW/230V (dryer) UL 53 0190-0-2200 Temperature sensor (same for bath and dryer heating) 54 1190-0-1302 Plate for air channel 55 2003-5-0002 Heating element (bath heating)

2003-7-0002 Heating element 800 W UL 56 1190-0-2101 Heat exchanger 57 2005-0-0005 Temperature limiter 59 1190-0-4100 Condensation cover E 60 1190-0-0103 Light barrier support 61 2030-0-0014 Rubber inlet 62-63 0190-0-0800 Lightbarrier support, compl. 64 1190-0-0107 Light barrier casing 65 1120-5-1900 Solenoid valve 230 V 66 1190-0-1304 Channel dryer heating

Standard roller racks

Pos. Order No. Description:

- 1190-0-0300 Developer standard

- 1190-0-0400 Fixer standard

- 1190-0-0600 Water/dryer standard

- 1191-0-0300 Developer graphics art

- 1191-0-0400 Fixer graphics art

- 1191-0-0600 Water/dryer graphics art 69 1190-0-0301 Side plate dev. right

Additional information concerning Compact 2 NDT see on page 57

COMPACT 2

Page 46

Spare Parts

Pos. Order No. Description:

69a 0190-0-0301 Side plate dev. left w. shafts 70 1190-0-0401 Side plate fix. right 70a 0190-0-0401 Side plate fix. left w. shafts 72 1101-0-3700 Guide bar 2, curved with nose 72a 1101-0-4500 Guide bar 2, curved with nose 73 1190-0-3600 Guide bar straight, short 74 1101-0-0306 PU-roller ground 75 1101-0-0307 Rubber roller

Additional information concerning Compact 2 NDT see on page 57

77a 1190-0-0302 Flat spring 68 77b 1170-0-0304 Flat spring 55 77c 1170-0-0303 Flat spring 36 77d 1101-0-0315 Flat spring 30 77e 1190-0-0303 Flat spring 26 79 1190-0-0310 Drive shaft rack C 2

Additional information concerning Compact 2 NDT see on page 57

80 1101-0-0316 Shaft 81 1101-0-0311 Distance bar 82 1101-0-0303 Gear t = 32, D-hole 83 1101-0-0304 Gear t = 32, R-hole 84 1170-0-0302 Worm wheel

Additional information concerning Compact 2 NDT see on page 57

85 1101-0-0302 Gear t = 16, D-hole 86 1101-0-0305 Bearing bush, white 86a 1101-0-0317 Bearing bush, black 87 1102-0-0401 Bearing w. clearance 88 2014-0-0001 Circlip 90 1190-0-0604 Dryer plate, small 91 1190-0-0603 Dryer plate, large 92 1190-0-0605 Dryer plate, rear 93 1190-0-0609 Side plate D top right 93a 0190-0-0608 Side plate D top left (with shafts) 94 1190-0-0607 Slide for dryer separation 95 1190-0-0606 Side plate W/D bottom right 95a 0190-0-0606 Side plate W/D bottom left (with shafts)

46 COMPACT 2

Page 47

Spare Parts

Developer (red) Fixer (blue)

English

Water/dryer

Pos. Order No. Description:

100-104 1281-0-0000 Mounting set “Through the wall mounting set film output” 100 0281-0-0201 Wall plate 101 0281-0-0100 Sealing wedge 102 1253-0-0001 Catch basket 103 0281-0-0202 Mounting kit

- 0281-0-0204 Strap 104 0281-0-0203 Blind plate 2

COMPACT 2

Page 48

Electric Diagrams

Pos. Order No. Description:

110-115 1280-0-0000 Mounting set “Through the wall mounting set film feed” 110 0280-0-0102 Light protection 111 0280-0-0103 Light protection, left 112 0280-0-0104 Light protection, right 113 0280-0-0105 Wall plate smal 114 0280-0-0110 Mounting kit

48 COMPACT 2

Page 49

Electric Diagrams

English

COMPACT 2

Page 50

Electric Diagrams

Leistungs-

steuerteil

Compact 2

50 COMPACT 2

Page 51

Electric Diagrams

GND

RES IN

NC NC NCNC

NC NCNC

+5V

5 4

23 22 21 20 19 16 13

+5V

965432

N4-PB

+5V

C12

+5V

C50

C60

AD7

+5V

AD6

C37

AD6

AD5

AD4

C43

AD4

AD4 AD3

AD3

AD2

C44

282930

1K15

C49

+5V

C55

+24V

31832

331034

D4-L

C84

C87

Leistungssteuerteil

Power PCB

C56

PA7

PA6

PA5

PA4

PA3

PA2

PA1

PA0

VRL

VRH R/W

RESET

XIRQ

IRQ

EXTAL XTAL

MODB

MODA

PD5

PD4

PD3

PD2

TxD/PD1

AD0/PC0

AD1/PC1

AD2/PC2

AD3/PC3

AD4/PC4

AD5/PC5

AD6/PC6

AD7/PC7

A8/PB0

A9/PB1

A10/PB2

A11/PB3

A12/PB4

A13/PB5

A14/PB6

A15/PB7

RxD/PD0

PE0

PE1

PE2

PE3

PE4

PE5

PE6

PE7

10121394

+12V

VCC

GND

N4-L

C62

98765

65432

141312111098765432

OE/VPP

CE/PGM

C54

432

09.09.05 Fs/TK

VCC

GND

VCC

GND

Deckelschalter

cover switch

C25

C61

C48

VCC

GND

Deckel-

schalter2

(Option)

Transformator sek. 24V

Transformer sec. 24V

V14

C51

FLST

V18

V12

D2-PB

V19

V17

V10

V28V27

V15

V16

AD1

nc25 nc24 nc23

AD1

AD1 AD0

AD0

221

V11

AD0

5264

2A923

nc22

nc21 nc20

A15

nc19

A15

A14

D2-B

V13

nc18nc17

GND

OUT

Sig

GND

ON/

OFF

nc16nc15nc14

nc13

D2-A

nc12nc10

09.09.05 Js/TD

b9_PE

R10

b9_PE

D5-PB

45612789

R73

R76

R75

R30

R31

R29

R25

1716151312

D3-PB

net785_3A

net799_3A

b9_PE

net815_3A

C79

C24

C29

C45

C23

C46

C38

D5-F

R32

sp1

sp2

R27

10 11

R45

R26

D5-E

R35

R77

D5-D

VCC

GND

R38

R21

D5-C

b9_PE

4 3

D5-B

2 1

D5-A

D1-PB

191817

R20

b6_net43

b6_net11

b6_net10

b6_gnd

b6_U_MOTOR

R15

R41

R46

Wasser

C58

R44

U_ref

R42

Zero-Detect

X29

R37

R70

R60

R53

R43

U_ref

TxD

C52

R113

R112

R111

R110

R50

R72

R71R52

P9 P8 P7

P6 P5 P4P32 P3

P25

P24P23

P22

P21 P20

P18

P17

P16

P13

P12

P11

VCC

GND

P10

D3-L

100nF

D4-PB

Temp_Trockner

C40

A13

5104

Temp_Bad

STROBE

RxD

Reg2

Reg1

PWM_Motor

C42

C32

42141

C78

D1-L

403938N1373635

C27

C31

A13

A12

C63

212223

PE7

Motor_Stop

24256517

X22

DCO SCO

SENSE

VCC

CIN

GND

SEM

Osc.

Ipk

1.25V

100

Luft_Heiz

Inkrement_Motor

I_Off

I_Ana

DGND

C57

C26

Bad_Heiz

35251

Clock

N2-PB

C64

C53

to control PCB

A12

A11

N2-C

A10

AD7

A10

+5V

+5V +5V

83000374/3

Strobe

D outOEDin

Deckel

gepruft

....

LP.-Nr. :

Zeichn.-Nr. :

Mass. :

Blatt :

Benennung :

gepr.

gez.

Datum Name

gepruftDatum

Name

And Nr

Datum Name

And Nr

2 3 4 5 6 7 8

Nur mit CAD andern

frei.

LP.-Nr. :

Zeichn.-Nr. :

Mass. :

Blatt :

Benennung :Verwendung :

Diese Zeichnung ist ausdrucklich unser Eigentum. Ohne unsere Zustimmung darf sie weder vervielfaltigt noch Dritten zuganglich gemacht werden.Wir behalten uns die Rechte vor, auch fur den Fall der Patentierung nach Gebrauchsmusterprufung.

Compact 2

COMPACT 2

English

Page 52

Electric Diagrams

Nur zur Inbetriebnahme

oder fuer Erweiterungen

X28

+12V

+5V

I_Off

+5V

R34

765

4cw321

C15

C16

C17

C18

C19

R11

R13

R12

R59

R14

PE7

TxD

C34

C35

C36

RxD

+12V

b9_PE

+5V

C82

b9_PE

C80

b6_U_MOTOR

b9_PE

X21

R105

Transport- Main drive

motor motor

Inkr. Geber Rotationsignal

654

b9_PE

b6_net349

V23

R74

nicht

bestueckt

N2-D

R36

b9_PE

C77

R39

+5V

R84

V20

C66

nicht

R82

bestueckt

R83

C72

I_Ana

+5V

10121394

83000374/3

LP.-Nr. :

Zeichn.-Nr. :

Mass. :

Blatt :

Leistungs-

steuerteil

Benennung :

Benennung :Verwendung :

R48

nicht

bestueckt

C47

R40

b6_gnd

P19

R47

C65

R78

Compact 2

2 3 4 5 6 7 8

Temperatur-

+5V

sensoren

Temperature

sensors

X25

+5V

Bad Bath

U_ref

R18

R28

Temp_Bad

N2-A

R33

432

R49

R51

P29

C59

Temp_Trockner

C28

+5V

R17

C22

R24

C20

b9_PE

C14

b9_PE

X24

N2-B

R19

C21

C13

Trockner

Dryer

C41

R16

R22

PWM_Mosfet

Inkrement_Motor

C39

R23

b9_PE

Fusschalter

X27

C70 C71

....

gepruftDatum

Name

PE7

And Nr

R58

gepruft

+5V

C33

C11

2+1

b9_PE

Datum Name

And Nr

Datum Name

09.09.05 Js/TD

gez.

09.09.05 Fs/TK

gepr.

frei.

Nur mit CAD andern

52 COMPACT 2

Page 53

Electric Diagrams

321

Zusatzled

(option)

GND

321

Frei

fuer

Erwei-

terung

Zusatz-

luefter

Fan

NETZ

Power

321

1K0

321

nc8

Trockner-

geblaese 1

Dryer

ventilation 1

321

Magnetventil

Solenoid valve

X11

+12V

09.09.05 Js/TD

+12V

gepruft

....

LP.-Nr. :

Zeichn.-Nr. :

Mass. :

Blatt :

Benennung :

gepr.

gez.

Datum Name

gepruftDatum

Name

And Nr

Datum Name

And Nr

2 3 4 5 6 7 8

Nur mit CAD andern

frei.

LP.-Nr. :

Zeichn.-Nr. :

Mass. :

Blatt :

Benennung :Verwendung :

+12V

nc7

Leistungs-

steuerteil

power PCB

nc6

C73

C67

C68

C30

nc5

D2-D

V25

V26

D2-C

nc2

4461

nc1

Umwaelz-

pumpe F

circula-

tion

pump FIX

09.09.05 Fs/TK

b9_net290

TRAFO

Trans-

former

prim.

230V

1PE3

b9_PE

R81

R90

R92R89

R88R85

R68

R69

R91

R86

Umwaelz-

pumpe E

circula-

tion

pump DEV

b9_PE

R61

R62

b9_PE

R103

R101

Trockner-

geblaese 1

Dryer

ventilation 1

b9_N

b9_L

b6_net286

R54

b4_net165

b4_net161

b3_net248

R100

b3_net247

b3_net246

b2_net284

b2_net258

b2_net253

b2_net249

Wasser

C69

R63

432

P28 P27 P26

Regenerier-

pumpe E

Rep. pump DEV

14PE13

C75

C74

321

C76

X14

RxD

Reg2

Reg1

PWM_Motor

Trockner 2

(Option)

LNPE

Trockner-

heizung

Dryer heating

Badheizung

Bath heating

Regenerier-

pumpe F

Rep. pump FIX

10121394

X26

PWM_Mosfet

C81

C83

Motor_Stop

Luft_Heiz

C9C10

432

Bad_Heiz

765

1K37

321

65432

X13

65432

X12

X10

654

83000374/3

65432

Compact 2

English

COMPACT 2

Page 54

Electric Diagrams

Important: For machine type COMPACT 2 Jumper no. X7 should be placed in pos. 2-3.

54 COMPACT 2

Page 55

Electric Diagrams

English

COMPACT 2

Page 56

Electric Diagrams

56 COMPACT 2

Page 57

COMPACT 2 NDT

Order No. 1193 - X - Y000

X: 1 50 Hz Y: 0 Open working table

260 Hz 7Closed base

The Film Processor Compact 2 series was extended by a further version.

Introduction

Processing time and developer temperature of the Compact 2 NDT processor have been adjusted to the requirements of NDT-films. This results in the following modifications compared with the Compact 2 standard processor.

General

To maintain constantly good film quality the NDT-roller (upper roller of first roller pair of fixer rack) has to be changed every 3 - 6 months, depending on the quantity of films processed, the chemicals and films used. Three replacement rollers are delivered together with each machine. These rollers are subject to wear and tear and therefore excluded from the warranty!

Important!

Please take care that the film does not carry any dirt into the

processor.

English

Technical Specifications (compare page 4)

Processing capactiy:

Process time:

Linear speed:

Developing time:

Developer temperature

Processing time (compare page 14)

Processing time from 2 - 10 min

Processing and developer time relation

Processing time (min) Developer time (s) Infeed speed (cm/min)

2,0 28 76 2,5 35 61 3,0 42 51 3,5 49 45 4,0 57 38 4,5 64 34 5,0 71 31 5,5 77,5 28 6,0 84 25,5 6,5 91 24 7,0 98 22,5 7,5 106 21 8,0 11 4 19 8,5 121 18 9,0 128 17 9,5 135 16

10,0 142 15,5

174 films 24x30 cm (crosswise), at lowest processing time

2 - 10 min

15.5 - 76.5 cm/min

28 - 142 s

26 - 40 °C

Developer temperature (compare page 14)

Developer temperature from 26 - 40 °C

COMPACT 2

Page 58

COMPACT 2 NDT

Spare parts list (compare pages 40 to 44)

Pos. Order No. Description:

24 0193-0-0900 Power PCB NDT 34a 0193-0-1500 Worm gear kit C2 NDT

- 1193-0-0300 Roller rack developer NDT

- 1193-0-0400 Roller rack fixer NDT

- 1193-0-0600 Roller rack water/dryer NDT 79 1193-0-0310 Drive shaft C2 NDT 84 1193-0-0302 Tooth gear diagonal NDT 93 1193-0-0307 Roller NDT (input roller of fixer rack)

Developer (red) Fixer (blue)

Rubber roller 1101-0-0307

PU roller 1101-0-0306

Guide bar 2, bent with nose 1101-0-4500

Guide bar 2, bent 1101-0-3700

Guide bar, straight 1190-0-3600

Distance bearing bush 1102-0-0401

Water/dryer (beige)

34a

58 COMPACT 2