Prosser PHD13G, PHD20G Installation And Operation Manual

PROSSER

®

PROSSER

INSTALLATION and OPERATION MANUAL

Hydraulic Po w er Units

Models: PHD13G
PHD20G

IMPORTANT! Read all instructions in this manual before operating pump.

As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notifi cation.

A Crane Co. Company

420 Third Street 83 West Drive, Bramton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone]
www.cranepumps.com

Form No. 098741-Rev. E

TABLE OF CONTENTS

SAFETY FIRST ............................................................................................... 3

A. PUMP SPECIFICATIONS ................................................................................4 - 5

B. GENERAL INFORMATION ..............................................................................6

C. BEFORE STARTING .......................................................................................6

D. STARTING PROCEDURE ...............................................................................6 - 7

E. STOPPING INSTRUCTIONS ...........................................................................7

F. MAINTENANCE INSTRUCTIONS ...................................................................8 - 9

G. REPLACEMENT PARTS ..................................................................................9

PHD13G EXPLODED VIEWS, (Fig. 2, 3 & 4) .................................................10 - 11

PARTS LIST ...................................................................................................12 - 13

PHD20G EXPLODED VIEWS, (Fig. 5, 6 & 7) .................................................14 - 15

PARTS LIST ...................................................................................................16

RETURNED GOODS POLICY .........................................................................17

WARRANTY ...................................................................................................18

WARRANTY REGISTRATION

The engine exhaust from this product
contains chemicals know to the State of
California to cause cancer, birth defects

Other brand and product names are trademarks or registered trademarks of their respective holders.
® PROSSER is a registered trademark of Crane Pumps & Systems, Inc
1996, 1997, 1998, 2002, 2/06, 9/06 Alteration Rights Reserved

WARNING

or other reproductive harm.

2

SAFETY FIRST!

Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:

IMPORTANT! Warns about hazards that can result
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without
safety devices in place. Always replace safety devices
that have been removed during service or repair.
Secure the pump in its operating position so it can not
tip over, fall or slide.

CAUTION ! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.

WARNING ! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.

Hazardous fl uids can
cause fi re or explo-
sions, burnes or death
could result.

Biohazard can cause
serious personal injury.

Rotating machinery
Amputation or severe
laceration can result.

Toxic Fumes ­Breathing can cause
nausea, fainting or death

Extremely hot - Severe
burnes can occur on contact.

Hazardous fl uids can Hazard-
ous pressure, eruptions or ex­plosions could cause personal
injury or property damage.

Eye protection required

Only qualifi ed personnel should install, operate and repair pump.

WARNING! Operation against a closed
discharge valve will cause premature bearing
and seal failure on any pump, and on end

suction and self priming pump the heat build
may cause the generation of steam with resulting dangerous
pressures. It is recommended that a high case temperature
switch or pressure relief valve be installed on the pump body.

CAUTION! Pumps build up heat and pressure

during operation-allow time for pumps to cool

before handling or servicing.

WARNING! - DO NOT pump hazardous materials
(fl ammable, caustic, etc.) unless the pump is specifi cally
designed and designated to handle them.

Do not block or restrict discharge hose, as discharge
hose may whip under pressure.

DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.

WARNING! If Engine driven, never operate in an
enclosed building or area where exhaust gases can
accumulate. Never operate near a building where
exhaust gases can seep inside. Never operate in a
pit or sump without making provisions for adequate
ventilation.

WARNING! Do not breathe exhaust fumes when
working in the area of the engine. (Exhaust gases are
odorless and deadly poison.)

WARNING! Allow exhaust system to cool before
touching.

Never add fuel to the tank while the engine is running.
Stop engine and allow to cool.
Do not smoke while refueling the engine
Do not refuel near open fl ame

Carefully read instruction manuals supplied by engine
manufacture before attempting to assemble, operate
or service the engine or any part. The “WARNING”
statements indicate potentially hazardous conditions for
operator or equipment.

WARNING! Products Returned Must Be Cleaned,
Sanitized, Or Decontaminated As Necessary Prior
To Shipment, To Insure That Employees Will Not Be
Exposed To Health Hazards In Handling Said Material.
All Applicable Laws And Regulations Shall Apply.

Bronze/brass and bronze/brass fi tted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.

WARNING! - DO NOT wear loose clothing that may
become entangled in the impeller or other moving parts.

WARNING! - Keep clear of suction and discharge
openings. DO NOT insert fi ngers in pump with power
connected.

IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
failure to observe these safety precautions, misuse or
abuse of pumps or equipment.

3

SECTION: A - PUMP SPECIFICATIONS:

Model: PHD13G

ENGINE ................................Briggs & Stratton®

HORSEPOWER ...................13HP

HYDRAULIC OUTPUT .........Maximum 6 GPM (22.7LPM)

OPERATING PRESSURE ....Maximum 2100 PSI (148 kg/cm

HOSE PORT SIZE ...............1/2” NPT

HYDRAULIC OIL .................SAE 10W or 20W Type AW,

(or Bio-degradeable oil).

FUEL TANK CAPACITY ......2 U.S. Gallons (7.6 Liters)

FRAME .................................Compact Roll Cage Design with

Wheel Kit and Lifting Eye.

2

)

inches

(mm)

4

SECTION: A - PUMP SPECIFICATIONS:

Model: PHD20G

ENGINE ........................................Briggs & Stratton® VANGUARD™

w/12 volt Electric Starter & Key Switch,
16 AMP Alternator, Super Lo-Tone
Muffl er. Low oil shutdown.

HORSEPOWER ...........................20HP (570 CC) @ 2500 RPM

HYDRAULIC OUTPUT .................Variable Maximum 12 GPM (45LPM)

Low Hydraulic Oil Shutdown Protection.

OPERATING PRESSURE ............Maximum 2500 PSI (175 kg/cm

Pressure ON/OFF Control and System
Relief Valve.

HOSE PORT SIZE .......................3/4” NPT

HYDRAULIC OIL .........................SAE 10W or 20W Type AW, (or

Bio-degradeable oil). Oil Cooler with
Temperature Controlled Electric Fan

OIL FILTRATION ..........................10 Micron

OIL RESERVOIR CAPACITY ......8 U.S. Gallons (30 Liters)

FUEL TANK CAPACITY ..............15 U.S. Gallons (57 Liters)

FUEL CONSUMPTION ................Approx. 1.5 U.S. Gal/Hr. (5.7 Liters/Hr.)

FRAME .........................................Compact Roll Cage Design with Wheel

Kit and Lifting Eye

GUAGES ......................................Fuel Level, Hydraulic Pressure and

Fluid Level.

FILTERS .......................................Fuel, Hydraulic oil Fill, Suction and Return.

2

)

inches

(mm)

5

SECTION B: GENERAL INFORMATION
B-1) To the Purchaser:

Congratulations! You are the owner of one of the fi nest
pumps on the market today. These pumps are products
engineered and manufactured of high quality components.
Over one hundred years of pump building experience
along with a continuing quality assurance program combine
to produce a pump which will stand up to the toughest
applications.

This manual will provide helpful information concerning
installation, maintenance, and proper service guidelines.

B-2) Receiving:

Upon receiving the pump, it should be inspected for
damage or shortages. If damage has occurred, fi le a claim
immediately with the company that delivered the pump. If
the manual is removed from the packaging, do not lose or
misplace.

B-3) Storage:
Short Term - Prosser Pumps are manufactured for effi cient

performance following short inoperative periods in storage.
For best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months.

Long Term - Any length of time exceeding six (6) months, but
not more than twenty four (24) months. The units should be
stored in a temperature controlled area, a roofed over walled
enclosure that provides protection from the elements (rain,
snow, wind-blown dust, etc.), and whose temperature can be
maintained between +40 deg. F and +120 deg. F.
If extended high humidity is expected to be a problem, all
exposed parts should be inspected before storage and all
surfaces should then be sprayed with a rust-inhibiting oil.

SUPPLIER GRADE

Pennzoil Hydraulic Oil No. 46

Texaco Rando HDAZ

Shell Tellas Hydraulic Oils

Mobil D.T.E. 20 Series

Chevron EP Hydraulic Oils

Exxon J-58 Hydraulic Oil

NOTE: WHEN USING THIS EQUIPMENT IN
ENVIRONMENTALLY SENSITIVE AREAS WE
RECOMMEND USING AN OIL SUCH AS THE
MOBIL EAL 224H.

NOTE: WHEN USING THIS EQUIPMENT IN
HIGH TEMPERATURE ENVIRONMENTS WE
RECOMMEND USING DEXRON AUTOMATIC
TRANSMISSION FLUID.

2. Fill fuel tank with clean gasoline as per engine
manufacturers recommendations. (see Engine Manual).

3. Check engine oil (See engine instruction manual for correct
oil for each climate).

4. Connect hydraulic hoses from power unit to equipment
to be powered. Be sure to completely connect the hydraulic
couplings or damage will result to the hydraulic system.
Pressure and return hoses cannot be connected incorrectly
because the couplings are incompatible. Always be sure the
connections are clean before assembling.

5. Turn control valve counter-clockwise until handle rotates
freely. This de-energizes the hydraulic system to permit easy
starting of engine and also allows you to turn off the hydraulic
system without stopping the engine.

Pump should be stored in its original shipping container.
On initial start up, rotate impeller by hand to assure seal
and impeller rotate freely. If it is required that the pump be
installed and tested before the long term storage begins, such
installation will be allowed provided:

1.) The pump is not installed under water for more than
one (1) month.

2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in
the original shipping container, and placed in a
temperature controlled storage area.

B-4) Service Centers:

For the location of the nearest Prosser Service Center, check
your Prosser representative or Crane Pumps & Systems, Inc.,
Service Department in Piqua, Ohio, telephone [phone]
or Crane Pumps & Systems Canada, Bramton, Ontario,
[phone].

SECTION C: BEFORE STARTING:

1. Fill oil reservoir to the top of the sight glass with a good
grade of hydraulic oil with anti-wear additives. Use oils
recommended below (minimum viscosity of 150SSU @ 100
Deg. F. (38 Deg. C.) or their equivalent:

SECTION D: STARTING PROCEDURE:

1. Start engine at low speed and allow several minutes for
warm up. (See engine manual).

2. Turn control valve clockwise until it stops. This energizes the
hydraulic system. Check operation and/or rotation of device
being powered. If correct, increase engine speed to achieve
desired output.

NOTE: IF MAXIMUM PERFORMANCE IS NOT
REQUIRED, IT IS BEST TO SLOW ENGINE SPEED
TO MEET THE NEEDED FLOW. THIS SAVES FUEL
AND EXTENDS THE LIFE OF THE EQUIPMENT.

SECTION E: STOPPING PROCEDURE:

1. To stop the power unit, decrease engine speed and
de-energize the hydraulic system.

2. To stop the engine, turn switch to the off position.

3. After initially starting the system, check the hydraulic oil level
in the reservoir. Filling the hoses initially will cause the level to
drop slightly.

6

TYPICAL HYDRAULIC SCHEMATIC

FOR CUSTOMER SUPPLIED HYDRAULIC POWER SOURCE

DO NOT USE CLOSED CENTER

VALVES!

Return fl ow from the hydraulic motor must be
allowed to return to the oil reservoir to enable the
pump impeller to gradually slow to a stop. Blocking
this fl ow will cause damage to the hydraulic motor
and pump seal!

1. 4 way open center directional valve (must be
operated in forward direction only or use check
valve (4) to prevent reversing).

2. Valve quick disconnect coupling

3. Hydraulic motor driving submersible pump

4. Check valve (Recommended)

5. Flow control (Recommended if hydraulic fl ow is
greater than fl ow required by submersible pump

FIGURE 1

7

SECTION F: MAINTENANCE INSTRUCTIONS

5. As always, keep dirt from entering the hydraulic system.

F-1) ENGINE:

Maintain engine as per Instruction booklet provided with each
unit.

F-2) HYDRAULIC PUMP:

1. The hydraulic pump is capable of giving a long and
dependable service life as long as the hydraulic oil is kept
clean and the fi lters are changed at regular intervals.

2. To check the hydraulic output, energize the system with
the hydraulic pump high pressure port plugged at the tee
(if equipped with valve quick disconnect couplers, simply
disconnect the hydraulic hose) and read the pressure gauge
supplied on the unit. This reading should always be above
1800 PSI at full throttle (the reading will normally be between
2000-2500 PSI).

3. If hydraulic pump failure is suspected, be sure to check
operation of the relief valve. (See Relief Valve section). If
pump is still not functioning properly, replace pump or have it
serviced by a Prosser Pumps authorized service center.

F-3) RESERVOIR/SUCTION STRAINER:

1. It is recommended the oil be changed every 500 hours of
operation. When changing the oil the suction strainer should
be cleaned.

2. The suction strainer is mounted inside the reservoir and
may be removed for cleaning by draining the oil from the
reservoir. Strainer may then be removed and cleaned.

3. Clean the strainer with solvent or kerosene and dry with
compressed air, then re-install, making sure dirt does not
enter the reservoir. Make certain the pipe connection is tight.

F-6) RELIEF VALVE:

1. On the PHD13G the relief valve is mounted on the rear of
the reservoir and on the PHD20G, on a bracket on top of the
fuel tank, and they are of the “remote vent” type.

2. The valve is preset at 2000-2100 PSI. To prevent damage
to any hydraulic components in the system, do not set valve
above 2100 PSI.

3. This valve is energized by the control valve and
recirculates oil back to the reservoir when it is de-energized
or subjected to pressures over the relief valve setting.

4. If a faulty relief valve is suspected, fi rst, check pressure
gauge reading at full throttle with control valve energized
and high pressure ports blocked off. On models equipped
with valved quick disconnect couplers, simply disconnect the
high pressure hose. If reading is below 1800 PSI, remove
cartridge from relief valve body and inspect for damage or
debris caught between valve seats inside cartridge.

5. If debris is found, remove it and re-install cartridge in
valve body and check pressure reading again. If any visual
damage is present (e.g. cracks, excessive wear, etc.), replace
cartridge. Valve body itself should not need replacement
unless visible damage such as cracks or damage threads
occur.

6. To set relief valve, loosen locking nut on the adjusting
screw end of cartridge, back off adjusting screw with hex
wrench several turns. Energize system the same as in testing
procedure. Slowly turn adjusting screw until pressure reading
reaches 2000 - 2100 PSI (Depending on factory settings).
Tighten locking nut and test again.

F-4) SIGHT GLASS:

1. Always maintain the hydraulic oil level to the top of the
sight glass.

Be sure the operating temperature never exceeds 140
degrees F (60 degrees C). If the temperature becomes
excessive, shut down the system and let cool. Check
for insuffi cient oil in reservoir, kinked hydraulic hoses,
inadequate ventilation of the reservoir or oil cooler, clogged
return line fi lter, or blocked hydraulic circuit (e.g. submersible
pump impeller or tool jammed or hydraulic hose couplings
improperly connected) causing excess pressure to open the
relief valve and dump hot oil into the reservoir.

F-5) RETURN FILTER:

1. The return fi lter is located on the rear of the reservoir
alongside the high pressure outlet. The fi lter element should
be changed every 250 hours of operation.

2. Use only the exact replacement fi lter elements with 10
micron fi ltration. The element is the “spin-on” type.

3. Filter elements must be replaced when changing the oil in
the reservoir.

4. If the hydraulic oil becomes emulsifi ed or visibly dirty,
change oil and fi lter regardless of the service interval.

F-7) CONTROL VALVE:

1. On the PHD13G the control valve is mounted on the side
of the reservoir alongside the sight glass and on the PHD20G
the valve is mounted on the rear of the reservoir alongside
the sight glass.

2. The function of the control valve is to energize the relief
valve by means of closing off the vent port and, in turn,
creating pressure in the hydraulic system.

3. The control valve should be almost maintenance free.

4. When checking the relief valve, check the control valve and
tubing for leaks. Replace valve, tubing or tube fi tting at the
fi rst sign of leakage.

F-8) FILLER CAP AND STRAINER:

1. The fi ller cap is mounted on top of the reservoir and is
used to vent air in and out of the reservoir.

2. It is equipped with a strainer to prevent debris from
entering the reservoir when fi lling. Do not attempt to defeat
the purpose of this strainer by poking holes in it or removing
it.

8

F-9) HYDRAULIC OIL COOLER:

1. On PHD13G the hydraulic oil cooler is mounted on the
bottom of the reservoir. On the PHD20G the hydraulic oil
cooler is mounted on the end of the chassis. The oil is cooled
by the fl ow of air pulled through it by the electric fan. Be sure
the cooler fi ns are kept clean at all times.

F-10) COOLER FAN- PHD20G:

1. On the PHD20G unit, uses a 12 volt DC fan that is
activated by a thermal switch that energizes the fan when
the hydraulic oil temperature reaches 120°F (49°C). The
fan is mounted up against the oil cooler. No maintenance is
required on this unit. If fan fails to operate, check electrical
connections and by-pass thermal switch by jumping the wires
and test. If fan still fails to operate it must be replaced.

F-11) THERMAL SWITCH- PHD20G:

1. The thermal switch is located on the side of the reservoir
near the suction strainer. The function of this device is to
activate the cooler fan when oil temp. reaches 120° F (49°C).
No maintenance is required on this unit. To test this device,
disconnect wires from the switch and test with a continuity
tester. The circuit should open at temperatures below 120°F
(49°) and closed at temps. above 120°F (49°C). If switch fails
to operate, check electrical connections and by-pass thermal
switch by jumping the wires and test. If fan operates without
the switch the switch must be replaced.

SECTION: G REPLACEMENT PARTS

G-1 ORDERING REPLACEMENT PARTS:

Your local Prosser distributor can supply parts and repair
service. When ordering parts, ALWAYS furnish the following
information: Specify pump model number as shown on
nameplate, serial number, part number, item number and part
name.

1. Pump serial number. (G-1)

2. Pump model number. (G-2)

3. Part description.

4. Item part number.

5. Quantity required.

6. Shipping instructions.

7. Billing Instructions.

F-12) FAN RELAY- PHD20G:

1. A fan relay is used on this model to carry a load suffi cient to
allow the cooler fan to operate. No maintenance is required on
this unit. If a faulty relay is suspected, replace it.

F-13) LOW OIL LEVEL SWITCH- PHD20G: (If equipped)

1. Some models of this unit may be fi tted with a low hydraulic
oil level switch. This device is used to shutdown the engine
in the event of loss of hydraulic oil. The switch will close
causing a ground signal to be sent to the engine causing it to
shut down. No maintenance is required on this unit. To test
this device, disconnect wires from the switch and test with a
continuity tester. The circuit should be open when the fl oat is
up and closed when the fl oat is down (oil level low in reservoir).

F-14) HYDRAULIC HOSE COUPLERS:

1. Be sure the quick-disconnect hose couplings are kept clean
at all times. Cleaning can be done with kerosene or solvent
and brush or compressed air.

2. Always keep dust covers on power unit couplings and
connect the hose couplings together when not in use.

G-1 SERIAL NUMBER:

The Serial Number block will consists of a six digit number,
which is specifi c to each pump and may be preceded by
a alpha character, which indicates the plant location. This
number will also be suffi xed with a three or four digit number,
which indicates the date the unit was built (Date Code).

EXAMPLE: A012345 495

Reference the six digit portion (Serial Number) of the number
when referring to the product.

G-2 MODEL NUMBER:

This designation consist of numbers which represent, Pump
Line, Horsepower, Motor phase, Voltage and Variations
(as shown below). This Number is used for ordering and
obtaining information.

9

Model: PHD13G

FIGURE 2

10

Model: PHD13G

FIGURE 3

FIGURE 4

11

PARTS LIST - Model: PHD13G

ITEM QTY PART NO. DESCRIPTION

1 1 7309327 Reservoir
2 1 0309328 Drain Plug
3 1 0409329 Suction Strainer
4 1 0309330 Reducing Bushing
5 1 0309331 Street Elbow
6 1 0309332 Hose Nipple
7 2 0009333 Hex Bolt
2 0009334 Flat Washer
8 1 7309214 Engine -Honda GX 390
9 1 7309337 Suction Hose
10 1 7309338 Lifting Bracket
11 2 0009339 Hex Bolt
12 2 0009340 Lock Washer
13 2 0009341 Lock Nut
14 1 7309342 Motor Mount Plate
15 4 0009315 Lock Washer
16 4 0009343 Hex Nut
17 4 7301210 Isolator
18 2 7309345 Collar
19 2 7301226 Wheel Assembly
20 4 7309345 Spacer
21 1 7309347 Axle
22 8 0009343 Hex Nut
8 0009315 Lock Washer
23 1 7309348 Frame
24 4 0009340 Lock Washer
25 4 0009349 Hex Nut
26 4 0009341 Lock Nut
27 4 0009340 Lock Washer
28 2 7309350 Handle
29 4 0009351 Hex Bolt
30 4 0009352 Flat Washer
31 2 7301219 Handle Grip
32 1 0309332 Hose Nipple
33 4 0009315 Lock Washer
34 4 0009353 Hex Bolt
35 4 0009354 Hex Bolt
36 4 0009340 Lock Washer
37 1 7309355 Hydraulic Pump
38 1 7309356 High Pressure Hose Assy
39 1 7309357 Pump Shaft Key
40 1 7309358 Pump Adapter
41 1 7309359 Drive Coupling Assy
42 1 7309368 Cooler Mounting Kit
43 1 7309360 Engine Shaft Key
44 4 0009361 Hex Bolt
45 2 0009362 Hex Bolt
46 2 0009363 Lock Washer
47 1 0409364 Return Filter Head
48 1 0309331 Street Elbow
49 1 0309251 Hose Nipple
50 1 7309365 Cooler Inlet Hose
51 1 0409366 Return Filter (Spin-on Element)
52 1 7309367 Cooler Outlet Hose
53 1 7309369 Cooler
54 1 7309370 Tubing
55 1 0409371 Sight Glass
56 1 0209372 Tube Fitting 90°
57 1 0401516 Filter/Strainer Assy
58 1 0309250 Elbow
59 1 0309374 Tee
60 1 0309375 Nipple
61 1 0209320 Hydraulic Coupling, Male
62 1 0209376 Hex Nipple

12

Model: PHD13G

63 1 0309377 Street Elbow
64 1 0309375 Nipple
65 1 0209378 Hydraulic Coupling, Female
66 1 0309374 Tee
67 1 0309379 Nipple
68 1 0309377 Street Elbow
69 1 0309380 Nipple
70 1 7309381 Relief Valve Cartridge
71 1 7309382 Relief Valve Body
72 1 0209383 Hex Nipple
73 1 0408030 Pressure Gauge
74 1 0209384 Tee
75 1 0209383 Hex Nipple
76 1 0401521 Control Valve
77 1 0209385 Tube Fitting, Straight
78 1 0209386 Street Elbow
79 2 0009387 Hex Bolt
2 0009340 Lock Washer
2 0009349 Hex Nut
NOT SHOWN:
7309346 Battery (Electric start only)
7309388 Battery Cable, Positive
7309389 Battery Cable, Negative
7309390 Battery Hold Down Assembly
7309344 Wheel Kit
7309392 1/2” x 25Ft. Hydraulic Hose Set w/Coupler
7309393 1/2” x 50Ft. Hydraulic Hose Set w/Couplers

13

Model: PHD20G

FIGURE 5

FIGURE 6

14

Model: PHD20G

FIGURE 7

15

PARTS LIST - PHD20G

ITEM QTY PART NO. DESCRIPTION

1 1 6901600 Frame/Fuel Tank Assy.
2 1 6901791 Pump Drive Adaptor
3 1 6901610 Shaft Coupling
4 1 Engine
5 1 6901795 Hydraulic Pump
6 1 6908212 Fuel Pick-up Tube
7 6 0509345 Axle Collar
8 2 6901612 Wheel & Tire Assy.
9 1 6901613 Axle
10 1 6901901 Fuel Gauge Assy
11 1 6901524 Relief Valve Assy.
6901734 Relief Valve (Cartridge Only)
6908286 Relief Valve (Body Only)
12 1 0802174 Quick Disconnect Coupling (Female)
13 1 0802175 Quick Disconnect Coupling (Male)
14 2 6908101 Cooler Mounting Kit
15 1 0601614 Fan Temperature Switch
16 1 6901615 Hose Assy. (Relief Valve/Filter)
17 2 6901603 Handle
18 1 0501219 Handle Grip
19 1 6901616 High Pressure Hose Assy.
20 1 6901617 Pump High Pressure Fitting
21 1 0601618 Low Oil Switch (If Equipped)
22 2 0201621 1/4” JIC Elbow
23 1 0401516 Filler/Strainer Assy
24 1 6901601 Reservoir
25 1 6901619 Suction Strainer
26 1 6901620 Suction Elbow
27 2 0101772 Hose Clamp
28 1 6901622 Suction Hose
29 1 6901623 Pump Suction Fitting
30 1 0409371 Sight Level Gauge
31 1 0609388 Battery Cable (Pos)
32 1 0601179 Battery Cable (Neg)
33 1 0601624 Fan Relay
34 1 0609346 Battery
35 1 6909390 Battery Hold Down Assy.
36 1 6908061 Fuel Filler Cap
37 1 6901625 Cooler Fan Assy
38 2 6901607 Fan Bracket
39 4 0501210 Vibration Isolator
40 1 6901608 Engine Mounting Plate
41 1 0201626 Drain Plug
42 1 6901627 Vent Tube
43 6 0901628 Brass Hose Fitting
44 1 6901629 Hose Assy. (Control Valve)
45 2 6901630 Cooler Hose Assy
46 1 0301631 Brass Elbow
47 2 0201522 90° Tube Fitting
48 1 0408030 Pressure Gauge
49 1 6901521 Control Valve
50 2 0301632 Brass Street Elbow
51 1 0401713 Hydraulic Filter Assy
52 1 0409366 Filter Cartridge Only
53 1 6901824 Oil Cooler
54 1 6901633 Fuel Suction Hose
55 4 0201708 Hex Nipple
56 1 0201710 High Pressure Tee
57 1 0203502 High Pressure Elbow
58 1 0301634 Low Pressure Tee
59 1 0301635 Low Pressure Nipple 2”
60 1 0301636 Low Pressure Elbow
61 1 0301637 Low Pressure Nipple 2-1/2”

16

Limited 24 Month Warranty

Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specifi c legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifi es us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.

THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR P ARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly

stated otherwise, guarantees in the nature of performance specifi cations furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
fi eld performance. Any additional guarantees, in the nature of performance specifi cations must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in fi eld testing if a confl ict arises between
the results of fi eld testing conducted by or for user, and laboratory tests corrected for fi eld performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS

ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.

This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any
modifi cation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specifi c recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR

ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS, LOST INCOME, LABOR CHARGES, DELA YS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.

A Crane Co. Company

420 Third Street 83 West Drive, Brampton
Piqua, Ohio 45356 Ontario, Canada L6T 2J6
Phone: [phone] Phone: [phone]
Fax: [phone] Fax: [phone]
www.cranepumps.com

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IMPORTANT!

WARRANTY REGISTRATION

Your product is covered by the enclosed Warranty.

To complete the Warranty Registration Form go to:

http://www.cranepumps.com/ProductRegistration/

If you have a claim under the provision of the warranty, contact your local

Crane Pumps & Systems, Inc. Distributor.

RETURNED GOODS

RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.

CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.

Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.

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