ProSoft PTQ-LNG, ProTalk PTQ-LNG User Manual

PTQ-LNG
Quantum / Unity Platform
Landis & Gyr Telegyr Interface Module
User Manual
May 29, 2007
Successful application of this module requires a reasonable working knowledge of the Schneider Electric Quantum / Unity hardware, the PTQ-LNG Module and the application in which the combination is to be used. For this reason, it is important that those responsible for implementation satisfy themselves that the combination will meet the needs of the application without exposing personnel or equipment to unsafe or inappropriate working conditions.
This manual is provided to assist the user. Every attempt has been made to assure that the information provided is accurate and a true reflection of the product's installation requirements. In order to assure a complete understanding of the operation of the product, the user should read all applicable Schneider Electric documentation on the operation of the Schneider Electric hardware.
Under no conditions will ProSoft Technology be responsible or liable for indirect or consequential damages resulting from the use or application of the product.
Reproduction of the contents of this manual, in whole or in part, without written permission from ProSoft Technology is prohibited.
Information in this manual is subject to change without notice and does not represent a commitment on the part of ProSoft Technology Improvements and/or changes in this manual or the product may be made at any time. These changes will be made periodically to correct technical inaccuracies or typographical errors.
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PTQ-LNG User Manual May 29, 2007 PSFT.LNG.PTQ.UM.07.05.29
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Contents PTQ-LNG ♦ Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
Contents
PLEASE READ THIS NOTICE...........................................................................................................2
Important Notice:...........................................................................................................................2
Your Feedback Please ..................................................................................................................2
1 START HERE..............................................................................................................................5
1.1 Hardware and Software Requirements .......................................................................5
1.1.1 ProTalk Module Carton Contents ..................................................................................5
2 CONFIGURING THE PROCESSOR WITH CONCEPT..............................................................7
2.1 Information for Concept Version 2.6 Users................................................................7
2.1.1 Installing MDC Configuration Files ................................................................................7
2.2 Create a New Project.....................................................................................................9
2.3 Add the PTQ Module to the Project...........................................................................12
2.4 Set up Data Memory in Project...................................................................................15
2.5 Download the Project to the Processor ....................................................................17
2.6 Verify Successful Download ......................................................................................19
3 CONFIGURING THE PROCESSOR WITH PROWORX...........................................................25
4 CONFIGURING THE PROCESSOR WITH UNITYPRO XL .....................................................29
4.1 Create a New Project...................................................................................................29
4.2 Add the PTQ Module to the Project...........................................................................31
4.3 Build the Project..........................................................................................................32
4.4 Connect Your PC to the Processor ...........................................................................33
4.4.1 Connecting to the Processor with TCPIP ....................................................................35
4.5 Download the Project to the Processor ....................................................................36
5 SETTING UP THE PROTALK MODULE..................................................................................37
5.1 Install the ProTalk Module in the Quantum Rack.....................................................37
5.1.1 Verify Jumper Settings.................................................................................................37
5.1.2 Inserting the 1454-9F connector..................................................................................38
5.1.3 Install the ProTalk Module in the Quantum Rack ........................................................38
5.1.4 Cable Connections.......................................................................................................39
5.2 Connect the PC to the ProTalk Configuration/Debug Port .....................................43
6 CONFIGURING THE MODULE ................................................................................................47
6.1 Before You Begin ........................................................................................................47
6.2 Obtain the Sample Configuration Files.....................................................................48
6.3 Edit the Sample Configuration File Sections............................................................49
6.3.1 [Module] .......................................................................................................................49
6.3.2 [Backplane Configuration]............................................................................................50
6.3.3 [LNG Config] ................................................................................................................52
6.3.4 [LNG Port #] .................................................................................................................53
6.3.5 [I/O Chassis] ................................................................................................................55
6.3.6 Special Functions.........................................................................................................56
6.3.7 Uploading and Downloading the Configuration File ....................................................58
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PTQ-LNG Quantum / Unity Platform Contents Landis & Gyr Telegyr Interface Module
7 DIAGNOSTICS AND TROUBLESHOOTING........................................................................... 65
7.1 Reading Status Data From the Module..................................................................... 65
7.1.1 The Configuration/Debug Menu .................................................................................. 65
7.1.2 Required Hardware ..................................................................................................... 66
7.1.3 Required Software....................................................................................................... 66
7.1.4 Using the Configuration/Debug Port............................................................................ 67
7.1.5 Main Menu................................................................................................................... 68
7.1.6 Database View Menu .................................................................................................. 71
7.1.7 Backplane Menu.......................................................................................................... 73
7.1.8 Data Analyzer.............................................................................................................. 74
7.1.9 Data Analyzer Tips ...................................................................................................... 77
7.2 LED Status Indicators................................................................................................. 79
7.2.1 Error Status Table .......................................................................................................80
8 REFERENCE ............................................................................................................................81
8.1 Product Specifications............................................................................................... 81
8.1.1 Features and Benefits .................................................................................................81
8.1.2 General Specifications ................................................................................................ 81
8.1.3 Hardware Specifications.............................................................................................. 82
8.1.4 Functional Specifications............................................................................................. 82
8.2 PTQ-LNG Functionality Overview ............................................................................. 83
8.2.1 General Concepts........................................................................................................ 84
8.2.2 Module Control Blocks ................................................................................................ 86
8.3 Configuration Data Definition....................................................................................86
8.4 PTQ-LNG Status Data Definition ............................................................................... 87
8.5 PTQ-LNG Command Descriptions ............................................................................ 88
8.6 LNG Message Format................................................................................................. 91
8.6.1 Master Message Header............................................................................................. 91
8.6.2 Master Data Block ....................................................................................................... 92
8.6.3 Master CRC................................................................................................................. 92
8.6.4 RTU Message Header................................................................................................. 93
8.6.5 RTU Data Block........................................................................................................... 93
8.6.6 RTU CRC .................................................................................................................... 94
8.7 Frequently Asked Questions..................................................................................... 94
8.7.1 How do I configure the module?.................................................................................. 94
8.7.2 What software package is required for my Ladder Logic?.......................................... 94
8.7.3 What kind of data transfer rates can I expect between the PLC and the module?..... 94
8.7.4 Is a .MDC available for configuration of the Module? ................................................. 94
8.7.5 Does the module work in a remote rack?.................................................................... 95
8.7.6 Can I use the module in a hot backup system? ......................................................... 95
SUPPORT, SERVICE & WARRANTY............................................................................................. 97
Module Service and Repair........................................................................................................ 97
General Warranty Policy – Terms and Conditions.................................................................. 98
Limitation of Liability..................................................................................................................99
RMA Procedures.........................................................................................................................99
INDEX.............................................................................................................................................101
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Start Here PTQ-LNG Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
1 Start Here
In This Chapter
¾ Hardware and Software Requirements ....................................5
This guide is intended to guide you through the ProTalk module setup process, from removing the module from the box to exchanging data with the processor. In doing this, you will learn how to:
Set up the processor environment for the PTQ module View how the PTQ module exchanges data with the processor Edit and download configuration files from your PC to the PTQ module Monitor the operation of the PTQ module
1.1 Hardware and Software Requirements
1.1.1 ProTalk Module Carton Contents
ProTalk Module Null Modem Serial Cable
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1454-9F DB-9 Female to 5 Pos Screw Terminal Adapter (Serial protocol modules only)
ProSoft Solutions CD
Note: The DB-9 Female to 5 Pos Screw Terminal Adapter is not required on Ethernet modules and is therefore not included in the carton with these types of modules.
Quantum / Unity Hardware
This guide assumes that you are familiar with the installation and setup of the Quantum / Unity hardware. The following should installed, configured and powered up before proceeding:
Quantum or Unity Processor Quantum rack Quantum power supply Quantum Modbus Plus Network Option Module (NOM Module) (optional) Quantum to PC programming hardware NOM Ethernet or Serial connection to PC
PC and PC Software
Windows-based PC with at least one COM port
Quantum programming software installed on machine or
Concept™ PLC Programming Software version 2.6
or ProWORX PLC Programming Software or UnityPro XL PLC Programming Software
HyperTerminal (used in this guide) This is a communication program that is
included with Microsoft Windows. You can normally find it in Start
Programs Accessories Communications.
Note: ProTalk modules are compatible with common Quantum / Unity
programming packages, including Concept and UnityPro XL. For all other programming packages, please contact technical support.
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Configuring the Processor with Concept PTQ-LNG Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
2 Configuring the Processor with Concept
In This Chapter
¾ Information for Concept Version 2.6 Users ..............................7
¾ Create a New Project ............................................................... 9
¾ Add the PTQ Module to the Project........................................ 12
¾ Set up Data Memory in Project .............................................. 15
¾ Download the Project to the Processor .................................. 17
¾ Verify Successful Download................................................... 19
The following steps are designed to ensure that the processor is able to transfer data successfully with the PTQ module. As part of this procedure, you will use Concept configuration software from Schneider Electric to create a project, add the PTQ module to the project, set up data memory for the project, and then download the project to the processor.
Important Note: Concept software does not report whether the PTQ module is present in the rack, and therefore is not able to report the health status of the module when the module is online with the Quantum processor. Please take this into account when monitoring the status of the PTQ module.
2.1 Information for Concept Version 2.6 Users
This guide uses Concept PLC Programming Software version 2.6 to configure the Quantum PLC. The ProTalk installation CD includes MDC module configuration files that help document the PTQ installation. Although not required, these files should be installed before proceeding to the next section.
2.1.1 Installing MDC Configuration Files
1 From a PC with Concept 2.6 installed, choose Start Programs
Concept ModConnect Tool.
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This action opens the Concept Module Installation dialog box.
2 Choose File Open Installation File.
This action opens the Open Installation File dialog box:
3 If you are using a Quantum processor, you will need the MDC files. In the
File/Open dialog box, navigate to the MDC Files directory on the ProTalk CD.
4 Choose the MDC file and help file for your version of Concept:
o Concept 2.6 users: select PTQ_2_60.mdc and PTQMDC.hlp o Concept 2.5 users: select PTQ_2_50.mdc and PTQMDC.hlp.
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Select the files that go with the Concept version you are using, and then click
OK. This action opens the Add New Modules dialog box.
5 Click the Add All button. A series of message boxes may appear during this
process. Click Yes or OK for each message that appears.
6 When the process is complete, open the File menu and choose Exit to save
your changes.
2.2 Create a New Project
This phase of the setup procedure must be performed on a computer that has the Concept configuration software installed.
1 From your computer, choose Start Programs Concept V2.6 XL.EN
Concept. This action opens the Concept window.
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2 Open the File menu, and then choose New Project. This action opens the
PLC Configuration dialog box.
3 In tIn the list of options on the left side of this dialog box, double-click the PLC
Selection folder. This action opens the PLC Selection dialog box.
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Configuring the Processor with Concept PTQ-LNG Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
4 In the CPU/Executive pane, use the scroll bar to locate and select the PLC to
configure.
5 Click OK. This action opens the PLC Configuration dialog box, populated with
the correct values for the PLC you selected.
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6 Make a note of the holding registers for the module. You will need this
information when you modify your application as outlined in the ProTalk Application Reference Guides. The Holding Registers are displayed in the PLC Memory Partition pane of the PLC Configuration dialog box.
2.3 Add the PTQ Module to the Project
The next step is to add one or more of the PTQ modules to the Project. To add modules:
1 In the list of options on the left side of the PLC Configuration dialog box,
double-click I/O Map. This action opens the I/O Map dialog box.
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2 Click the Edit button to open the Local Quantum Drop dialog box. This dialog
box is where you identify rack and slot locations.
3 Click the Module button next to the rack/slot position where the ProTalk
module will be installed. This action opens the I/O Module Selection dialog box.
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4 In the Modules pane, use the scroll bar to locate and select the ProTalk
module, and then click OK. This action copies the description of the ProTalk module next to the assigned rack and slot number of the Local Quantum Drop dialog box.
5 Repeat steps 3 through 5 for each ProTalk module you plan to install. When
you have finished installing your ProTalk modules, click OK to save your settings. Click Yes to confirm your settings.
Tip: Select a module, and then click the Help on Module button for help pages.
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2.4 Set up Data Memory in Project
1 In the list of options on the left side of the PLC Configuration dialog box,
double-click Specials.
2 This action opens the Specials dialog box.
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Selecting the Time of Day
3 Select (check) the Time of Day box, and then enter the value 00001 as
shown in the following example. This value sets the first time of day register to 400001.
4 Click OK to save your settings and close the Specials dialog box.
Saving your project
5 In the PLC Configuration dialog box, choose File -> Save project as.
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6 This action opens the Save Project As dialog box.
7 Name the project, and then click OK to save the project to a file.
2.5 Download the Project to the Processor
The next step is to download (copy) the project file to the Quantum Processor. 1 Use the null modem cable to connect your PC's serial port to the Quantum
processor, as shown in the following illustration.
Note: You can use a Modbus Plus Network Option Module (NOM Module) module in place of the serial port if necessary.
2 Open the PLC menu, and then choose Connect.
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3 In the PLC Configuration dialog box, open the Online menu, and then choose
Connect. This action opens the Connect to PLC dialog box.
4 Leave the default settings as shown and click OK.
Note: Click OK to dismiss any message boxes that appear during the connection process.
5 In the PLC Configuration window, open the Online menu, and then choose
Download. This action opens the Download Controller dialog box.
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6 Click All, and then click Download. If a message box appears indicating that
the controller is running, click Yes to shut down the controller. The Download Controller dialog box displays the status of the download as shown in the following illustration.
7 When the download is complete, you will be prompted to restart the
controller. Click Yes to restart the controller.
2.6 Verify Successful Download
The final step is to verify that the configuration changes you made were received successfully by the module, and to make some adjustments to your settings.
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1 In the PLC Configuration window, open the Online menu, and then choose
Online Control Panel. This action opens the Online Control Panel dialog box.
2 Click the Set Clock button to open the Set Controller's Time of Day Clock
dialog box.
3 Click the Write Panel button. This action updates the date and time fields in
this dialog box. Click OK to close this dialog box and return to the previous window.
4 Click Close to close the Online Control Panel dialog box. 5 In the PLC Configuration window, open the Online menu, and then choose
Reference Data Editor. This action opens the Reference Data Editor dialog box. On this dialog box, you will add preset values to data registers that will later be monitored in the ProTalk module.
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6 Place the cursor over the first address field, as shown in the following
illustration.
7 In the PLC Configuration window, open the Templates menu, and then
choose Insert Addresses. This action opens the Insert Addresses dialog box.
8 On the Insert Addresses dialog box, enter the values shown in the following
illustration, and then click OK.
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9 Notice that the template populates the address range, as shown in the
following illustration. Place your cursor as shown in the first blank address field below the addresses you just entered.
10 Repeat steps 6 through 9, using the values in the following illustration:
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11 In the PLC Configuration window, open the Online menu, and then choose
Animate. This action opens the RDE Template dialog box, with animated values in the Value field.
12 Verify that values shown are cycling, starting from address 400008 on up. 13 In the PLC Configuration window, open the Templates menu, and then
choose Save Template As. Name the template ptqclock, and then click OK to save the template.
14 In the PLC Configuration window, open the Online menu, and then choose
Disconnect. At the disconnect message, click Yes to confirm your choice.
At this point, you have successfully
Created and downloaded a Quantum project to the PLC Preset values in data registers that will later be monitored in the ProTalk
module.
You are now ready to complete the installation and setup of the ProTalk module.
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Configuring the Processor with ProWORX PTQ-LNG Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
3 Configuring the Processor with ProWORX
When you use ProWORX 32 software to configure the processor, using the example SAF file provided on the ProTalk Solutions CD-ROM will be required.
Important Note: Proworx software does not report whether the PTQ module is present in the rack, and therefore is not able to report the health status of the module when the module is online with the Quantum processor. Please take this into account when monitoring the status of the PTQ module.
1 Run the Schneider_Alliances.exe application that is installed with the
Proworx 32 software:
2 Click on Import…
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3 Select the .SAF File that is located at the CD-ROM shipped with the PTQ
module.
4 After you click on Open you should see the PTQ modules imported (select
I/O series as Quantum):
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Configuring the Processor with ProWORX PTQ-LNG Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
Now you can close the Schneider Alliances application and run the Proworx 32 software. At the Traffic Cop section, select the PTQ module to be inserted at the slot:
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Configuring the Processor with UnityPro XL PTQ-LNG Quantum / Unity Platform Landis & Gyr Telegyr Interface Module
4 Configuring the Processor with UnityPro XL
In This Chapter
¾ Create a New Project ............................................................. 29
¾ Add the PTQ Module to the Project........................................ 31
¾ Build the Project..................................................................... 32
¾ Connect Your PC to the Processor ........................................ 33
¾ Download the Project to the Processor .................................. 36
The following steps are designed to ensure that the processor (Quantum or Unity) is able to transfer data successfully with the PTQ module. As part of this procedure, you will use UnityPro XL to create a project, add the PTQ module to the project, set up data memory for the project, and then download the project to the processor.
4.1 Create a New Project
The first step is to open UnityPro XL and create a new project. 1 In the New Project dialog box, choose the CPU type. In the following
illustration, the CPU is 140 CPU 651 60. Choose the processor type that matches your own hardware configuration, if it differs from the example. Click OK to continue.
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2 The next step is to add a power supply to the project. In the Project Browser,
expand the Configuration folder, and then double-click the 1:LocalBus icon. This action opens a graphical window showing the arrangement of devices in your Quantum rack.
3 Select the rack position for the power supply, and then click the right mouse
button to open a shortcut menu. On the shortcut menu, choose New Device..
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