indicates a hazardous situation which, if not avoided,
will result in
death
or
WARNING
ind
icates a hazardous situation which, if not avoided,
could result in
, death
Note: Before installing, configuring, operating, or maintaining the PMEPXM0100(H)
products, please review this information and the information located on:
https://www.schneider-electric.com/en/product/PMEPXM0100 or
for the latest software, documentation, and installation files specific to the
PMEPXM0100(H) products.
For additional support, please contact Schneider Electric at
https://www.schneider-electric.com/en/work/support/
Installation and maintenance of the PMEPXM0100(H) products should be carried out by
suitably trained personnel in accordance with applicable codes of practice. In case of
malfunction or damage, no attempts of repair should be made. Your PMEPXM0100(H)
product(s) should be returned for repair. Do not dismantle the product.
Notice
Read these instructions carefully and look at the equipment to become familiar with the
device before trying to install, operate, service, or maintain it. The following special messages
may appear throughout this documentation or on the equipment to warn of potential hazards
or to call attention to information that clarifies or simplifies a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates
that an electrical hazard exists which will result in personal injury if the
instructions are not followed.
This is a safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER
serious injury.
or serious injury.
Revision 1.06Page 2 of 238
WARNING
Preface
CAUTION
indicates a hazardous situation which, if not avoided,
could result in
minor
NOTICE
is used to address practices not related to physical injury.
UNGUARDED EQUIPMENT
CAUTION
or moderate injury.
NOTICE
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising
out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction and
operation of electrical equipment and its installation and has received safety training to
recognize and avoid the hazards involved.
BEFORE YOU BEGIN
Do not use this product on machinery lacking effective point-of-operation guarding. Lack of
effective point-of-operation guarding on a machine can result in serious injury to the operator
of that machine
WARNING
Do not use this software and related automation equipment on equipment
which does not have point-of-operation protection.
Do not reach into machinery during operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
This automation equipment and related software is used to control a variety of industrial
processes. The type or model of automation equipment suitable for each application will vary
depending on factors such as the control function required, degree of protection required,
production methods, unusual conditions, government regulations, etc. In some applications,
more than one processor may be required, as when backup redundancy is needed.
Only you, the user, machine builder or system integrator can be aware of all the conditions
and factors present during setup, operation, and maintenance of the machine and, therefore,
can determine the automation equipment and the related safeties and interlocks which can
be properly used. When selecting automation and control equipment and related software
for a particular application, you should refer to the applicable local and national standards
and regulations. The National Safety Council's Accident Prevention Manual (nationally
recognized in the United States of America) also provides much useful information.
Revision 1.06Page 3 of 238
Preface
EQU
IPMENT OPERATION HA
Z
ARD
In some applications, such as packaging machinery, additional operator protection such as
point- of-operation guarding must be provided. This is necessary if the operator's hands and
other parts of the body are free to enter the pinch points or other hazardous areas and serious
injury can occur. Software products alone cannot protect an operator from injury. For this
reason, the software cannot be substituted for or take the place of point-of-operation
protection.
Ensure that appropriate safeties and mechanical/electrical interlocks related to point-ofoperation protection have been installed and are operational before placing the equipment
into service. All interlocks and safeties related to point-of-operation protection must be
coordinated with the related automation equipment and software programming.
NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation
protection is outside the scope of the Function Block Library, System User Guide, or other
implementation referenced in this documentation.
START-UP AND TEST
Before using electrical control and automation equipment for regular operation after
installation, the system should be given a start-up test by qualified personnel to verify correct
operation of the equipment. It is important that arrangements for such a check be made and
that enough time is allowed to perform complete and satisfactory testing
WARNING
Verify that all installation and set-up procedures have been completed.
Before operational tests are performed, remove all blocks or other temporary
holding means used for shipment from all component devices.
Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Follow all start-up tests recommended in the equipment documentation. Store all equipment
documentation for future references.
Software testing must be done in both simulated and real environments.
Verify that the completed system is free from all short circuits and temporary grounds that
are not installed according to local regulations (according to the National Electrical Code in
the U.S.A, for instance). If high-potential voltage testing is necessary, follow
recommendations in equipment documentation to prevent accidental equipment damage.
Before energizing equipment:
Remove tools, meters, and debris from equipment.
Revision 1.06Page 4 of 238
Preface
Close the equipment enclosure door.
Remove all temporary grounds from incoming power lines.
Perform all start-up tests recommended by the manufacturer.
OPERATION AND ADJUSTMENTS
The following precautions are from the NEMA Standards Publication ICS 7.1-1995 (English
version prevails):
Regardless of the care exercised in the design and manufacture of equipment or in the
selection and ratings of components, there are hazards that can be encountered if
such equipment is improperly operated.
It is sometimes possible to misadjust the equipment and thus produce unsatisfactory
or unsafe operation. Always use the manufacturer’s instructions as a guide for
functional adjustments. Personnel who have access to these adjustments should be
familiar with the equipment manufacturer’s instructions and the machinery used with
the electrical equipment.
Only those operational adjustments actually required by the operator should be
accessible to the operator. Access to other controls should be restricted to prevent
unauthorized changes in operating characteristics.
For professional users in the European Union
If you wish to discard electrical and electronic equipment (EEE), please contact your
dealer or supplier for further information.
Revision 1.06Page 5 of 238
Preface
POSSIBLE HOT SURFACE
North American Hazardous Location Approval
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C AND D HAZARDOUS LOCATIONS, OR
NONHAZARDOUS LOCATIONS ONLY.
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT WHILE THE CIRCUIT IS LIVE
OR UNLESS THE AREA IS KNOW TO BE FREE OF IGNITABLE CONCENTRATIONS.
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF ANY COMPONENT MAY IMPAIR SUITABILITY
FOR CLASS I, DIVISION 2.
ADAPTÉ POUR UNE UTILISATION EN CLASSE 1, DIVISION 2, GROUPES A, B, C ET D LIEUX
DANGEREUX OU EXCLUSIVEMENT EMPLACEMENT NON DANGEREUX
AVERTISSEMENT - RISQUE D'EXPLOSION - NE PAS DECONNECTER L'EQUIPEMENT LORSQUE LE
CIRCUIT EST ALIMENTE, A MOINS QUE LA ZONE SOIT CONTROLEE ABSENTE DE CONCENTRATION
INFLAMMABLES.
AVERTISSEMENT - RISQUE D'EXPLOSION - REMPLACEMENT DE TOUT COMPOSANT PEUT NUIRE A
LA CONFORMITÉ DE CLASS I, DIVISION 2.
ATEX Warnings and Conditions of Safe Usage
Power, Input, and Output (I/O) wiring must be in accordance with the authority having
jurisdiction.Warning - Explosion Hazard - When in hazardous locations, turn off power before
replacing or wiring modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off
or the area is known to be non-hazardous.
These products are intended to be mounted in an IP54 enclosure. The devices shall provide
external means to prevent the rated voltage being exceeded by transient disturbances of more
than 40%. This device must be used only with ATEX certified backplanes.
DO NOT OPEN WHEN ENERGIZED.
CAUTION
Certain surfaces may be hot.
Failure to follow these instructions can result in injury or equipment damage.
This table is made according to SJ/T 11364.
O: Indicates that the concentration of hazardous substance in all of the homogeneous materials
for this part is below the limit as stipulated in GB/T 26572.
X: Indicates that concentration of hazardous substance in at least one of the homogeneous
materials used for this part is above the limit as stipulated in GB/T 26572.
1.04 28 August 2019 Added PCM Enhanced IO Scan Option in EcoStruxure Control Expert Export.
1.05 9 January 2020 Added timing diagram detail for Freeze and Sync Global Controls.
Added note on manual HSY SWAP on PXM disconnection / unrecoverable
hardware error.
Added Control Expert Project Clean-Up recommendations (3.13.9)
Added Set Watchdog All option (3.11.2)
Added HSBY Master Mapping Timing Diagram (Figure 4.4)
Updated non-interfering Safety description (1.3)
1.06 17 November 2020 Added Project Properties (3.6)
Additional Slot configuration information (3.11.5)
Updated LiveList definition in Control Expert DDT (4.3.1.1)
Added PROFIBUS Capture functionality (8.3)
Added Auto Recommend description (Table 3.4)
Updated Default Watchdog description (Table 3.4 and Table 3.11)
Updated FDR Config Retrieval Status (Table 8.4)
Revision 1.06Page 14 of 238
Preface
1. PREFACE
1.1. INTRODUCTION TO THE PXM
This manual describes the installation, operation, and diagnostics of the ProSoft PXM
PROFIBUS DPV0/DPV1 Master – PMEPXM0100 or PMEPXM0100H. The PXM allows the user
to integrate PROFIBUS DP slave devices into Schneider Electric’s M580 Control System. This
will allow the M580 Control System to exchange process, alarming, and diagnostic data with
PROFIBUS DP devices as well as provide parameterization and asset management of slave
devices using Device Type Managers (DTMs).
1.2. PREREQUISITES
The PXM module operates in the M580 System with following requirements:
EcoStruxure Control Expert: V14 or greater
(+ ControlExpert_V140_HF_PMEPXM0100 hotfix)
M580 CPU Firmware: 2.80 or greater
1.3. FEATURES
The PXM can exchange process data (DPV0) with up to 125 PROFIBUS DP slave devices which
will be formatted into the engineering units in the M580 Control System by using the
automatically generated Control Expert mapping imports.
The ProSoft Configurator for Modicon will allow the user to configure each PXM as well as
each PROFIBUS DP slave device connected to the PXM for DPV0 communication. The utility
will also automatically generate the mapping routines and structures (in either Function Block
or Structured Text) which can be imported into Control Expert.
The PXM also provides DPV1 communication allowing the user to exchange DPV1 Class 1 and
Class 2 data with each slave device. The PXM Gateway DTM can be used to configure and
parameterize each slave device using Device Type Manager (DTM) technology.
The PXM will allow the user to monitor and extract DPV1 alarms from each slave device on
the connected PROFIBUS DP fieldbus from the M580 controller.
The PXM provides a range of statistics and tools to provide a detailed diagnostic overview of
each PXM which speeds-up system commissioning. The Configuration Utility allows the user
to do a PROFIBUS DP packet capture of the running fieldbus which can be used to analyse the
Revision 1.06Page 15 of 238
Preface
bus behaviour and packets received. The PXM also provides global and device specific
statistics.
Each PXM connection to the M580 controller can be customized to the required data size.
This provides the user with a range of EtherNet/IP connection sizes and counts to limit the
amount of memory used by each PXM.
The PXM also allows the user to customize the required security level for an application by
enabling or disabling certain protocols as well as having a configurable Access Control List. In
addition to this the PXM can log up to 2048 events into non-volatile memory (NV) which can
later be offloaded to a SysLog Server.
The PXM can be used in one of two modes; Standalone or HSBY.
Standalone
In this mode a single PXM is connected a single M580 controller. The PXM can be run in the
local rack or a remote rack (using either the controller connection or NOC).
HSBY
In this mode the PXM can be used in a redundant M580 Control Architecture. Each PXM will
be located in the local rack of each redundant M580 controller. This will allow the PXM to
switch with the M580 controllers in an HSBY system when needed. The PXM will provide a
bumpless transfer when switching from Primary PXM to Standby PXM when a switch over
event occurs.
Safety
The module can be installed in the same rack as safety modules, as it is a non-interfering type
1 device.
1.4. ARCHITECTURE
The PXM can be configured to operate in one of three architectures; Standalone, HSBY, or
Remote.
The figure below provides an example of the typical network setup in a Standalone
architecture.
Revision 1.06Page 16 of 238
Preface
Figure 1.1 - PXM Standalone architecture
Alternatively, the PXM can be configured to operate in a Remote Rack of the M580 system.
Figure 1.2 - PXM Standalone architecture in a Remote Rack
Revision 1.06Page 17 of 238
Preface
When the M580 control system is operating in a redundant HSBY architecture, each PXM will
operate in the local rack as shown below:
Figure 1.3 - PXM HSBY architecture
1.5. ADDITIONAL INFORMATION
The following web sites contain additional information that can assist the user with the
module installation and operation, including the required ProSoft Configurator for Modicon
configuration software.
Technical support is provided via the Web (in the form of user manuals, FAQ, datasheets etc.)
to assist with installation, operation, and diagnostics.
For additional support the user can use either of the following:
Resource Link
Contact Us web link https://www.schneider-electric.com/en/work/support/
Table 1.2 – Support Details
Revision 1.06Page 19 of 238
Installation
2. INSTALLATION
2.1. MODULE LAYOUT
The PXM has one RS485 PROFIBUS DP port at the front of the module and one M580
backplane port at the back of the module, as shown in the figure below. The front port is used
to connect to the PROFIBUS DP fieldbus and the backplane port is used to connect to the
M580 backplane. All the required power is derived from the M580 backplane.
Figure 2.1 - PXM Front and Side view
Number Element Function
1 Module name
2 LED array LED indication to diagnose the module
3 SUB-D 9 female connector PROFIBUS DP Port
Table 2.1 – Module layout
The module provides seven diagnostic LEDs as shown in the front view figure below. These
LEDs are used to provide information regarding the module system operation, the Backplane
Revision 1.06Page 20 of 238
ePXM0100 (Standard)
ePXM0100H (Harsh)
Installation
interface, and the PROFIBUS DP fieldbus interface. See the Diagnostics section for details on
each LED state.
The module provides two DIP-switches at the back of the enclosure as shown in the figure
below.
Figure 2.2 - PXM Back view
DIP Switch Description
DIP Switch 1 This DIP switch is used to reject the configuration in NV memory as well as the
configuration received from the Head module (using TFTP). This action resets the
module to Factory Defaults. The module will then wait for new configuration to be
downloaded to it.
DIP Switch 2 Used to force the module into “Safe Mode”. When in “Safe Mode” the module will not
load the application firmware and will wait for new firmware to be downloaded. This
should only be used in the rare occasion when a firmware update was interrupted at
a critical stage.
Table 2.2 - DIP Switch Settings
2.2. MODULE MOUNTING
The PXM module will connect directly to the M580 backplane. Note that it does not use the
X80 backplane connector and will only power up on an Ethernet backplane. In an M580
architecture, you can mount the PXM module on a local rack or a remote drop.
Revision 1.06Page 21 of 238
Installation
EQUIPMENT DAMAGE
Follow the step below to mount the module on the backplane:
a. Insert the locating pins on the bottom of the module into the corresponding slots in
the rack.
b. Use the locating pins as a hinge and pivot the module until it is flush with the rack.
(The twin connector on the back of the module inserts the connectors on the rack).
Figure 2.3 – Mounting the PXM to the backplane
Tighten the retaining screw to hold the module in place on the rack:
Figure 2.4 – Tightening the PXM to the backplane
Revision 1.06Page 22 of 238
NOTICE
The maximum tightening torque is 1.5 Nm (1.11 lb-ft).
Failure to follow these instructions may result in equipment damage.
Installation
2.3. BACKPLANE CONNECTOR
The Ethernet bus interface at the back of the PXM module connects to the Ethernet backplane
connector when you mount the module in the rack (see Module Mounting section). The
module is powered by the backplane. It is hot swappable, that is, it may be installed and
uninstalled without turning off the power supply to the rack.
The X Bus connector of the backplane is not present nor required. The module uses the
Ethernet bus on the Ethernet backplane to manage the connectivity to the Ethernet I/O
scanner.
The module communicates with a PC that is connected to the Ethernet network using an asset
management, a network manager, or a web browser.
2.4. PROFIBUS DP PORT (RS485)
The PROFIBUS DP port uses a female DB9 connector. This provides connection for the
communication conductors, cable shielding and +5Vdc output power.
1 - Not connected
2 - Not connected
3 RxD/TxD-P Data received and transmit (+)
4 CNTR-P Control signal to repeater (+)
5 DGND Reference potential for +5Vdc
6 VP +5Vdc for terminating resistors (active termination)
7 - Not connected
8 RxD/TxD-N Data received and transmit (-)
9 - Not connected
Table 2.3 – DB 9 Connector layout
Revision 1.06Page 23 of 238
Setup
3. SETUP
3.1. SETUP INTRODUCTION
The setup of the PXM requires configuration in both Control Expert and the ProSoft
Configurator for Modicon (PCM).
The figure below provides an overview of the required steps to configure a new PXM module.
Although it is not important whether the user starts with the Control Expert configuration or
the PCM configuration, it is important that the Control Expert configuration is transferred to
the M580 controller, before the PXM can be downloaded.
Figure 3.1 – PXM Configuration Overview
3.2. INSTALL CONFIGURATION SOFTWARE
All the PROFIBUS network setup and configuration of the PXM module is achieved by means
of the ProSoft Configurator for Modicon.
Revision 1.06Page 24 of 238
Setup
Figure 3.2 - ProSoft Configurator for Modicon Installation
3.3. NETWORK PARAMETERS
The module Ethernet network parameters (e.g. IP address) will be managed by the Head
module in the local M580 rack. See the Control ExpertConfiguration section.
3.4. GSD FILE MANAGEMENT
Each PROFIBUS device has a GSD file that is required to provide information needed to
configure the device for data exchange. The ProSoft Configurator for Modicon manages the
GSD library which is used for adding devices to the PXM.
The GSD File Management Tool is opened by selecting GSD File Management under the Tool
menu in the configuration utility.
Figure 3.3 – Launching the GSD File Management Tool
Revision 1.06Page 25 of 238
Setup
Once the tool has been opened a list of slave devices already registered using their GSD files.
Figure 3.4 – GSD File Management Tool
To add a GSD file the user will need to select the Add option under the GSD File menu.
Figure 3.5 – GSD File Adding
The required GSD file will need to be selected as shown below:
Revision 1.06Page 26 of 238
Setup
Figure 3.6 – GSD File Adding
Once the file has been selected the GSD File Management tool will add the slave device to the
device list and recompile the GSD catalog.
A GSD catalog can be reused by another ProSoft Configurator for Modicon by exporting the
GSD catalog on one ProSoft Configurator for Modicon and importing it in another. This is done
by selecting either Import or Export under the Catalog menu as shown below:
Figure 3.7 – GSD Catalog importing
Revision 1.06Page 27 of 238
Setup
3.5. PXM TYPE LIBRARY
The PXM requires the use of a number of system DFBs and DDTs. These are contained
within the PXM Type Library which must be registered before using a PXM in a Control
Expert application.
3.5.1. COMPATIBILITY
The PXM Type Library has the following minimum requirements:
• EcoStruxure Control Expert: V14 or greater
• M580 CPU Firmware: 2.80 or greater
3.5.2. INSTALLATION
Download the PXM Type Library and unzip it to a suitable folder.
In the Windows Start menu, under the Schneider Electric … EcoStruxure, select the Types Library Update item.
Figure 3.8 – Launch Type Library Update utility
Revision 1.06Page 28 of 238
UNEXPECTED BEHAVIOUR
NOTICE
A Type Library cannot be registered if Control Expert is running. Be sure to close
Control Expert before starting this process.
Failure to follow these instructions may result in an unexpected behaviour.
The Types Library Update utility will open.
Setup
Figure 3.9 – Type Library Update utility
Use the Browse button (“…”) to navigate to the Family.dsc file in the PXM Type Library
folder. Then click Ok.
The successfully registration will then be indicated by the following prompt:
Figure 3.10 – PXM Type Library Installation Succesful
The imported library can be viewed in Control Expert by selecting the Types Library Manager
item under the Tools menu. In the Type Library Manager, select the PMEPXM folder which
can be found in the following folder:
<LibsetV14.0>\Profibus
Revision 1.06Page 29 of 238
Setup
Figure 3.11 – Type Library Manager – PXM
3.5.3. UPDATING PROJECT
If a newer revision of the PXM Type Library is installed, then the existing project will need to
be updated. To update the project, open the Types Library Manager item under the Tools
menu. Right-click on the PMEPXM folder and select the Compare Project with Library option.
Figure 3.12 – Type Library Manager – Compare with project
The Library Version Management window will open showing any differences between the
project and the updated PXM Type Library. To update, select the Update All button.
Revision 1.06Page 30 of 238
Loading...
+ 208 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.