ProSoft MVI56E-MNETCR User Manual

MVI56E-MNETCR
July 12, 2019
USER MANUAL
For professional users in the European Union
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Warning – Cancer and Reproductive Harm – www.P65Warnings.ca.gov
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Copyright © 2019 ProSoft Technology, Inc. All rights reserved.
MVI56E-MNETCR User Manual July 12, 2019
ProSoft Technology ®, ProLinx ®, inRAx ®, ProTalk ®, and RadioLinx ® are Registered Trademarks of ProSoft Technology, Inc. All other brand or product names are or may be trademarks of, and are used to identify products and services of, their respective owners.
ProSoft Technology® Product Documentation
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments. User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided at:
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Important Safety Information
North America Warnings
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2. B Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or rewiring modules.
Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous.
C Suitable for use in Class I, Division 2 Groups A, B, C, and D, T5 Hazardous Locations or Non-Hazardous
Locations.
ATEX Warnings and Conditions of Safe Usage
Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules. B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.
Electrical Ratings
Backplane Current Load: 800 mA @ 5 Vdc; 3 mA @ 24 Vdc  Operating Temperature: 0°C to 60°C (32°F to 140°F)  Storage Temperature: -40°C to 85°C (-40°F to 185°F)  Shock: 30 g operational; 50 g non-operational; Vibration: 5 g from 10 Hz to 150 Hz  Relative Humidity 5% to 95% (without condensation)  All phase conductor sizes must be at least 1.3 mm (squared) and all earth ground conductors must be at least
4mm (squared).
Agency Approvals and Certifications
Please visit our website: www.prosoft-technology.com
Label Markings
<cULus> E183151 Class I Division 2 Groups A, B, C, and D
Temp Code T5 0°C to +60°C <Ex> II 3 G Ex nA T5 0°C <= Ta <= 60°C II – Equipment intended for above ground use (not for use in mines). 3 – Category 3 equipment, investigated for normal operation only. G – Equipment protected against explosive gasses.
MVI56E-MNETCR ControlLogix Platform Contents Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis User Manual
Contents
Your Feedback Please ........................................................................................................................ 2
How to Contact Us .............................................................................................................................. 2
ProSoft Technology® Product Documentation .................................................................................... 2
Important Safety Information ............................................................................................................... 3
1 Start Here 9
1.1 What's New? ........................................................................................................... 10
1.2 System Requirements ............................................................................................. 11
1.3 Package Contents ................................................................................................... 12
1.4 Setting Jumpers ...................................................................................................... 13
1.5 Installing the Module in the Rack ............................................................................ 14
1.6 Importing the Sample Add-On Instruction ............................................................... 16
1.7 Creating a New RSLogix 5000 Project .................................................................... 17
1.7.1 Creating the Remote Network ................................................................................. 18
1.7.2 Creating the Module - Remote Rack ....................................................................... 20
1.7.3 Creating the Module - Local Rack ........................................................................... 22
1.7.4 Importing the Add-On Instruction ............................................................................ 25
1.8 Connecting Your PC to the ControlLogix Processor ............................................... 37
1.9 Downloading the Sample Program to the Processor .............................................. 38
2 Configuring the MVI56E-MNETCR Module 39
2.1 Installing ProSoft Configuration Builder .................................................................. 39
2.2 Using ProSoft Configuration Builder Software ........................................................ 39
2.2.1 Upgrading from MVI56-MNETCR in ProSoft Configuration Builder ........................ 40
2.2.2 Setting Up the Project ............................................................................................. 41
2.2.3 Setting Module Parameters ..................................................................................... 43
2.2.4 Module ..................................................................................................................... 44
2.2.5 MNET Client x ......................................................................................................... 46
2.2.6 MNET Client x Commands ...................................................................................... 49
2.2.7 Static ARP Table ..................................................................................................... 55
2.2.8 Ethernet Configuration ............................................................................................ 56
2.3 Connecting Your PC to the Module ......................................................................... 57
2.3.1 Setting Up a Temporary IP Address ....................................................................... 57
2.4 Downloading the Project to the Module .................................................................. 61
2.4.1 Using CIPconnect to Connect to the Module .......................................................... 63
2.4.2 Using RSWho to Connect to the Module ................................................................ 72
3 Ladder Logic 75
3.1 Controller Tags ........................................................................................................ 76
3.1.1 MVI56(E)-MNETCR Controller Tags ....................................................................... 76
3.2 User-Defined Data Types (UDTs) ........................................................................... 77
3.2.1 MVI56(E)-MNETCR User-Defined Data Types ....................................................... 77
3.3 Using Controller Tags .............................................................................................. 78
3.4 Controller Tag Overview.......................................................................................... 79
3.4.1 MNETCR.DATA ...................................................................................................... 79
3.4.2 MNETCR.CONTROL .............................................................................................. 82
3.4.3 MNETCR.STATUS .................................................................................................. 82
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3.4.4 MNETCR.UTIL ........................................................................................................ 83
4 Diagnostics and Troubleshooting 85
4.1 LED Status Indicators ............................................................................................. 86
4.1.1 Scrolling LED Status Indicators .............................................................................. 86
4.1.2 Ethernet LED Indicators .......................................................................................... 87
4.1.3 Non-Scrolling LED Status Indicators ...................................................................... 87
4.1.4 Clearing a Fault Condition ...................................................................................... 88
4.1.5 Troubleshooting ...................................................................................................... 88
4.2 Using the Diagnostics Menu in ProSoft Configuration Builder ............................... 89
4.2.1 Connecting to the Module's Web Page .................................................................. 92
4.2.2 The Diagnostics Menu ............................................................................................ 93
4.2.3 Monitoring Module Information ............................................................................... 93
4.2.4 Monitoring Backplane Information .......................................................................... 94
4.2.5 Monitoring Database Information............................................................................ 94
4.2.6 Monitoring MNET Client Information....................................................................... 95
4.3 Reading Status Data from the Module ................................................................... 97
4.3.1 Status Data Definition ............................................................................................. 97
4.3.2 Configuration Error Word ........................................................................................ 99
4.3.3 Client Command Errors .......................................................................................... 99
5 Reference 103
5.1 Product Specifications .......................................................................................... 104
5.1.1 General Specifications .......................................................................................... 104
5.1.2 Functional Specifications ...................................................................................... 105
5.1.3 Hardware Specifications ....................................................................................... 105
5.2 Backplane Data Transfer ...................................................................................... 106
5.2.1 Normal Data Transfer Blocks ................................................................................ 108
5.2.2 Special Function Blocks ........................................................................................ 110
5.3 Data Flow between MVI56E-MNETCR, Processor, and Network ........................ 120
5.3.1 Client Driver .......................................................................................................... 121
5.3.2 Client Command List ............................................................................................ 122
5.4 Ethernet Cable Specifications ............................................................................... 123
5.4.1 Ethernet Cable Configuration ............................................................................... 123
5.4.2 Ethernet Performance ........................................................................................... 124
5.5 Modbus Protocol Specification ............................................................................. 125
5.5.1 About the MODBUS/TCP Protocol ....................................................................... 125
5.5.2 Read Coil Status (Function Code 01) ................................................................... 125
5.5.3 Read Input Status (Function Code 02) ................................................................. 126
5.5.4 Read Holding Registers (Function Code 03) ........................................................ 127
5.5.5 Read Input Registers (Function Code 04) ............................................................ 128
5.5.6 Force Single Coil (Function Code 05) .................................................................. 129
5.5.7 Preset Single Register (Function Code 06) .......................................................... 130
5.5.8 Diagnostics (Function Code 08) ........................................................................... 131
5.5.9 Force Multiple Coils (Function Code 15) .............................................................. 132
5.5.10 Preset Multiple Registers (Function Code 16) ...................................................... 133
5.5.11 Modbus Exception Responses ............................................................................. 134
5.6 Using the Optional Add-On Instruction Rung Import ............................................ 137
5.6.1 Before You Begin .................................................................................................. 137
5.6.2 Overview ............................................................................................................... 137
5.6.3 Installing the Rung Import with Utility Add-On Instruction .................................... 138
5.6.4 Reading the Ethernet Settings from the Module................................................... 142
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5.6.5 Writing the Ethernet Settings to the Module.......................................................... 143
5.6.6 Reading the Clock Value from the Module ............................................................ 145
5.6.7 Writing the Clock Value to the Module .................................................................. 146
5.7 Adding the Module to an Existing Project ............................................................. 147
5.8 Using the Sample Program ................................................................................... 150
5.8.1 Opening the Sample Program in RSLogix ............................................................ 150
5.8.2 Choosing the Controller Type ............................................................................... 152
5.8.3 Selecting the Slot Number for the Module ............................................................ 153
5.8.4 Downloading the Sample Program to the Processor ............................................ 154
5.8.5 Adding the Sample Ladder to an Existing Application .......................................... 154
6 Support, Service & Warranty 155
6.1 Contacting Technical Support ............................................................................... 155
6.2 Warranty Information ............................................................................................. 157
Index 159
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Contents MVI56E-MNETCR ControlLogix Platform User Manual Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis
Page 8 of 161 ProSoft Technology, Inc.
MVI56E-MNETCR ControlLogix Platform Start Here
In This Chapter
What's New? ......................................................................................... 10
System Requirements ........................................................................... 11
Package Contents ................................................................................. 12
Setting Jumpers .................................................................................... 13
Installing the Module in the Rack ........................................................... 14
Importing the Sample Add-On Instruction.............................................. 16
Creating a New RSLogix 5000 Project .................................................. 17
Connecting Your PC to the ControlLogix Processor .............................. 37
Downloading the Sample Program to the Processor ............................. 38
Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis User Manual
1 Start Here
To get the most benefit from this User Manual, you should have the following skills:
Rockwell Automation® RSLogix™ software: launch the program, configure
ladder logic, and transfer the ladder logic to the processor
Microsoft Windows: install and launch programs, execute menu commands,
navigate dialog boxes, and enter data
Hardware installation and wiring: install the module, and safely connect
Modbus TCP/IP and ControlLogix devices to a power source and to the MVI56E-MNETCR module’s application port(s)
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1.1 What's New?
MVI56E products are backward compatible with existing MVI56 products, ladder logic, and module configuration files already in use. Easily swap and upgrade products while benefiting from an array of new features designed to improve interoperability and enhance ease-of-use.
ProSoft Configuration Builder (PCB): New Windows software for
diagnostics, connecting via the module's Ethernet port or CIPconnect®, to upload/download module configuration information and access troubleshooting features and functions.
ProSoft Discovery Service (PDS): Utility software to find and display a list
of MVI56E modules on the network and to temporarily change an IP address to connect with a module's web page.
CIPconnect-enabled: Allows PC-to-module configuration and diagnostics
from the Ethernet network through a ControlLogix 1756-ENBT EtherNet/IP™ module.
Personality Module: An industrial compact flash memory card storing the
module’s complete configuration and Ethernet settings, allowing quick and easy replacement.
LED Scrolling Diagnostic Display: 4-character, alphanumeric display,
providing standard English messages for status and alarm data, and for processor and network communication status.
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1.2 System Requirements
The MVI56E-MNETCR module requires the following minimum hardware and software components:
Rockwell Automation ControlLogix® processor (firmware version 10 or
higher), with compatible power supply, and one free slot in the rack for the MVI56E-MNETCR module. The module requires 800 mA of available 5 Vdc power
Rockwell Automation RSLogix 5000 programming software
o Version 16 or higher required for Add-On Instruction o Version 15 or lower must use Sample Ladder, available from
www.prosoft-technology.com
Rockwell Automation RSLinx® communication software version 2.51 or higher  ProSoft Configuration Builder (PCB) (included) ProSoft Discovery Service (PDS) (included in PCB) Pentium® II 450 MHz minimum. Pentium III 733 MHz (or better)
recommended
Supported operating systems:
o Microsoft Windows 10 o Microsoft Windows 7 Professional (32-or 64-bit) o Microsoft Windows XP Professional with Service Pack 1 or 2 o Microsoft Windows Vista o Microsoft Windows 2000 Professional with Service Pack 1, 2, or 3 o Microsoft Windows Server 2003
128 Mbytes of RAM minimum, 256 Mbytes of RAM recommended 100 Mbytes of free hard disk space (or more based on application
requirements)
256-color VGA graphics adapter, 800 x 600 minimum resolution (True Color
1024  768 recommended)
Note: The Hardware and Operating System requirements in this list are the minimum recommended to install and run software provided by ProSoft Technology®. Other third party applications may have different minimum requirements. Refer to the documentation for any third party applications for system requirements.
Note: You can install the module in a local or remote rack. For remote rack installation, the module requires EtherNet/IP or ControlNet communication with the processor.
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Start Here MVI56E-MNETCR ControlLogix Platform
Qty.
Part Name
Part Number
Part Description
1
MVI56E-MNETCR Module
MVI56E-MNETCR
Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis
User Manual Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis
1.3 Package Contents
The following components are included with your MVI56E-MNETCR module, and are all required for installation and configuration.
Important: Before beginning the installation, please verify that all of the following items are present.
If any of these components are missing, please contact ProSoft Technology Support for replacement parts.
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1.4 Setting Jumpers
The Setup Jumper acts as "write protection" for the module’s flash memory. In "write protected" mode, the Setup pins are not connected, and the module’s
firmware cannot be overwritten. Do not jumper the Setup pins together unless you are directed to do so by ProSoft Technical Support.
The following illustration shows the MVI56E-MNETCR jumper configuration.
Note: If you are installing the module in a remote rack, you may prefer to leave the Setup pins
jumpered. That way, you can update the module’s firmware without requiring physical access to
the module.
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1.5 Installing the Module in the Rack
If you have not already installed and configured your ControlLogix processor and power supply, please do so before installing the MVI56E-MNETCR module. Refer to your Rockwell Automation product documentation for installation instructions.
Warning: You must follow all safety instructions when installing this or any other electronic devices. Failure to follow safety procedures could result in damage to hardware or data, or even serious injury or death to personnel. Refer to the documentation for each device you plan to connect to verify that suitable safety procedures are in place before installing or servicing the device.
After you have checked the placement of the jumpers, insert the MVI56E­MNETCR into the ControlLogix chassis. Use the same technique recommended by Rockwell Automation to remove and install ControlLogix modules.
You can install or remove ControlLogix system components while chassis power is applied and the system is operating. However, please note the following warning.
Warning: When you insert or remove the module while backplane power is on, an electrical arc can occur. An electrical arc can cause personal injury or property damage by sending an
erroneous signal to your system’s actuators. This can cause unintended machine motion or loss of
process control. Electrical arcs may also cause an explosion when they happen in a hazardous environment. Verify that power is removed or the area is non-hazardous before proceeding.
Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector. Worn contacts may create electrical resistance that can affect module operation.
1 Align the module with the top and bottom guides, and then slide it into the
rack until the module is firmly against the backplane connector.
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2 With a firm, steady push, snap the module into place. 3 Check that the holding clips on the top and bottom of the module are securely
in the locking holes of the rack.
4 Make a note of the slot location. You must identify the slot in which the
module is installed in order for the sample program to work correctly. Slot numbers are identified on the green circuit board (backplane) of the ControlLogix rack.
5 Turn power ON.
Note: If you insert the module improperly, the system may stop working or may behave unpredictably.
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File Name
Description
MVI56EMNETCR_AddOn_Rung_vXXX.L5X
L5X file containing Add-On Instruction, user defined data types, controller tags and ladder logic required to configure the MVI56E-MNETCR module
MVI56EMNETCR_Optional_Rung_vXXX.L5X
Optional L5X file containing additional Add-On Instruction with logic for changing Ethernet configuration and clock settings.
User Manual Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis
1.6 Importing the Sample Add-On Instruction
Note: This section only applies if your processor is using RSLogix 5000 version 16 or higher. If you have an earlier version, please see Using the Sample Program (page 150).
Before You Begin
Two Add-On Instructions are provided for the MVI56E-MNETCR module. The first is required for setting up the module; the second is optional.
Copy the files from www.prosoft-technology.com. Save them to a convenient location in your PC, such as Desktop or My Documents.
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1.7 Creating a New RSLogix 5000 Project
1 Open the FILE menu, and then choose NEW.
2 Select your ControlLogix controller model. 3 Select REVISION 16. 4 Enter a name for your controller, such as My_Controller. 5 Select your ControlLogix chassis type. 6 Select SLOT 0 for the controller.
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1.7.1 Creating the Remote Network
Note: If you are installing the MVI56E-MNETCR module in a remote rack, follow these steps. If you are installing the module in a local rack, follow the steps in Creating the Module - Local Rack (page
22).
1 Right-click I/O CONFIGURATION and choose NEW MODULE.
2 Expand the Communications module selections and then select the Ethernet
Bridge module that matches your hardware. This example uses a 1756­ENBT/A module.
Note: If you are prompted to Select Major Revision, choose the lower of the available revision numbers.
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3 Name the ENBT/A module, then set the IP Address and slot location in the
local rack with the ControlLogix processor.
4 Click OK. 5 Next, select the 1756-ENBT module that you just created in the Controller
Organization pane and click the right mouse button to open a shortcut menu. On the shortcut menu, choose NEW MODULE.
6 Repeat steps 2 and 3 to add the second EtherNet/IP module to the remote
rack.
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1.7.2 Creating the Module - Remote Rack
Note: To continue installing the MVI56E-MNETCR module in a remote rack, follow the next steps. If you are installing the module in a local rack, follow the steps in Creating the Module - Local Rack (page 22).
1 In the Controller Organization window, select the remote 1756 BACKPLANE
node, and then click the right mouse button to open a shortcut menu. On the shortcut menu, choose NEW MODULE.
2 This action opens the Select Module dialog box. Expand the OTHER node,
and then select 1756-MODULE (GENERIC 1756 MODULE).
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Parameter
Value
Name
Enter a module identification string. The recommended value is MNETCR.
Description
Enter a description for the module. Example: MODBUS TCP/IP
MULTI-CLIENT ENHANCED COMMUNICATIONS MODULE FOR REMOTE CHASSIS.
Comm Format
Select DATA-INT (Very Important)
Slot
Enter the slot number in the rack where the MVI56E-MNETCR module will be installed.
Input Assembly Instance
1
Input Size
42
Output Assembly Instance
2
Output Size
42
Configuration Assembly Instance
4
Configuration Size
0
Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis User Manual
3 Set the Module Properties values as follows:
4 On the Connection tab, set the RPI value for your project. Fifty (50)
milliseconds is usually a good starting value.
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The MVI56E-MNETCR module is now visible in the I/O Configuration pane.
1.7.3 Creating the Module - Local Rack
Note: If you are installing the MVI56E-MNETCR module in a local rack, follow these steps. If you are installing the module in a remote rack, follow the steps in Creating the Module - Remote Rack (page 18).
1 In the Controller Organization window, expand the I/O CONFIGURATION node. 2 Select the 1756 BACKPLANE node, and then click the right mouse button to
open a shortcut menu. On the shortcut menu, choose NEW MODULE.
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Parameter
Value
Name
Enter a module identification string. The recommended value is MNETCR.
Description
Enter a description for the module. Example: MODBUS TCP/IP
MULTI-CLIENT ENHANCED COMMUNICATIONS MODULE FOR REMOTE CHASSIS.
Comm Format
Select DATA-INT (Very Important)
Slot
Enter the slot number in the rack where the MVI56E-MNETCR module is to be installed.
Input Assembly Instance
1
Input Size
42
Output Assembly Instance
2
Output Size
42
Configuration Assembly Instance
4
Configuration Size
0
Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis User Manual
3 This action opens the Select Module dialog box.
4 Select the 1756-MODULE (GENERIC 1756 MODULE) from the list and click OK. 5 Set the Module Properties values as follows:
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6 On the Connection tab, set the RPI value for your project. Five (5)
milliseconds is usually a good starting value. Click OK to confirm.
The MVI56E-MNETCR module is now visible in the I/O Configuration pane.
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1.7.4 Importing the Add-On Instruction
Important: If your processor uses RSLogix 5000 version 15 or earlier, see Using the Sample Program (page 150).
1 In the Controller Organization window, expand the TASKS folder and
subfolder until you reach the MAINPROGRAM folder.
2 In the MAINPROGRAM folder, double-click to open the MAINROUTINE ladder. 3 Select an empty rung in the new routine, and then click the right mouse
button to open a shortcut menu. On the shortcut menu, choose IMPORT RUNG.
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4 Navigate to the location on your PC where you saved (page 16) the Add-On
Instruction (for example, My Documents or Desktop). Select the MVI56EMNETCR_ADDON_RUNG_V1_4.L5X file.
This action opens the Import Configuration dialog box, showing the controller tags that will be created.
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If you are installing the module in a Remote Rack, open the dropdown menus for the Input and Output tags, and select the MNETCR module in the remote rack.
5 Click OK to confirm the import. RSLogix will indicate that the import is in
progress:
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When the import is complete, you will see the new Add-On Instruction rung in the ladder.
The procedure has also imported new user-defined data types, controller tags and the Add-On instructions for your project.
6 Save the application and then download the sample ladder logic into the
processor.
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Adding Multiple Modules (Optional)
Important: If your application requires more than one MVI56E-MNETCR module in the same project, follow the steps below.
1 In the I/O CONFIGURATION folder, click the right mouse button to open a
shortcut menu, and then choose NEW MODULE.
2 Select 1756-MODULE.
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Parameter
Value
Name
Enter a module identification string. Example: MNETCR_2
Description
Enter a description for the module. Example: MODBUS TCP/IP
MULTI-CLIENT ENHANCED COMMUNICATIONS MODULE FOR REMOTE CHASSIS
Comm Format
Select DATA-INT.
Slot
Enter the slot number in the rack where the MVI56E­MNETCR module is located.
Input Assembly Instance
1
Input Size
42
Output Assembly Instance
2
Output Size
42
Configuration Assembly Instance
4
Configuration Size
0
User Manual Modbus TCP/IP Multi-Client Enhanced Communications Module for Remote Chassis
3 Fill the module properties as follows:
4 Click OK to confirm. The new module is now visible:
5 Expand the TASKS folder, and then expand the MAINTASK folder. 6 In the MAINPROGRAM folder, double-click to open the MAINROUTINE ladder.
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