Proseries ST1033, ST1050 Instruction Manual & Safety Warnings

Page 1
Important Safety Instructions
SAVE THESE INSTRUCTIONS. This manual contains important SAFETY WARNINGS and
OPERATING INSTRUCTIONS for the Pro Series pumps. You will need to refer to it before attempting any installation or maintenance. ALWAYS keep these instructions with the unit so that they will be easily accessible. Failure to read and follow these warnings and instructions could result in property damage, serious injury, or death.
Sump Pumps
Instruction Manual &
Safety Warnings
WARNING
ALWAYS disconnect the pump from the power source before servicing or making adjustments.
NEVER handle the pump or motor with wet hands or when standing on a wet or damp surface while the pump is plugged into the power source.
MAKE SURE THERE IS A PROPERLY GROUNDED RECEPTACLE AVAILABLE. This pump is wired with a 3-prong grounded plug. To reduce the risk of electric shock, be certain that it is only connected to a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt). If you have a 2-prong receptacle, have a licensed electrician replace it with a 3-prong receptacle according to local codes and ordinances.
NEVER bypass grounding wires or remove the ground prong from the plug.
DO NOT use an extension cord. The electrical outlet should be within the length of the pump’s power cord, and at least 4 feet above the floor level to minimize potential hazards from flood conditions.
DO protect the electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord.
MAKE SURE the supply circuit has a fuse or circuit breaker rated to handle the power requirements noted on the nameplate of the pump.
CAUTION
DO NOT use the power cord or strain relief to carry the pump. Use the pump handle.
DO NOT expose the control unit to rain or snow.
DO NOT operate the pump or control unit if it has been damaged in any way.
DO NOT use sump pumps in pits handling raw sewage, salt water, or hazardous liquids.
DO NOT disassemble the pump or control unit. When service is required, contact Glentronics technical support at 800-991-0466, option 3. Return the product to the manufacturer for any repairs at the following address:
Risk of electric shock. To reduce this risk, observe the following precautions.
To reduce the risk of hazards that can cause injury or property damage, observe the following precautions.
Glentronics, Inc.
640 Heathrow Drive, Lincolnshire, IL 60069
Items included:
Pump
Dual float and controller
Stainless steel hose clamp
2" x 1-1/2" reducer adapter (on 3/4 HP pump only)
You may also need:
1-1/2” or 2" rigid PVC pipe to connect to the existing plumbing
A check valve or union
PVC pipe cleaner and cement
A surge protector
Note:
The 1/2 HP pump will accomodate a 2" discharge pipe. However, most homes have 1-1/2" pipes. Therefore we have included a 2" x 1-1/2" reducer adapter with this pump. You may replace your 1-1/2" discharge pipe with a 2" discharge pipe, and a 2" adapter to obtain the optimum gallons per hour.
1-1/2”
discharge
Specifications 1/3 HP Model ST1033 1/2 HP Model ST1050
GPH @ 0’ 4100 5300 GPH @ 10’ 2770 3630 Pump diameter 7.375” 9.75” Volts 115V, 60Hz 115V, 60Hz Amps 3.8 4.8
2”
discharge
1/3 HP Pump
ST1033
1/2 HP Pump
ST1050
The Dual Float
& Controller
Page 2
NOTICES
P
UMP
WIRE
AIR BLEED
HOLE
F
LOOR
JOIST
SLOPE
PIPE
DOWN
S
URGE
PROTECTOR
DISCHARGE
PIPE
GATE
VALVE
UNION/CHECK
VALVE
PRO SERIES PUMP
DOUBLE
FLOAT
BRICKS
DRAIN TILE
FLOAT WIRE
DUAL FLOAT CONTROLLER
PLUGGED INTO
AC OUTLET
PIT COVER
Controller
D
ual Float
C
onsider a Pro Series Battery B
ackup Sump Pump System
Glentronics,Inc. 800.991.0466 www.stopflooding.com
ModelNo.DFC1
SURGE
PROTECTOR
DISCHARGE
PIPE
GATE
VALVE
DUAL FLOAT CONTROLLER
PLUGGED INTO
AC OUTLET
PUMP WIRE
FLOAT
WIRE
Controller
Dual Float
Consider a Pro Series Battery Backup SumpPump System
G
lentronics, Inc. 800.991.0466 www.stopflooding.com
M
odel No. DFC1
• The control unit must receive 115V AC +/- 5% and 60 Hz from the AC outlet.
• These primary pumps will not provide protection during a power outage. With the risk of property damage from high water levels, the addition of a Pro Series battery backup sump pump system is highly recommended.
• After the initial installation, be sure to check the operation by filling the sump with water and observing the pump operation through one full cycle.
• For continuous duty operation, the pump must be submerged at least 3/4 of the depth of the pump at all times.
• In instances where the discharge line is exposed to freezing temperatures, the pipe must be sloped downward so any remaining water will drain out. Failure to do so will prevent water from exiting the sump and damage the pump if the line freezes.
Installation Instructions
Prior to Installation
1. Visually inspect your pump. Products may be damaged during shipping. If the product has been damaged, contact your place of purchase or Glentronics, Inc. before installation.
2. Thoroughly read the instructions provided to learn specific details regarding installation and use. This manual should be retained for future reference.
WARNING
1. Use a pit that conforms to all local codes and is large enough to accommodate the pump and float switch. The minimum requirements for the 1/3 HP pump with the double float assembly are 8in diameter and 14deep, for the 1/2 HP pump they are 10" in diameter and 16" deep.
However, larger sump pits are preferred, since they will extend the discharge cycle and reduce the number of times the pump turns on.
2. Clean the pit of all debris. The pump’s strainer must be kept clear.
3. The pump should not be set directly onto a clay, earthen, or sand base. You may install bricks or blocks under the pump to provide a solid base.
4. The pump should be level.
5. Install discharge plumbing according to local, regional and state codes. Rigid PVC pipe is recommended.
6. An in-line check valve is recommended to prevent back-flow.
This check valve is mandatory when sharing a discharge line with another pump (i.e. a back-up pump or a second primary pump).
7. Install a gate valve or ball valve if required by any codes.
8. The pipe must be positioned in a downward slope so any remaining water will drain
9. If you are replacing an old sump pump:
away. Failure to do this will prevent water from exiting the pit and damage the pump if the line freezes.
(a) Unplug the pump from the outlet.
(b) Loosen the check valve or rubber union by
unscrewing the bottom hose clamp. (If the existing system is installed without a check valve or rubber union, saw the pipe apart above the sump pit.)
(c) Remove the old pump and unscrew the pipe and
adapter.
This installation must be in accordance with the National Electric Code and all applicable local codes and ordinances.
9B
9C
9D
9F
(d) If the adapter fits into the new pump, screw the pipe into the pump. If not, cut
a piece of rigid PVC pipe and connect it to the new adapter by cleaning and cementing the two pieces together. (Follow the instructions on the PVC cleaner and cement.)
(e) Loosen the enclosed stainless steel hose clamp by turning the screw
counterclockwise and slip it over the pipe on top of the pump.
(f) Hold the float switch against the discharge pipe so the cage is below the bracket.
(g) Position the bottom of the float at the height you want the pump to activate and
turn the screw clockwise to tighten the hose clamp, but do not tighten it completely at this time.
(h) Lower the pump into the sump by the handle.
(i) To avoid debris pouring into the float, it should be positioned on the side of the
discharge pipe opposite the drain tile. Note: It is desirable to mount the float below the drain tile that empties into the pit. Mounting it above the drain tile would allow water to fill the drain tile before the pump is activated. (See diagram).
(j) Once the switch is in the desired position, tighten the hose clamp.
(k) Connect the pipe on the pump to the existing discharge pipe with a rubber union
or check valve and tighten the hose clamps securely.
Connecting the Pump and Controller
WARNING
Dual Float Controller
Plug the control box into a properly grounded, 3-prong receptacle (preferably with ground fault circuit interrupt), then insert the pump plug into the receptacle on the control box. You should provide additional protection for the control unit by using a surge protector.
For a neater installation, secure the power cord and the float switch cord to the discharge pipe with wire ties or hose clamps. Keep the cords separated from each other on opposite sides of the pipe.
Completing the Installation
1. After the initial installation, be sure to check the pump operation by filling the sump with water and observing the pump through one full cycle. The pump should run for 10 seconds after the lower float drops. Note: When the pump activates, it should have
a “normal pumping” sound. Any abnormal sound, vibration, or lack of output is the signal of a problem. Stop the pump and refer to the troubleshooting guide.
2. Replace the pit cover making sure not to pinch or crimp the pump wire with the cover. The pit cover either has a ‘hole punch’ that will allow the cord to be passed through or one can be drilled in the cover.
Make sure the outlet is single phase, 115V and 60HZ for all the pump installations.
Product Operation
Dual Float Switch
The dual float switch contains two large floating rings enclosed within a protective cage. Water will lift the
2
Page 3
bottom float by a1⁄4, which will activate the pump. If for any reason the lower float
PUMP
WIRE
PIT COVER
CHECK VALVE
F
LOAT
W
IRE
FLOAT
WIRE
MAIN
A/C PUMP
A
/C FLOAT
S
WITCH
BATTERY BACKUP PUMP
BACKUP PUMP FLOAT SWITCH
BATTERY
D
RAIN TILE
B
ATTERY C
ABLE
AC
OUTLET
BACKUP SYSTEM
CONTROL UNIT
P
UMP
W
IRE
D
UAL FLOAT CONTROLLER
PLUGGED INTO
AC OUTLET
SURGE
PROTECTOR
Controller
Dual Float
C
onsider a Pro SeriesBattery B
ackupSump Pump System
Glentronics, Inc. 800.991.0466 www.stopflooding.com
Model No.DFC1
does not activate the pump, the water will rise and activate the second switch. As the pump evacuates the water from the pit the floats will drop. The pump will run for an additional 10 seconds to extend the cycle after the lower float drops. Note: When
mounting the float switch, position the bottom of the cage at the height you want the pump to activate.
Dual Float Controller
The Dual Float Controller will activate the pump when either float is lifted, and then shuts off automatically 10 seconds after the float drops. Plug the pump cord into the piggyback switch on the control unit.
Operating the Pump in a Continuous Duty Application
Dual Float Controller
The Pro Series pumps are rated for continuous duty and may be used in applications requiring continuous pumping including fountains, ponds, etc. For use in any continuous duty application the pump should be plugged directly into the wall outlet without the use of the controller. The outlet must be a single phase properly grounded 3-prong receptacle, 115V, 60HZ (preferably with ground fault circuit interrupt). For
continuous duty operation, the pump must be submerged at least 3/4 of the depth of the pump at all times.
Maintenance Check List
Maintenance should be performed 1-2 times per year.
1. Remove all debris from the bottom of the pit.
2. Remove all debris floating in the water.
3. Remove all debris from the float switch cage.
4. Fill the pit with water. Make sure pump turns on at the intended level.
5. While the pump is running, make sure pump is evacuating water at a good pace.
Backup Installation
When the power goes out, the Pro Series AC sump pumps will not operate. For protection during a power outage, a Pro Series battery backup system can be installed. There are three systems with matching batteries that will provide protection. The illustration below is an example of a typical battery backup installation.
Visit our website www.stopflooding.com for more information about the Pro Series AC sump pumps and battery backup sump pump products.
Warranty
GLENTRONICS, INC. warrants to the end purchaser that its pumps, switch and control unit products are free from defective materials and workmanship for the periods indicated below: All parts and labor (excluding installation) for a period of:
The defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to the address listed below. GLENTRONICS, INC., at its option, will either repair or replace the product and return it postage prepaid.
Conditions
The unit must be shipped, freight prepaid, or delivered to GLENTRONICS, INC. to provide the services described hereunder in either its original carton and inserts, or a similar package affording an equal degree of protection.
The unit must not have been previously altered, repaired or serviced by anyone other than GLENTRONICS, INC., or its agent; the serial number on the unit must not have been altered or removed; the unit must not have been subject to accident, misuse, abuse or operated contrary to the instructions contained in the accompanying manual.
The dealer's dated bill of sale, or installers invoice must be retained as evidence of the date of purchase and to establish warranty eligibility.
This warranty does not cover product problems resulting from handling liquids hotter than 104 degrees Fahrenheit, handling inflammable liquids, solvents, strong chemicals or severe abrasive solutions; user abuse; misuse, neglect, improper maintenance, commercial or industrial use; improper connection or installation, damages caused by lightning strikes; excessive surges in AC line voltage; water damage to the controller; other acts of nature, or failure to operate in accordance with the enclosed written instructions.
GLENTRONICS, INC. WILL NOT BE LIABLE FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTIES ON THIS PRODUCT. SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATION OF CONSEQUENTIAL OR INDIRECT DAMAGE. THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS EXPRESS WARRANTY SHALL BE EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THIS CUSTOMER'S EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY, OR OF ANY IMPLIED WARRANTY NOT EXCLUDED HEREIN, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF THE PRODUCT.
• 3 years from the date of purchase on the 1/3 HP pump, when used intermittently as a sump pump
• 5 years from the date of purchase on the 1/2 HP pump, when used intermittently as a sump pump
• 1 year from the date of purchase on all pumps, when used in continuous duty operations such as fountains or ponds
For information or service contact:
Glentronics, Inc., 640 Heathrow Drive, Lincolnshire, IL 60069 800-991-0466
Model No. _________________________ Purchase Date _________________________
3
Page 4
1806058
© Glentronics, Inc. 2008
4
Loading...