Pro Series 80550 User Manual [en, es, fr]

To change the display orientation from upside down to right side up:
1. Disconnect Black Wire (Battery) from tow vehi­cle.
2. Wait 5 seconds.
3. Reconnect Black Wire (Battery) DO NOT apply brake pedal or manual slide knob while con­necting wire.
Once the control has been installed, it is necessary to set the power needed to stop the trailer during a braking event.
1. Connect trailer to tow vehicle.
2. Locate the manual slide knob and power knob on the control.
3. While applying the manual slide knob turn power knob until display reads 4.0.
4. Drive tow vehicle and trailer on a dry level paved surface at 25 mph and apply manual slide knob.
If trailer brakes lock up:
Turn power down using power knob.
If braking was not sufficient:
Turn power up using power knob.
5. Repeat Step (4) until power has been set to a point just below wheel lock up or at a sufficient force as to achieve maximum braking power.
Installation Guide
A. Mounting Bracket B. #6 x 3/8” Screws C. Mounting Holes
1. CAUTION Drilling or use of longer screws may damage unit.
2. Securely mount bracket to a solid surface.
3. Insert supplied #6 x 3/8”screws on each side into the mounting holes.
4. Adjust Brake Control to desired position and tighten screws until snug.
Electronic Brake Control
For 2 to 6 brake applications
Components of the Brake Control
(Shown “Right Side Up”)
A. Power Knob B. Manual Slide Knob C. Anchor and Pivot Holes D. Two Digit Power Display E. Optional Ball Mount Interface
Important Facts to Remember
1. Do not mount or activate RF generating items (cell phones, two way radios) near (less than 12") the Brake Control.
2. CAUTION Reversing the connection to a breakaway battery on the trailer will destroy the Brake Control.
3. CAUTION Disconnect trailer plug from the tow vehicle prior to testing a breakaway switch or you may destroy the Brake Control.
4. WARNING The Gross Combined Weight Rating (GCWR) must never exceed the vehicle manufacturers recommendation.
5. This control specfically designed for use with electric trailer brakes.
6. For Technical Assistance and Warranty Information call: 1-888-785-5832 or www.tekonsha.com
READ THIS FIRST:
Read and follow all instructions carefully before installing or operating the Brake Control. Keep these instructions with the Brake Control for future reference.
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P/N 7842 REV E 07/03
NOTE: If using a wiring harness, apply brake
pedal or manual slide knob while snapping con­nector to tow vehicle.
NOTE:
1. Always warm the trailer's brakes before setting the power. Warm trailer brakes tend to be more responsive than cold brakes. To warm trailer brakes, drive a short distance (1/4 mile) at 45 MPH with manual lever engaged enough to cause trailer braking at a low level.
2. WARNING The power should never be set high enough to cause trailer brakes to lock up. Skidding trailer wheels can cause loss of directional stability of trailer and tow vehicle.
3. The power may need to be adjusted for different load weights and road conditions.
4. Not all trailer brakes will lock up due to various conditions. However, inability to lock up the brakes generally indicates the need for an inspection to determine the cause.
5. When the power is set correctly you should feel unified braking between the trailer and tow vehicle.
Optional Mounting Ball
(Purchased Seperately)
A. Double Sided Tape B. Mounting Ball C. Foam Gasket D. Mounting Screw
1. Using mounting ball, find a desired location.
2. Attach double sided tape to back of mounting ball.
3. With the other side of the double-sided tape, temporarily attach mounting ball to desired location.
4.
CAUTION
Check behind dash for wires, etc.
before drilling.
5. Using mounting ball as a template drill (3) 1/16” holes for a #6 screw size.
6. Permanently secure mounting ball using (3) #6 x 3/8” screws supplied.
7. Insert mounting screw through bottom of the control.
8. Place foam gasket on top of the control insert- ing mounting screw through hole in gasket.
9. Attach control to mounting ball.
10. Rotate control to desired position and tighten mounting screw until snug.
Changing the Display Orientation
To change the display orientation from right side up to upside down:
1. Connect white, red and blue wire to tow
vehicle.
2. While applying the brake pedal or manual slide
knob, connect Black Wire (Battery) to the tow vehicle.
3. Display should now be upside down.
2 Digit Power Display Legend
• Manual Slide or Tow Vehicle Brakes applied, unit is wired properly and trailer NOT Connected.
• Unit has power and is Connected to a trailer load.
• Manual Slide or Tow Vehicle Brakes applied and trailer Connected, typical ones and tenths volt­age display.
• Manual Slide or Tow Vehicle Brakes applied and trailer Connected, typical tens and ones voltage display.
Right Side Up Upside Down
NOTE: Display shows tenths of a volt up to 9.9.
After 9.9 the display shows whole digits only.
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Right Side Up Upside Down
Upside Down Right Side Up
© 2008 Cequent Performance Products
Guide d’installation
A. Support de montage B. Vis No. 6 x 3/8 po C. Trous de montage
1. ATTENTION Le perçage ou l’utilisation de
vis plus longues peut endommager l’unité.
2. Monter solidement le support sur une surface ferme.
3. Insérer les vis No. 6 x 3/8 po dans les trous de montage de chaque côté.
4. Régler la commande à la position désirée et serrer les vis fermement mais non excessive­ment.
Commande électronique de frein
Pour applications de 2 à 6 freins.
Composants de la commande de frein
(montré “bon côté vers le haut”)
A. Bouton de puissance B. Bouton à glissière manuelle C. Trous d’ancrage et de pivot D. Affichage de puissance à deux chiffres E. Interface facultative de montage à bille
Faits importants à garder en mémoire
1. Ne pas monter ni actionner des appareils pro­duisant des HF (téléphones cellulaires, radios bidirectionnelles) à proximité (moins de 12 po) de la commande de frein.
2.
ATTENTION
L’inversion de la connexion à une batterie de dérive sur la remorque détruira la commande de frein.
3.
ATTENTION
Débrancher la fiche de remorque du véhicule de remorquage avant de faire l’essai d’un interrupteur de dérive, sinon on risque de détruire la commande de frein.
4.
AVERTISSEMENT Le poids technique maxi­mal combiné (Gross Combined Weight Rating – GCWR) ne doit jamais dépasser les recommandations du fabricant du véhicule.
5. Cette commande est conçue por être utilisée avec des freins de remorque électriques.
6. Pour assistance technique et informations con­cernant la garantie, prière d’appeler le : 1-888-785-5832 ou www.tekonsha.com
LISEZ CECI EN PREMIER:
Il importe de lire et de suivre attentivement toutes les consignes avant de poser ou d’utiliser la commande de frein. Ces consignes doivent être conservées avec la commande de frein pour consultation future.
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Légende de l’affichage de puissance à 2 chiffres
• Glissière manuelle ou freins du véhicule de remorquage appliqués, l’unité est câblée adéquate­ment et la remorque N’est PAS raccordée.
• L’unité est sous tension et est raccordée à une charge de remorque.
• Glissière manuelle ou freins du véhicule de remorquage appliqués et remorque raccordée, affichage typique de la tension en unités et dixièmes.
• Glissière manuelle ou freins du véhicule de remorquage appliqués et remorque raccordée, affichage typique de la tension en unités et dixièmes.
Bon côté vers le haut À l’envers
REMARQUE:
L’affichage montre des dix­ièmes d’une tension allant jusqu’à 9,9. Après 9,9, l’affichage montre uniquement des chiffres entiers.
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Troubleshooting Chart
Appendix A: Trailer Brake Adjustment**
Brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have “seated” and at 3000 mile intervals, or as use and performance requires. The brakes should be adjusted in the following manner:
1. Jack up trailer and secure on adequate capacity jack stands. Follow trailer manufacturers recommendations for lifting and supporting the unit. Check that the wheel and drum rotate freely.
WARNING Do not lift or support trailer on any part of
the axle or the suspension system.
2. Remove the adjusting hole cover from the adjusting slot on the bottom of the brake backing plate.
3. With a screwdriver or standard adjusting tool, rotate the starwheel of the adjuster assembly to expand the brake shoes. Adjust the brake shoes out until the pressure of the linings against the drum makes the wheel very difficult to turn.
Note: With drop spindle axles, a modified adjusting tool with about an 80 degree angle should be used.
4. Then rotate the starwheel in the opposite direction until the wheel turns freely with a slight lining drag.
5. Replace the adjusting hole cover and lower the wheel to the ground.
6. Repeat the above procedure on all brakes.
WARNING Never crawl under your trailer unless it is
resting on properly placed jack stands.
Follow the trailer manufacturers recommendations for lifting and supporting the unit. Do not lift or place supports on any part of the suspension system.
**Note: Trailer Brake Adjustment procedures courtesy Dexter Axle.
Situation Probable Cause
No Trailer connected, Manual Slide Knob or Brake Pedal is activated: No “.” on two digit display.
1. Poor connection on POWER (BLACK wire) or GROUND (WHITE wire).
Tow Vehicle connected to trailer, Manual Slide Knob or Brake Pedal NOT ACTIVATED: No “.C” on two digit display.
1. Corrosion on trailer plug contact.
2. Poor connection on POWER (BLACK wire) or GROUND (WHITE wire).
3. Poor connection on BRAKE line (BLUE wire).
4. 12 volts from external source on BRAKE line (BLUE wire).
Tow Vehicle connected to trailer, Manual Slide Knob or Brake Pedal is activated: A. Only “.” on two digit display.
B. 0.0 or less than 1.0 on two digit display.
C. 5.0 - 6.0 on two digit display. (Power set to MAX)
1. Poor connection on BRAKE line (BLUE wire).
1. Power set too low.
2. Poor connection on BRAKE line (BLUE wire).
3. BLACK & WHITE wires reversed, control destroyed.
1. Open on GROUND line (WHITE wire).
Braking with foot pedal is too aggressive. 1. Power set too high.
Braking with foot pedal is too light. 1. Power set too low.
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