Pro Series 44094 User Manual

SERIES 51®
Installation Instructions
Bumper
Hitch Shown In Proper Position
Equipment Required: Hacksaw, Pliers, Fishwire (provided)
Fastener Kit: 01131-047
Wrenches: 5/8, 11/16, 3/4, 7/8
Drill Bits: None
Remove existing bolts this location
1
& return to vehicle
2
owner
Dodge Van
Do Not Exceed Lower of Towing Vehicle
Manufacturer’s Rating or
Hitch type
Weight Distributing
Weight Carrying
Ball Mount
Wiring Access Location: SUV5
Existing weldnuts in frame
Area of sheet metal tab to be cut & bent
Part Numbers:
51037 44094
Max Gross
Trailer WT (LB)
Note: cannot be installed on 1987 thru 1997 vehicles with factory step bumpers unless step bumper and its mounting brackets are permanently removed and standard factory bumper is installed.
Max Tongue
WT (LB)
1000 (454 Kg)10,000 (4540 Kg)
500 (227 Kg)5000 (2270 Kg)
Bumper mounting bracket [shape may vary depending on model year]
7 6
Fastener combination shown for vehicles with
weldnuts in frame Fastener combination shown for vehicles without weldnuts in frame
1
2
3
4
Carriage Bolt 1/2-13 X 1.75Qty. (4)
BlockQty. (4)
Flat Washer Hardened 1/2Qty. (4)
Lock Washer 1/2Qty. (4)
3 4 5
12
5
6
For Step Bumper application – 1998 and later:
1. Loosen two (2) outside bumper bracket bolts on face of bumper.
2. Remove three (3) retaining bolts (bumper to bumper bracket) and rotate step bumper rearward. Caution:
Note:
For all applications:
1. Remove two (2) inboard bolts on bumper mounting bracket, each side, as indicated above. Return bolts to vehicle owner. Cut sheet metal tab,
2. Fishwire fasteners thru access hole as shown above. Note:
3. Raise hitch into position and install remaining fasteners as shown above. Reinstall step bumper.
z 2001, 2002, 2006 Cequent Towing Products
Wiring harness is located inside passenger’s side frame rail. Do not sandwich wires between frame rail and fasteners.
If vehicle has heat shield, remove one (1) screw from bottom of frame rail so that bracket will sit flat on bottom of frame rail. Return screw to
vehicle owner.
each side as indicated above. Bend tabs out of the way to provide clearance for hitch side brackets.
Vehicle with weldnuts in frame, install M12 hex bolts and conical washers as shown above.
Tighten all 7/16-14 GR5 fasteners with torque wrench to 50 Lb.-Ft. (68 N*M) Tighten all 1/2-13 GR5 fasteners with torque wrench to 75 Lb.-Ft. (102 N*M)
Tighten all 1/2-20 GR5 fasteners with torque wrench to 55 Lb.-Ft. (75 N*M) Tighten all M12 CL10.9 fasteners with torque wrench 92 Lb.-Ft. (125 N*M)
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body panels to prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety precautions when working beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C. Regulation V-5 and SAE J684.
9
7
11
8
Existing weldnut in vehicle end panel
7
8
9
11
12
Conical Washer 7/16Qty. (4)
Hex Bolt 7/16-14 X 1.25Qty. (4)
Conical Washer 1/2Qty. (2)
BracketQty. (2)
Hex Bolt 1/2-20 X 1.50Qty. (2)Hex Nut 1/2-13Qty. (4)
Flanged Locknut 1/2-20Qty. (2)Hex Bolt M12 X 1.75 X 45Qty. (4)
Rev. B6-27-06N51037Sheet 1 of 1
Form: F205 Rev A 5-6-05
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