www.pro-pen.com
TECHNICAL AND OPERATING MANUAL
M3000/d
PNEUMATIC VERSION
Reference : 90703-MDIS-4314/0810C1
Distributor stamp
P R O - P E N
Propen reserved all rights on improvement of its products.
This document is not contractual.
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
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(Ref.90703-MDIS4314/0601C0-chap014314.fm.doc) PRO-PEN
Foreword
Before reading this manual, it is recommended, unless you have already done so, that you view the start-up video
included on the CD-ROM and execute the provided marking exercise .
It is nevertheless also highly recommended that you read the entire manual.
This machine is designed for marking applications. The manufacturer is not responsible for the quality of the work, or
for any damage resulting from improper use of the M3000, should it be used for any purpose other than marking.
This manual is designed to help you find the information you need as quickly and efficiently as possible.
It is made up of five main sections :
• Introduction - Start up,
• Using the marking program with a PC keyboard in the "program" mode,
• Using the marking program with a mini-keyboard in the "marking" mode,
• Using the machine,
• Technical data about the machine.
An index of key words will help you find information.
Furthermore, the four icons displayed below will help you to pinpoint the important points in the manual :
SAFETY AT THE WORKSTATION
Indicates the various precautions to be taken before installing and using
the M3000 safely.
RECOMMENDATIONS AND LIMITS OF WARRANTY
Indicates the various procedures to be followed to conform to the conditions of
the warranty.
ADVICE ON USE
Further advice on optimizing the performance of your M3000.
WHAT TO DO IF........
This icon refers to a chart in the last chapter giving instructions on what to do in
case of problems or a malfunction of your marking equipment.
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PRO-PEN (Ref.90703-MDIS4314/0810C1-chap014314.fm.doc)
Technical Manual Updates
This chart will help you to keep track of the various updates to the manual since the first edition.
Date of
Revision
November 2003 0311A0 First edition
November 2003 0311B0 - Development of program P03 : version V6.00
January 2006 0601C0 . Change in certifying organization,
October 2008
Revised
name
0810C1
Modified pages
- Assembly with C clips
. Update of conformity certificate:
- Directive 98/37/CE,
- Directive 2002/96/CE.
Update of Regulation observance
- 4
(Ref.90703-MDIS4314/0601C0-chap014314.fm.doc) PRO-PEN
1
INTRODUCTION
AND START-UP
INTRODUCTION AND START-UP 1 - 5
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
1 - 6 INTRODUCTION AND START-UP
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1.1) Unpacking Instructions
When opened, the package will appear as shown below:
power block
battery pack
lateral handle
accessories
documentation
battery cable
PC keyboard
INTRODUCTION AND START-UP 1 - 7
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
1.2) Description of the M3000
1.2.1. Generalities
The M3000 is a numerically-controlled micro-percussion marking M3000. The mechanical part is based on a X/Y table
guided by step by step motors that move a marking tool.
The electronic command is incorporated within the machine. It is made up of electronic boards and a cooling system.
The man/M3000 interface is also incorporated and made up of :
1 LCD screen
1 Mini keyboard
1 switch on the handle to trigger marking.
All of the elements making up this equipment are run by a simple user-friendly marking program.
The external PC keyboard (105 keys) is also included with the M3000 for easy programming of the files.
As a further option, the M3000 may be driven by a Windows® based program when connecting the Control Unit to a PC
using an RS232 cable.
Its light weight and its specially conceived ergonomics will permit the operator to carry it to the parts to be marked no
matter where they are located, on a working site, in a hangar, etc...
The electric power needed to run the M3000 may come directly from the mains supply or from the portable battery attached to the operator’s belt.
The connection to the pneumatic supply is situated at the end of the handle.
1 - 8 INTRODUCTION AND START-UP
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1.3) Physical Characteristics
• Weight : 4.8 Kg. - side handle excluded
• Layout of overall dimensions
DIMENSIONS
Unit
INTRODUCTION AND START-UP 1 - 9
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
1.4) Functional description
Hole for lifting ring
front side
RS232 plug for connection
with a PC
Lateral support handle:
It can be attached on the right
or on the left of the M3000.
Power Outlet towards:
- the mains supply
or
- the battery
mini-keyboard
keyboard plug outlet
of PC type
1 - 10 INTRODUCTION AND START-UP
(Ref.90703-MDIS4314/0810C1-chap014314.fm.doc) PRO-PEN
1.5) Identification plate of the marking equipment
Your marking equipment may be identified by its descriptive plate glued on the M3000.
Please note down the type and the serial number of the element for all correspondence with Pro-Pen.
INTRODUCTION AND START-UP
1 - 11
Regulation observance
Manufacturer, GravoTech Marking SAS - 56 avenue Jean Jaurès BP 80015 - 10604 LA CHAPELLE SAINT LUC France (head office) declares:
! Declaration of compliance
CE marking on the equipment attests the observance of the following European directives:
• Directive 98/37/EC of the European Parliament and of the Council of 22 June 1998, concerning the consolidation of the laws of member states relating to the machines.
• Directive 2006/95/EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of the Member States relating to electrical equipment designed for use within certain voltage
limits.
• Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility.
! Declaration of compliance to other directives
Equipment is compliant with the following European directives:
• amended Directive 2002/96/EC of the European Parliament and of the Council of 27 January 2003 on waste
electrical and electronic equipment (WEEE).
Waste Electronic and Electrical Equipment
This symbol indicates that once this equipment has reached the end of its useful life, it must not be
disposed of with non-sorted municipal waste, in accordance with European Directive 2002/96/EC.
The equipment must be disposed of at an appropriate collection point for processing, sorting, and
recycling of Waste Electronic and Electrical Equipment (WEEE).
The elements which compose Waste Electronic and Electrical Equipment (WEEE) may contain substances which
have harmful effects on the environment or on human health.
By following these instructions, you are helping the environment, contributing to the preservation of our natural
resources, and protecting human health.
! Declaration of compliance to norms
The equipment is compliant with the following norms:
• Standard NF EN 61000-6-2 of January 2006 concerning electromagnetic compatibility (EMC) - Part 6-2: generic
standards- Immunity for industrial environments.
• Standard NF EN 61000-6-4 of March 2007 concerning electromagnetic compatibility (EMC) - Part 6-4: generic
standards- Standard on emissions for industrial environments.
The modification or transformation of this equipment, adaptation and accessor y
installation unrecommended by Pro-Pen modify this equipment’ s characteristics and
therefore void the compliance with the applicable EU directives. These modifications
void Pro-Pen’s liability. In this case, the machine and equipment installer is
responsible for the final work station’s compliance.
PRO-PEN (Ref.90703-MDIS4314/0810C1-chap014314.fm.doc)
1.7) Limits of use and recommendations
To ensure your safety and extend the life of your M3000, please read this manual before using the
equipment.
• This equipment has been designed to function between :
• 5°C and 40°C with mains power,
• 5°C and 30°C with battery supplied power.
• Do not use this marking equipment in an explosive environment.
• The ground connection of the M3000 must conform to current legislation. The M3000 should be
connected to the electric monophased power supply using a standard 3 pin plug including one
ground connection.
• During marking operations, the operator should keep fingers and all other objects away from the
area where the marking tool will evolve.
Should this advice be disregarded, possible injuries could result in pinching and light scratching.
1.8) Conditions of warranty and limits of use
This equipment is designed to be used with PRO-PEN marking tools. Any other use, or the use of a non
PRO-PEN marking tool is the sole responsibility of the operator.
• Never lubricate any part of the marking tool or the guiding bars of
the carriages with any product whatsoever.
• Never use more than 6 Bar of air pressure.
• The compressed air has to be brought in by a suitable installation.
• The air has to be clean and dry and not greasy.
PRO-PEN is not responsible for any injuries resulting from disregard of the above rules of operation,
or other general safety rules applicable for the use of this equipment. Furthermore, disregard of this
advice may suspend the warranty.
For more information, please refer to the warranty note delivered with the M3000.
• The batteries are not included in the warranty of your M3000. In order to lengthen their
lifespan, consult the recommendations found in chapter 4.3) Battery and Charger
• Never use any battery or power supply not delivered by PRO-PEN
• Never recharge the battery with a charger other than the one delivered by PRO-PEN.
1 - 12
INTRODUCTION AND START-UP
(Ref.90703-MDIS4314/0601C0-chap014314.fm.doc) PRO-PEN
1.9) Start - up
MAKE SURE THAT THE M3000 IS SWITCHED OFF BEFORE MAKING ANY ELECTRICAL
CONNECTIONS OR CONNECTING COMPONENTS.
THE POWER SUPPLY SHOULD BE CONNECTED LAST.
1.9.1. Installation
After unpacking the equipment, it should be installed on a workbench.
• Never place the M3000 on the floor.
Liquid or solid impurities could seep into the M3000 and block its running.
1.9.2. View of the connections
To start the M3000, connect it to 24V power, then, depending on the case, connect it to either:
• the PC keyboard
or
• the RS232 connection
The RS232 connection is not obligatory for operating
keyboard connection
RS232 connection
Connection for pipe Ø4 x 6
Power 24V connection
INTRODUCTION AND START-UP 1 - 13
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
1.9.3. Connecting the keyboard
Plug the connecting plug to the socket shown in the picture on page 12.
The connector of the M3000 is a Mini Din female type.
1.9.4. Connecting the compressed air
A rapid connector for flexible tubing (.Ø 4 x 6) is fitted at the end of the tubing. If your installation uses tubing of a
different diameter, this connector can be replaced by one of an appropriate diameter
The air pressure at the connector should always be between 5.5 and 6 Bar.
The usage of tubing that is too long will cause a drop in pressure. In this case, the pressure at the end where the air enters
should be above 6 Bar in order to ensure a range of 5.5 to 6 Bar at the gun entrance.
Use a pressure reducer valve/ pressure release valve with a simple filter (Ref.: 2501).
1.9.5. Connecting the power supply
1.9.5.1 - Connecting the power supply
• Check that the input voltage of your power supply is correct: 115 or 230V
The power supply must be connected in this order:
1. M3000 : Attach and lock the metallic male connector to the female connector.
2. Supply : Reconnect the male plug to your low voltage power supply.
1.9.5.2 - Connecting the battery (optional)
• Put on the battery belt. The battery should be on your back.
• From the M3000 side :
- Push and screw the metallic male connector to the 1 m. cable (female part)
- Push and screw the circular plug (Jack type, 6.35mm) to the rear of the battery case
1.9.6. Connection to a ground connection in both cases:
The marking equipment must be properly grounded to provide:
- A safe environment for the operators,
- A permanent electric potential to be used as a reference,
- A protection against electromagnetic interference.
The ground connection in the factory must be of good quality. If such were not the
case, a specific ground connection should be installed for the marking equipment.
1 - 14 INTRODUCTION AND START-UP
(Ref.90703-MDIS4314/0601C0-chap014314.fm.doc) PRO-PEN
INTRODUCTION AND START-UP 1 - 15
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
1.10) Coordinate system
The coordinate system used by your M3000 is as shown in this diagram.
The origin position in relation to the foot is given with a ± 1.5mm. tolerance. This
position is defined by the 3 and 5mm values.
.
Y axis - 40mm path
Origin
Foot
X axis - 60mm path
COORDINATES
Unit
When you hold the M3000 :
• The coordinates will be given in absolute values in relation to the origin.
• The X axis is a horizontal axis going from left to right.
• The Y axis is a downward vertical axis.
The two axes are run by the marking program.
At the beginning of a cycle, the marking tool will always begin at the 0 origin and will return to this origin point at the
end of the cycle.
1 - 16 INTRODUCTION AND START-UP
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1.11) Starting up the program
The marking program will automatically start when the M3000 is switched on:
An introduction screen will appear after a few seconds:
Name
PRO PEN
and then will be replaced by the main menu screen shown in the following chapter.
Version XXXX (XX/XX/XXXX)
M 3000
program
version
(Nº + date)
Should you have any problems or questions regarding your equipment,
please contact your distributor, giving the information shown on the
introduction screen.
After turning the power on, two cases shown below could possibly occur:
Power on
PC keyboard
connected
NO
See chapter 3 - operating
with the mini keyboard
See chapter 2 - operating
with an external keyboard
YES
INTRODUCTION AND START-UP 1 - 17
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap014314.fm.doc)
1 - 18 INTRODUCTION AND START-UP
(Ref.90703-MDIS4314/0601C0-chap024314.fm.doc) PRO-PEN
2
USING THE MARKING
PROGRAM WITH
EXTERNAL KEYBOARD
IN "PROGRAMMING"
MODE
USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE 2 - 1
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap024314.fm.doc)
2 - 2 USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE
(Ref.90703-MDIS4314/0601C0-chap024314.fm.doc) PRO-PEN
2.1) General information
The following chart shows the the marking program’s many possibilities..
Marking Possibilities: Texts
Logos
CE logo in separated dots
Lines - circle - arcs of circle - ovals - rectangles
Fonts: Continuous stroke
Highly legible separated dots
5x7 standard
Marking Type: Linear, horizontal or vertical marking
Angular and radial marking
Marking date and hour
Marking variables (serial numbers, batch numbers ,
shifts...)
Marking effects: Normal
Inverted
Mirrored
Reflected
Character format: Height of characters from 1 to 80 mm (0.1mm steps)
Automatic centering of text
Compression of characters between 0.1 and 9.99
Inclination of characters between -180° and +180°
Variable spacing between characters
Software functions: Creation of marking files
Marking one time, n times, infinite and repeat last
Short cut funtion keys
Simulation of marking file or block
Pause after the blocks
Parameters Choice of user language
Conversion and management of units : millimeters or
inches
Two user levels : operator or supervisor
Downloading of logos
Definition of marking priorities (marking quality, intermediate, cycle running time)
Indication of "Julian" date and daylight saving time
Historical file
Dialogue configuration with machine
Data reception by RS232
USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE 2 - 3
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap024314.fm.doc)
2.2) The program menus
2.2.1. Main menu
The main menu has five sub-menus, each represented by an icon :
Marking Menu
(see chapter 2.6)
File Menu
Create/Display/Modify
marking files
(see chapter 2.6)
File Manager Menu
(see chapter 2.7)
Downloading Menu
Communication with PC
Configuration Menu
(see chapter 2.9)
H
Function Mode
(see chapter 2.9.1.)
(optional)
(see chapter 2.8)
2 - 4 USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE
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2.3) Access to different menus
The external keyboard gives access to the various menus and functions of the marking program, and will permit you to
enter information needed for marking. The main keys used are the following :
ENTER
ESC
ARROW KEYS
UP - DOWN
LEFT
RIGHT
FUNCTION
KEYS
F2 TO F12
PAG E U P
PAGE DOWN
SPACE
TAB
F2
Esc
Access to different menus or to different entry zones in a marking file.
Validate data.
Return to the previous screen.
Move the cursor within the entry zones.
Access to different program functions.
F12
Move between blocks in a marking file.
Moving the cursor between the various entry zones.
ESC : Return to previous screen F2 to F12 : Access to different
program functions
Esc
~
!
1
Tab
Ctrl
SPACE : Activation / Deactivation
of ticked boxes
2
F1
F3
F2
2
“
£
2
3
F4
$%
5
4
F5 F6
&
6
F7
(
‘
7
)
8
9
F8
#
0
F9 F10
=
-
QWER TYU I OP
AS D F GHJ K L
MZXCVBN
Alt
+
;
^
<
>
.
,
Alt Gr
ENTER : Validation
of entered data
?
/
105 Keys AT Keyboard (QWERTY)
Access a menu using the TAB
or arrow keys.
The selected icon will be backlighted
Press
PAGE UP- PAGE DOWN :
Moving between blocks
Scroll
lock
End
Pause
Attn
num
/
lock
*
789
456
123
End
0
Inser Delete
.
_
+
Enter
Screen
F11 F12
print
Syst
_
_
{
@
[
}
]
Inser
Delete
Enter
Ctrl
ARROW KEYS UP-DOWN-LEFT-RIGHT :
Moving the cursor within
the entry zones
USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE 2 - 5
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap024314.fm.doc)
2.4) Definition of a marking file
A marking file contains all the data to be marked on a part. It may be made up of one or several lines.
In the language of PRO-PEN, a marking file is made up of marking blocks.
The block to be marked may be made up of alphanumeric text or a logo,...
A marking file contains between 1 and 25 marking blocks.
The marking file for the plate shown opposite is made up of
5 marking blocks.
The following pages will explain the preparation of these
marking blocks.
All the necessary details for the personalization of the marking blocks will be included. (creation or
modification of a file, etc.)
2.5) Creation of a marking file
2.5.1. New marking file:
A new marking file may be created at all times using
the SHIFT + F5 keys
F5
+= NEW FILE
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2.5.2. Marking data entry screen
The following procedures must be carried out when creating the first marking file.
Select the “File” Menu using the arrow keys. Press or TAB
No files in memory. Press F5 to create a file.
F5
to validate.
H
Block :
Esc
*
X : 0.00 Y : 0.00 [mm]
Text :
Size : 0.50 [mm] Stroke : 2
Linear Angular Radial
F2
Block : 1
8 / 81
Normal Mirrored Inverted Reflected
Centering
Compression : 1.00
Pause Font N° : 0
Spacing : 1.00
Inclination : 0.00
To move between blocks in a marking file, use the "Page UP" and
"Page DOWN" keys located above the 4 arrow keys (see § 2.3)
:
4/4
:
Block : 1/1
“Empty” marking
block with
entry zones for entering
characteristics.
Esc
Special
marking
effects
Access to previous block in the marking file
Access to following block in the marking file
USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE 2 - 7
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap024314.fm.doc)
2.5.3. Preparing a marking block
2.5.3.1 - Marking characteristics
7
1
*
2
3
1 - X-Y Coordinates............................................................... 2.5.4. 2-9
2 - Text to be marked ............................................................. 2.5.5. 2-10
3 - Character size....................................................................2.5.6. 2-12
4 - Stroke................................................................................2.5.7. 2-12
5 - Type of marking................................................................ 2.5.8. 2-13
6 - Block N° ...........................................................................2.5.9. 2-18
7 - Number of current file ....................................................2.5.10. 2-18
2.5.3.2 - Marking parameters
X : 0.00 Y : 0.00 [mm]
Text :
Size : 0.50 [mm] Stroke : 2
Linear Angular Radial
55 5
Chapter Page
88 8
1
Block : 1/1
6
4
8
Block : 1
Normal Mirrored Inverted Reflected
2
3
Centering
Compression : 1.00
Inclination : 0.00
14
8 - Marking effect ......................................................................................2.5.11. 2-19
9 - Automatic centering ............................................................................... 2.5.12. 2-21
10 - Pause ...................................................................................... 2.5.13. 2-22
11 - Font N° ..................................................................................... 2.5.14. 2-23
12 - Compression ..................................................................................... 2.5.15. 2-23
13 - Spacing ..................................................................................... 2.5.16. 2-23
14 - Inclination ...................................................................................... 2.5.17. 2-24
8 / 81
Pause Font N° : 0
Spacing : 1.00
10
13
:
4/4
:
11
Chapter Page
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MARKING CHARACTERISTICS
2.5.4. X and Y Coordinates
*
X : 2.50 Y : 10.00 [mm]
Text :
Size : 0.50 [mm] Stroke : 2
Linear Angular Radial
The X - Y coordinates position the text in the marking zone.
They are given :
- In millimeters or in inches, depending on the chosen units,
- With a precision of 0.1 mm (5/100"),
- In absolute values related to the M3000 origin.
These coordinates may be entered :
- Using the keyboard directly,
- Using the F3 function key (see chapter 2.10.2.)
- Using the F9 function key (see chapter 2.10.8.)
Y = 10 mm
X = 2.5 mm
0
10
Y
Block : 1/1
100
20
X
2.5.4.1 - Linear and angular marking
For these two modes, the coordinates correspond to the point at the bottom left of the first character
marked.
X
0
0
Y
10
Y
10
Linear marking
20
X
X
0
0
10
Y
Y
10
Angular marking
20
X
2.5.4.1 - Radial marking
The coordinates correspond to the center of a base circle.
0
10
0
10
Y
X
20
X
20
Y
USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE 2 - 9
Radial marking
PRO-PEN (Ref.90703-MDIS4314/0601C0-chap024314.fm.doc)
2.5.5. Text to be marked
*
X : 0.00 Y : 0.00 [mm]
Text : Marking machine
Size : 0.50 [mm] Stroke : 2
Linear Angular Radial
Enter the text to be marked in the designated block
The text may be made up of :
and/or
upper and lower case characters,
and/or
numbers,
and/or
lines,
and/or
“keywords”
The maximum number of characters per block is 30.
The letters and numbers to be marked depend on the font selected.
(see chapter 2.9.7.).
Block : 1/1
2.5.5.1 - Definition of "keywords"
The keywords correspond to codes interpreted by the marking program.
These are not marked literally, but “converted” before marking. The keywords are framed between the character @.
2.5.5.2 - Using "keywords"
Keywords must be framed by the character "@" in the text entry zone.
Example of a marking file :
*
X : 5.00 Y : 5.00 [mm]
Text : @"Miribel, "DD/MM/YY@
Size : 3.00 [mm] Stroke : 2
Linear Angular Radial
Marking obtained
Block : 2/2
X
Miribel, 07/02/01
Y
2 - 10 USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE
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List of "Keywords"
KEYWORDS DEFINITION CORRESPONDING MARKING
@DD@ day of the month - 01 to 31 09 - for the 9th day of the month
@MM@ month of the year - 01 to 12 05 - for the month of May
@YYYY@ year in 4 figures 2002
@YY @ year in 2 figures 02
@Y@ year in 1 figure 2
@hh@ hour - 00 to 23 12 - for 12 hr
@m@ tenths of minute (first figure) - 1 to 5 2 - for 12 hr 28 mins 35 secs
@mm@ minute - 00 to 59 28 - for 28 mins
@ss@ seconds - 00 to 59 35 - for 35 secs
@WW@ week number- 01 to 53 19 - for the week beginning
May 7, 2001
@CCC @ day of the year- 001 to 366 028 - for January 28th, 2002
@DS@ day interpretation code
@MS@ month interpretation code
@YS@ year interpretation code
For instructions on how to use
these "keywords" see "System
variables"
(chapter 2.9.4.)
@Kx@ counter interpretation code (K0 to K3)
@Q@ shift interpretation code
@Vx@ variable interpretation code
@LOGOx@ to mark logo N° x (stored in the memory) see page 2-55
@CI(...)@ marking of : circles - ellipses - arcs of circles
@RE(...)@ marking of rectangles
@LI(...)@ marking of lines
@DELAY(...)@ time delay between 2 blocks
@CB(...)@ data reception from RS232
@VS(...)@ saving a text in a variable
To mark texts corresponding to keywords, it is important to respect the above
syntax (for capital and small letters).
USING THE MARKING PROGRAM WITH EXTERNAL KEYBOARD IN "PROGRAMMING" MODE 2 - 11
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