ProMinent Sigma / 2 Basic S2Ba Operating Instructions Manual

Operating instructions

P_SI_0074_SW

Diaphragm Motor-Driven Metering Pump
Sigma / 2 Basic Type S2Ba

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

Original operating instructions (2006/42/EC)Part no. 985908 BA SI 063 01/14 EN

Supplemental instructions

Supplementary information

Fig. 1: Please read!

Read the following supplementary information in its entirety! Should you
already know this information, you will benefit more from referring to the
operating instructions.

The following are highlighted separately in the document:

n Enumerated lists

Operating guidelines

Outcome of the operating guidelines

ð

- see (reference)

Information

This provides important information relating to the correct
operation of the unit or is intended to make your work easier.

Validity

State the identity code and serial number

Safety notes

Safety notes are identified by pictograms - see Safety Chapter.

These operating instructions conform to current EU regulations applicable
at the time of publication.

Please state identity code and serial number, which you can find on the
nameplate when you contact us or order spare parts. This enables the
device type and material versions to be clearly identified.

2

Table of contents

Table of contents

Identity code.................................................................................... 4

1

2 Safety chapter................................................................................. 6

3 Storage, transport and unpacking................................................. 11

4 Overview of equipment and control elements............................... 12

5 Functional description.................................................................... 14

5.1 Pump..................................................................................... 14

5.2 Liquid end.............................................................................. 14

5.3 Integral relief valve................................................................ 14

5.4 Multi-layer safety diaphragm................................................. 15

6 Assembly....................................................................................... 16

Installation, hydraulic..................................................................... 18

7

7.1 Basic installation notes.......................................................... 22

8 Installation, electrical..................................................................... 23

9 Start up.......................................................................................... 28

10 Maintenance.................................................................................. 31

11 Repairs.......................................................................................... 34

11.1 Cleaning valves................................................................... 35

11.2 Replacing the diaphragm.................................................... 36

12 Troubleshooting............................................................................. 40

13 Decommissioning.......................................................................... 43

14 Technical data............................................................................... 45

14.1 Performance data................................................................ 45

14.2 Shipping weight................................................................... 46

14.3 Wetted materials................................................................. 47

14.4 Ambient conditions.............................................................. 47

14.4.1 Ambient temperatures...................................................... 47

14.4.2 Media temperatures......................................................... 47

14.4.3 Air humidity...................................................................... 48

14.5 Motor data........................................................................... 48

14.6 Stroke actuator.................................................................... 48

14.7 Stroke control drive............................................................. 48

14.8 Diaphragm rupture sensor.................................................. 48

14.9 Stroke sensor "Sigma"........................................................ 49

14.10 Relay................................................................................. 50

14.11 Gear oil.............................................................................. 50

14.12 Sound pressure level........................................................ 50

14.13 Supplementary information for modified versions............. 50

15 Diagrams for setting the metering capacity................................... 52

16

Dimensional drawings................................................................... 53

17 Motor data sheet standard motor.................................................. 56

18 Liquid ends Sigma/ 2..................................................................... 57

19 Wear parts for Sigma/ 2................................................................. 61

19.1 Standard.............................................................................. 61

19.2 Physiological safety............................................................. 61

20 EC Declaration of Conformity for Machinery................................. 63

21

EC Declaration of Conformity for Machinery Used in Areas at

Risk of Explosion........................................................................... 64

3

Identity code

1 Identity code

S2Ba Sigma 2 Basic Type

H Main power end, diaphragm

Type: Capacity

_ _ _ _
_ _

Dosing head material

Performance data at maximum back pressure and type: see nameplate on pump housing

PV PVDF

SS Stainless steel

Seal material

T PTFE seal

Displacement body

S Multi-layer safety diaphragm with optical rupture indicator

A Multi-layer safety diaphragm with diaphragm rupture signalling (contact)

H Diaphragm for hygienic pump head

Dosing head design

0 no valve springs

1 with 2 valve springs, Hastelloy C; 0.1 bar

4 ** with relief valve, FPM seal, no valve spring

5 ** with relief valve, FPM seal, with valve springs

6 ** with relief valve, EPDM seal, no valve spring

7 ** with relief valve, EPDM seal, with valve springs

H Hygienic pump head with tri-clamp connectors (max. 10 bar)

Hydraulic connector

0 Standard threaded connector (in line with technical data)

1 Union nut and PVC insert

2 Union nut and PP insert

3 Union nut and PVDF insert

4 Union nut and SS insert

7 Union nut and PVDF tube nozzle

8 Union nut and SS tube nozzle

9 Union nut and SS welding sleeve

Design

0

With ProMinent®

1

Without ProMinent® logo

F Physiological safety with

regard to wetted mate‐
rials

logo (standard)

FDA No. 21 CFR §177.1550
(PTFE)

FDA No. 21 CFR §177.2510
(PVDF)

M Modified* * order-related design, refer to

order paperwork for pump
features

Electric power supply

4

S2Ba Sigma 2 Basic Type

Identity code

_ Connection data - refer to nameplate on motor

1 No motor, with B14 flange, size 71 (DIN)

2 No motor, with C 42 flange (NEMA)

3 No motor, with B 5, size 56 (DIN)

Degree of protection

0 IP 55 (standard)

1 Exe design ATEX-T3

2 Exd version ATEX-T4

Stroke sensor

0 No stroke sensor (standard)

2 Pacing relay (reed relay)

3 Stroke sensor (Namur) for haz‐

ardous locations

Stroke length adjustment

0 Manual (standard)

1 With servomotor, 230 V,

50/60 Hz

2 With servomotor, 115 V,

50/60 Hz

3 With control motor 0...20 mA

230 V, 50/60 Hz

4 With control motor 4...20 mA

230 V, 50/60 Hz

5 With control motor 0...20 mA

115 V, 50/60 Hz

6 With control motor 4...20 mA

115 V, 50/60 Hz

FPM = fluorine rubber

** Standard with hose nozzle in the bypass Threaded connection on
request.

5

Safety chapter

2 Safety chapter

CAUTION!
These operating instructions include notes and quotes from

German guidelines relating to the system operator's scope of
responsibility. This information does not discharge the oper‐
ator from his responsibility as an operator and is intended
only to remind him or make him aware of specific problem
areas. This information does not lay claim to being complete,
nor applicable to every country and every type of application,
nor to being unconditionally up-to-date.

Identification of safety notes

Warning signs denoting different types of
danger

The following signal words are used in these operating instructions to
denote different severities of danger:

Signal word Meaning

WARNING Denotes a possibly dangerous sit‐

uation. If this is disregarded, you
are in a life-threatening situation
and this can result in serious inju‐
ries.

CAUTION Denotes a possibly dangerous sit‐

uation. If this is disregarded, it
could result in slight or minor inju‐
ries or material damage.

The following warning signs are used in these operating instructions to
denote different types of danger:

Warning signs Type of danger

Warning – high-voltage.

Warning – danger zone.

Intended use

n Only use the pump to meter liquid metering chemicals.
n In potentially explosive atmospheres in zone 1, device category II 2G,

explosion group II C, only operate the pump with the appropriate
nameplate (and the respective EC Declaration of Conformity) for
pumps for use in areas at risk of explosion in compliance with Direc‐
tive 94/9/EC in accordance with the European guidelines. The explo‐
sion group, category and degree of protection specified on the label
should correspond to or be better than the conditions given in the
intended field of application.

n Only pumps with the identity code option "Multi-layer safety diaphragm

with visual rupture display" and "Multi-layer safety diaphragm with rup‐
ture signalling (contact)" are approved for use with flammable feed
chemicals, at back pressures of over 2 bar and if the operator takes
appropriate safety measures.

n Only pumps with the design "F - Physiological safety with regard to

wetted materials" are approved for use with physiologically harmless
applications.

n Only start up the pump after it has been correctly installed and com‐

missioned in accordance with the technical data and specifications
contained in the operating instructions.

6

Safety chapter

n Observe the general limitations with regard to viscosity limits, chem‐

ical resistance and density - see also ProMinent Resistance List (in
the Product Catalogue or at www.prominent.com/en/downloads)!

n All other uses or modifications are prohibited.
n Never operate pumps without the relevant nameplate (and the respec‐

tive EC Declaration of Conformity) for pumps for use in atmospheres
at risk from explosion in atmospheres potentially at risk from explo‐
sion.

n The pump is not intended for the metering of gaseous media or solids.
n The pump is not intended to meter explosive substances and mix‐

tures.

n The pump is not intended for unprotected outside use.
n The pump is only intended for industrial use.
n The pump should only be operated by trained and authorised per‐

sonnel.

n Observe the information contained in the operating instructions at the

different phases of the device's service life.

Qualification of personnel

Action Qualification

Storage, transport, unpacking Instructed person

Assembly Technical personnel, service

Planning hydraulic installation Qualified personnel who have a

thorough knowledge of oscillating
diaphragm pumps.

Hydraulic installation Technical personnel, service

Installation, electrical Electrical technician

Operation Instructed person

Maintenance, repair Technical personnel, service

Decommissioning, disposal Technical personnel, service

Troubleshooting Technical personnel, electrical

technician, instructed person,
service

Explanation of the terms:

Technical personnel

A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognise possible dangers based on his/her
technical training, knowledge and experience, as well as knowledge of
pertinent regulations.

Note:

A qualification of equal validity to a technical qualification can also be
gained by several years employment in the relevant work area.

Electrical technician

Electrical technicians are deemed to be people, who are able to complete
work on electrical systems and recognise and avoid possible dangers
independently based on their technical training and experience, as well as
knowledge of pertinent standards and regulations.

Electrical technicians should be specifically trained for the working envi‐
ronment in which they are employed and know the relevant standards and
regulations.

Electrical technicians must comply with the provisions of the applicable
statutory directives on accident prevention.

Instructed person

7

Safety chapter

Safety notes

An instructed person is deemed to be a person who has been instructed
and, if required, trained in the tasks assigned to him/her and possible dan‐
gers that could result from improper behaviour, as well as having been
instructed in the required protective equipment and protective measures.

Service

Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent or Pro‐
Maqua to work on the system.

WARNING!

– Observe the European Operator Directive 99/92/EC

(ATEX 137), implemented in Germany by the Industrial
Health and Safety Regulation and the German Ordi‐
nance on Hazardous Substances, for the installation and
operation of equipment in areas at risk from explosion.

Observe the European standards EN 1127-1, EN

–

60079-10, EN 60079-14, EN 60079-17 and EN
60079-25 and EN 50039 for inherently safe electrical cir‐
cuits. (In Germany these standards are partly imple‐
mented by VDE 0165 and VDE 0118).

– Adhere to the respective national regulations outside of

the EU.

– Ensure that installations in areas at risk from explosion

are checked by a "recognisably trained" skilled opera‐
tive. This applies specifically to intrinsically safe elec‐
trical circuits.

– The following information relates essentially to the

unique characteristics in areas at risk from explosion but
does not replace the standard operating instructions.

– Only clean plastic parts carefully with a damp cloth to

avoid electrostatic charges and sparks.

WARNING!
Warning of dangerous or unknown feed chemical
Should a dangerous or unknown feed chemical be used: It

may escape from the hydraulic components when working
on the pump.

– Take appropriate protective measures before working on

the pump (e.g. safety glasses, safety gloves, ...).
Observe the safety data sheet for the feed chemical.

– Drain and flush the liquid end before working on the

pump.

WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious injuries.

Please ensure when handling hazardous substances that
you have read the latest safety data sheets provided by the
manufacture of the hazardous substance. The actions
required are described in the safety data sheet. Check the
safety data sheet regularly and replace, if necessary, as the
hazard potential of a substance can be re-evaluated at any
time based on new findings.

The system operator is responsible for ensuring that these
safety data sheets are available and that they are kept up to
date, as well as for producing an associated hazard assess‐
ment for the workstations affected.

8

WARNING

Electrostatic charge may
cause an explosion!
Clean plastic parts very
carefully using a damp cloth!

Safety chapter

CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if

they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.

– Disconnect the pump from the mains power supply and

ensure that it cannot be switched on again by unauthor‐
ised persons.

Depressurise the system before commencing any work

–

on hydraulic parts.

CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of the

pump that come into contact with the chemical.

– Take into account the resistance of the wetted materials

when selecting the feed chemical - see the ProMinent
product catalogue or visit www.prominent.com/en/down‐
loads.

Safety equipment

CAUTION!
Danger of personnel injury and material damage
The use of untested third party parts can result in personnel

injuries and material damage.

– Only fit parts to metering pumps, which have been

tested and recommended by ProMinent.

CAUTION!
Danger from incorrectly operated or inadequately maintained

pumps
Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times.

Adhere to the maintenance intervals.

–

WARNING!
– Attach the following safety note to pumps that contain

parts made of electrically non-conductive plastic.

– Ensure that the label is always fitted and legible.

Isolating protective equipment

Fig. 2

All isolating protective equipment must be installed for operation:

9

Safety chapter

n Drive front cover
n Motor fan cowling
n Terminal box cover, motor

Only remove them when the operating instructions request you to do so.

Information in the event of an emergency

Safety information relating to the operating
instructions

Sound pressure level

In the event of an electrical accident, disconnect the mains cable from the
mains or press the emergency cut-off switch fitted on the side of the
system!

If feed chemical escapes, also depressurise the hydraulic system around
the pump as necessary. Adhere to the safety data sheet for the feed
chemical.

Prior to commissioning the system or system component, the system oper‐
ator is obliged to obtain the latest safety data sheet from the supplier for
the chemicals / resources to be used with the system. The operator should
create the legal framework for safe operation of the system or system
component, such as for example the preparation of operating instructions
(operator duties), based on the information provided in the data sheets
concerning health and safety, water and environmental protection and
taking into consideration the actual operating environment on site.

Sound pressure level LpA < 70 dB according to EN ISO 20361

at maximum stroke length, maximum stroke rate, maximum back pressure
(water)

10

3 Storage, transport and unpacking

Safety notes

WARNING!
Only return the metering pump for repair in a cleaned state

and with a flushed liquid end - refer to the chapter "Decom‐
missioning"!

Only return metering pumps with a completed Decontamina‐
tion Declaration form. The Decontamination Declaration con‐
stitutes an integral part of an inspection / repair order. A unit
can only be inspected or repaired when a Declaration of
Decontamination Form is submitted that has been completed
correctly and in full by an authorised and qualified person on
behalf of the pump operator.

The "Decontamination Declaration Form" can be found at
www.prominent.com/en/downloads.

WARNING!
Slings can tear
ProMinent only supplies non-reusable slings. These can tear

with repeated use.

– Only use the slings once.

Storage, transport and unpacking

Scope of supply

Storage

CAUTION!
Danger of material damage
The device can be damaged by incorrect or improper storage

or transportation!

– The unit should only be stored or transported in a well

packaged state - preferably in its original packaging.
Only transport the unit when the red gear bleeding plug

–

is pushed in.

– The packaged unit should also only be stored or trans‐

ported in accordance with the stipulated storage condi‐
tions.

– The packaged unit should be protected from moisture

and the ingress of chemicals.

Compare the delivery note with the scope of supply:

Personnel:

1. Plug the caps on the valves.

2. Check if the red gear bleeding plug is pushed in.

3. Preferably place the pump standing vertically on a pallet and secure
against falling over.

4. Cover the pump with a tarpaulin cover - allowing rear ventilation.

Technical personnel

n

Store the pump in a dry, sealed place under the ambient conditions
according to chapter "Technical Data".

11

1

2

3

4

5

P_SI_0068_SW

1

2

P_SI_0088_SW

Overview of equipment and control elements

4 Overview of equipment and control elements

Fig. 3: Overview of equipment and control elements S2Ba

1 Drive motor
2 Drive unit
3 Stroke length adjustment knob
4 Liquid end with relief valve
5 Diaphragm rupture sensor

Fig. 4: Sigma control elements

1 Relief valve
2 Diaphragm rupture sensor (visual)

12

20 0

0
50

25
75

5

75%

0

5

0

25

10

30%

P_SI_0095_SW

PG11

PG9

1

2

3

A B

P_SI_0036

Overview of equipment and control elements

Fig. 5: Adjusting the stroke length

n 100 % = 4 rotations
n 25 % = 1 rotation
n 0.5 % = 1 scale mark on stroke adjustment dial

Fig. 6: Front cover for version with pacing relay

A Pacing relay cable
B Supply voltage cable for pacing relay PCB

13

4

2

1

5

3

13

Functional description

5 Functional description

5.1

Pump

The metering pump is an oscillating diaphragm pump, the stroke length of
which is adjustable. An electric motor drives the pump.

5.2 Liquid end

The diaphragm (2) hermetically shuts off the pump volume of the dosing
head (4) towards the outside. The suction valve (1) closes as soon as the
diaphragm (2) is moved in to the dosing head (4) and the feed chemical
flows through the discharge valve (3) out of the dosing head. The dis‐
charge valve (3) closes as soon as the diaphragm (2) is moved in the
opposite direction due to the vacuum pressure in the dosing head and
fresh feed chemical flows through the suction valve (1) into the dosing
head. One cycle is thus completed.

Fig. 7: Cross-section through the liquid end

1 Suction valve
2 Diaphragm
3 Discharge valve
4 Dosing head
5 Backplate
13 Safety diaphragm

5.3 Integral relief valve

The integral relief valve normally operates as a simple, directly controlled
bleeder valve. The feed chemical then flows out through the hose connec‐
tion, e.g. into a storage tank, as soon as the pressure exceeds the pre-set
pressure value.

The integral relief valve can only protect the motor and the gear, and then
only against impermissible positive pressure that is caused by the
metering pump itself. It cannot protect the system against positive pres‐
sure.

The integral relief valve works as a bleed valve if the rotary dial is turned
clockwise up to the "open" stop, acting as a priming aid when starting up
the pump against pressure.

14

1 2

5

4

3

P_SI_0019

Fig. 8: Integral relief valve

1 Spring, large
2 Ball
3 Rotary dial
4 Spring, small
5 Hose connection

Functional description

5.4 Multi-layer safety diaphragm

With visual diaphragm rupture sensors, in the event of a diaphragm rup‐
ture, the lowered red cylinder (6) springs forward beneath the transparent
cover (7) so that it then becomes clearly visible - see

Fig. 9.

With the electrical diaphragm rupture sensor, a switch is switched. A sig‐
nalling device must be connected to signal the diaphragm rupture.

Fig. 9: Visual diaphragm rupture sensor, triggered and untriggered

15

h

P_MOZ_0016_SW

A

A

P_MOZ_0018_SW

1

3

2

f

f

f

P_MOZ_0017_SW

Assembly

6 Assembly

Base

Compare the dimensions on the dimension sheet and pump.

WARNING!
Danger of electric shock
If water or other electrically conducting liquids penetrate into

the drive housing, in any other manner than via the pump's
suction connection, an electric shock may occur.

– Position the pump so that it cannot be flooded.

Fig. 10

Space requirement

WARNING!
The pump can break through the base or slide off it
– Ensure that the base is horizontal, smooth and perma‐

nently load-bearing.

Capacity too low
Vibrations can disrupt the liquid end valves.

–

The supporting floor must not vibrate.

CAUTION!
Danger from incorrectly operated or inadequately maintained

pumps
Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times.

Adhere to the maintenance intervals.

–

Position the pump so that control elements such as the stroke length
adjustment knob or the indicating dial A are easily accessible.

Fig. 11

Fig. 12

1 Discharge valve
2 Dosing head
3 Suction valve

Ensure that there is sufficient free space (f) around the dosing head, as
well as the suction and discharge valve, so that maintenance and repair
work can easily be carried out on these components.

16

Liquid end alignment

DNm

m

P_MOZ_0015_SW

Fastening

Fig. 13

Assembly

Capacity too low
The liquid end valves cannot close correctly if they are not

upright.

–

Ensure that the discharge valve is upright.

Capacity too low
Vibrations can disrupt the liquid end valves.

–

Secure the metering pump so that no vibrations can
occur.

Take the dimensions (m) for the fastening holes from the appropriate
dimensional drawings or data sheets.

Fix the pump base to the base with suitable screws.

17

Installation, hydraulic

7 Installation, hydraulic

WARNING!
EX pumps in areas at risk from explosion
– It is essential that metering pumps to be used in areas at

risk from explosion are fitted with an appropriate safety
relief valve on the outlet side of the metering pump (to
protect it from excessive heating up from overloading
and from impact sparks resulting from overloading trig‐
gered by the breakage of drive parts).

–

In the event of different temperature classes with the
various components, the possible uses of the complete
pump are based on the component with the lowest tem‐
perature class.

– Diaphragm pump with mechanically actuated diaphragm,

e.g. MTMa.., TZMa.., Sigmas S1Ba...., S2BaHM...,

S3Ba: no additional action is required, but in principle
use the design with Ex"i" diaphragm rupture indicator.

– Ensure that installations in areas at risk from explosion

are checked by a "recognisably qualified and skilled"
operative.

– Please observe the relevant national regulations and

guidelines during installation!

WARNING!
Danger of fire with flammable feed chemicals
– Combustible media may only be transported using stain‐

less steel dosing heads. In exceptional cases where this
is not possible, PTFE with carbon can be used, whereby
our TT_ versions are manufactured from this conducting
plastic. Here, the operator is urged to take special care
due to the low mechanical strength.

–

Only designs of metering pump with Ex"i" diaphragm
rupture indicators are permitted in principle to meter
flammable media.

– The following applies to all metering pumps for the

metering of combustible media:
During filling and draining of the liquid end, an expert

must ensure that feed chemical does not come into con‐
tact with oxygen.

WARNING!
Warning of feed chemical reactions to water
Feed chemicals that should not come into contact with water

may react to residual water in the liquid end that may origi‐
nate from works testing.

– Blow the liquid end dry with compressed air through the

suction connector.
Then flush the liquid end with a suitable medium through

–

the suction connector.

WARNING!
The following measures are an advantage when working with

highly aggressive or hazardous feed chemicals:

– Install a bleed valve with recirculation in the storage

tank.
Install an additional shut-off valve on the discharge or

–

suction ends.

18

P_SI_0021

Installation, hydraulic

CAUTION!
Warning of feed chemical spraying around
PTFE seals, which have already been used / compressed,

can no longer reliably seal a hydraulic connection.

– New, unused PTFE seals must always be used.

CAUTION!
Suction problems possible
The valves may no longer close properly with feed chemicals

with a particle size of greater than 0.3 mm.

– Install a suitable filter in the suction line.

CAUTION!
Warning against the discharge line bursting
With a closed discharge line (e.g. due to a clogged discharge

line or by closing a valve), the pressure that the metering
pump generates can reach several times the permissible
pressure of the system or the metering pump. This could
lead to lines bursting, resulting in dangerous consequences
with aggressive or toxic feed chemicals.

– Install a relief valve that limits the pressure of the pump

to the maximum permissible operating pressure of the
system.

Fig. 14: Moulded composite seals with
corrugated insert

CAUTION!
Uncontrolled flow of feed chemical
Feed chemicals can leak through a stopped metering pump if

there is back pressure.

– Use an injection valve or a vacuum breaker.

CAUTION!
Uncontrolled flow of feed chemical
Feed chemical can leak through the metering pump in an

uncontrolled manner in the event of excessive priming pres‐
sure on the suction side of the metering pump.

– Do not exceed the maximum permissible priming pres‐

sure for the metering pump.

– Arrange the installation properly.

CAUTION!
Warning against leaks
Leaks can occur on the pump connection depending on the

insert used.

– The pump is supplied with PTFE moulded composite

seals with a flare, which are used for the pump connec‐
tions. They seal the connections between grooved pump
valves and the grooved inserts from ProMinent - see
Fig. 14.

–

In the event that an unflared insert is used (e.g. third
party part), an elastomer flat seal must be used - see
Fig. 15.

19

P_SI_0022

Installation, hydraulic

Fig. 15: Elastomer flat seal for a smooth
insert

Integral relief valve

CAUTION!
Warning of backflow
Liquid ends, foot valves, back pressure valves, relief valves

or spring-loaded injection valves do not constitute absolutely
leak-tight sealing elements.

– Use a shut-off valve, a solenoid valve or a vacuum

breaker for this purpose.

WARNING!
Product can be dangerously contaminated
Only with the design "Physiologically safety with regard to

wetted materials".

If the integral bleed valve or the integral relief valve opens,
the feed chemical comes into contact with physiologically
harmful seals.

– Do not route feed chemical that escapes from the inte‐

gral bleed valve or the integral relief valve back into the
process.

CAUTION!
Danger due to incorrect use of the integral relief valve
The integral relief valve can only protect the motor and the

gear, and then only against impermissible positive pressure
that is caused by the metering pump itself. It cannot protect
the system against positive pressure.

– Protect the motor and gear of the system against posi‐

tive pressure using other mechanisms.

–

Protect the system against illegal positive pressure using
other mechanisms.

CAUTION!
Warning of feed chemical spraying around
If no relief valve was connected to the overflow line, the feed

chemical sprays out of the hose connection as soon as the
relief valve opens.

– An overflow line must always be connected to the inte‐

gral relief valve and be fed back to the storage tank or ­if required by the regulations - into a special storage
tank.

CAUTION!
Danger of cracking
Cracking of the PVT liquid end can occur if a metal overflow

line is connected to the relief valve.

– Never connect a metal overflow line to the relief valve.

20

P_SI_0023

Installation, hydraulic

CAUTION!
Danger of the integral relief valve failing
The integral relief valve no longer operates reliably with feed

chemicals having a viscosity of greater than 200 mPa s.

– Only use the integral relief valve with feed chemicals

having a viscosity up to 200 mPa s.

CAUTION!
Warning against leaks
Feed chemical which remains in the overflow line at the relief

valve, can attack the valve or cause it to leak

– Route the overflow line with a continuous slope and

moreover with the tube nozzle pointed downwards - see
Fig. 16.

If the overflow line is fed into the suction line, the bleed func‐
tion is blocked.

Therefore lead the overflow line back into the storage tank.

Fig. 16: Permissible alignment of the relief
valve

Diaphragm rupture sensor

When operating the integral relief valve close to the opening
pressure, a minimal overflow into the overflow line can occur.

CAUTION!
Danger resulting from unnoticed diaphragm rupture
If the pump has been ordered with an electric diaphragm rup‐

ture sensor, it still has to be installed.

– Screw the enclosed diaphragm rupture sensor into the

liquid end.

CAUTION!
Warning of unnoticed diaphragm rupture
Only above approximately 2 bar system back pressure is a

signal generated upon a diaphragm rupture.

– Only rely on the diaphragm rupture sensor at back pres‐

sures greater than 2 bar.

21

P_MOZ_0043_SW

2

1

A)

B)

*

PD

1

2

Installation, hydraulic

7.1 Basic installation notes

Safety notes

CAUTION!
Danger resulting from rupturing hydraulic components
Hydraulic components can rupture if the maximum permis‐

sible operating pressure is exceeded.

– Never allow the metering pump to run against a closed

shut-off device.

–

With metering pumps without integral relief valve: Install
a relief valve in the discharge line.

CAUTION!
Hazardous feed chemicals can escape
With hazardous feed chemicals: Hazardous feed chemical

can leak out when using conventional bleeding procedures
with metering pumps.

– Install a bleed line with a return into the storage tank.

Shorten the return line so that it does not dip into the feed chemical
in the storage tank.

Fig. 17: (A) standard installation, (B) with pulsation damper

1 Main line
2 Storage tank

Legend for hydraulic diagram

Symbol Explanation Symbol Explanation

Metering pump Foot valve with filter meshes

Injection valve Level switch

Multifunctional valve Manometer

22

8 Installation, electrical

Installation, electrical

WARNING!
EX pumps in areas at risk from explosion
– Potential-free switches can be evaluated as simple elec‐

trical devices (EN 60079-14 or EN 50020).

–

Only connect potential-free as well as non-isolating low
voltage switch accessories, such as diaphragm rupture
indicators, stroke frequency instruments etc., to an
intrinsically safe power circuit in areas at risk from explo‐
sion.

– If several electrical components are connected together,

test and confirm the technical safety of the entire con‐
nected system. This can either be in the form of a decla‐
ration of conformity from the supplier (ProMinent) for the
entire unit or, with the supply of individual components,
with the operator's explosion protection document.

– Only motor protection switches, mains switches and

fuses permitted for use in areas at risk from explosion in
line with the manufacturer's information may be used as
electrical components in areas at risk from explosion.

– Note the enclosed documentation for the individual elec‐

trical components.

WARNING!
Danger of electric shock
Unprofessional installation may lead to electric shocks.

– Provide all shortened cable cores with cable end

sleeves.

–

Only technically trained personnel are authorised to
undertake the electrical installation of the device.

WARNING!
Danger of electric shock
In the event of an electrical accident, it must be possible to

quickly disconnect the pump, and any electrical ancillaries
which may possibly be present, from the mains.

– Install an emergency cut-off switch in the mains supply

line to the pump and any electrical ancillaries which may
be present or

Integrate the pump and electrical ancillaries which may

–

be present in the emergency cut-off management of the
system and inform personnel of the isolating option.

WARNING!
Danger of electric shock
This pump is equipped with a protective earth conductor, to

reduce the risk arising from an electric shock.

– Connect the PE conductor to "earth" with a clean and

permanent electrical connection.

23

P_SI_0012_SW

Installation, electrical

WARNING!
Danger of electric shock
A mains voltage may exist inside the motor or electrical ancil‐

laries.

– If the housing of the motor or electrical ancillaries has

been damaged, you must disconnect it from the mains
immediately. The pump must only be returned to service
after an authorised repair.

What requires electrical installation?

n Motor
n External fan (optional)
n Stroke control drive (optional)
n Stroke adjusting drive (optional)
n Diaphragm rupture sensor (Option)
n Stroke sensor (optional)
n Pacing relay (option)
n Frequency converter (optional)

Motor

Fig. 18: Direction of rotation of motor

WARNING!
EX pumps in areas at risk from explosion
– Protect drive motors with appropriate motor protection

switches. Only use motor protection permitted for this
kind of application with Ex"e" motors. (Protection against
heating from overloading)

–

Ensure that motors are only installed and inspected by a
"recognisably trained" skilled operative in areas at risk
from explosion.

– Observe the enclosed operating instructions for the Ex

motor.

CAUTION!
The motor can be damaged
Provide appropriate motor protection devices (e.g. motor pro‐

tection switch with thermal overcurrent trip) to protect the
motor against overloading.

Fuses do not provide motor protection.

CAUTION!
The pump can be damaged
The pump can be damaged if the motor drives the pump in

the wrong direction.

– When connecting the motor, pay attention to the correct

direction of rotation indicated by the arrow on the fan
cover, as shown in Fig. 18.

Install an electrical isolating device in the mains supply
cable, e.g. a mains switch, to be able to switch off the pump
independently of the entire installation (e.g. for repair).

24

Installation, electrical

1. Install a motor protection switch, as the motors have no fuse.

2. Install an emergency cut-off switch or include the motor in the emer‐
gency cut-off management plan for the system.

3. Only connect the motor to the voltage supply using a suitable cable.

Key motor data can be found on the nameplate.

–
–

The terminal wiring diagram is located in the terminal
box.

Motor data sheets, special motors, special motor flanges,
external fan, temperature monitoring

–

For further information for the motor with identity code
specification "S", refer to the motor data sheet in the
Appendix. Motor data sheets can be requested for all
other motors.

–

For motors other than those with identity code specifica‐
tions "S", "M" or "N": Pay special attention to the oper‐
ating instructions for the motors.

–

Special motors or special motor flanges are possible on
request.

External fans

Variable speed motors with frequency
converter

Stroke length actuators / control drives

Diaphragm rupture sensor (Option)

CAUTION!
Provide a separate power supply for the external fan with

motors with external fans (identity code specification "R" or
"Z").

Connect up the motor as per the wiring diagram for the controller, if it is
controlled by an electronic control unit (such as direct current motors by a
frequency converter).

Connect the motors as per the enclosed wiring diagram or the wiring dia‐
gram on the inside of the housing.

CAUTION!
Only operate stroke length actuators / control drives when

the pump is running!

Otherwise they will be damaged.

WARNING!
Risk of electric shock
In event of a defect, there is a risk of electric shock when

conductive feed chemical are used.

– For safety reasons we recommend connecting to a pro‐

tective low voltage, e.g. in accordance with EN 60335-1
(SELV ).

25

Installation, electrical

Stroke sensor (identity code specification
"Stroke sensor": 3)

CAUTION!
Danger resulting from unnoticed diaphragm rupture
If the pump has been ordered with an electric diaphragm rup‐

ture sensor, it must also be electrically installed.

– Install the enclosed diaphragm rupture sensor electri‐

cally to a suitable monitoring device.

a) Diaphragm rupture sensor with switch contact

–

The cable can be poled as required.

b) Namur sensor, inherently safe

The monitor / power supply installed by the customer must be able to eval‐
uate the current variations of the Namur sensor for indicating a diaphragm
rupture!

Connect the stroke sensor to a suitable monitoring device according
to the technical data provided with the monitoring device and that of
the stroke sensor - see chapter "Technical data".

Pacing relay (identity code specification
"Stroke sensor": 2)

1. Install the cable which originates from the pacing relay - see the
figure in the chapter entitled "Overview of equipment and control
elements": Cable A, left.

The cable polarity is unimportant.

2. Install the power supply cable to the pacing relay PCB - see the
figure in the chapter entitled "Overview of equipment and control
elements": Cable B, right.

CAUTION!
Warning of overload
If the current through the relay becomes too high, it

can be destroyed by heating.

– Fit a circuit breaker.

Pacing relay terminal output data

Data Value Unit

Maximum voltage 24 VDC

Maximum current 100 mA

Closing duration, approx. 100 ms

Service life *

50 x 106 (10 V,

Play

10 mA)

26

* at rated load

The contacts are potential-free.

The pacing relay is a N/O as standard.

Supply voltage for pacing relay PCB

Installation, electrical

Heating cartridge

Other units

Available supply vol‐
tages

Mains supply fre‐
quency

Power consumption

230 V AC (180-254 V) 50 / 60 Hz 10 mA (at 230 V, 50 Hz)

115 V AC (90-134 V) 50 / 60 Hz 15 mA (at 115 V, 60 Hz)

24 V DC (20-28 V) - 10 mA (at 24 V DC)

Install the heating cartridge according to its documentation. It must
only be connected to the supplied power supply!

Install the other units in line with their documentation.

27

Start up

9 Start up

Safety notes

WARNING!
EX pumps in areas at risk from explosion
– An appropriately skilled operative should check whether

the appropriate installation information from the "Installa‐
tion " chapter has been implemented correctly.

WARNING!
Fire hazard with flammable media
Only with combustible media: These may start to burn when

combined with oxygen.

– During filling and draining of the liquid end, an expert

must ensure that feed chemical does not come into con‐
tact with oxygen.

CAUTION!
Feed chemical could escape
– Check suction and discharge lines and liquid end with

valves for leak-tightness and tighten if necessary.
Check whether the necessary flushing pipes or bleed

–

lines have been connected.

Diaphragm rupture sensor

CAUTION!
Prior to commissioning, check that the power end motor and

corresponding ancillary equipment is connected in compli‐
ance with the regulations.

CAUTION!
When using pumps with speed control, observe the instruc‐

tions in the frequency converter operating instructions.

CAUTION!
Danger resulting from unnoticed diaphragm rupture
If the pump has been ordered with an electric diaphragm rup‐

ture sensor, it still has to be installed.

– Screw the enclosed diaphragm rupture sensor into the

liquid end.

CAUTION!
Warning of unnoticed diaphragm rupture
Only above approximately 2 bar system back pressure is a

signal generated upon a diaphragm rupture.

– Only rely on the diaphragm rupture sensor at back pres‐

sures greater than 2 bar.

28

Start up

CAUTION!
Possible environmental and material damage
In event the red gear bleeding plug is sealed, during opera‐

tion it prevents any pressure compensation between the
drive housing and the surroundings. This ensure that oil can
be pushed from the drive housing.

– Remove the gear bleeding plug before commissioning.

Remove the gearbox vent stopper

Checking the oil level

Checking the direction of rotation

Using the integral relief valve

Before start up pull the red gearbox vent stopper off, see chapter "Over‐
view of equipment and control elements".

When the pump is idle, check whether the oil level in the pump is in the
middle of the oil level indicator.

This will rule out the pump losing oil and suffering damage.

When commissioning the unit, check whether the drive motor is rotating
correctly - check this against the arrow on the motor housing or the dia‐
gram in the chapter entitled "Electrical Installation."

CAUTION!
Danger due to incorrect use of the integral relief valve
The integral relief valve can only protect the motor and the

gear, and then only against impermissible positive pressure
that is caused by the metering pump itself. It cannot protect
the system against positive pressure.

– Protect the motor and gear of the system against posi‐

tive pressure using other mechanisms.

– Protect the system against illegal positive pressure using

other mechanisms.

Priming against pressure

CAUTION!
Danger of the integral relief valve failing
The integral relief valve no longer operates reliably with feed

chemicals having a viscosity of greater than 200 mPa s.

– Only use the integral relief valve with feed chemicals

having a viscosity up to 200 mPa s.

1. Hydraulically isolate the discharge line from the pump using an iso‐
lation device.

2. Turn the rotary dial on the integral relief valve in a counter-clockwise
direction as far as the "open" stop.

The excess pressure escapes through the hose connector.

ð

3. Run the pump until the feed chemical coming out of the hose con‐
nector is free from bubbles.

4. Turn the rotary dial on the integral relief valve in a clockwise direc‐
tion up to the "close" stop.

The pump can be started.

ð

29

20 0

0
50

25
75

5

75%

0

5

0

25

10

30%

P_SI_0095_SW

Start up

Adjusting the stroke length

When operating the integral relief valve close to the opening
pressure, a minimal overflow into the overflow line can occur.

Only adjust the stroke length when the pump is running. This
is easier and also better for the pump.

Fig. 19: Adjusting the stroke length

n 100 % = 4 rotations
n 25 % = 1 rotation
n 0.5 % = 1 scale mark on stroke adjustment dial

30

10 Maintenance

Safety notes

Maintenance

WARNING!
EX pumps in areas at risk from explosion
– Ensure correct operation in general, particularly of the

power end and bearing, by regular monitoring (for leaks,
noises, temperatures, smell ...).

–

Do not allow the pump to become hot due to a lack of oil.
Regularly check lubricated metering pumps for the exis‐

tence of lubricant, for example by checking the liquid
level, visual leak control etc. If oil is leaking, examine the
leakage point immediately and eliminate the cause.

– Check the correct operation of the relief valve down‐

stream of the pump. In premises at risk from explosion,
the relief valve should prevent the gear from becoming
overloaded and becoming hot.

– When cleaning plastic components, ensure that no elec‐

trostatic charges are generated by excessive friction. ­see warning label.

– Replace wear parts, such as bearings, as soon as unac‐

ceptable wear is detected. (The nominal service life

cannot be calculated with lubricated bearings).
– Use genuine spare parts for replacement.
– Only perform tests and repairs in compliance with DIN

EN IEC 60079-17 and only permit "experienced per‐

sonnel who have the requisite knowledge" to perform the

work.
– These measures constitute the minimum protective

measurements stipulated by ProMinent. It is the duty of

the operator to eliminate any other dangers identified by

appropriate measures.

WARNING!
Fire hazard with flammable media
Only with combustible media: These may start to burn when

combined with oxygen.

– During filling and draining of the liquid end, an expert

must ensure that feed chemical does not come into con‐

tact with oxygen.

WARNING!
It is mandatory that you read the safety information and

specifications in the "Storage, Transport and Unpacking"
chapter prior to shipping the pump.

CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if

they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.

– Disconnect the pump from the mains power supply and

ensure that it cannot be switched on again by unauthor‐

ised persons.

Depressurise the system before commencing any work

–

on hydraulic parts.

31

Maintenance

WARNING!
Warning of dangerous or unknown feed chemical
Should a dangerous or unknown feed chemical be used: It

may escape from the hydraulic components when working
on the pump.

– Take appropriate protective measures before working on

the pump (e.g. safety glasses, safety gloves, ...).
Observe the safety data sheet for the feed chemical.

Drain and flush the liquid end before working on the

–

pump.

WARNING!
Danger of an electric shock
When working on the motor or electrical auxiliary equipment,

there is a danger of an electric shock.

– Before working on the motor, take note of the safety

instructions in its operating instructions!

–

Should external fans, servomotors or other auxiliary
equipment be installed, these should also be discon‐
nected and checked that they are voltage free.

Third party spare parts for the pumps may lead to problems
when pumping.

–

Use only original spare parts.

–

Use the correct spare parts kits. In case of doubt, refer
to the exploded views and ordering information in the
appendix.

Standard liquid ends:

Interval Maintenance work Personnel

After approx. 5,000 oper‐
ating hours

Quarterly Check the oil level.

Quarterly*

Change gear oil - refer to "Changing gear oil" in this chapter. Instructed personnel

n Check that the metering lines are fixed firmly to the liquid end.
n Check that the suction valve and discharge valve are correctly

seated.

n Check that the dosing head screws are tight.
n Check the condition of the metering diaphragm - see

the condition of the metering diaphragm’ on page 32

n Check that the flow is correct: Allow the pump to prime briefly.
n Check that the electrical connections are intact.

Ä ‘Check

.

Technical personnel

Check the condition of the metering dia‐
phragm

* Under normal loading (approx. 30 % of continuous operation).

Under heavy loading (e.g. continuous operation): shorter intervals.

The diaphragm is a wearing part, the service life of which is dependent
upon the following parameters:

n System back pressure
n Operating temperature
n Feed chemical properties

32

1

3

2

P_SI_0143_SW

Maintenance

When using abrasive feed chemicals, the diaphragm service life is
reduced. In such cases, more frequent checking of the diaphragm is rec‐
ommended.

Tightening torques

Liquid ends with integral relief valve

Changing gear oil

Data Value Unit

Tightening torques for dosing head

4.5 ... 5.0 Nm

screws:

WARNING!
Warning of eye injuries
When opening the relief valve, a spring under high tension

can jump out.

– Wear protective glasses.

Draining gear oil

Fig. 20

1. Remove the vent screw (1).

2. Place an oil trough under the oil drain plug (2).

3. Unscrew the oil drain plug (2) from the power end housing.

4. Allow the gear oil to run out of the power end.

5. Screw in the oil drain plug (2) with a new seal.

Filling with gear oil

Prerequisites: Gear oil according to the "Ordering information" chapter is
available.

1. Slowly pour gear oil through the vent screw (1) opening until the oil
inspection window (3) is half covered.

2. Allow the pump to run for 1... 2 minutes

3. Replace the vent screw (1).

33

Repairs

11 Repairs

Safety notes

WARNING!
EX pumps in areas at risk from explosion
– Generally check the proper operation of the system, par‐

ticularly of the power end and bearings, by regular moni‐

toring (for leaks, noises, temperatures, smell .... ).

WARNING!
Fire hazard with flammable media
Only with combustible media: These may start to burn when

combined with oxygen.

– During filling and draining of the liquid end, an expert

must ensure that feed chemical does not come into con‐
tact with oxygen.

WARNING!
It is mandatory that you read the safety information and

specifications in the "Storage, Transport and Unpacking"
chapter prior to shipping the pump.

CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if

they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.

– Disconnect the pump from the mains power supply and

ensure that it cannot be switched on again by unauthor‐
ised persons.

– Depressurise the system before commencing any work

on hydraulic parts.

WARNING!
Warning of dangerous or unknown feed chemical
Should a dangerous or unknown feed chemical be used: It

may escape from the hydraulic components when working
on the pump.

– Take appropriate protective measures before working on

the pump (e.g. safety glasses, safety gloves, ...).
Observe the safety data sheet for the feed chemical.

–

Drain and flush the liquid end before working on the
pump.

34

11.1 Cleaning valves

1

2

3

4

5

P_SI_0013_SW

Unsuitable spare parts for the valves may lead to problems
for the pumps.

–

Only use new components that are especially adapted to
fit your valve (both in terms of shape and chemical
resistance).

–

Use the correct spare parts kits. In case of doubt, refer
to the exploded views and ordering information in the
appendix.

Only with the "Physiologically safe" design:

WARNING!
Product can be dangerously contaminated
Only use the spare parts from the "Physiologically safe"

spare parts kits.

Repairs

Repairing ball valves

Personnel:

Technical personnel

n

CAUTION!
Warning of personal injury and material damage
Feed chemical may escape from the liquid end, for example,

if ball valves not repaired correctly.

– Only use new components which fit your valve - both in

terms of shape and chemical resistance!
Note the flow direction of the discharge and suction con‐

–

nectors when fitting the valve.

CAUTION!
Warning of feed chemical spraying around
PTFE seals, which have already been used / compressed,

can no longer reliably seal a hydraulic connection.

– New, unused PTFE seals must always be used.

Fig. 21: Simple cross-section through ball valve

1 Flat seal
2 Valve body
3 Valve ball
4 Valve seat
5 Valve cap

35

Repairs

11.2 Replacing the diaphragm

Third party spare parts for the pumps may lead to problems
when pumping.

–

Use only original spare parts.

–

Use the correct spare parts kits. In case of doubt, refer
to the exploded views and ordering information in the
appendix.

Personnel:

Requirements:

n If necessary take protective measures.
n Adhere to the safety data sheet for the feed chemical.
n Ensure that the system is at atmospheric pressure.

1. Drain the liquid end: Place the liquid end on its head and allow the
feed chemical to run out; flush out with a suitable medium; flush the
liquid end thoroughly when using hazardous feed chemicals!

2. With the pump running, move the stroke adjustment dial to the stop
at 0 % stroke length.

The drive axle is now difficult to turn.

ð

3. Switch off the pump.

4. Unscrew the hydraulic connectors on the discharge and suction
side.

5. Unscrew the diaphragm rupture sensor from the dosing head.

6. Remove the 6 screws on the dosing head.

7. Remove the dosing head.

8.

Check the condition of the diaphragm rupture sensor - see

Technical personnel

n

Ä ‘

Checking the condition of the diaphragm rupture sensor’
on page 38

9. Loosen the diaphragm from the drive axle with a gentle backwards
turn in the anti-clockwise direction.

10. Completely unscrew the diaphragm from the drive axle.

11. Tentatively screw the new diaphragm anticlockwise up to the stop
on the drive axle.

ð

.

The diaphragm now is now seated against the stop of the
thread while the diaphragm flap is within the tolerance range.

36

P_SI_0029

2

3

A

1

Repairs

Fig. 22: Tolerance range of the flap on the backplate

1 Diaphragm
2 Backplate
3 Flap
A Tolerance range

12. Should this not work, remove dirt or swarf out of the thread and
screw the diaphragm correctly onto the drive axle this time.

If this is still unsuccessful, contact ProMinent-ProMaqua cus‐

ð

tomer service.

13. Place the dosing head with the screws onto the diaphragm - the
suction connector must be pointing downwards in the pump's fitting
position.

14. Tighten the screws gently to start with.

15. Screw the diaphragm rupture sensor into the dosing head.

16. Start up the pump and adjust the stroke length to 100 %.

17. Stop the pump and tighten the screws crosswise. Tightening torque

Ä ‘Tightening torques’ on page 33

- see

18. Start the pump and at maximum pressure, check for leaks.

.

CAUTION!
Warning of escaping feed chemical
The liquid end may leak should it not be possible to check

the tightening torque of the screws.

– Check the tightening torque of the screws after 24 hours

of operation!

–

With PP, PC and TT dosing heads also re-check the
tightening torques quarterly!

37

7 6 5 4 3

21

P_SI_0020_SW

Repairs

Checking the condition of the diaphragm
rupture sensor

1. If the inside of the diaphragm rupture sensor has become damp or
dirt has penetrated it: replace.

Fig. 23: Section through the Sigma diaphragm rupture warning system
("Visual break indicator" version)

1 Working layer (≙ operating diaphragm)
2 Safety layer (≙ safety diaphragm)
3 Flap
4 Piston
5 Diaphragm rupture sensor
6 Cylinder, red
7 Cover, transparent

2. If the piston of the diaphragm rupture sensor - see

Fig. 23, item 4 ­should have become dirty or damp, clean both it and the hole in
which it runs.

3. Check whether it can move freely in the hole.

4. Refit the clean diaphragm rupture sensor with the clean piston.

5. Test the diaphragm rupture sensor.

Optical diaphragm rupture sensor

1. Unscrew the transparent cover from the diaphragm rupture sensor.

2. Press the red cylinder into the diaphragm rupture sensor until it
engages.

3. Press the piston on the other side of the diaphragm rupture sensor
with a blunt, smooth object into the dosing head (approximately 4
mm) until it triggers.

CAUTION!
Feed chemical may escape
If the expandable flap of the diaphragm is damaged,

then feed chemical can escape when there is a dia‐
phragm rupture.

The piston must not be scratched, it must remain com‐
pletely smooth so that during operation it does not
damage the expandable flap of the diaphragm.

4. Press the red cylinder into the diaphragm rupture sensor again and
repeat the test.

5. If it does not trigger both times, replace the membrane rupture
sensor.

38

4

2

1

5

3

13

P_SI_0038

Repairs

6. After a successful test, screw the transparent cover onto the dia‐
phragm rupture sensor and then continue at the top by fitting the
diaphragm.

Electrical diaphragm rupture sensor

1. Press the piston of the diaphragm rupture sensor with a blunt,
smooth object into the dosing head (approximately 4 mm) until the
monitor triggers alarm.

CAUTION!
Feed chemical may escape
If the expandable flap of the diaphragm is damaged,

then feed chemical can escape when there is a dia‐
phragm rupture.

The piston must not be scratched, it must remain com‐
pletely smooth so that during operation it does not
damage the expandable flap of the diaphragm.

2. Repeat the test.

3. If the monitor does not trigger an alarm both times, replace the
membrane rupture sensor.

4. After a successful test, continue at the top by fitting the diaphragm.

Fig. 24: Cross-section through the liquid end

1 Suction valve
2 Diaphragm
3 Discharge valve
4 Dosing head
5 Backplate
13 Safety diaphragm

39

Troubleshooting

12 Troubleshooting

Safety notes

WARNING!
EX pumps in areas at risk from explosion
– Ensure correct operation in general (no leaks, unusual

noises, high temperatures, unusual smells etc.), particu‐
larly of the power end and bearings.

–

Do not allow the pump to become hot due to a lack of oil!
If oil is escaping, investigate the leak immediately and

eliminate the cause.

– When cleaning plastic parts, ensure that excessive fric‐

tion does not cause electrical charges - see warning
label.

– Replace wear parts, such as bearings, as soon as unac‐

ceptable wear is detected. (The nominal service life

cannot be calculated with lubricated bearings).
– Use genuine spare parts for replacement.
– Only perform tests and repairs in compliance with DIN

EN IEC 60079-17 and only permit "experienced per‐

sonnel who have the requisite knowledge" to perform the

work.

WARNING!
Fire hazard with flammable media
Only with combustible media: These may start to burn when

combined with oxygen.

– During filling and draining of the liquid end, an expert

must ensure that feed chemical does not come into con‐

tact with oxygen.

WARNING!
Danger of an electric shock
Personnel working on electrical parts can be electrocuted if

all electrical lines carrying current have not been discon‐
nected.

– Disconnect the supply cable before working on the motor

and prevent it from being reconnected accidentally.

Any separately driven fans, servo motors, speed control‐

–

lers or diaphragm rupture sensors fitted should also be

disconnected.
– Check that the supply cables are de-energised.

WARNING!
Warning of dangerous or unknown feed chemical
Should a dangerous or unknown feed chemical be used: It

may escape from the hydraulic components when working
on the pump.

– Take appropriate protective measures before working on

the pump (e.g. safety glasses, safety gloves, ...).

Observe the safety data sheet for the feed chemical.
– Drain and flush the liquid end before working on the

pump.

40

Troubleshooting

CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if

they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.

– Disconnect the pump from the mains power supply and

ensure that it cannot be switched on again by unauthor‐
ised persons.

Depressurise the system before commencing any work

–

on hydraulic parts.

Tasks

Fault description Cause Remedy Personnel

Pump does not prime in spite of
full stroke motion and bleeding.

The valves are dirty or
worn.

The feed chemical has par‐
ticles larger than 0.3 mm.

Pump does not reach high pres‐
sure rates.

The valves are dirty or
worn.

The motor is wired incor‐
rectly.

The mains voltage has
failed.

Fluid is escaping from the back‐
plate.

The dosing head screws
are no longer tight enough.

The diaphragm leaks.** Replace the diaphragm - refer to the

Large leaks occur at the relief
valve.

The diaphragm rupture sensor
has triggered.

The ball or ball seat are
dirty or worn.

The operating diaphragm
has ruptured.**

The drive motor is very hot. The discharge line is seri‐

ously constricted.

Repair the valves - see chapter enti‐
tled "Repair".

Install a suitable filter in the suction
line.

Repair the valves - see chapter enti‐
tled "Repair".

1. Check the mains voltage and

Technical per‐
sonnel

Technical per‐
sonnel

Technical per‐
sonnel

Electrician

mains frequency.

2. Wire the motor correctly.

Eliminate the cause. Electrician

Tighten the screws crosswise to the
specified tightening torque.

Technical per‐
sonnel

Technical per‐

"Repair" chapter.

Clean or replace the ball and ball
seat.

Replace the diaphragm - refer to the
"Repair" chapter.

Rectify any constriction of the dis‐
charge line.

sonnel

Technical per‐
sonnel

Technical per‐
sonnel

Technical per‐
sonnel

All other faults. Other causes. Call the ProMinent customer serv‐

ices.

* If necessary use the cross-section drawing of the integral relief valve in
the "Functional Description" chapter.

WARNING!
Warning of eye injuries
When opening the relief valve, a spring under high tension

can jump out.

– Wear protective glasses.

41

Troubleshooting

**

WARNING!
Warning of escaping feed chemical
When dosing combustible feed chemicals or in hazardous

locations, under no circumstances must the second dia‐
phragm also rupture.

– If the pump diaphragm rupture sensor triggers, stop the

pump immediately and only operate once a new multi-

layer safety diaphragm has been fitted.

CAUTION!
Warning of inaccurate dosing
Once the operating membrane has ruptured, precise dosing

of the pump can no longer be guaranteed.

– Do not continue to use the pump for critical process

dosing.
– For uncritical processes, the pump can continue to be

operated for some time after the break in emergency

service mode at full operating pressure and free from

leaks up until replacement of the diaphragm.

Only with the "Physiologically safe" design:

WARNING!
Following a rupture of the diaphragm, the pump loses its

FDA approval until the diaphragm has been replaced.

42

13 Decommissioning

Decommissioning

Decommissioning

WARNING!
Fire hazard with flammable media
Only with combustible media: These may start to burn when

combined with oxygen.

– During filling and draining of the liquid end, an expert

must ensure that feed chemical does not come into con‐
tact with oxygen.

WARNING!
Danger of an electric shock
When working on the motor or electrical auxiliary equipment,

there is a danger of an electric shock.

– Before working on the motor, take note of the safety

instructions in its operating instructions!

–

Should external fans, servomotors or other auxiliary
equipment be installed, these should also be discon‐
nected and checked that they are voltage free.

WARNING!
Danger from chemical residue
There is normally chemical residue in the liquid end and on

the housing after operation. This chemical residue could be
hazardous to people.

– It is mandatory that the safety notes relating to the

"Storage, Transport and Unpacking" chapter are read
before shipping or transporting the unit.

Thoroughly clean the liquid end and the housing of

–

chemicals and dirt. Adhere to the safety data sheet for
the feed chemical.

WARNING!
Warning of dangerous or unknown feed chemical
Should a dangerous or unknown feed chemical be used: It

may escape from the hydraulic components when working
on the pump.

– Take appropriate protective measures before working on

the pump (e.g. safety glasses, safety gloves, ...).
Observe the safety data sheet for the feed chemical.

– Drain and flush the liquid end before working on the

pump.

CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic components if

they are manipulated or opened due to pressure in the liquid
end and adjacent parts of the system.

– Disconnect the pump from the mains power supply and

ensure that it cannot be switched on again by unauthor‐
ised persons.

–

Depressurise the system before commencing any work
on hydraulic parts.

43

Decommissioning

WARNING!
Warning of eye injuries
When opening the relief valve, a spring under high tension

can jump out.

– Wear protective glasses.

CAUTION!
Danger of damage to the device
The device can be damaged by incorrect and improper

storage or transportation.

– Take into account the information in the "Storage, Trans‐

port and Unpacking" chapter if the system is decommis‐

sioned for a temporary period.

(Temporary) decommissioning

Final decommissioning

Disposal

1. Disconnect the pump from the mains power supply.

2. Depressurise and bleed the hydraulic system around the pump.

3. Drain the liquid end by turning the pump upside down and allowing
the feed chemical to run out.

4. Flush the liquid end with a suitable medium - Observe the safety
data sheet! Flush the dosing head thoroughly when using haz‐
ardous feed chemicals!

5. Possible additional work - see chapter "Storage, Transport and
Unpacking".

Also drain the gear oil - refer to the chapter entitled "Maintenance".

CAUTION!
Environmental hazard due to incorrect disposal
– Note the local guidelines currently applicable in your

country, particularly in regard to electronic waste!

CAUTION!
Environmental hazard due to gear oil
The pump contains gear oil, which can cause damage to the

environment.

– Drain the gear oil from the pump.

Note the local guidelines currently applicable in your

–

country!

44

14 Technical data

Only for "M - modified" design:

14.1 Performance data

S2Ba under 50 Hz operation

Technical data

WARNING!
Risk of personal injuries
Please observe the ”Supplement for modified version“ at the

end of the chapter!

It replaces and supplements the technical data!

Type Minimum pump capacity at maximum

back pressure

bar l/h ml/stroke Strokes/min m WS bar R"-DN

16050 PVT 10 50 11.4 73 7 3 1" - 15

16050 SST 16 47 11.4 73 7 3 1" - 15

16090 PVT 10 88 11.4 132 7 3 1" - 15

16090 SST 16 82 11.4 132 7 3 1" - 15

16130 PVT 10 135 10.9 198 7 3 1" - 15

16130 SST 16 124 10.9 198 7 3 1" - 15

07120 PVT 7 126 27.4 73 5 1 20*

07120 SST 7 126 27.4 73 5 1 20*

07220 PVT 7 220 27.7 132 5 1 20*

07220 SST 7 220 27.7 132 5 1 20*

04350 PVT 4 350 29.4 198 5 1 20*

04350 SST 4 350 29.4 198 5 1 20*

All figures refer to water at 20 °C.

The suction lift applies to filled suction line and filled liquid end - when
installed correctly.

Maximum
stroke rate

Suction lift Permissible

priming pres‐
sure, suction
side

Connector
size

* For Sigma types 07120, 07220 and 04350 the valves in the
dosing head are of type DN 25 (G1 1/2). As for these types
of pipes, DN 20 is generally sufficient (see technical data,
suction/discharge side connector), the connector parts that
can be ordered under the identity code (e.g. inserts) are
already reduced to DN 20, i.e. piping and accessories can be
installed in DN 20.

45

Technical data

S2Ba under 60 Hz operation

Type Minimum pump capacity at maximum back pres‐

sure

bar psi l/h gph Strokes/

16050 PVT 10 145 60 15.9 87 7 3 1" - 15

16050 SST 16 232 56 14.8 87 7 3 1" - 15

16090 PVT 10 145 106 27.8 158 7 3 1" - 15

16090 SST 16 232 98 26.0 158 7 3 1" - 15

16130 PVT 10 145 156 41.0 238 7 3 1" - 15

16130 SST 16 232 148 39.2 238 7 3 1" - 15

07120 PVT 7 102 150 39.7 87 5 1 1 1/2" -

07120 SST 7 102 150 39.7 87 5 1 1 1/2" -

07220 PVT 7 102 264 69.7 158 5 1 1 1/2" -

07220 SST 7 102 264 69.7 158 5 1 1 1/2" -

Maximum
stroke
rate

min

Suction lift Permissible

priming
pressure,
suction side

m WS bar R"-DN

Connector
size

25*

25*

25*

25*

04350 PVT 4 58 420 108.0 238 5 1 1 1/2" -

04350 SST 4 58 420 108.0 238 5 1 1 1/2" -

All figures refer to water at 20 °C.

The suction lift applies to filled suction line and filled liquid end - when
installed correctly.

25*

25*

* For Sigma types 07120, 07220 and 04350 the valves in the
dosing head are of type DN 25 (G1 1/2). As for these types
of pipes, DN 20 is generally sufficient (see technical data,
suction/discharge side connector), the connector parts that
can be ordered under the identity code (e.g. inserts) are
already reduced to DN 20, i.e. piping and accessories can be
installed in DN 20.

Precision

Data Value Unit

Reproducibility ±2 % *

* - when installed correctly, under constant conditions, at least 30 %

stroke length and water at 20 °C

14.2 Shipping weight

Types

kg

16050 ... 16130 PVT 15

SST 20

46

Material version Shipping weight

14.3 Wetted materials

Technical data

Types Material version Shipping weight

kg

07120 ... 04350 PVT 16

SST 24

Material ver‐
sion

PVT PVDF PVDF PTFE/PTFE Ceramic /

SST Stainless steel

14.4

Liquid end Suction/pres‐

1.4404

sure connector

Stainless steel

1.4581

Ambient conditions

Seals* / ball
seat

PTFE/PTFE Stainless steel

* Metering diaphragm is PTFE coated

** Types 07120, 07220, 04350

Balls Springs Integral relief

glass **

1.4404

14.4.1 Ambient temperatures

Pump, compl.

Data Value Unit

Storage and transport temperature -10 ... +50 °C

Ambient temperature in operation (drive +
motor):

valve

Hastelloy C PVDF/FPM or

EPDM

Hastelloy C Stainless

steel/FPM or
EPDM

-10 ... +45 °C

14.4.2 Media temperatures

PVT liquid end

SST liquid end

Data Value Unit

Max. temperature long-term at max. oper‐
ating pressure

Max. temperature for 15 min at max. 2 bar 100 °C

Minimum temperature -10 °C

Data Value Unit

Max. temperature long-term at max. oper‐
ating pressure

Max. temperature for 15 min at max. 2 bar 120 °C

Minimum temperature -10 °C

65 °C

90 °C

47

Technical data

14.4.3 Air humidity

Air humidity

14.5 Motor data

Electrical data

Data Value Unit

Maximum air humidity *: 92 % rel.

* non-condensing

For motor data - refer to the nameplate.

Motor data sheets, special motors, special motor flanges,
external fan, temperature monitoring

–

For further information for the motor with identity code
specification "S", refer to the motor data sheet in the
Appendix. Motor data sheets can be requested for all
other motors.

–

For motors other than those with identity code specifica‐
tions "S", "M" or "N": Pay special attention to the oper‐
ating instructions for the motors.

–

Special motors or special motor flanges are possible on
request.

humidity

14.6 Stroke actuator

14.7 Stroke control drive

14.8 Diaphragm rupture sensor

Voltage Mains supply fre‐

quency

230 V ±10 % 50/60 Hz 11.7 W.

115 V ±10 % 60 Hz. 11.7 W.

Voltage Mains supply fre‐

quency

230 V ±10 % 50/60 Hz 6.5 W

115 V ±10 % 60 Hz 6.5 W

Install the sensor according to the chapter "Installation, elec‐
trical".

Capacity

Capacity

48

a) Contact (Standard for identity code
specification "Displacement body“: A)

Contact loading, max.

at voltage Maximum current

30 V DC 1 A.

The diaphragm rupture sensor is an NC.

–

For safety reasons we recommend connecting to a pro‐
tective low voltage, e.g. in accordance with EN 60335-1
(SELV ).

–

The cable can be connected as required.

Technical data

a) Namur sensor (for identity code specifi‐
cation "Displacement body“: A)

14.9 Stroke sensor "Sigma"

5–25 V DC, in accordance with Namur or DIN 60947-5-6, potential-free
design.

Data Value Unit

Nominal voltage * 8 VDC

Power consumption - active surface
uncovered

Power consumption - active surface cov‐
ered

Rated switching distance 1.5 mm

* Ri ~ 1 kΩ

Cable colour Polarity

blue -

brown +

> 3 mA

< 1 mA

a) Pacing relay (stroke sensor with ...)
(Identity code specification "Stroke
sensor": 2)

Install the sensor according to the chapter "Installation, elec‐
trical".

For more information, see "Pacing relay" in the "Relay" chapter.

49

Technical data

b) Namur sensor (identity code specifica‐
tion "Stroke sensor": 3)

5–25 V DC, in accordance with Namur or DIN 60947-5-6, potential-free
design.

Data Value Unit

Nominal voltage * 8 VDC

14.10 Relay

Power consumption - active surface
uncovered

Power consumption - active surface cov‐
ered

Rated switching distance 1.5 mm

* Ri ~ 1 kΩ

Cable colour Polarity

blue -

brown +

> 3 mA

< 1 mA

The electrical data for the relay are contained in the chapter
"Installation, electrical".

14.11 Gear oil

14.12

Sound pressure level

14.13

Sound pressure level

Supplementary information for modified versions

Manufac‐
turer

Mobil Mobil

* or comparative gear oil

Sound pressure level LpA < 70 dB according to EN ISO 20361

at maximum stroke length, maximum stroke rate, maximum back pressure
(water)

(With identity code specification "Version": "M" - "modified")

Name Viscosity

class
(ISO

3442)

VG 460 1004542 1.0 l 0.5 l
Gear 634
*

Part no. Oil volume,

supplied

Oil
volume,
needed

Technical data

Technical data of pumps in the modified version can deviate from those of
the standard pumps. They can be queried by stating the details of the
serial number.

50

Technical data

During operation with an automatic stroke length adjustment control
together with a variable speed motor, the stroke rate must not fall below
30 strokes / min. Otherwise technical problems occur, because the
mechanical resistance of the stroke adjustment spindle becomes too high.

motor

Spare parts

The motor data sheets for the modified version are valid. They may
deviate from the standard motor data sheets.

With a modified version, it is absolutely necessary to specify the details of
the serial number requesting and ordering the spare and replacement
parts.

51

0

50

100

150

200

250

300

350

400

450

806040200 100 120

04350
07220
07120
16130
16090
16050

p [bar]

S [%]

C [l/h]

C [l/h]

A

B

p [bar]

S [%]

C [l/h]

C [l/h]

S2Ba (50 Hz) S2Ba (60 Hz)

A

B

2 4 6 8

16141210

0

50

100

150

200

250

300

350

400

450

0

04350
07220
07120
16130
16090
16050

0

50

100

150

200

250

300

350

400

450

500

04350
07220
07120
16130
16090
16050

0

20 40 60 80 100 120

1614121086420

0

50

100

150

200

250

300

350

400

450

500

04350
07220
07120
16130
16090
16050

Diagrams for setting the metering capacity

15 Diagrams for setting the metering capacity

Fig. 25: A) Capacity C at minimum back pressure dependent on the stroke length s. B) Capacity C dependent on the
back pressure p.

52

16 Dimensional drawings

Dimensional drawings

–

Compare the dimensions on the dimension sheet and
pump.

–

All dimensions are in mm.

53

Dimensional drawings

54

Dimensional drawings

55

tension nominale

380 480/220 280V

courant de démarrage

fois

Motor Datenblatt / Motor data sheet / Fiche technique pour moteur

Bestell Nr. 1011036 Hersteller ATB
order no. / no. de commade producer / producteur Mat.Nr.. 376108

Motor- Typ AF63/4C-7 Leistungsfaktor 0,64

motor type power factor 0,66
type du moteur facteur de puissance

Maschinenart 3 Ph. Motor Wirkungsgrad 66%
type of machine efficiency 69%
désignation rendement

Schutzart IP55 Bemessungsfrequenz 50 / 60 Hz
degree of protection rated frequency
degré de protection fréquence nominale

Bauform IMB5 Bemessungsdrehzahl 1380 U/min
mounting rated speed 1680 rpm
construction vitesse nominale t/mn

Bemessungsleistung 0,250kW Wärmeklasse F
rated output temperature class
puissance nominale class d'isolement

Bemessungsspannung

 / Δ

Anzugsstrom 3,5/4,0 fach

rated voltage 380-420/220-240V starting current fold

- -

Bemessungsstrom 0,89/1,54A Anzugsmoment 2,3/2,4 fach
rated current 0,80/1,47A starting torque fold
courant nominale couple de démarrage fois

Geprüft nach

EN60034

Kippmoment 2,4/2,7 fach
tested in acc. with pull-out torque fold
contrôlé selon couple de décrochage fois

ATEX Nr. Umgebungstemperatur 40°C

ambient temperature

température ambiante

Ex-Schutzklasse Schaltung  / Δ

ex-protective system connection

branchement

Drehzahlregelbereich

speed ajustment range

Anmerkung * auf Anfrage beim Hersteller
comments * upon request at manufacturer
observation * sur demande auprès du producteur

ProMinent

Pumpentyp S2BaHM _ _ _ _ _ _ _ _ _ _ _ _ S _ _ _

S2CaHM _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _ _ _ _
SiBa _ _ _ _ _ _ _ _ _ _ _ _ S _ _

Die Daten entsprechen den Angaben der Motorenhersteller. Kenndaten funktionsgleicher Motoren anderer Hersteller ändern sich nur unwesentlich.
Angaben ohne Gewähr. The data correspond to the details given by the motor manufacturers. Ratings of motors with the same functions made by
other producers show insignificant changes only. This information is supplied without liability. Les données techniques correspondent au descriptif d

u

fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général.

Motor data sheet standard motor

17 Motor data sheet standard motor

56

18 Liquid ends Sigma/ 2

P_SI_0024

1

5

4

5

6

2
3

Liquid end Sigma/ 2 130-DN 15 and 350­DN 25 PVT

Liquid ends Sigma/ 2

Fig. 26: Liquid end Sigma/ 2 130-DN 15 and 350-DN 25 PVT

Item. Description Type 16050,

1 Spring ** **

2 Ball * *

3 Ball seat * *

4 Diaphragm rupture sensor,

5 Valve 792517* 740615*

6 Multi-layer diaphragm 1029771* 1033422*

* The items listed are included in the spare parts kit. ** Special accesso‐
ries (not included in the spare parts kit). Technical changes reserved.

visual

16090, 16130

1033323 1033323

Type 04350,
07120, 07220

57

P_SI_0086_SW

*

*

*

*

*

*

10

Liquid ends Sigma/ 2

Sigma/ 2 PVA relief valve-A

Fig. 27: Sigma/ 2 PVA relief valve-A

Item. Description Type 16050,

16090, 16130

10 Relief valve, compl. 10 bar PVA 1018947

10 Relief valve, compl. 7 bar PVA 740811

10 Relief valve, compl. 4 bar PVA 740812

* The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM.
Technical changes reserved.

Type 07120,
07220

Type 04350,

58

P_SI_0025_SW

1

5

4

5

6

2
3

Liquid end Sigma/ 2 130 and 350 SST

Liquid ends Sigma/ 2

Fig. 28: Liquid end Sigma/ 2 130 and 350 SST

Item. Description Type 16050,

1 Spring * *

2 Ball * *

3 Ball seat * *

4 Diaphragm rupture sensor,

visual

5 Valve 809404 803708

6 Multi-layer diaphragm 1029771* 1033422*

* The items listed are included in the spare parts kit. Technical changes
reserved.

16090, 16130

1033323 1033323

Type 04350,
07120, 07220

59

*

*

*

P_SI_0087

10

Liquid ends Sigma/ 2

Sigma/ 2 SSA relief valve-A

Fig. 29: Sigma/ 2 SSA relief valve-A

Item. Description Type 16050,

16090, 16130

Type 07120,
07220

Type 04350,

10 Relief valve, compl. 16 bar SSA 1019246

10 Relief valve, compl. 7 bar SSA 740815

10 Relief valve, compl. 4 bar SSA 740814

* The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM.
Technical changes reserved.

60

19 Wear parts for Sigma/ 2

Wear parts for Sigma/ 2

19.1

Spare parts kits PVT (liquid ends)

Spare parts kit Types 16050, 16090, 16130 Types 04350, 07120, 07220

FM 130 - DN15 1035951

FM 350 - DN25 1035953

Spare parts kits SST (liquid ends)

Spare parts kit Types 16050, 16090, 16130 Types 04350, 07120, 07220

FM 130 - DN15 1035957

FM 130 - DN15 with 2 complete valves 1035954

FM 350 - DN25 1035960

FM 350 - DN25 with 2 complete valves 1035959

Spare parts kits for integrated relief valve

Spare parts kit for material version Seals Part no.

Standard

Scope of supply: see exploded view drawings.

Scope of supply: see exploded view drawings.

SPK PRV 4 bar PVT/SST FPM-A / EPDM 1031199

SPK PRV 7 bar PVT/SST FPM-A / EPDM 1031200

SPK PRV 10 bar PVT FPM-A / EPDM 1031201

SPK PRV 16 bar SST FPM-A / EPDM 1031203

Scope of supply: see exploded view drawings.

19.2

Spare parts kits

Scope of supply with PVT material version

1 x Diaphragm, 2 x Suction valve complete, 1 x Discharge valve complete, 1 x Valve balls

1 x Elastomer sealing set (EPDM)

2 x Ball seat housings, 2 x Ball seat discs, 4 x Composite seals

1x Seal washer (for bleed valve or relief valve)

Scope of supply with SST material version

1 x Diaphragm, 2 x Valve balls

Physiological safety

2 x Cover rings

4 x Composite seals

1x Seal washer (for bleed valve or relief valve)

61

Wear parts for Sigma/ 2

Ordering Information

Spare parts kits PVT (liquid ends)

Liquid end Types 16050, 16090, 16130 Types 07120, 07220, 04350

FM 130 - DN 15 1046472 -

FM 350 - DN 25 - 1046475

Spare parts kits SST (liquid ends)

Liquid end Types 16050, 16090, 16130 Types 07120, 07220, 04350

FM 130 - DN 15 1046473 -

FM 130 - DN 15 with 2 valves com‐

1046474 -

plete

FM 65 - DN 10 - 1046476

FM 65 - DN 10 with 2 valves complete - 1046477

Wetted materials – "Physiologically safety
with regard to wetted materials" design

Material version Liquid end Suction / pressure

connector

Seals* / ball seat Balls Integrated bleed

valve or relief
valve

PVT PVDF PVDF PTFE / PVDF Ceramic / glass ** PVDF / EPDM

SST Stainless steel

1.4404

Stainless steel

1.4581

PTFE / PVDF Stainless steel

1.4404

Stainless steel /
EPDM

* Metering diaphragm is PTFE-coated; seals are PTFE composite seals

PTFE: FDA No. 21 CFR §177.1550

PVDF: FDA No. 21 CFR §177.2510

** with 07120, 07220, 04350

62

EC Declaration of Conformity for Machinery

20 EC Declaration of Conformity for Machinery

For pumps without explosion protection:

Designation of the product: Metering pump, Sigma product range

Product type: S2Ba...

Serial number: refer to nameplate on the device

Relevant EC directives: EC Machinery Directive (2006/42/EC)

EC EMC Directive (2004/108/EC)

Compliance with the protection targets of the Low Voltage Directive (2006/95/EC)
according to Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC

In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PAR‐
LIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND
SAFETY REQUIREMENTS, section 1.7.4.2. C.

We,

n ProMinent Dosiertechnik GmbH
n Im Schuhmachergewann 5 - 11
n D - 69123 Heidelberg,

hereby declares that the product specified in the following, complies with
the relevant basic health and safety requirements of the EC Directive, on
the basis of its functional concept and design and in the version distributed
by us.

This declaration loses its validity in the event of a modification to the
product not agreed with us.

Harmonised standards applied, in
particular:

EN ISO 12100

EN 809

EN 61010-1

EN 61000-6-2/3

Date: 20/09/2013

63

EC Declaration of Conformity for Machinery Used in Areas at Risk of Explosion

21

EC Declaration of Conformity for Machinery Used in Areas at
Risk of Explosion

For pumps with explosion protection:

Designation of the product: Metering pump, Sigma 2 product range.

Version "Explosion protection" in accordance with "ATEX 95"

Product type: S2Ba_ _ _ _ _ _ _ _ _ _ _ _ _ _XY_ _

Characteristic value "X" = "P" or "L",

and characteristic value Y = "1" or "2"

or "X" = "1, 2, 3, 4 or 5" and "Y" = "A"

We,

n ProMinent Dosiertechnik GmbH
n Im Schuhmachergewann 5 - 11
n DE - 69123 Heidelberg,

hereby declares that the product specified in the following, complies with
the relevant basic health and safety requirements of the EC Directive, on
the basis of its functional concept and design and in the version distributed
by us.

This declaration loses its validity in the event of a modification to the
product not agreed with us.

Serial number: refer to nameplate on the device

Relevant EC directives: EC Machinery Directive (2006/42/EC)

EC EMC Directive (2004/108/EC)

EC Explosion Prevention Directive (94/9/EC)

Harmonised standards applied, in
particular:

The combination of the components does not give rise to any new Ex-related dangers

Ex-designations: Pump without motor: II 2G c IIC T4 X

Overall system: II 2G c IIC T3 X (for "Y"="1") or II 2G c IIC T4 X (for "Y"="2" or

Pump without motor: EN ISO 12100-1/2, EN 809, EN 13463-1/5

Motor Ex "e": EN 50014, EN 50019

Motor Ex "d": EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-0, EN 61241-1

Stroke sensor: EN 60079-0, EN 60079-11, EN 60079-26

Motor (characteristic value "Y"="1") : II 2G EEx e IIC T3

Motor (characteristic value "Y"="2") : II 2G EEx de IIC T4

Diaphragm rupture sensor: II 1G Ex ia IIC T6

"A")

Date: 26/05/2010

64

65

66

67

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5-11

69123 Heidelberg

Germany

Telephone: [phone]

Fax: [phone]

email: [e-mail]

Internet: www.prominent.com

986271, 2, en_GB

© 2011