ProMinent Sigma/3, S3Cb Operating Instructions Manual

Download

Page 1

Operating instructions Diaphragm Motor-Driven Metering Pump

Sigma X Control type — Sigma/ 3 - S3Cb

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Original operating instructions (2006/42/EC)Part no. 982514 BA SI 080 07/18 EN

Page 2

Supplemental directives

Supplementary information

Fig. 1: Please read!

Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions.

The following are highlighted separately in the document:

n Enumerated lists

Handling instructions

Outcome of the operation guidelines

- see (reference)

Information

This provides important information relating to the cor‐ rect operation of the device or is intended to make your work easier.

Validity

State the identity code and serial number

Safety notes

Safety notes are identified by pictograms - see Safety Chapter.

At the time of going to press, these operating instructions conformed to the current EU regulations.

Please state identity code and serial number, which you can find on the nameplate when you contact us or order spare parts. This enables the device type and material versions to be clearly identified.

Page 3

Table of contents

Identity code.................................................................................... 5

2 Safety Chapter................................................................................. 8

3 Storage, Transport and Unpacking................................................ 12

4 Overview of equipment and control elements............................... 13

4.1 Control elements................................................................... 15

4.2 Key functions......................................................................... 17

5 Functional description.................................................................... 18

5.1 Pump..................................................................................... 18

5.2 Liquid end.............................................................................. 19

5.3 Bleed valve and integrated relief valve ................................ 19

5.4 Multi-layer safety diaphragm................................................. 20

5.5 Operating modes................................................................... 20

5.6 Functions............................................................................... 21

5.7 Options.................................................................................. 22

5.8 Function and fault indicator................................................... 22

5.8.1 LCD screen........................................................................ 22

5.8.2 LED displays...................................................................... 23

5.9 Hierarchy of operating modes, functions and fault sta‐

tuses......................................................................................

6 Assembly....................................................................................... 24

7 Installation..................................................................................... 26

7.1 Installation, hydraulic............................................................. 26

7.1.1 Basic installation notes....................................................... 30

7.2 Installation, electrical............................................................. 31

7.2.1 Control connectors............................................................. 32

7.2.2 HMI operating unit.............................................................. 39

7.2.3 Pump, power supply........................................................... 40

7.2.4 Other units.......................................................................... 41

8 Basic set-up principles................................................................... 42

8.1 Basic principles for setting up the control.............................. 42

8.2 Checking adjustable variables.............................................. 44

8.3 Changing to Setting mode..................................................... 44

9 Set up /

9.1

9.2

9.3

9.3.1

9.3.2

9.3.3

9.3.4

9.3.5

9.3.6

9.3.7

9.4

9.4.1 Timer

9.4.2

9.4.3

9.4.4 Example............................................................................. 59

9.5

9.5.1

9.5.2

9.5.3

‘Menu’

.............................................................................. 45

‘Information’ ‘Operating mode’ ‘Settings’

‘Operating mode’ ‘Metering’ ‘Calibration’ ‘Inputs/outputs’ ‘System’ ‘Set time’ ‘Date’

‘Timer’

‘Setting the timer’ ‘Clear all’

‘Service’

‘Password’ ‘Clear counter’ ‘Log book’

......................................................................... 45

.................................................................. 45

.............................................................................. 45

............................................................... 46

.......................................................................... 50

....................................................................... 51

.................................................................. 53

............................................................................ 55

........................................................................... 56

................................................................................. 56

.................................................................................. 56

‘activation’

........................................................................... 58

............................................................................... 59

............................................................... 56

.............................................................. 56

......................................................................... 59

................................................................... 59

.......................................................................... 60

Page 4

Table of contents

9.5.4

‘Display’

9.5.5

‘HMI logout’

9.5.6

‘Diaphragm part number: XXXXXXX’

9.5.7

‘Spare parts kit part number: XXXXXXX’

9.6

‘Language’

10 Start up.......................................................................................... 62

Operation....................................................................................... 66

11.1 Manual operation................................................................ 66

12 Maintenance.................................................................................. 68

13 Carrying out repairs....................................................................... 71

13.1 Cleaning valves................................................................... 71

13.2 Replacing the diaphragm.................................................... 73

14 Troubleshooting............................................................................. 77

14.1 Faults without a fault message............................................ 77

14.2 Fault messages................................................................... 78

14.3 Warning messages............................................................. 79

14.4 All other faults..................................................................... 80

14.5 Log book............................................................................. 80

14.5.1 Warning messages in the log book.................................. 80

14.5.2 Fault messages in the log book....................................... 81

14.5.3 Events in the log book...................................................... 82

15 Decommissioning.......................................................................... 83

16 Technical data............................................................................... 86

16.1 Performance data................................................................ 86

16.2 Viscosity.............................................................................. 87

16.3 Shipping weight................................................................... 87

16.4 Wetted materials................................................................. 87

16.5 Ambient conditions.............................................................. 88

16.5.1 Ambient temperatures...................................................... 88

16.5.2 Media temperatures......................................................... 88

16.5.3 Air humidity...................................................................... 88

16.5.4 Degree of Protection and Safety Requirements............... 89

16.6 Installation height................................................................ 89

16.7 Electrical connection........................................................... 89

16.8 Diaphragm rupture sensor.................................................. 90

16.9 Relay................................................................................... 90

16.10 Gear oil.............................................................................. 91

16.11 Sound pressure level........................................................ 91

17 Dimensional drawings................................................................... 92

Motor data sheets.......................................................................... 95

19 Liquid ends for Sigma/ 3................................................................ 96

20 Wear parts for S3Cb.................................................................... 106

20.1 Standard............................................................................ 106

20.2 Physiological safety........................................................... 106

21 Diagrams for adjusting the capacity............................................ 108

Declaration of Conformity for Machinery..................................... 109

23 Operating/Set-up overview of the Sigma X Control type............. 110

24 Operating menu of Sigma X Control type, complete................... 111

25 Continuous displays and secondary displays.............................. 115

26 Index............................................................................................ 117

............................................................................. 60

....................................................................... 60

................................ 60

.......................... 61

........................................................................... 61

Page 5

1 Identity code

Sigma X Control type - Sigma/ 3 - S3Cb

Product range

S3Cb

Power end type

H Main power end, diaphragm

Type Capacity

Identity code

_ _ _ _ __Performance data at maximum back pressure and type: refer to nameplate on the pump

Dosing head material

housing

PP Polypropylene

PC PVC

PV PVDF

SS Stainless steel

Seal material

T PTFE

Displacement body

S Multi-layer safety diaphragm with optical rupture indicator

A Multi-layer safety diaphragm with rupture signalling by electrical signal

H Diaphragm for hygienic pump head

Dosing head design

0 without bleed valve, without valve springs

1 without bleed valve, with valve springs

2 with bleed valve, FPM, without valve springs ***

3 with bleed valve, FPM, with valve springs ***

4 with relief valve, FPM, without valve springs ***

5 with relief valve, FPM, with valve springs ***

6 with relief valve, EPDM, without valve springs ***

7 with relief valve, EPDM, with valve springs ***

8 with bleed valve, EPDM, without valve springs ***

9 with bleed valve, EPDM, with valve springs ***

H Hygienic pump head with tri-clamp connectors (max. 10 bar)

Hydraulic connector

0 Standard threaded connector (in line with technical data)

1 Union nut and PVC insert

2 Union nut and PP insert

3 Union nut and PVDF insert

4 Union nut and SS insert

7 Union nut and PVDF hose nozzle

8 Union nut and SS hose nozzle

9 Union nut and SS welding sleeve

Page 6

Identity code

Sigma X Control type - Sigma/ 3 - S3Cb

Design

with ProMinent® logo

without ProMinent®

N Seal according to NEMA 4x

Electric power supply

U 1-phase, 100-240 V, 50/60 Hz

Cable and plug

A 2 m European

B 2 m Swiss

C 2 m Australian

D 2 m USA

Relay

0 no relay

1 Fault indicating relay (230V - 8A)

logo

3 Fault indicating relay + pacing relay (24V

- 100mA)

8 0/4-20 mA analogue output + fault indi‐

cating / pacing relay (24V - 100mA)

Control version

0 Manual + external contact with

PulseControl + timer

1 Manual + external contact with

PulseControl + analogue + metering profiles

2 Manual + controller + PulseControl

+ analogue + dosing profile + extreme profile

5 as 1 + timer

as 1 + PROFIBUS®

DP interface

(M12 plug)

7 as 1 + CANopen (M12 plug) **

Overload shut-down

0 without overload shut-down

Operating unit (HMI)

0 HMI (0.5 m cable)

4 HMI + 2 m cable

5 HMI + 5 m cable

6 HMI + 10 m cable

X without HMI

Safety options

0 Metering monitor,

dynamic, without access control

Page 7

Sigma X Control type - Sigma/ 3 - S3Cb

Identity code

1 Metering monitor,

dynamic, with access control

B HMI with Blue‐

tooth

W HMI with Wi-Fi

Language

DE German

EN English

ES Spanish

FR French

FPM = fluorine rubber

** Pump without HMI control unit

*** Standard with tube nozzle in the bypass. Threaded connection on request.

Page 8

Safety Chapter

2 Safety Chapter

Identification of safety notes

Warning signs denoting different types of danger

The following signal words are used in these operating instructions to denote different severities of danger:

Signal word Meaning

WARNING Denotes a possibly dangerous sit‐

uation. If this is disregarded, you are in a life-threatening situation and this can result in serious inju‐ ries.

CAUTION Denotes a possibly dangerous sit‐

uation. If this is disregarded, it could result in slight or minor inju‐ ries or material damage.

The following warning signs are used in these operating instructions to denote different types of danger:

Warning signs Type of danger

Warning – high-voltage.

Warning – danger zone.

Intended use

n Only use the pump to meter liquid feed chemicals. n Only use the pump after it has been correctly installed and started up

in accordance with the technical data and specifications contained in the operating instructions.

n Only pumps with the identity code option "Multi-layer safety diaphragm

with rupture signalling by electrical signal" are approved for use with flammable feed chemicals, at back pressures of over 2 bar, software setting

‘Diaphragm rupture’

priate safety measures.

n Only pumps with the design "F - Physiological safety with regard to

wetted materials" are approved for use with physiologically harmless applications.

n Only “H - Hygienic head” design pumps may be used for applications

in accordance with the hygienic requirements of the EHEDG (www.ededg.org).

n Observe the general limitations with regard to viscosity limits, chem‐

ical resistance and density - see also the ProMinent Resistance List (in the Product Catalogue or at www.prominent.com)!

n All other uses or modifications are prohibited. n The pump is not intended for the metering of gaseous media and

solids.

n The pump is not intended for operation in areas at risk from explosion. n The pump is not intended for unprotected outside use. n The pump is only intended for industrial use. n The pump should only be operated by trained and authorised per‐

sonnel, see the following "Qualifications" table.

n You have a responsibility to adhere to the information contained in the

operating instructions at the different phases of the unit's service life.

‘Error’

and if the operator takes appro‐

Page 9

Qualification of personnel

Safety Chapter

Task Qualification

Storage, transport, unpacking Instructed person

Assembly Technical personnel, Service

Planning the hydraulic installation Qualified personnel who have a

thorough knowledge of oscillating diaphragm pumps.

Hydraulic installation Technical personnel, Service

Electrical Installation Electrical technician

Operation Instructed person

Maintenance, repair Technical personnel, Service

Decommissioning, disposal Technical personnel, Service

Troubleshooting Technical personnel, electrical

technician, instructed person, service

Explanation of the table:

Technical personnel

A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his tech‐ nical training, knowledge and experience, as well as knowledge of perti‐ nent regulations.

Note:

A qualification of equal validity to a technical qualification can also be gained by several years of employment in the relevant field of work.

Electrical technician

An electrical technician is able to complete work on electrical systems and recognise and avoid possible dangers independently based on his tech‐ nical training and experience as well as knowledge of pertinent standards and regulations.

The electrical technician must be specifically trained for the working envi‐ ronment in which he is employed and be conversant with the relevant standards and regulations.

The electrical technician must comply with the provisions of the applicable statutory directives on accident prevention.

Instructed person

An instructed person is deemed to be a person who has been instructed and, if required, trained in the tasks assigned to him and any possible dan‐ gers that could result from improper behaviour, as well as having been instructed in the required protective equipment and protective measures.

Service

Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent or Pro‐ Maqua to work on the system.

Page 10

Safety Chapter

Safety information

WARNING! Warning of hazardous feed chemical Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on the pump, material failure or incorrect handling of the pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety gloves, ...). Adhere to the material safety data sheet for the feed chemical.

Drain and flush the liquid end before working on the

–

pump.

WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious injuries.

Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manufacture of the hazardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if necessary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.

The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the workstations affected.

CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by unauthorised persons.

–

Depressurise the system before commencing any work on hydraulic parts.

CAUTION! Warning of feed chemical spraying around An unsuitable feed chemical can damage the parts of

the pump that come into contact with the chemical.

– Take into account the resistance of the wetted mate‐

rials and the ProMinent Resistance List when selecting the feed chemical - see the ProMinent Product Catalogue or visit ProMinent.

CAUTION! Danger of personnel injury and material damage The use of untested third party parts can result in per‐

sonnel injuries and material damage.

– Only fit parts to metering pumps, which have been

tested and recommended by ProMinent.

Page 11

Safety Chapter

CAUTION! Danger from incorrectly operated or inadequately main‐

tained pumps Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times.

Adhere to the maintenance intervals.

–

WARNING! An on/off switch may not be fitted on the pump,

dependent on the identity code and installation.

Safety equipment

Fig. 2: Hot surface

Isolating protective equipment

Information in the event of an emergency

Warning labels

This warning sign is affixed to the motor:

Ensure that the warning sign is always fitted and clearly visible.

All isolating protective equipment must be installed for operation:

n Drive front cover n Motor fan cowling n Motor terminal box cover n Hood

In exactly the same way, plug all relays, modules and options into the hood - if available.

Only remove them when the operating instructions request you to do so.

In the event of an electrical accident, disconnect the mains cable from the mains or press the emergency cut-off switch fitted on the side of the system!

If feed chemical escapes, also depressurise the hydraulic system around the pump as necessary. Adhere to the safety data sheet for the feed chemical.

Sound pressure level

Sound pressure level LpA < 70 dB according to EN ISO 20361

at maximum stroke length, maximum stroke rate, maximum back pressure (water)

Page 12

Storage, Transport and Unpacking

3 Storage, Transport and Unpacking

Safety information

WARNING! Only return the metering pump for repair in a cleaned

state and with a flushed liquid end - refer to the chapter "Decommissioning"!

Only return metering pumps with a completed Decon‐ tamination Declaration form. The Decontamination Dec‐ laration constitutes an integral part of an inspection / repair order. A unit can only be inspected or repaired when a Declaration of Decontamination Form is sub‐ mitted that has been completed correctly and in full by an authorised and qualified person on behalf of the pump operator.

The "Decontamination Declaration Form" can be found at www.prominent.com.

WARNING! Slings can tear ProMinent only supplies “non-reusable slings” in accord‐

ance with DIN EN 60005. They can tear with repeated use.

– Destroy and remove the slings as soon as the pump

has been lifted into its final position.

Scope of delivery

Storage

CAUTION! Danger of material damage The device can be damaged by incorrect or improper

storage or transportation!

– The unit should only be stored or transported in a

well packaged state - preferably in its original pack‐ aging.

–

Only transport the unit when the red gear bleeding plug is pushed in.

– The packaged unit should also only be stored or

transported in accordance with the stipulated storage conditions.

– The packaged unit should be protected from mois‐

ture and the ingress of chemicals.

Compare the delivery note with the scope of supply:

Personnel:

1. Plug the caps on the valves.

2. Check if the red gear bleeding plug is pushed in.

3. Preferably place the pump standing vertically on a pallet and secure against falling over.

4. Cover the pump with a tarpaulin cover - allowing rear ventilation.

Technical personnel

Store the pump in a dry, sealed place under the ambient conditions according to chapter "Technical Data".

Page 13

P_SI_0191_SW

P_SI_0088_SW_2

Overview of equipment and control elements

4 Overview of equipment and control elements

Overview of equipment

Control elements

Fig. 3: Overview of Sigma X - S3Cb equipment

1 HMI control unit 2 Frequency converter 3 Drive unit 4 Stroke length adjustment wheel 5 Drive motor 6 Liquid end 7 Diaphragm rupture sensor

Fig. 4: Sigma control elements

1 Bleed valve (optional) 2 Diaphragm rupture sensor (visual)

Page 14

P_SI_0180_SW

P_SI_0193_SW

543

Overview of equipment and control elements

Fig. 5: Control elements for HMI Sigma X Control type

1 LCD screen 2

[Menu]

Clickwheel 4 5 6 7 "Bluetooth active” display (blue) 8 Fault indicator (red) 9 Warning indicator (yellow) 10 Operating indicator (green)

key

[Priming] [STOP/START]

[Back]

key

Fig. 6: Connector cover control elements

1 Relay and mA-output (option) 2 3 "Diaphragm rupture" socket 4 "External control" terminal 5 "Metering monitor" terminal

Slot for optional module (PROFIBUS®, ...)

Page 15

4.1 Control elements

12012

12000

CONTACT

memory

l/h

CAN

open

B1087

120120

12000

Dosing monitor!

CONTACT

memory

l/h

CAN

open

12000

ANALOGUE

Input signal < 4 mAInput signal < 4 mA

i < 4 mAi < 4 mA

B1088

i < 4 mA!

Pressure display, identifier and fault dis‐ plays on the LCD screen

Overview of equipment and control elements

6 "Level switch" terminal 7 "CAN bus" socket (external) 8 LEDs (as Fig. 5) and CAN bus status LED (external) not shown Stroke length adjustment wheel

Use this overview to familiarise yourself with the keys and the other control elements on the pump!

Fig. 7: Construction of continuous display

1 Status bar 2 Continuous display, central area 3 Secondary display

Refer to the chapter entitled "Main displays and secondary displays" in the Appendix for the different main displays and secondary displays.

The LCD screen supports the operation and adjustment of the pump by providing different information and identifiers:

Fig. 8: a) Continuous display with warning message; b) Continuous display with fault message. Explanation of the symbols in the following tables.

The above Figure, Part a) shows that:

n The pump is in operation n Is in n A metering monitor is connected n A log entry has been made n A warning message for the n The capacity of 12.0 l/h has been set n The stroke rate is 12,000 strokes / h

‘Contact’

operating mode with "memory" stroke memory

‘metering monitor’

is pending

Page 16

dia off

Overview of equipment and control elements

Tab. 1: Identifier and error displays:

Identifier Meaning

The pump is working or waiting for a starting signal.

‘memory’

The pump was manually stopped using the

The pump was remotely stopped (Pause) - via the "External" socket.

The pump was stopped by an error.

Only with cyclical batch metering: the pump is waiting for the next cycle.

Only in

The "Stroke memory" auxiliary function has been set.

The pump is in

The

The pump is in

The

‘CONTACT’

‘Curve è linear’

and

‘BATCH’

‘ANALOGUE’

type of processing is set.

‘ANALOGUE’

operating mode.

‘Curve è Upper side band’

operating modes:

type of processing is set.

[STOP/START]

key.

‘AUX’

The pump is currently pumping at auxiliary capacity and/or auxiliary frequency.

The diaphragm rupture warning system is disabled.

A "Flow Control" metering monitor is connected.

The timer is active.

Only with

The pump is in the

‘Password’

: the pump software is locked.

: the pump software has been temporarily unlocked.

‘Menu’

(Set up).

Further explanations can be found in the "Trouble‐ shooting" chapter.

Page 17

Overview of equipment and control elements

The pump only shows the metering volume and the capacity in the calibrated state in l or l/h or in gal or gal/h.

4.2 Key functions

Key Application In the continuous displays In the menu

[Back]

press - Move back to the previous menu

point (or a continuous display) without saving

press Stop pump, Stop pump,

[STOP/ START]

Start pump Start pump

[Menu]

[Priming]

[Clickwheel]

press Move to the menu Move back to a continuous display

press Priming * Priming *

press Start batch (only in

mode),

Acknowledge errors

turn Switch between the continuous dis‐

plays

‘Batch’

operating

Move to next menu option (or a continuous display)

Confirm entry and save

Change figure or change selection

* When priming the pump does not run at maximum stroke rate.

[Priming] is pressed in ‘Stop’ state, then [Priming]

If has top priority as long as the button is pressed.

Refer to the "Set-up basics" chapter to adjust figures

Page 18

s s

180 360 0

180 360

ω ω

P_PL_0009_SW

P_SI_0120_SW

P_SI_0103_SW

Functional description

5 Functional description

Pump

5.1

The metering pump is an oscillating diaphragm pump, the stroke length of which can be adjusted. An electric motor drives it. The slide rod transmits the stoke motion to the diaphragms.

Illustration of the stroke movement

The stroke movement of the displacement body is continuously detected and regulated so that the stroke is performed according to a previously set metering profile - see chapter.

‘Metering’ ‘setting’

The following metering profiles are available:

n Normal n Metering optimised n Priming optimised

Every metering profile is ineffective below the switchover frequency for Start/Stop mode.

Normal

Fig. 9: Stroke movement at a) maximum stroke length and b) reduced stroke length.

s Stroke velocity ⍵ Cam rotational angle + Discharge stroke

- Suction stroke

Metering optimised

With a metering optimised metering profile, the discharge stroke is elon‐ gated and the suction stroke is executed as quickly as possible. This set‐ ting is for example suitable for those applications that require optimum mixing ratios and the most continuous chemical mixing possible.

Priming optimised

Page 19

5.2

P_SI_0104_SW

Functional description

With a priming optimised metering profile, the suction stroke is elongated as much as possible, which facilitates the precise and problem-free metering of viscous and gaseous media. Select this setting to minimise the NPSH value as well.

Liquid end

The diaphragm (2) hermetically shuts off the pump volume of the dosing head (4) towards the outside. The suction valve (1) closes as soon as the diaphragm (2) is moved in to the dosing head (4) and the feed chemical flows through the discharge valve (3) out of the dosing head. The dis‐ charge valve (3) closes as soon as the diaphragm (2) is moved in the opposite direction due to the vacuum pressure in the dosing head and fresh feed chemical flows through the suction valve (1) into the dosing head. One cycle is thus completed.

Fig. 10: Cross-section through the liquid end

1 Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm

5.3 Bleed valve and integrated relief valve

Bleed valve

Integral relief valve

Turning the rotary dial (3) on the bleed valve to "open" causes it to open and the liquid end can be bled. Or it is used as a priming aid for priming against pressure. The feed chemical flows out through the hose connec‐ tion (5), e.g. into a storage tank.

The integral relief valve operates in the "close" position as a simple, directly controlled relief valve. As soon as the pressure exceeds the pres‐ sure value, which is preset using the large spring (1), it lifts the ball (2). The feed chemical flows out through the hose connection (5), e.g. into a storage tank.

Page 20

1 2

P_SI_0109

Functional description

The integral relief valve can only protect the motor and the gear, and then only against impermissible positive pressure that is caused by the metering pump itself. It cannot protect the system against positive pres‐ sure.

The integral relief valve works as a bleed valve as soon as the rotary dial (3) is turned to "open": The valve opens and the liquid end can be bled. Or it is used as a priming aid for priming against pressure.

5.4 Multi-layer safety diaphragm

Fig. 11: Relief valve and integrated relief valve

1 Spring, large 2 Ball 3 Rotary dial 5 Hose connection

With the visual diaphragm rupture sensor, the lowered red cylinder (6) springs forward beneath the transparent cover (7) so that it then becomes clearly visible

Fig. 12.

With the electrical diaphragm rupture sensor, a switch is switched. A con‐ nected signalling device must signal the diaphragm rupture.

Fig. 12: Visual diaphragm rupture sensor, triggered and untriggered

The electrical diaphragm rupture sensor is connected to the "diaphragm rupture indicator" terminal. If a diaphragm ruptures, the red LED "Fault" display lights up on the pump and the identifier "Error" and

‘dia’

flash on

the LCD screen.

5.5 Operating modes

The operating modes are selected via the

‘Operating mode’

operating modes may not be present depending on the identity code.)

menu (some

Page 21

‘Manual’

unit.

Functional description

operating mode: The stroke rate is set manually on the control

operating mode

‘Batch’

‘Contact’

operating mode

This operating mode provides the option of working with large transfer fac‐ tors (up to 99,999). Metering can be triggered either by pressing the

[Clickwheel]

via a contact or a semiconductor switching element. It is possible to preselect a metering volume (batch) or a number of strokes using the

[Clickwheel]

This operating mode provides the option of controlling the pump externally by means of potential-free contacts (e.g. by means of a contact water meter). The "Pulse Control" option enables you to preselect the number of strokes (a scaling or transfer factor of 0.01 to 99.99) in the menu.

‘Analogue’

logue current signal via the "External control" terminal. The processing of the current signal can be preselected using the control unit.

‘BUS’

FIBUS® DP interface). This operating mode provides the option of control‐ ling the pump via BUS – see “Supplementary instructions for Sigma Con‐ trol type SxCb pumps with Can connector” or “Supplementary instructions for delta® DLTa and Sigma SxCb with PROFIBUS®".

or by a pulse received via the "External control" terminal or

in the

‘Settings’

menu.

‘Settings’

operating mode The stroke rate is controlled using an ana‐

operating mode: (Identity code, control version: CANopen or PRO‐

5.6 Functions

The following functions can be selected using the

"Calibrate" function: The pump can also be operated in a calibrated state in all operating modes. In this case, the corresponding continuous displays can then indicate the metering volume or the capacity directly. Calibration is maintained throughout the stroke rate range. The calibration is also maintained when the stroke length is altered by up to ±10% scale divi‐ sions.

"Auxiliary frequency" function: Enables a freely selectable and program‐ mable stroke rate to be switched on in the controlled via the "External control" terminal. This auxiliary frequency has priority over the operating mode stroke rate settings.

"Flow" function: Stops the pump when the flow is insufficient, provided a metering monitor is connected. The number of defective strokes, after which the pump is switched off, can be set in the

The following functions are available as standard:

‘Settings’

menu:

menu, which can be

menu.

"Level switch" function: Information about the liquid level in the dosing tank is reported to the pump control. To do this, a two-stage level switch must be fitted, which is connected to the "Level switch" terminal.

Page 22

Functional description

"Pause" function: control" terminal. The "Pause" function only works via the "External con‐ trol" terminal.

The following functions are triggered by a key press:

"Stop" function: The pump can be stopped without disconnecting it from the mains/power supply by pressing

The pump can be remotely stopped via the "External

[STOP/START]

"Priming" function

5.7 Options

Relay option

[]

Priming.

Priming can be triggered by pressing

The pump has several connection possibilities for the following options:

"Output relay" option: In the event of fault signals, warning signals, stop‐ ping of the pump or tripped level switches, the relay connects to complete an electric circuit (for alarm horns etc.).

The relay can be retrofitted via a knock-out in the drive unit.

The various functions can be adjusted – see "Settings" - "Relays” chap‐ ters.

"Fault indicating relay and semiconductor relay" option: fault signals, warning signals, stopping of the pump or tripped level switches, the fault indicating relay connects to complete an electric circuit (for control panel etc.).

In addition to the fault indicating relay, the pacing relay can be used to make a contact every stroke.

Other functions can be adjusted – see "Settings" - "Relays” chapters. The option can be retrofitted via a knock-out in the drive unit.

In the event of

"0/4-20 mA analogue current output and fault indicating relay” option

5.8

Function and fault indicator

5.8.1 LCD screen

The current output I signal indicates the pump's actual calculated metering volume.

The "0/4-20 mA analogue current output and fault indicating relay" option can be retrofitted via a knock-out in the control unit.

The option also always includes a semiconductor relay - see above. Other functions can be adjusted – see "Settings" - "Relays” chapters.

The operating and fault statuses are indicated by the three or four LED displays and the

If a fault occurs, the identifier sage – see “Troubleshooting” chapter

‘Error’

identifier on the LCD screen:

‘Error’

appears and an additional error mes‐

Page 23

5.8.2 LED displays

Pump device LEDs

Functional description

- see "Troubleshooting" chapter

Fault indicator (red)

Warning indicator (yellow)

Operating indicator (green)

CAN bus status LED (external)

The fault indicator lights up if the fluid level in the dosing tank falls below the second switching point of the level switch (20 mm residual filling level in the dosing tank).

It also lights up with all other faults - refer to "Troubleshooting" chapter.

The warning indicator lights up if the fluid level in the dosing tank falls below the first switching point of the level switch.

It also lights up with all other warnings - refer to "Troubleshooting" chapter.

The operating indicator lights up if the pump is ready for operation and there are no fault or warning alerts. It briefly goes out as soon as the pump has performed a stroke.

This LED on the power end is the top one in the row of 4 LEDs.

Colour Flash code Cause Conse‐

green lit Bus status

OPERA‐ TIONAL

quence

Normal bus mode

Remedy

green flashing Bus status

PREOPERA‐ TIONAL

red any Bus error no meas‐

5.9 Hierarchy of operating modes, functions and fault statuses

The different operating modes, functions and fault statuses have a dif‐ ferent effect on whether and how the pump reacts.

The following list shows the order:

1. - Priming

2. - Fault, Stop, Pause

3. - Auxiliary frequency (external frequency changer)

4. - Manual, External contact, Batch, External analogue

currently no measured value com‐ munication

ured value transmission

wait briefly.

Disconnect HMI then reconnect

Check whether the CAN con‐ nection is faulty.

Notify Service

Comments:

re 1 - “Priming" can take place in any mode of the pump (providing it is

re 2 - "Fault", "Stop" and "Pause" stop everything apart from "Priming".

re 3 - The "Auxiliary frequency" stroke rate always has priority over the

working).

stroke rate specified by an operating mode listed under 4.

Page 24

P_MOZ_0016_SW

P_MOZ_0018_SW

Assembly

6 Assembly

Base

Compare the dimensions on the dimension sheet with those of the pump.

WARNING! Danger of electric shock If water or other electrically conducting liquids penetrate

into the drive housing, in any other manner than via the pump's suction connection, an electric shock may occur.

– Position the pump so that it cannot be flooded.

Fig. 13

Space requirement

Fig. 14

WARNING! The pump can break through the base or slide off it – Ensure that the base is horizontal, flat and perma‐

nently load-bearing.

Capacity too low Vibrations can disturb the liquid end valves.

–

Do not allow the base to vibrate.

CAUTION! Danger from incorrectly operated or inadequately main‐

tained pumps Danger can arise from a poorly accessible pump due to

incorrect operation and poor maintenance.

– Ensure that the pump is accessible at all times. –

Adhere to the maintenance intervals.

Position the pump so that control elements, such as the stroke length adjustment knob, the indicating dial A or the oil inspection window, are accessible.

In so doing, ensure there is enough space to carry out an oil change (vent screws, oil drain plugs, oil trough ...).

If the HMI is mounted remotely from the pump: a clearly marked Stop mechanism must be installed in the direct vicinity of the pump for emer‐ gencies!

Page 25

P_MOZ_0017_SW

Fig. 15

DNm

P_MOZ_0015_SW

Liquid end alignment

Fastening

Assembly

1 Discharge valve 2 Dosing head 3 Suction valve

Ensure there is sufficient free space (f) around the dosing head as well as the suction and discharge valve so that maintenance and repair work can be carried out on these components.

Capacity too low The liquid end valves cannot close correctly if they are

not upright.

–

Ensure that the discharge valve is upright.

Capacity too low Vibrations can disturb the liquid end valves.

–

Secure the metering pump so that no vibrations can occur.

Fig. 16

Take the dimensions (m) for the fastening holes from the appropriate dimensions- or data sheets.

Use appropriate bolts to fix the pump base to the supporting floor.

Mounting the HMI user control

If ordered with the wall mounting, the HMI can be mounted directly on a wall.

Install the HMI in the immediate vicinity of the pump. If not provided for, fit a circuit breaker there - refer to the "Installation, electrical" chapter. Ensure that the system is arranged ergonomically.

When doing so, consider the available cable length.

Prevent tripping hazards.

Refer to the relevant dimensional drawing for the dimensions of the HMI and fixing holes.

CAUTION! Warning of faulty operation – Do not install the HMI and cable too close to devices

and cabling that emit strong electrical interference.

Page 26

Installation

7 Installation

7.1 Installation, hydraulic

CAUTION! Danger of injury to personnel and material damage Disregard of technical data during installation may lead

to personal injuries or damage to property.

– Observe the technical data - refer to the "Technical

data" chapter and, where applicable, the operating instructions for the accessories.

WARNING! Danger of fire with flammable feed chemicals – Only metering pumps with the identity code option

"Multi-layer safety diaphragm with rupture signalling with electrical signal" are permitted to meter flam‐ mable media, with back pressures over 2 bar and if the operator puts in place the appropriate safety pre‐ cautions.

WARNING! Warning of feed chemical reactions to water Feed chemicals that should not come into contact with

water may react to residual water in the liquid end that may originate from works testing.

– Blow the liquid end dry with compressed air through

the suction connector.

–

Then flush the liquid end with a suitable medium through the suction connector.

WARNING! The following measures are beneficial when working

with highly aggressive or hazardous feed chemicals:

– Install a bleed valve with recirculation in the storage

tank. Install a shut-off valve on the discharge or suction

–

side.

CAUTION! Warning of feed chemical spraying around PTFE seals, which have already been used / com‐

pressed, can no longer reliably seal a hydraulic connec‐ tion.

– New, unused PTFE seals must always be used.

Page 27

Installation

CAUTION! Suction problems are possible The valves may no longer close properly with feed

chemicals with a particle size of greater than 0.3 mm.

– Install a suitable filter in the suction line.

CAUTION! Warning of the discharge line rupturing With a closed discharge line (e.g. from a clogged dis‐

charge line or by closing a valve), the pressure that the metering pump generates can reach several times more than the permissible pressure of the system or the metering pump. This could lead to lines rupturing resulting in dangerous consequences with aggressive or hazardous feed chemicals.

– Install a relief valve that limits the pressure of the

pump to the maximum permissible operating pres‐ sure of the system.

CAUTION! Warning against rupturing of suction or discharge lines Hose lines with insufficient pressure rating may rupture.

– Only use hose lines with the required pressure

rating.

CAUTION! Uncontrolled flow of feed chemical Feed chemical can press through the metering pump in

an uncontrolled manner in the event of excessive pri‐ ming pressure on the suction side of the metering pump.

– Do not exceed the maximum permissible priming

pressure for the metering pump or Set up the installation properly.

–

CAUTION! Warning about lines coming loose If suction, discharge and relief lines are installed incor‐

rectly, they can loosen / disconnect from the pump con‐ nection.

– Only use original hoses with the specified hose

diameter and wall thickness. Only use clamp rings and hose nozzles that fit the

–

respective hose diameter.

– Always connect the lines without mechanical ten‐

sion.

Page 28

P_SI_0021

P_SI_0022

P_MOZ_0020_SW

P_MOZ_0021_SW

Installation

Fig. 17: Moulded composite seals with corrugated insert

CAUTION! Warning of leaks Leaks can occur on the pump connection depending on

the insert used.

– The pump is supplied with PTFE moulded compo‐

site seals with a flare, which are used for the pump connectors, which seal the connectors between grooved pump valves and ProMinent grooved inserts - see

Ä Further information on page 26

– Use an elastomer flat seal in the event that an

unflared insert is used (e.g. third party part) - see

Ä Further information on page 26

Precise metering is only possible when the back

–

pressure is maintained above 1 bar at all times.

–

If metering at atmospheric pressure, a back pres‐ sure valve should be used to create a back pressure of approx. 1.5 bar.

Fig. 18: Elastomer flat seal for a smooth insert

Fig. 19: Manometer connector options

CAUTION! Warning of backflow A back pressure valve, a spring-loaded injection valve, a

relief valve, a foot valve or a liquid end do not represent absolutely leak-tight closing elements.

– Use a shut-off valve, a solenoid valve or a vacuum

breaker for this purpose.

CAUTION! To check the pressure conditions in the piping system it

is recommended that connecting options for a manom‐ eter are provided close to the suction and pressure con‐ nector.

1 Manometer socket 2 Discharge line (pipe) 3 Discharge valve 4 Suction valve 5 Suction line (pipe)

CAUTION! Connect the pipelines to the pump so that no residual

forces act on the pump, e.g. due to the offsetting, weight or expansion of the line.

Only connect steel or stainless steel piping via a flexible piping section to a plastic liquid end.

Fig. 20: Steel pipeline at the liquid end

1 Steel piping 2 Flexible pipe section 3 Plastic liquid end

Page 29

Integral relief valve or integral bleeder valve

Installation

WARNING! Product can be dangerously contaminated Only with "Physiologically safety with regard to wetted

materials” version:

If the integral bleed valve or the integral relief valve opens, the feed chemical comes into contact with phys‐ iologically harmful seals.

– Do not route feed chemical that escapes from the

integral bleed valve or the integral relief valve back into the process.

CAUTION! Danger due to incorrect use of the integral relief valve The integral relief valve can only protect the motor and

the gear, and then only against impermissible positive pressure that is caused by the metering pump itself. It cannot protect the system against positive pressure.

– Protect the motor and gear of the system against

positive pressure using other mechanisms.

– Protect the system against illegal positive pressure

using other mechanisms.

CAUTION! Warning of feed chemical spraying around If no overflow line is connected to the integral relief valve

or the integral bleeder valve, feed chemical will spray out of the hose connector as soon as the relief valve opens.

– Always connect an overflow line to the integral relief

valve or the integral bleeder valve and feed it back into the storage tank or - if required by the regula‐ tions - into a special storage tank.

CAUTION! Danger of cracking Cracks on the PVT liquid end can occur if a metal over‐

flow line is connected to the relief valve.

– Never connect a metal overflow line to the relief

valve.

CAUTION! Danger of the integral relief valve failing The integral relief valve no longer operates reliably with

feed chemicals that have a viscosity of greater than 200 mPa s.

– Only use the integral relief valve with feed chemicals

that have a viscosity of up to 200 mPa s.

Page 30

P_SI_0023

Installation

Fig. 21: Permissible alignment of the relief valve

CAUTION! Warning of leaks Feed chemical, which remains in the overflow line at the

relief valve or bleeder valve, can attack the valve or cause it to leak

– Route the overflow line with a continuous slope and

moreover with the hose nozzle pointed downwards see .

If the overflow line is fed into the suction line, the bleed function is blocked.

Therefore lead the overflow line back into the storage tank.

When operating the integral relief valve close to the opening pressure, a minimal overflow into the overflow line can occur.

Diaphragm rupture sensor

7.1.1 Basic installation notes

Safety notes

CAUTION! Danger resulting from unnoticed diaphragm rupture If the pump has been ordered with an electric diaphragm

rupture sensor, it still has to be installed.

– Screw the enclosed diaphragm rupture sensor into

the liquid end.

CAUTION! Warning of unnoticed diaphragm rupture Only above approximately 2 bar system back pressure is

a signal generated in the event of the rupture of a dia‐ phragm.

– Only rely on the diaphragm rupture sensor with back

pressures of greater than 2 bar. Or install a back pressure valve and set it to a min‐

imum of 2 bar – if the installation permits this.

CAUTION! Danger resulting from rupturing hydraulic components Hydraulic components can rupture if the maximum per‐

missible operating pressure is exceeded.

– Never allow the metering pump to run against a

closed shut-off device. With metering pumps without integral relief valve:

–

Install a relief valve in the discharge line.

Page 31

P_MOZ_0043_SW

Installation

CAUTION! Hazardous feed chemicals can escape With hazardous feed chemicals: Hazardous feed chem‐

ical can leak out when using conventional bleeding pro‐ cedures with metering pumps.

– Install a bleed line with a return into the storage

tank.

Shorten the return line so that it does not dip into the feed chemical in the storage tank.

Fig. 22: (A) standard installation, (B) with pulsation damper

1 Main line 2 Storage tank

Legend for hydraulic diagram

Symbol Explanation Symbol Explanation

Metering pump Foot valve with filter meshes

Injection valve Level switch

Multifunctional valve Manometer

7.2 Installation, electrical

General safety notes

WARNING! Danger of electric shock Unprofessional installation may lead to electric shocks.

– Crimp cable end sleeves onto all shortened cable

cores. Only technically trained personnel are authorised to

–

undertake the electrical installation of the device.

Page 32

Installation

WARNING! Danger of electric shock A mains voltage may exist inside the motor or electrical

ancillaries.

– If the housing of the motor or electrical ancillaries

has been damaged, you must disconnect it from the mains immediately. Only return the pump to service after an authorised repair.

CAUTION! Use ProMinent cables to avoid unnecessary problems.

What requires electrical installation?

7.2.1 Control connectors

What requires electrical installation?

n Level switch n Diaphragm rupture sensor, electrical (optional) n Metering monitor (optional) n Relay (optional) n External control n mA output (optional) n Bus connector (optional) n Pump, power supply

CAUTION! Incoming signals can remain without effect If the universal control wire, the external/pacing cable or

the level monitoring cable is shortened below 1.20 m, the pump does not detect that it is connected. Conse‐ quently a warning message (for example) can be sup‐ pressed.

– Do not shorten this cable below 1.20 m.

Level switch, diaphragm rupture sensor (option) and metering monitor (option)

Connect the plugs of the level switch, diaphragm rupture sensor and metering monitor to the corresponding sockets on the front side of the con‐ trol. If in doubt - refer to the "Overview of equipment and control elements” chapter.

CAUTION! Danger resulting from unnoticed diaphragm rupture If the pump has been ordered with an electric diaphragm

rupture sensor, it must also be electrically installed.

– Electrically connect the enclosed diaphragm rupture

sensor.

Page 33

7.2.1.1 Relay

P_SI_0111_SW

P_SI_0043

7.2.1.1.1

Fault indicating relay 230 V

Installation

Only with flammable media:

WARNING! Fire danger The electric diaphragm rupture sensor must stop the

pump immediately after a diaphragm rupture and trigger an alarm.

The pump must only be returned to Service once a new diaphragm has been fitted.

If another switching function is required, the pump can be reprogrammed in the

‘Relay’

menu.

The relay can be retrofitted and is operational once it has been plugged into the relay board.

Fig. 23: Pump assignment

Fault indicating relay 230 V

Fig. 24: Cable assignment

Data Value Unit

Maximum contact load at 230 V and 50/60 Hz:

8 A (resis‐

tive)

Minimum mechanical service life: 200,000 switching

operations

Pin assignment

To pin VDE cable Contact CSA cable

1 white NO (normally open) white

2 green NC (normally closed) red

4 brown C (common) black

Page 34

P_SI_0111_SW

P_SI_0044

Installation

7.2.1.1.2 Fault indicating and pacing relay option

The first switch is a relay. The pacing output is electrically-isolated by means of an optocoupler with a semiconductor switch.

If another switching function is required, the pump can be reprogrammed in the

The relay can be retrofitted and is operational once it has been plugged into the relay board.

Fig. 25: Pump assignment

‘Relay’

menu.

Fault indicating relay (24 V)

Pacing relay

Fault indicating and pacing relay option

Fig. 26: Cable assignment

Data Value Unit

Maximum contact load at 24 V and 50/60

100 mA

Hz:

Minimum mechanical service life: 200,000 switching

operations

Data Value Unit

Residual voltage max. at I

= 1 µA 0.4 V

off max

Maximum current 100 mA

Maximum voltage 24 VDC

Closing time 100 ms

Pin assignment

To pin VDE cable Contact Relay

1 yellow NC (normally closed) or

NO (normally open)

Fault indi‐ cating relay

4 green C (common) Fault indi‐

cating relay

3 white NC (normally closed) or

Pacing relay

NO (normally open)

2 brown C (common) Pacing relay

Page 35

7.2.1.1.3 Current output and fault indicating / pacing relay (24 V)

P_SI_0010_SW

P_SI_0044

The module can be retrofitted and operates once it is plugged into the module board.

The variable to be signalled for the current output can be selected in the

‘ANALOGUE OUTPUT’

If another switching function is required, the relay can be reprogrammed in

‘Relay’

the

menu.

Fig. 27: Pump assignment

Installation

menu.

Current output

Fault indicating / pacing relay (24 V)

Current output and fault indicating / pacing relay (24 V)

Data Value Unit

Open circuit voltage: 8 V

Current range: 4 ... 20 mA

Ripple, max.: 80 μA ss

Load, max.: 250 Ω

Data Value Unit

Residual voltage max. at I

= 1 µA 0.4 V

off max

Maximum current 100 mA

Maximum voltage 24 VDC

Closing time 100 ms

To pin VDE cable Contact Relay

1 yellow "+" Current

output

Fig. 28: Cable assignment

4 green "-" Current

output

3 white NC (normally closed) or

NO (normally open)

Fault indi‐ cating / pacing relay

2 brown C (common) Fault indi‐

cating / pacing relay

Page 36

Universal control wire connection diagramUniversal control wire connection diagram

Site endSite end

CableCable

Pump, insidePump, inside

2 white / Contact

4 brown / GND

GND

External

activation

Function "External Contact" (ProMinent external/contact cable) 2-core

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

GND

External

activation

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

External

activation

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

External

activation

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

External

activation

GND

Function "External Contact" (ProMinent universal control wire) 5-core

"Pause" function

"Auxiliary rate" function

Function "External Contact"

Pulse frequency, e.g. contact water meter, PLC etc.

Continuous contact (potential-free) E.g. external on/off of control panel

Continuous contact (potential-free) e.g. of control panel

0/4-20 mA

Analog signal, e.g. of magnetic inductive Flow meter

P_SI_0091_SW

Installation

7.2.1.2 External control

External control

Page 37

Technical data "External control"

P_BE_0014_SW

Semi-conductor switch elements with a residual voltage of -0.7 V (e.g. transistors in open-collector circuits) or contacts (relays) can be used as input switch elements.

Installation

Pin 1 = Pause input (activating func‐

Voltage with open contacts: approx. 5 V

tion)

Input resistance: 10 kΩ

Control:

n Potential-free contact (approx. 0.5

mA)

n Semiconductor switch (residual

voltage < 0.7 V)

2 = contact input Voltage with open contacts: approx. 5 V

Input resistance: 10 kΩ

Control:

n Potential-free contact (approx. 0.5

mA)

n Semiconductor switch (residual

voltage < 0.7 V)

min. contact duration: 20 ms

Max. pulse frequency: 25 pulses/s

3 = Analogue input Input load: approx. 120 Ω

4 = GND

5 = Auxiliary input Voltage with open contacts: approx. 5 V

Input resistance: 10 kΩ

Control:

n Potential-free contact (approx. 0.5

mA)

n Semiconductor switch (residual

voltage < 0.7 V)

The metering pump makes its first metering stroke at approx. 0.4 mA (4.4 mA) and enters into continuous operation at approx. 19.2 mA.

Page 38

GND

Inputs Outputs

Pump, inside

Block diagram Sigma Control

External

activation

Diaphragm

rupture sensor

Stroke

sensor

Level

sensor

Fault indicating

relay

Warning

Network

Wiring connection examples: next page

Stroke

sensor

Flow Control

Diaphragm

rupture sensor

3 white / NO (pacing relay)

Fault indicating

and

Pacing

relay

VDE cable:

Empty signal

2 brown / C (pacing relay)

1 white / NO

4 brown / C

1 yellow / NO (fault alert)

4 green / C (fault alert)

2 green / NC (fault alert)

3 brown / Pause

2 blue / Alarm

1 black / GND

1 brown / 5 V

2 white / Cod.

4 black / GND

3 blue

2 blue / Alarm

1 black / GND

VDE cable:

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

P_SI_0089_SW

Installation

Fig. 29: Sigma Control block switching diagram

Page 39

Universal control wire connection diagramUniversal control wire connection diagram

Site endSite end

CableCable

Pump, insidePump, inside

2 white / Contact

4 brown / GND

GND

External

activation

Function "External Contact" (ProMinent external/contact cable) 2-core

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

GND

External

activation

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

External

activation

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

External

activation

1 brown / Pause

2 white / Contact

4 black / GND

3 blue / Analog

5 grey /Auxiliary

External

activation

GND

Function "External Contact" (ProMinent universal control wire) 5-core

"Pause" function

"Auxiliary rate" function

Function "External Contact"

Pulse frequency, e.g. contact water meter, PLC etc.

Continuous contact (potential-free) E.g. external on/off of control panel

Continuous contact (potential-free) e.g. of control panel

0/4-20 mA

Analog signal, e.g. of magnetic inductive Flow meter

P_SI_0091_SW

Installation

7.2.2 HMI operating unit

The HMI must be connected to the CAN socket above the LEDs of the pump base if the pump is operated via the HMI.

Page 40

Installation

If the pump is operated without the HMI, the sealing cap supplied must be plugged into the CAN socket above the LEDs of the pump base.

CAUTION! Risk of short circuit A short circuit may occur in the pump if liquid penetrates

into the CAN socket.

– Always plug a CAN plug or the sealing cap supplied

into the CAN socket.

CAUTION! Danger of malfunctions Incorrect operation via the CAN bus leads to malfunc‐

tions.

– Do not connect any other control (e.g. DXCa) to the

CAN socket when operating with the HMI con‐ nected.

7.2.3 Pump, power supply

WARNING! Risk of electric shock This pump is supplied with a grounding conductor and a

grounding-type attachment plug.

– To reduce the risk of electric shock, ensure that it is

connected only to a proper grounding-type recep‐ tacle.

WARNING! Danger of electric shock In the event of an electrical accident, it must be possible

to quickly disconnect the pump, and any electrical ancil‐ laries which may possibly be present, from the mains.

– Install an emergency cut-off switch in the mains

supply line to the pump and any electrical ancillaries which may be present or

Integrate the pump and electrical ancillaries which

–

may be present in the emergency cut-off manage‐ ment of the system and inform personnel of the iso‐ lating option.

WARNING! If the HMI cannot be operated directly from the pump

(specifically with versions with a cable longer than 2 m), provide an option to disconnect the pump from the mains power supply in the event of an emergency. Clearly assign and label this option to the pump.

WARNING! An on/off switch may not be fitted on the pump,

dependent on the identity code and installation.

Page 41

CAUTION! Pump can be damaged The pump can only be stopped when running via an:

– External cable

[Stop]

–

Use a relay or a contactor if the pump is to be definitively actuated via the mains cable. However, take into account the pump’s starting current.

key.

To be able to switch off the pump (to a zero-volts state) independently from the entire installation (e.g. for repair), use an electrical isolating device in the mains supply cable, e.g. a mains switch or a plug / socket combina‐ tion. Clearly identify this isolating device as such.

Install the pump cable. Use the original cable supplied!

Installation

7.2.4 Other units

Other units

–

Key electrical data can be found on the pump’s nameplate.

Install the other units on the basis of the documentation supplied.

Page 42

12012

2315

7.0

CONTACT

bar

l/h

Settings Service Language Makro operating mode

Information

German

English

...

〉Language

Language

German

Menu/Information

Path, derived:

...

〉Language

Language

English

German

Save

Menu/Information

Path, operating instructions:

Language

English

German

B1089

Basic set-up principles

8 Basic set-up principles

Please also refer to all the overviews covering

–

"Operating/set-up overview for Sigma X Control types" and "Operating menu for Sigma X Control types, complete" in the appendix and the "Overview of equipment and control elements" and "Control elements” chapters.

–

The pump exits the menu and returns to a contin‐ uous display if pressed for 60 seconds.

8.1 Basic principles for setting up the control

shows using the "Language" example how to set up something - in turn:

n Sequence of displays n The path derived from this n The path as presented in the operating instructions

[Menu] is pressed or no key is

Fig. 30: Please read

Fig. 31: "Setting up the language": As an example of set-up and path displays

Tab. 2: Legend:

Symbol Explanation

Press

Turn the

Press the

"Setting up the language" in detail

To access the

The cursor immediately points to

2. To switch from

3. To return to the

The cursor points to a language.

4. To switch to

‘Deutsch’

‘Menu’

‘Information’

‘Language’

5. To save: press the

The software shows a display by way of confirmation.

After 2 seconds, it returns to the higher-level

[Menu]

[Clickwheel]

: press the

menu: press the

: turn the

[Clickwheel]

[Menu]

‘Information’

‘Language’

[Clickwheel]

key.

: turn the

[Clickwheel]

‘Menu’

[Clickwheel]

Page 43

B0777

5432

432

5432

543

Confirming an entry

Exiting a menu option without confirming it

Returning to a continuous display

To complete the setting: press

Alternatively: wait 60 seconds or exit the key or using

Briefly press the

The software switches to the next menu point or back to the

menu and saves the entry.

Press

The software switches to the next menu point or back to the

menu without saving anything.

Press

The software cancels the entry and switches to a continuous

display without saving anything.

‘End’

[Back]

[Menu]

[Clickwheel]

Basic set-up principles

[]

Menu.

‘Menu’

via the

[Menu]

Changing adjustable variables

Fig. 32: a) Changing from one figure to its initial figures; b) Changing the figure; c) Returning from the last figure to the (complete) figure (to correct a wrong figure, for example).

Changing a (complete) number

Turn the

[Clickwheel]

The value of the figure highlighted is raised or lowered.

Changing figures

To adjust the value of a figure digit-by-digit, press

The first figure is highlighted - see Figure above, point a)

2. To adjust the value of a figure, turn the

To move to the next figure, press point b).

[Clickwheel]

[Priming]

- see above Figure,

Page 44

Basic set-up principles

4. To run through the figures again, if necessary (possibly because of

Confirming adjustable variables

8.2 Checking adjustable variables

Continuous displays

Before adjusting the pump, you can check the current settings of the adjustable variables:

an incorrect figure), when you get to the last figure press

[Priming]

Press the

Simply turn the display.

again - see above Figure, point c).

Now you can start from the beginning again.

[Clickwheel]

The software saves the entry.

Each time the see a different continuous display.

1x.

[Clickwheel]

if the pump is showing a continuous

engages when you turn it, you will

Secondary displays

8.3 Changing to Setting mode

The number of continuous displays depends on the iden‐ tity code, the selected operating mode and the con‐ nected additional devices – see overview of "Continuous displays" in the appendix.

The lowest line of a continuous display shows different information (which cannot be adjusted in the secondary display) - see "Continuous displays and secondary displays" overview in the appendix.

You can access secondary displays via any continuous display as follows:

1. Press the

2. Providing there is a frame, you will see a different secondary display

each time the

When you reach the secondary display you wish, leave the

[Clickwheel]

In a continuous display, if you press mode changes to chapter entitled "Set up / Menu".

If under

‘Access protect.’

lock symbol), then after pressing the

‘Password’

[Clickwheel]

A frame appears around the secondary display.

[Clickwheel]

and wait briefly.

‘Menu’

for 3 seconds.

engages when turned.

‘Menu’

. For more information refer to the following

only

‘Menu’

[Clickwheel]

, the pump in Setting

‘All’

has been set up (top right

, first enter the

Page 45

Set up /

‘Menu’

9 Set up /

9.1

‘Information’

‘Menu’

The

‘Menu’

1 -

‘Information’

2 -

‘Operating mode’

3 -

‘Settings’

4 -

‘Timer’

5 -

‘Service’

6 -

‘Language’

Please also refer to all overviews covering "Oper‐

–

ating/set up overview" and "Operating menu for Sigma X Control type, complete" in the appendix and the "Overview of equipment” and “Control ele‐ ments” chapters.

–

The pump exits the menu and returns to a contin‐ uous display if pressed for 60 seconds.

is sub-divided as follows:

[Menu] is pressed or no key is

9.2

‘Operating mode’

9.3

‘Settings’

‘Menu / Information è ...’

You can find out different information about your pump in the menu. The number and type can depend on the pump settings.

‘Menu / Information è Operating mode è ...’

You can switch between the operating modes in the menu. You can enter the settings for this in the

‘Manual’

‘Batch’

‘Contact’

‘Analog’

‘Menu / Information è Settings è ...’

‘Operating mode’

‘Settings’

menu.

‘Information’

Page 46

Set up /

‘Menu’

The

‘Settings’

1 - The operating mode set (exception:

2 -

‘Metering’

3 -

‘Calibrate’

4 -

‘Inputs/outputs’

5 -

‘System’

6 -

‘Set time’

7 -

‘Date’

menu generally includes these setting menus:

‘Manual’

)

9.3.1

9.3.1.1

9.3.1.2

‘Operating mode’

‘Manual’

‘Batch’

‘Menu / Information è Settings è Operating mode è ...’

‘Menu / Information è Settings è Operating mode è Manual’

‘Manual’

The stroke rate can be set in the continuous display of this operating mode.

operating mode allows you to operate the pump manually.

‘Menu / Information è Settings è Operating mode è Batch è ...’

The

‘Batch’

umes.

You can only select whole numbers but no fractions as the number of strokes (figures 1 to 99,999).

You can trigger the strokes using the switched to the pulse using the "External control" terminal.

operating mode enables you to pre-select large metering vol‐

‘Push’

[Clickwheel]

continuous display. You can also trigger them via a

if you have already

Memory - remaining strokes not yet pro‐ cessed

9.3.1.3

‘Contact’

You can also activate the fier ). When strokes, which could not be processed, up to the maximum capacity of the stroke memory of 99,999 strokes. If this maximum capacity is exceeded, the pump goes into fault mode.

‘Memory’

CAUTION! – The pump maintains its stroke rate when changing

over from ating mode.

– When you press

function is activated, the

‘Memory’

is activated, the pump adds up the remaining

‘Manual’

function extension ("memory" identi‐

operating mode to

[STOP/START]

‘Memory’

‘Batch’

or the "Pause"

is cleared.

oper‐

‘Menu / Information è Settings è Operating mode è Contact

...’

Page 47

Set up /

‘Contact’

series of strokes.

You can trigger the strokes via a pulse sent via the "External control" ter‐ minal.

The purpose of this operating mode is to convert the incoming pulses into strokes with a step-down (fractions) or small step-up.

operating mode allows you to trigger individual strokes or a

CAUTION! The pump maintains the stroke rate when changing over

from mode.

‘Manual’

operating mode to

‘Contact’

operating

‘Menu’

Memory - Pulses not yet processed

Factor

You can also activate the fier ). When strokes , which could not be processed, up to the maximum capacity of the stroke memory of 99,999 strokes. If this maximum capacity is exceeded, the pump goes into fault mode.

The number of strokes per pulse depends on the factor which you can input. By using a factor you can multiply incoming pulses by a factor between 1.01 and 99.99 or reduce them by a factor of 0.01 to 0.99:

Number of strokes executed = factor x number of incoming pulses

‘Memory’

CAUTION! – Only with

[STOP/START]

(

‘Menu / Information è Service è Clear counters’

or the "Pause" function is activated, the cleared.

‘Memory’

is activated, the pump adds up the remaining

‘Memory’

function extension ("memory" identi‐

‘off’

or empty the contact memory

: If you press

‘Memory’

)

Page 48

Set up /

Table of examples

‘Menu’

Factor Pulse (sequence) Number of strokes

Step-up*

1 1 1

2 1 2

25 1 25

99.99 1 99.99

1.50 1 1.50 (1 / 2)

1.25 1 1.25 (1 / 1 / 1 / 2)

Step-down**

1 1 1

0.50 2 1

0.10 10 1

0.01 100 1

0.25 4 1

0.40 2.5 (3 / 2) (1 / 1)

0.75 1.33 (2 / 1 / 1) (1 / 1 / 1)

(sequence)

Tab. 3: * Explanation of the conversion ratio

With a factor of 1 ... 1 stroke is executed per 1 pulse

With a factor of 2 ... 2 strokes are executed per 1 pulse

With a factor of 25 ... 25 strokes are executed per 1 pulse

Tab. 4: ** Explanation of step-down

With a factor of 1 ... 1 stroke is executed per 1 pulse.

With a factor of 0.5 ...1 stroke is executed after 2 pulses.

With a factor of 0.1 ...1 stroke is executed after 10 pulses.

With a factor of 0.75 ...1 stroke is executed once after 2 pulses,

then 1 stroke is executed twice after 1 pulse,

and then again 1 stroke after 2 pulses etc.

If a remainder is obtained when dividing by the factor, then the unit adds the remainders together. As soon as this sum reaches or exceeds "1", the pump executes an additional stroke. Therefore on average during the metering operation, the resultant number of strokes pre‐ cisely matches the factor.

9.3.1.4

‘Analogue’

(optional)

‘Menu / Information è Settings è Operating mode è Analogue

...’

Page 49

I [mA]

I 1

I 2

Fmax

0 20

B0088

‘Standard’

Set up /

‘Menu’

The secondary display "Signal current" indicates the incoming current.

You can select 5 types of current signal processing:

‘0 - 20 mA’

‘4 - 20 mA’

‘Linear curve ’

‘Lower side band’

‘Upper side band’

‘0 - 20 mA’

At 0 mA the pump is stationary –

At 20 mA the pump works at maximum stroke rate.

‘4 - 20 mA’

At 4 mA the pump is stationary –

At 20 mA the pump works at maximum stroke rate.

‘Extended’

Curve

‘Linear curve’

The symbol "Linear curve" appears on the LCD screen. You can enter any pump stroke rate behaviour proportional to the current signal. You can enter the curve points I and F in the

‘Curve points’

menu. You define a

straight line here and thus the behaviour:

Fig. 33: Frequency-current diagram for "Linear curve"

Plot a diagram similar to the one above – with values for (I1, F1) and (I2, F2) – so that you can set the pump as desired!

The smallest processable difference between I1 and I2 is 4 mA (ll I1-I2 ll ≥4 mA).

‘Lower side band’

Page 50

I [mA]

I 1 I 2

0 20

a) b)

Fmax

B0089

I [mA]

I 1

I 2

0 20

Fmax

Set up /

‘Menu’

Using this type of processing, you can control a metering pump using the current signal as shown in the diagram below. You can enter the curve points I and F in the

‘Curve points’

menu.

However, you can also control two metering pumps for different feed chemicals via a current signal (e.g. one acid pump and one alkali pump using the signal of a pH sensor). To do this, connect the pumps electrically in series.

Fig. 34: Frequency-current diagram for a) Lower side band, b) Upper side band

‘Upper side band’

Using this processing type, you can control a metering pump using the current signal as shown in the diagram above. You can enter the curve points I and F in the

‘Curve points’

menu.

Everything functions according to the cessing.

Curve points

To define the above curves, enter any two points P1 (I1, F1) and P2 (I2, F2) in the

‘Curve points’

menu (F1 is the stroke rate at which the pump is to operate at current I1, F2 is the stroke rate at which the pump is to operate at current I2...).

Error mess. i < 4 mA

You can select in the

‘Error message i < 4 mA’

pump should issue an error message and stop with current signals below

3.8 mA (Standard).

‘Lower side band’

menu item whether the

type of the pro‐

9.3.2

9.3.2.1

‘Metering’

‘Metering profile’

‘Menu / Information è Settings è Metering è ...’

‘Menu / Information è Settings è Metering è Metering profile

...’

Under

‘Metering è Metering profile’

you can precisely match the pump metering flow over time against the requirements of the particular applica‐ tion - see "Functional description” chapter.

Page 51

Metering optimised

Priming optimised

Standard

Set up /

With

‘metering optimised’ ‘metering profile’

gated, the suction stroke is executed as quickly as possible. This setting is suitable, among other things, for applications that require optimum mixing ratios and chemical mixing that is as continuous as possible.

Under

‘Metering profile’

gated as much as possible, which makes possible the precise and problem-free metering of viscous and gaseous media. Select this setting to minimise the NPSH value as well.

With

‘Metering profile’

‘priming optimised’

‘Standard’

the pump meters as usual.

, the discharge stroke is elon‐

, the suction stroke is elon‐

‘Menu’

9.3.2.2

‘Pressure stage’

‘Menu / Information è Settings è Metering è Pressure stage

...’

Pressure stage

With

‘Metering è Pressure stage’

the pump via the pressure stages – refer to the "Functional description” chapter.

When selecting a pressure stage, you are simultaneously selecting the error behaviour.

you can reduce the nominal pressure of

Tab. 5: Nominal pressures depending on the size of the liquid ends and the pressure stages

Pressure stage / 4 7 10 12

Size of liquid end

120145 * X X X X

120190 * X X X X

120270 * X X X X

070410 X X - -

070580 X X - -

040830 X - - -

9.3.3

* the pressure of the plastic liquid ends is reduced to 10 bar.

‘Calibration’

‘Menu / Information è Settings è Calibration è ...’

Accuracy of calibration Normally the pump does not have to be calibrated.

The pump can be calibrated if viscous feed chemicals are used or extremely high accuracy is required.

Page 52

P_G_0071_SW

Set up /

‘Menu’

WARNING! If the feed chemical is hazardous, take appropriate

safety precautions when performing the following cali‐ bration instructions. Observe the material safety data sheet for the feed chemical!

Preparation

Calibration process

1. Use the

[Clickwheel]

to scroll through the continuous display to

check whether litres or gallons have been selected.

2. If the incorrect volume unit has been selected, correct it in the

‘Menu / Information è Settings è System è Unit’

menu.

3. Check whether the stroke rate in the continuous display is not too

low for calibration.

4. Lead the suction hose into a measuring cylinder containing the feed

chemical – make sure that the discharge hose is installed perma‐ nently (operating pressure, ...!).

Prime the feed chemical (press



[Priming]

) if the suction hose is

empty.

1. Record the level in the measuring cylinder.

Select the press the

3. To start calibration, press the

‘Menu / Information è Settings è Calibrate’ ‘’

[Clickwheel]

The

‘Start calibration’

(PUSH) menu item appears.

[Clickwheel]

The

‘Calibrate ...’

menu item appears, the pump starts to pump

menu and

and indicates the number of strokes.

4. After a reasonable number of strokes (a minimum of 200), use the

[Clickwheel]

The

to stop the pump.

‘Calibration ended’

menu item appears. It requests you to

enter the calibration volume.

5. Determine the required metering volume (difference between initial

volume - remaining volume in the measuring cylinder).

6. Use the

[Clickwheel]

to enter this volume in the

‘Calibration ended’

menu items and close.

The pump switches to the

‘Calibration result’

menu item - the

pump is calibrated.

7. Press the

[Clickwheel]

The pump returns to the

‘Menu / Information è Settings’

menu.

Page 53

9.3.4

‘Inputs/outputs’

‘Menu / Information è Settings è Inputs/outputs è ...’

The

‘Inputs/outputs’

1 -

‘Auxiliary frequency’

2 -

‘Relay1’

3 -

‘Relay2’

4 -

‘mA-Output’

6 -

‘Flow monitor’

5 -

‘Diaphragm rupture’

menu splits into the following sub-menus:

(optional)

(only if connected)

Set up /

‘Menu’

9.3.4.1

9.3.4.2

‘Auxiliary frequency’

‘Relay1 (optional)’

‘Menu / Information è Settings è Inputs/outputs

Auxiliary frequency è ...’

The programmable function to an auxiliary stroke rate, which can be set in the menu.

It can be activated via the "External control" terminal. If the

frequency’

screen.

Refer to the "Hierarchy of Operating Modes, Functions and Fault Statuses" for the order of the various operating modes, functions and fault statuses.

is present, then the identifier “AUX” appears on the LCD

‘Auxiliary frequency’

facilitates the switchover

‘Auxiliary frequency’

‘Auxiliary

‘Menu / Information è Settings è Inputs/outputs è Relay1 è ...’

The setting options for the ‘Relay’ function only exist if a relay is fitted.

Tab. 6: Relay, physical and pre-set to ...

Identity code specification Relay, physical Pre-set to ...

1 1 x changeover contact 230 V – 8 A Fault indicating relay, N/C

3 2 x N/O 24 V – 100 mA Fault indicating relay, N/C, and pacing

8 1 x N/O 24 V – 100 mA, + 4...20 mA

output

relay

Fault indicating relay, N/C

Page 54

Set up /

Relay type

‘Menu’

Tab. 7: Relay type / relay reactions setting

Menu setting Warning mes‐

sage

yellow LED*

You can reprogram the relays to these types:

Error mes‐ sage

red LED*

Manual stop Stop via bus Pause Stroke rate

‘Warning’

‘Error’

‘Warning + error’

‘Warning + error +

stop’

‘Stop’

‘Stroke rate’

** X

‘Pump inactive’

Relay polarity

X X

X X X X X

X X X X

X X

* see the "Troubleshooting" chapter

** only use switches with every stroke.

You can set here how a relay is to switch.

Menu setting Effect

normally-closed (NC) The relay is closed in normal mode and opens

normally-open (NO) The relay is open in normal mode and opens

‘Relay 2’

for this relay type (semiconductor relay). The relay

with a triggering event.

9.3.4.3

Relay cycle quantity

9.3.4.4

‘Relay2 (optional)’

‘mA-Output (optional)’

‘Menu / Information è Settings è Inputs/outputs è Relay2 è ...’

You can set the metering volume for which the pacing relay is to switch once here.

For more information on

on page 53

‘Relay2’

- see

Ä Chapter 9.3.4 ‘ ‘Inputs/outputs’ ’

‘Menu / Information è Settings è Inputs/outputs è mA-Output

...’

You can set which current range is to be used at the mA output here.

Under

‘Function’

(

‘strokes / minute’

(litres / hour).

, you can then set whether the current stroke rate

) is to be signalled at the mA output or the capacity

Page 55

9.3.4.5

‘Flow control’

Set up /

‘Menu’

‘Menu / Information è Settings è Inputs/outputs è Flow control

...’

The setting options for the ‘Flow control’ function are only available if a flow control is electrically installed. The symbol for flow control appears:

A metering monitor, such as a Flow Control (also DulcoFlow®), can reg‐ ister the individual pressure impacts of the pump and report them back to the pump.

It is possible to switch the function on and off under

The pump switches to fault mode if this feedback isn't provided a certain number of times in succession as set under

Under

‘at Auxiliary’

tivated with auxiliary frequency.

Under

‘Signalling’

a warning when the tolerance is exceeded.

, it is possible to set whether the function is to be deac‐

, you can set whether the control is to trigger an error or

‘Activation’

‘Tolerance / strokes’

9.3.4.6

9.3.5

‘Diaphragm rupture’

‘System’

‘Menu / Information è Settings è Inputs/outputs

Diaphragm rupture è ...’

The setting options for the ‘Diaphragm rupture’ function only exist if a diaphragm rupture indicator is electrically installed. The symbol for diaphragm appears

In the

‘Diaphragm rupture’

generates a warning message or an error message in the event of a dia‐ phragm rupture.

sub-menu you can select whether the pump

‘Menu / Information è Settings è System è ...’

The

‘System’

1 -

‘Bluetooth’

2 -

‘Volume unit’

menu splits into the following sub-menus:

9.3.5.1

‘Bluetooth ’

‘Menu / Information è Settings è System è Bluetooth è ...’

You can switch the pump’s Bluetooth communication on and off in the

‘Bluetooth’

HMI.

sub-menu. The blue “Bluetooth active” LED lights up on the

Page 56

Set up /

9.3.5.2

‘Menu’

‘Volume unit’

‘Menu / Information è Settings è System è Volume unit è ...’

9.3.6

9.3.7

‘Set time’

‘Date’

You can select another unit for the volume in the

‘Menu / Information è Settings è Set time è ...’

You can set the time in the

1. Use the dial to adjust a figure.

Use

‘Auto. Summertime’

Under over to

You can also input when the pump is to change to and from

‘Summertime’

Check under

‘hemisphere’

‘Menu / Information è Settings è Date è ...’

[Priming]

‘Summertime’

‘Location’

of the world.

‘Set time’

to move to the next figure.

you can select whether you wish to change

whether the pump is also set to its own

menu.

‘Volume unit’

sub-menu.

9.4

‘Timer’

9.4.1 Timer

9.4.2

‘Setting the timer’

‘activation’

You can set the date in the

‘Menu / Information è Timer è ...’

The process timer can do the following to the pump at a predefined time:

n start n stop n change operating mode n open the relay (with "CTRL software" higher than 01.01.03.01) n close the relay (with "CTRL software" higher than 01.01.03.01)

‘Menu / Information è Timer è Activation è ...’

To activate the timer, set

‘Menu / Information è Timer è Set timer è ...’

You can create commands (program lines) for a timer program in the

timer’

menu.

You can create up to 32 commands (program lines).

‘Date’

menu.

‘Activation’

‘active’

‘Set

Page 57

You can then use the administration functions to manage the commands -

Ä Chapter 9.4.2 ‘ ‘Setting the timer’ ’ on page 56

Use the

Create the command as follows:

1 - Create a command (program line)

2 - Select the triggering event and time

3 - Select the action and value

4 - Check the command

5 - Save command by pressing the Clickwheel

6 - Create the next command if necessary

9.4.2.1 Administration functions for commands

The following administration functions are available to manage the com‐ mands (program lines):

n n n n

Use

‘Clear all’

‘Display’ ‘Change’ ‘Clear’

function to clear all commands (the program).

(only if commands entered)

‘New’

to create a new command.

Set up /

‘Menu’

9.4.2.2

9.4.2.3 Selecting the

‘Init’

Initial conditions

‘Time event’

and Time

Use

‘Init’

to specify initial conditions at the start of the program - see

Ä Chapter 9.4.2.4 ‘Select the action and value’ on page 58

You can select a time event (cycle) and a time as well:

Time event Time

‘Hourly’

‘Daily (Mon-Sun)’

‘Weekdays1 (Mo-Fr)’

‘Weekdays1 (Mo-Sa)’

‘Weekend (Sa+Su)’

‘Weekly’

hourly at the x minute

daily at the time mm.ss, Monday to Sunday

daily at the time mm.ss, Monday to Friday

daily at the time mm.ss, Monday to Saturday

daily at the time mm.ss, Saturday and Sunday

weekly at the time mm.ss on the day dd.

‘Monthly’

weekly at the time mm.ss on the x. day of the month

Page 58

10:48

Manual

0.25 l/h

monthly

Command 01/05

B0781

on 21st

Set up /

‘Menu’

9.4.2.4 Select the action and value

CAUTION! If you wish to use automatic summer time adjustment

‘Settings’

(

‘Time’

) avoid any triggering events between

02:00 a.m. and 03:00 a.m.

You can select an action and also a value:

Action Value

Manual Strokes/h

Stop - -

Frequency Strokes/h

Contact - -

Batch (input) - -

9.4.2.5 Checking the finished command

9.4.3

‘Clear all’

Batch (time) hh:mm

The pump displays the finished command (program line) as soon as you have finished programming the command:

‘Menu / Information è Timer è Clear all è ...’

Use the

‘Clear all’

menu to clear all commands (the program).

Page 59

9.4.4 Example

Set up /

‘Menu’

Example of "Weekday metering"

Com‐ mand

01 Init - Stop - // Ensure that the

02 workdays 1 (Mo-

03 workdays 1 (Mo-

04 workdays 1 (Mo-

05 workdays 1 (Mo-

06 workdays 1 (Mo-

07 workdays 1 (Mo-

Time event Time of day Action Capacity Comment

08:30 Manual 12,000 l/h //Meter with

Fr)

08:40 Stop - //Stop//

Fr)

09:30 Manual 12,000 l/h //Meter with

Fr)

09:40 Stop - //Stop//

Fr)

10:30 Manual 12,000 l/h //Meter with

Fr)

10:40 Stop - //Stop//

Fr)

The pump is to meter 2 litres every half hour every weekday (Mon-Fri) between 8:00 and 11:00:

pump is at a standstill at the start.//

12,000 l/h//

Explanation: At a capacity of 12 l/h, the pump has to work for 10 minutes to meter 2 litres.

9.5

9.5.1

9.5.2

‘Service’

‘Password’

‘Clear counter’

‘Menu / Information è Service è ...’

‘Menu / Information è Service è Password è ...’

You can lock the setting options here.

If you have set a after 1 minute in the top left and the setting options are locked - if no key has been pressed in the meantime.

In the meantime, a key appears there and a small progress bar.

‘Password’

- see below, then the identifier

appears

‘Menu / Information è Service è Clear counter è ...’

You can reset the counter to "0" in the

‘All’

‘Stroke counter’

‘Volume counter’

‘Contact memory’

(total number of strokes)

(total litres)

‘Clear counter’

menu:

Page 60

Set up /

‘Menu’

To clear: exit the menu by briefly pressing the

The values have increased since commissioning of the pump, the last cali‐ bration or the last deletion.

[Clickwheel]

9.5.3

‘Log book’

‘Menu / Information è Service è Log book è ...’

You can view the list of

‘Filter’

helps with the overview.

For a factual list of possible ‘Log book entries’ - see Ä Chapter 14.5 ‘Log book’ on page 80.

Tab. 8: Input information

Line Information

1 Line number

2 Date/time

3 Type of entry (fault, warning ...)

4 Input number

5 Explanation of the input

‘Log entries’

here.

9.5.4

9.5.5

9.5.6

‘Display’

‘Menu / Information è Service è Display è ...’

You can set the

‘HMI logout’

‘Menu / Information è Service è HMI logout è ...’

You can log off the HMI from the internal pump CAN bus here.

‘Diaphragm part number: XXXXXXX’

‘Menu / Information è Service

Diaphragm part number: XXXXXXX è ...’

You can read off the part number (order number) of the correct diaphragm here.

‘Contrast’

and the

‘Brightness’

of the LCD screen here.

Page 61

9.5.7

9.6

‘Spare parts kit part number: XXXXXXX’

‘Menu / Information è Service

Spare parts kit part number: XXXXXXX è ...’

You can read off the part number (order number) of the correct spare parts kit here.

‘Language’

‘Menu / Information è Language è ...’

Set up /

‘Menu’

You can select the desired operating language in the

‘Language’

menu.

Page 62

Start up

10 Start up

Safety information

WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by

oxygen.

– The pump may not work if there is a mixture of feed

chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

WARNING! Only motors with a frequency converter: Danger of elec‐

tric shock The danger of electric shock remains for 3 minutes after

the mains voltage has been switched off on conducting parts of the motor with an integrated frequency converter and on the lines themselves.

– After switching off, allow the device to stand for 3

minutes before opening the terminal box.

CAUTION! Warning of personal injury and material damage The metering pump may only be operated by trained

personnel. The operator is responsible for ensuring that under the given operating conditions (pressure, tempera‐ ture, corrosiveness, etc.) danger to the operating per‐ sonnel is avoided by use of appropriate accident preven‐ tion measures.

CAUTION! Only motors with a frequency converter: The motor can

be damaged The input current limiter could be damaged if a motor

with an integrated frequency converter is restarted within 3 minutes of the mains voltage being switched off.

– After switching off, allow the device to stand for at

least 3 minutes before restarting.

CAUTION! Feed chemical could escape – Check suction and discharge lines, and liquid end

with valves, for leak-tightness and tighten if neces‐ sary.

Check whether the necessary flushing pipes or

–

bleed lines have been connected.

CAUTION! Liquid end may be damaged – Always fit a filter in the suction line with feed chemi‐

cals with a particle size greater than 0.3 mm

Page 63

Observe the technical data

Start up

CAUTION! Prior to commissioning, check that the pump and corre‐

sponding ancillary equipment is connected in compli‐ ance with the regulations!

CAUTION! Danger of material damage Observe the details in the chapter "Technical data"

(pressure, viscosity, resistance, etc.).

Checking for regulation-compliant installa‐ tion

Diaphragm rupture sensor

Check that the installation complies with the regulations

CAUTION! Danger resulting from unnoticed diaphragm rupture If the pump has been ordered with an electric diaphragm

rupture sensor, it still has to be installed.

– Screw the enclosed diaphragm rupture sensor into

the liquid end.

CAUTION! Warning of unnoticed diaphragm rupture Only above approximately 2 bar system back pressure is

a signal generated in the event of the rupture of a dia‐ phragm.

– Only rely on the diaphragm rupture sensor with back

pressures of greater than 2 bar. Or install a back pressure valve and set it to a min‐

imum of 2 bar – if the installation permits this.

Remove the gearbox vent stopper

Checking the oil level

CAUTION! Possible environmental and material damage In event the red gear bleeding plug is sealed, during

operation it prevents any pressure compensation between the drive housing and the surroundings. This ensure that oil can be pushed from the drive housing.

– Remove the gear bleeding plug before commis‐

sioning.

Before start up, remove the red gearbox vent stopper, see "Overview of equipment and control elements” chapter.

When the pump is idle, check whether the oil level in the pump is in the middle of the oil level indicator.

This will rule out the pump losing oil and suffering damage.

Page 64

Start up

Avoid particles

Using the integral relief valve

The valves may no longer close properly with feed chemicals with a particle size of greater than 0.3 mm.

–

Install a suitable filter in the suction line.

CAUTION! Danger due to incorrect use of the integral relief valve The integral relief valve can only protect the motor and

the gear, and then only against impermissible positive pressure that is caused by the metering pump itself. It cannot protect the system against positive pressure.

– Protect the motor and gear of the system against

positive pressure using other mechanisms.

– Protect the system against illegal positive pressure

using other mechanisms.

CAUTION! Danger of the integral relief valve failing The integral relief valve no longer operates reliably with

feed chemicals having a viscosity of greater than 200 mPa s.

– Only use the integral relief valve with feed chemicals

having a viscosity up to 200 mPa s.

Priming against pressure

1. Hydraulically isolate the discharge line from the pump using an iso‐

lation device.

2. Turn the rotary dial on the integral relief valve in a counter-clockwise

direction as far as the "open" stop.

The excess pressure escapes through the hose connector.

3. Run the pump until the feed chemical coming out of the hose con‐

nector is free from bubbles.

4. Turn the rotary dial on the integral relief valve in a clockwise direc‐

tion up to the "close" stop.

The pump can be started.

When operating the integral relief valve close to the opening pressure, a minimal overflow into the overflow line can occur.

Page 65

20 0

0 50

25 75

75%

30%

P_SI_0095_SW

Adjusting the stroke length

Start up

Only adjust the stroke length when the pump is running. This is easier and also better for the pump.

Fig. 35: Adjusting the stroke length

n 100% = 4 rotations n 25 % = 1 rotation n 0.5 % = 1 scale mark on stroke adjustment dial

Earthing lines

Potential equalisation lines (mandatory with ATEX)

Auxiliary equipment

Check whether the earthing lines in the pump's electrical units are cor‐ rectly connected and connected to a clean earth wire - see earthing dia‐ grams in the appendix.

Check whether the potential equalisation lines are sitting correctly on the pump and connected to a clean potential equalisation point.

Check for the correct function of the auxiliary equipment and for correct interplay.

Page 66

Operation

11 Operation

WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by

oxygen.

– The pump may not work if there is a mixture of feed

chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

This chapter describes all the operating options in a continuous display (several symbols and the pressure display appear at the top in the black bar) for the trained person at the pump.

–

Please also refer to the "Operating/Setting overview" and "Continuous displays and secondary displays" overviews at the end of the operating instructions and also the "Overview of equipment and control elements" chapter.

11.1 Manual operation

Stop/start pump

Priming

Starting a batch

Acknowledge errors

Check adjustable variables

Change directly adjustable variables

Changing a variable in the relevant contin‐ uous display:

[STOP/START]

Stop the pump: Press

Start the pump: Press

Press

In until the

[Clickwheel]

Press the acknowledgement.

In a continuous display: Another continuous display appears each time the

[Clickwheel]

ration).

1. Press the

2. Turn the

3. Press the

[Priming]

‘Batch’

operating mode: Turn the

‘Push’

continuous display appears and then press the

[Clickwheel]

engages when turned. (The number depends on the configu‐

[Clickwheel]

The variable can be changed (highlighted).

[Clickwheel]

The variable is changed.

[Clickwheel]

The variable is saved (the dark highlighting disappears).

[STOP/START]

to acknowledge error messages that require

again.

[Clickwheel]

in a continuous display

If the "lock" - "lock all" has been set - see

X Control type’ on page 67 [Clickwheel]

, first enter the

Ä ‘Set-up overview of the Sigma

‘Password’

after pressing the

Page 67

STOPSTOP

STARTSTART

Setting

mode

Continuous

display

Stop/start pump

Priming

Start batch (only in "Batch" mode)

Acknowledge errors

Check adjustable variables

Change directly adjustable variables

B1059

Set-up overview of the Sigma X Control type

Operation

List of directly changeable variables:

n Capacity n Stroke rate n Factor n Contact volume n Batch volume

Fig. 36: Control options using the keys

Press the Turn the

[Clickwheel]

① "Lock menu" ② "Lock all"

Page 68

Maintenance

12 Maintenance

Safety information

WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by

oxygen.

– The pump may not work if there is a mixture of feed

chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

WARNING! It is mandatory that you read the safety information and

specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump.

CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by unauthorised persons.

–

Depressurise the system before commencing any work on hydraulic parts.

WARNING! Warning of hazardous feed chemical Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on the pump, material failure or incorrect handling of the pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety gloves, ...). Adhere to the material safety data sheet for the feed chemical.

Drain and flush the liquid end before working on the

–

pump.

WARNING! Danger of an electric shock When working on the motor or electrical auxiliary equip‐

ment, there is a danger of an electric shock.

– Before working on the motor, take note of the safety

instructions in its operating instructions!

– Should external fans, servomotors or other auxiliary

equipment be installed, these should also be discon‐ nected and checked that they are voltage free.

Page 69

Maintenance

Third-party spare parts for the pumps may lead to prob‐ lems when pumping.

–

Only use original spare parts.

–

Use the correct spare parts kits. In the event of doubt, refer to the exploded views and ordering information in the appendix.

Standard liquid ends:

Interval Maintenance work Personnel

After approx. 5,000 oper‐ ating hours

Quarterly Check the oil level.

Quarterly*

Change gear oil - refer to "Changing gear oil" in this chapter. Instructed personnel

n Check that the metering lines are tight at the liquid end and

check for leak-tightness.

n Check that the suction valve and discharge valve are firmly fixed

in place.

n Check that the dosing head screws are tight. n Check the condition of the metering diaphragm - see

the condition of the metering diaphragm’ on page 69

n Check that the flow is correct: Allow the pump to prime briefly. n Check that the electrical connections are intact.

Check the condition of the metering dia‐ phragm

Technical personnel

Ä ‘Check

* Under normal loading (approx. 30% of continuous operation).

Under heavy loading (e.g. continuous operation, aggressive feed chemi‐ cals etc.): shorter intervals.

The diaphragm is a wearing part, the service life of which is dependent on the following parameters:

n System back pressure n Operating temperature n Feed chemical properties

When using abrasive feed chemicals, the diaphragm service life is reduced. In these cases, more frequent checking of the diaphragm is rec‐ ommended.

Tightening torques

Liquid ends with integral relief valve

Data Value Unit

Tightening torques for dosing head screws:

WARNING! Warning of eye injuries When opening the relief valve, a spring under high ten‐

sion can jump out.

– Wear protective glasses.

12 ... 12.0 Nm

Page 70

P_SI_0143_SW

Maintenance

Changing gear oil

Fig. 37

Draining gear oil

1. Remove the vent screw (1).

2. Place an oil trough under the oil drainage plug (2).

3. Unscrew the oil drainage plug (2) from the power end housing.

4. Allow the gear oil to run out of the power end.

5. Screw in the oil drainage plug (2) with a new seal.

Filling with gear oil

Prerequisite: Gear oil in line with the "Ordering information" chapter is available.

1. Start the pump.

2. Slowly pour gear oil through the vent screw (1) opening until the oil

inspection window (3) is half covered.

3. Allow the pump to run slowly for a further 1... 2 minutes

4. Replace the vent screw (1).

Page 71

13 Carrying out repairs

Safety information

Carrying out repairs

WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by

oxygen.

– The pump may not work if there is a mixture of feed

chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

WARNING! It is mandatory that you read the safety information and

specifications in the "Storage, Transport and Unpacking" chapter prior to shipping the pump.

CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by unauthorised persons.

–

Depressurise the system before commencing any work on hydraulic parts.

13.1 Cleaning valves

WARNING! Warning of hazardous feed chemical Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on the pump, material failure or incorrect handling of the pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety gloves, ...). Adhere to the material safety data sheet for the feed chemical.

Drain and flush the liquid end before working on the

–

pump.

Unsuitable spare parts for the valves may lead to prob‐ lems for the pumps.

–

Only use new components that are especially adapted to fit your valve (both in terms of shape and chemical resistance).

–

Use the correct spare parts kits. In the event of doubt, refer to the exploded views and ordering information in the appendix.

Page 72

P_SI_0013_SW

Carrying out repairs

Only with the "Physiologically safe" design:

WARNING! Product can be dangerously contaminated Only use the spare parts from the "Physiologically safe"

spare parts kits.

Repairing ball valves

Personnel:

Technical personnel

CAUTION! Warning of personal injury and material damage Feed chemical may escape from the liquid end, for

example, if ball valves not repaired correctly.

– Only use new components which fit your valve -

both in terms of shape and chemical resistance!

–

Note the flow direction of the discharge and suction connectors when fitting the valve.

CAUTION! Warning of feed chemical spraying around PTFE seals, which have already been used / com‐

pressed, can no longer reliably seal a hydraulic connec‐ tion.

– New, unused PTFE seals must always be used.

Fig. 38: Simple cross-section through ball valve

1 Flat seal 2 Valve body 3 Valve ball 4 Valve seat 5 Valve cap

Page 73

13.2 Replacing the diaphragm

P_SI_0029

Carrying out repairs

Third-party spare parts for the pumps may lead to prob‐ lems when pumping.

–

Only use original spare parts.

–

Use the correct spare parts kits. In the event of doubt, refer to the exploded views and ordering information in the appendix.

Personnel:

Technical personnel

Requirements:

n If necessary take protective measures. n Adhere to the material safety data sheet for the feed chemical. n Ensure that the system is at atmospheric pressure.

1. Drain the liquid end: Place the liquid end on its head and allow the feed chemical to run out; flush out with a suitable medium; flush the liquid end thoroughly when using hazardous feed chemicals!

2. With the pump running, move the stroke adjustment dial to the stop at 0% stroke length.

The drive axle is now difficult to turn.

3. Switch off the pump.

4. Unscrew the hydraulic connectors on the discharge and suction side.

5. Unscrew the diaphragm rupture sensor from the dosing head.

6. Remove the 6 screws on the dosing head.

7. Remove the dosing head.

Check the condition of the diaphragm rupture sensor - see

Ä ‘ Checking the condition of the diaphragm rupture sensor’ on page 74

9. Loosen the diaphragm from the drive axle with a gentle backwards turn in an anti-clockwise direction.

10. Completely unscrew the diaphragm from the drive axle.

11. Tentatively screw the new diaphragm anticlockwise up to the stop on the drive axle.

The diaphragm now is now seated against the stop of the

thread while the diaphragm flap is within the tolerance range.

Fig. 39: Tolerance range of the flap on the backplate

1 Diaphragm 2 Backplate 3 Flap A Tolerance range

Page 74

7 6 5 4 3

P_SI_0020_SW

Carrying out repairs

12. Should this not work, remove dirt or swarf out of the thread and screw the diaphragm correctly onto the drive axle this time.

If this is still unsuccessful, contact ProMinent-ProMaqua cus‐

tomer service.

13. Place the dosing head with the screws onto the diaphragm - the suction connector should be pointing downwards in the pump's fit‐ ting position.

14. Tighten the screws gently to start with.

15. Screw the diaphragm rupture sensor into the dosing head.

16. Start up the pump and adjust the stroke length to 100%.

17. Stop the pump and tighten the screws crosswise. Tightening torque

- see .

18. Start the pump and check for leaks at maximum pressure.

CAUTION! Warning of escaping feed chemical The liquid end may leak should it not be possible to

check the tightening torque of the screws.

– Check the tightening torque of the screws after 24

hours of operation! With PP, PC and TT dosing heads also re-check the

–

tightening torques quarterly!

Checking the condition of the diaphragm rupture sensor

1. If the inside of the diaphragm rupture sensor has become damp or dirt has penetrated it: replace.

Fig. 40: Section through the Sigma diaphragm rupture warning system ("Visual break indicator" version)

1 Working layer (≙ operating diaphragm) 2 Safety layer (≙ safety diaphragm) 3 Flap 4 Plunger 5 Diaphragm rupture sensor 6 Cylinder, red 7 Cover, transparent

2. If the piston of the diaphragm rupture sensor - see Fig. 40, item 4 should have become dirty or damp, clean both it and the hole in which it runs.

Page 75

Carrying out repairs

3. Check whether it can move freely in the hole.

4. Refit the clean diaphragm rupture sensor with the clean piston.

5. Test the diaphragm rupture sensor.

Optical diaphragm rupture sensor

1. Unscrew the transparent cover from the diaphragm rupture sensor.

2. Press the red cylinder into the diaphragm rupture sensor until it engages.

3. Press the piston on the other side of the diaphragm rupture sensor with a blunt, smooth object into the dosing head (approximately 4 mm) until it triggers.

CAUTION! Feed chemical may escape If the expandable flap of the diaphragm is dam‐

aged, then feed chemical can escape when there is a diaphragm rupture.

The piston must not be scratched, it must remain completely smooth so that during operation it does not damage the expandable flap of the diaphragm.

4. Press the red cylinder into the diaphragm rupture sensor again and repeat the test.

5. If it does not trigger both times, replace the membrane rupture sensor.

6. After a successful test, screw the transparent cover onto the dia‐ phragm rupture sensor and then continue at the top by fitting the diaphragm.

Electrical diaphragm rupture sensor

1. Press the piston of the diaphragm rupture sensor with a blunt, smooth object into the dosing head (approximately 4 mm) until the monitor triggers alarm.

CAUTION! Feed chemical may escape If the expandable flap of the diaphragm is dam‐

aged, then feed chemical can escape when there is a diaphragm rupture.

The piston must not be scratched, it must remain completely smooth so that during operation it does not damage the expandable flap of the diaphragm.

2. Repeat the test.

3. If the monitor does not trigger an alarm both times, replace the membrane rupture sensor.

4. After a successful test, continue at the top by fitting the diaphragm.

Page 76

P_SI_0038

Carrying out repairs

Fig. 41: Cross-section through the liquid end

1 Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm

Page 77

14 Troubleshooting

Safety information

Troubleshooting

WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by

oxygen.

– The pump may not work if there is a mixture of feed

chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

WARNING! Danger of an electric shock Personnel working on electrical parts can be electro‐

cuted if all electrical lines carrying current have not been disconnected.

– Disconnect the supply cable before working on the

motor and prevent it from being reconnected acci‐ dentally.

– Any separately driven fans, servo motors, speed

controllers or diaphragm rupture sensors fitted should also be disconnected.

– Check that the supply cables are de-energised.

WARNING! Warning of hazardous feed chemical Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on the pump, material failure or incorrect handling of the pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety gloves, ...). Adhere to the material safety data sheet for the feed chemical.

–

Drain and flush the liquid end before working on the pump.

CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by unauthorised persons.

Depressurise the system before commencing any

–

work on hydraulic parts.

14.1 Faults without a fault message

Fault description Cause Remedy Personnel

Pump does not prime in spite of full stroke motion and bleeding.

Minor crystalline deposits on the ball seat due to the valves drying out.

Take the suction hose out of the storage tank and thoroughly flush out the liquid end.

Technical per‐ sonnel

Page 78

Troubleshooting

Fault description Cause Remedy Personnel

Pump does not prime in spite of full stroke motion and bleeding.

Fluid escapes from the backplate.

The CAN LED flickers after the HMI has been connected to the pump.

Green LED display (oper‐ ating indicator) does not light up.

Heavy crystalline deposits on the ball seat due to the valves drying out.

The screws in the dosing head are too loose.

The diaphragm is not leaktight.

The software versions of the pump and HMI are dif‐ ferent.

The wrong mains voltage or no mains voltage is con‐ nected.

Dismantle the valves and clean them - refer to the "Repair" chapter.

Tighten the screws in the dosing head in a diagonal pattern - refer to the "Mainte‐ nance" chapter for the tightening torque.

Replace the diaphragm - refer to the "Repair" chapter.

If a diaphragm rupture has been indicated, clean the diaphragm rupture indicator, refer to the "Repair" chapter.

Wait. In the long term, arrange for Service to update the pump software.

Connect the pump correctly to the specified mains voltage - according to the specifica‐ tion on the nameplate.

Technical per‐ sonnel

Customer Service department

Electrician

14.2 Fault messages

Red "Fault indicator" LED display lights up.

Fault description Cause Remedy Personnel

The "Level" symbol appears flashing on the LCD screen, plus the error message

‘Level error’

The "External" flashing on the LCD screen plus the

‘Memory overflow’

the pump stops.

The i < 4mA symbol appears flashing on the LCD screen plus the error message

mA undershot’

The i > 20mA symbol appears flashing on the LCD screen plus the error message

mA exceeded’

The the LCD screen plus the error message

‘Defective metering strokes’

pump stops.

33 and the pump stops.

MEM symbol appears

34 error message, and

‘4

35, and the pump stops.

‘20

36, and the pump stops.

FLOW symbol appears flashing on

37, and the

The fluid level in the storage tank has reached "Liquid level low 2nd stage".

The stroke tank has over‐ flowed.

The pump is in

‘operating mode’

behaviour has been pro‐ grammed in the

‘ANALOGUE’

control current has fallen below 4 mA.

The pump is in

‘operating mode’

behaviour has been pro‐ grammed in the

‘ANALOGUE’

control current has risen above 23 mA.

The metering monitor is not correctly connected.

The metering monitor reported too few strokes – more than are set in the

‘FLOW’

menu.

‘Analogue’

, a fault

menu and the

‘Analogue’

, a fault

menu and the

Top up the storage tank. Technical

Rectify the cause, then

Press

[P/OK]

(think through

the consequences for the process!).

Eliminate the cause of the low control current or

Eliminate the cause of the high control current or

Connect the metering mon‐ itor correctly and

Press

Investigate and clear the cause

personnel

Technical personnel

Electrician

Technical personnel

DIA

The flashing on the LCD screen plus the

‘Diaphragm rupture’

and the pump stops.

"Diaphragm" symbol appears

38 error message,

The diaphragm is broken. Replace the diaphragm and

check the diaphragm rup‐ ture sensor - refer to the "Repair" chapter.

Technical personnel

Page 79

Troubleshooting

Fault description Cause Remedy Personnel

The STRK "Stoke length adjustment" symbol appears flashing on the LCD screen plus the error message

length adjusted’

39, and the pump stops.

The "Temperature" symbol

‘Stroke

appears flashing on the LCD screen plus the error message

‘Temperature’

47, and the pump

stops.

The

PWR "Power" symbol appears on

the LCD screen plus the

‘Mains voltage’

51 error message, and the pump stops.

The BLC "Blockage" symbol appears flashing on the LCD screen plus the error message

‘Pump blocked’

57, and the

pump stops.

The p+ "Excess pressure" symbol appears flashing on the LCD screen plus the error message

‘Overload’

59 or 60, and the

pump stops.

The stroke adjustment dial was rotated by more than 10% while the menu was

Turn back the stroke adjustment dial or enter the password.

locked.

The pump is overloaded. Rectify the cause, then

Press

[P/OK]

(think through the consequences for the process!).

The temperature is too high. Rectify the cause, then

Press

[P/OK]

(think through the consequences for the process!).

No or incorrect mains voltage. Connect the correct mains

voltage.

A constriction or a closed shut-off valve on the dis‐ charge side.

Open the shut-off valve or clear the constriction, then

Press

[P/OK]

(think through the consequences for the process!).

A constriction or a closed shut-off valve on the dis‐ charge side.

Open the shut-off valve or clear the constriction, then

Press

[P/OK]

(think through the consequences for the process!).

Technical personnel

14.3 Warning messages

Yellow LED “Warning indicator” display lights up:

Fault description Cause Remedy Personnel

The "Level" symbol appears flashing on the LCD screen, plus the error message

‘Level warning’

The cal

"Calibration" symbol appears on

the LCD screen, plus the error message

‘Calibration warning’

The "Flow" symbol

appears flashing on

the LCD screen, plus the error message

‘Defective strokes metering’

The dia

"diaphragm" symbol appears on

the LCD screen, plus the error message

‘Diaphragm rupture’

The fluid level in the storage tank has reached "Liquid level low 1st stage".

The stroke adjustment dial of the calibrated pump was rotated by more than 10% when the menu was blocked.

The metering monitor is not correctly connected.

The metering monitor reported too few strokes – more than are set in the

‘FLOW’

menu.

The diaphragm is broken.

Top up the storage tank. Instructed per‐

sonnel

Turn back the stroke adjust‐ ment dial or recalibrate the

Instructed per‐ sonnel

pump.

Connect the metering mon‐

Electrician

itor correctly and

Press

[P/OK]

Press

[P/OK]

Investigate and clear the

Technical per‐ sonnel

cause.

Replace the diaphragm and check the diaphragm rupture

Technical per‐

sonnel sensor - refer to the "Repair" chapter.

The "Stroke length adjustment" symbol appears flashing on the LCD screen, plus the error message

adjusted’

‘Stroke length wrongly

The stroke adjustment dial was rotated by more than 10% while the menu was locked.

Turn the stroke adjustment dial back or enter the code.

Technical per‐

sonnel

Page 80

Troubleshooting

Fault description Cause Remedy Personnel

The p+ "Overload" symbol appears flashing on the LCD screen plus the error message

The "Temperature" symbol

‘Overload’

appears flashing on the LCD screen, plus the error message

The "Temperature" symbol

‘Temperature FC’

appears flashing on the LCD screen, plus the error message

‘BUS’

The

‘Temperature PFC’

symbol appears flashing on

the LCD screen, plus the error message

‘CANopen pump’

A constriction or a closed shut-off valve on the discharge side.

The frequency converter is overloaded.

The temperature is too high.

The pump is over‐ loaded.

The temperature is too high.

The HMI was connected to a CANopen pump.

Open the shut-off valve or rectify the constriction.

Rectify the cause, then

Press

[P/OK]

(think through the consequences for the process!).

Rectify the cause, then

Press

[P/OK]

(think through the consequences for the process!).

Rectify the cause, then

Press

[P/OK]

(think through the consequences for the process!).

Rectify the cause, then

Press

[P/OK]

(think through the consequences for the process!).

Disconnect the HMI from the pump.

Technical per‐ sonnel

14.4 All other faults

Please contact the responsible ProMinent branch or representative - see www.prominent.com - "Contact” - "Your contacts worldwide" or possibly the Legal Notices in these operating instructions.

14.5

14.5.1 Warning messages in the log book

Tab. 10

No. Description

Log book

Tab. 9: Input information

Line Information

1 Line number

2 Date/time

3 Type of entry (fault, warning ...)

4 Input number

5 Explanation of the input

1 Float switch input reports feed chemical nearing an end

2 Calibration warning: Appears if the stroke length is adjusted above the tolerance and the pump

therefore has to be recalibrated

Page 81

Troubleshooting

No. Description

3 The number of defective strokes permitted has been exceeded

4 The diaphragm rupture sensor reports a diaphragm rupture

5 The stroke length has been modified beyond the tolerance limit with the pump locked

6 Overload warning

7 Temperature warning

8 An HMI is connected to a CANopen pump - bus operation and HMI are not permitted simultane‐

ously

14.5.2 Fault messages in the log book

Message no. Description

33 The float switch input reports no feed chemical

34 In

35 The analogue current is ≤ 3.8 mA when current monitoring is switched on. (Monitoring is always

36 The analogue current is > 23 mA when current monitoring is switched on. (Monitoring is always

37 The number of defective strokes permitted has been exceeded

38 The diaphragm rupture sensor reports a diaphragm rupture

39 The stroke length has been modified beyond the tolerance limit with the pump locked

40 Different version statuses of the CTRL, PFC and FC communication software

41 The HMI version is not compatible

42 System, EEPROM error

‘Batch’

memory is switched on. (Memory counter ≥ 100 000)

‘Contact’

switched on in Standard operating mode 4..20 mA).

operating mode, a memory overload has been reached when the

43 Communication between the pump and operating unit is not working although an operating unit

44 Missing ongoing connection to the optional module

45 The optional module is missing or no communication is established with the optional module

46 One of the signals needed from the frequency converter (FC) is missing or no communication is

46 One of the signals needed from the power unit (PFC) is missing or no communication is estab‐

47 Over-temperature error

48 Shut-down in the event of overpressure

49 Error in the power end

50 Missing or defective position sensor

51 Mains voltage missing and/or over-/undervoltage

52 Fan error

53 Error in the intermediate circuit voltage

54 The 5 V at the DFM input has short circuited

55 An optional module was inserted into the pump, which cannot be used.

has been configured

(Bus fail e.g. PROFIBUS or CANopen not active)

established between the FC and CTRL

lished between the PFC and CTRL

56 Subscriber software is incompatible with the other subscribers

Page 82

Troubleshooting

Message no. Description

57 The pump is blocked and is not running

58 Missing or defective hall sensor

59 Shut-down in the event of overpressure, slow

60 Shut-down in the event of overpressure, fast

- Missing data stored in the CTRL in the HMI

- The data coming from the CTRL is faulty

14.5.3 Events in the log book

Message no. Description

4 The stroke length was adjusted by more than 5%

8 Calibration was performed

9 The pump was started or stopped by the HMI

13 The timer has performed a timer program step

Page 83

15 Decommissioning

Decommissioning

WARNING! Fire hazard with flammable media Only with flammable media: They can be ignited by

oxygen.

– The pump may not work if there is a mixture of feed

chemical with oxygen in the liquid end. A specialist may need to take appropriate actions (using inert gas, ...).

WARNING! Danger of an electric shock When working on the motor or electrical auxiliary equip‐

ment, there is a danger of an electric shock.

– Before working on the motor, take note of the safety

instructions in its operating instructions!

– Should external fans, servomotors or other auxiliary

equipment be installed, these should also be discon‐ nected and checked that they are voltage free.

WARNING! Danger from chemical residues There is normally chemical residue in the liquid end and

on the housing after operation. This chemical residue could be hazardous to people.

– It is mandatory that the safety note relating to the

"Storage, Transport and Unpacking" chapter is read before shipping or transporting the unit.

–

Thoroughly clean the liquid end and the housing of chemicals and dirt. Adhere to the safety data sheet for the feed chemical.

WARNING! Warning of hazardous feed chemical Should a dangerous feed chemical be used: it may

escape from the hydraulic components when working on the pump, material failure or incorrect handling of the pump.

– Take appropriate protective measures before

working on the pump (e.g. safety glasses, safety gloves, ...). Adhere to the material safety data sheet for the feed chemical.

Drain and flush the liquid end before working on the

–

pump.

Page 84

Decommissioning

CAUTION! Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo‐

nents if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system.

– Disconnect the pump from the mains power supply

and ensure that it cannot be switched on again by unauthorised persons.

Depressurise the system before commencing any

–

work on hydraulic parts.

WARNING! Warning of eye injuries When opening the relief valve, a spring under high ten‐

sion can jump out.

– Wear protective glasses.

(Temporary) decommissioning

Final decommissioning

Disposal

CAUTION! Danger of damage to the device The device may be damaged by incorrect and improper

storage and transport.

– Take into account the information in the "Storage,

Transport and Unpacking" chapter if the system is decommissioned for a temporary period.

1. Disconnect the pump from the mains/power supply.

2. Depressurise and bleed the hydraulic system around the pump.

3. Drain the liquid end by turning the pump upside down and allowing the feed chemical to run out.

4. Flush the liquid end with a suitable medium - observe the material safety data sheet! Flush the dosing head thoroughly when using hazardous feed chemicals!

5. Possible additional work - refer to the "Storage, transport and unpacking” chapter.

Also drain the gear oil - refer to the "Maintenance” chapter.

WARNING! Warning of powerful spring A powerful spring is located on the slide rod in the power

end - underneath the plate behind the backplate - which could injure personnel when removed.

– Additionally secure the plate behind the backplate

before removing this plate. Carefully release the spring using this securing mechanism.

Page 85

Sign indicating EU collection system

Decommissioning

CAUTION! Environmental hazard due to incorrect disposal – Note the local guidelines currently applicable in your

country, particularly with regard to electronic waste!

CAUTION! Environmental hazard due to gear oil The pump contains gear oil, which can cause damage to

the environment.

– Drain the gear oil from the pump. –

Note the local guidelines currently applicable in your country!

In accordance with the European Directive 2012/19/EU on waste electrical and electronic equipment, this device features the symbol showing a waste bin with a line through it. The device must not be disposed of along with domestic waste. To return the device, use the return and collection systems available and observe the local legal requirements.

Page 86

Technical data

16 Technical data

16.1

S3Cb

Type Minimum pump capacity at maximum

bar psi l/h gph Strokes/

120145 PVT 10 145 182 48 90 33.7 5 2 1 1/2" -

120145 SST 12 174 182 48 90 33.7 5 2 1 1/2" -

120190 PVT 10 145 243 64 120 33.7 5 2 1 1/2" -

120190 SST 12 174 243 64 120 33.7 5 2 1 1/2" -

120270 PVT 10 145 365 96 180 33.8 5 2 1 1/2" -

120270 SST 12 174 365 96 180 33.8 5 2 1 1/2" -

Performance data

back pressure

Max‐ imum stroke rate

min

Suction

lift

ml/stroke m WS bar R"-DN

Permis‐ sible pri‐ ming pres‐ sure, suction side

Connector size

DN25

070410 PPT, PCT, PVT

070410 SST 7 102 500 132 90 95.1 4 1 2" - DN32

070580 PPT, PCT, PVT

070580 SST 7 102 670 176 120 95.1 4 1 2" - DN32

040830 PPT, PCT, PVT

040830 SST 4 58 1040 274 180 95.1 3 1 2" - DN32

Precision

7 102 500 132 90 95.1 4 1 2" - DN32

7 102 670 176 120 95.1 4 1 2" - DN32

4 58 1040 274 180 95.1 3 1 2" - DN32

All figures refer to water at 20 °C.

The suction lift applies to filled suction line and filled liquid end - when installed correctly.

Data Value Unit

Reproducibility ±2 % *

* - when installed correctly, under constant conditions, at least 30%

stroke length and water at 20 °C

Page 87

16.2 Viscosity

Technical data

The liquid ends are suitable for the following viscosity ranges:

Version Stroke rate, max. Viscosity

Strokes/min mPas

Standard 180 0 ... 200

With valve springs 130 200 ... 500

16.3

Shipping weight

16.4 Wetted materials

Tab. 11: DN 25 ball valves

Material ver‐ sion

Liquid end Suction/pressure

connector

With valve springs and suction-side feed

* Only when the installation is correctly adjusted

Types Material version Shipping weight

120145; 120190; 120270 PVT 26.1

SST 32.5

070410; 070580; 040830 PPT, PCT, PVT 29.5

SST 41.5

Seals* Valve balls Valve seats Integral relief

90 500 ... 1000*

valve

PVT PVDF PVDF PTFE Glass PTFE PVDF / FPM

SST Stainless steel

1.4404

Stainless steel

1.4581

PTFE Stainless

steel 1.4404

PTFE Stainless

or EPDM

steel / FPM or

EPDM

Tab. 12: DN 32 plate valves

Material ver‐ sion

PPT PP PP PTFE Ceramic /

PCT PVC PVC PTFE Ceramic /

PVT PVDF PVDF PTFE Ceramic /

SST Stainless steel

Liquid end Suction/pressure

1.4404

connector

Stainless steel

1.4581

* Diaphragm is PTFE-coated

Seals* Valve plates /

valve springs

hast. C +

CTFE**

hast. C +

CTFE**

hast. C +

CTFE**

PTFE Stainless

steel

1.4404 / Hast. C

Valve seats Integral relief

valve

PTFE PVDF / FPM

or EPDM

PTFE PVDF / FPM

or EPDM

PTFE PVDF / FPM

or EPDM

PTFE Stainless

steel / FPM or

EPDM

Page 88

Technical data

** The valve spring is coated with CTFE (resistance similar to PTFE)

16.5

Ambient conditions

16.5.1 Ambient temperatures

Pump, compl.

16.5.2 Media temperatures

PP liquid end

PC liquid end

Data Value Unit

Storage and transport temperature -10 ... +50 °C

Ambient temperature in operation (drive + motor):

Data Value Unit

Max. temperature, long-term at max. oper‐ ating pressure

Max. temperature, for 15 min at max. 2 bar 100 °C

Minimum temperature -10 °C

Data Value Unit

Max. temperature long-term at max. oper‐ ating pressure

-10 ... +45 °C

50 °C

45 °C

PVT liquid end

SST liquid end

16.5.3 Air humidity

Air humidity

Max. temperature for 15 min at max. 2 bar 60 °C

Minimum temperature -10 °C

Data Value Unit

Max. temperature long-term at max. oper‐ ating pressure

Max. temperature for 15 min at max. 2 bar 100 °C

Minimum temperature -10 °C

Data Value Unit

Max. temperature long-term at max. oper‐ ating pressure

Max. temperature for 15 min at max. 2 bar 120 °C

Minimum temperature -10 °C

Data Value Unit

65 °C

90 °C

Maximum air humidity*: 95 % relative

humidity

*non-condensing

Page 89

16.5.4 Degree of Protection and Safety Requirements

Degree of protection

Protection against contact and humidity:

IP 65 in accordance with IEC 529, EN 60529, DIN VDE 0470 Part 1

A CAN plug or the supplied sealing cap must always be plugged into the CAN port for the HMI.

Technical data

Safety Requirements

16.6 Installation height

16.7

Electrical connection

Degree of protection:

1 - mains power connection with protective earth conductor

Data Value Unit

Maximum installation height*: 1000 m above

standard zero

* with standard pumps: Fit at higher installation heights at your own risk.

with ATEX pumps: We urgently advise that you contact a specialist for ATEX motors at higher installation heights!

The electrical data do not relate to the motor, but the pump, which is connected as a whole unit.

For the motor electrical data use the motor data sheet in the appendix.

Electrical data S3Cb pump

Identity code specification "power supply" - "U": 100 - 230 V ± 10%, 50/60 Hz

Data Value Unit

Capacity 420 W

Max. starting current 8.5 A

Electrical data at 100 V

Data Value Unit

Effective current 8.3 A

Switch on peak current, (for approx. 100 ms)

Electrical data at 230 V

Data Value Unit

Effective current 3.4 A

Switch on peak current, (for approx. 100 ms)

4 A

8 A

Page 90

Technical data

Tab. 13: Fuses

16.8 Diaphragm rupture sensor

Fuse Value Order No.

Fuse, internal 10 AT - (1.5 kA) 733855

Only use the original fuses from ProMinent! It is not suffi‐ cient to use a fuse with the above fuse rating.

Contact (standard)

Namur sensor (Specified for EX zones)

Tab. 14: Contact loading, max.

at voltage Maximum current

30 V DC 1 A

The contact is an opener.

The contact is an potential-free.

For safety reasons we recommend connecting to a

–

protective low voltage, e.g. in accordance with EN 60335-1 (SELV ).

–

The cable can be poled as required.

5–25 V DC, in accordance with Namur or DIN 19234, potential-free design.

Data Value Unit

Rated voltage * 8 VDC

Power consumption - active surface uncovered

Power consumption - active surface cov‐ ered

> 3 mA

< 1 mA

16.9 Relay

Rated switching distance 1.5 mm

* Ri ~ 1 kΩ

Cable colour Polarity

blue -

brown +

The technical data for the relay are contained in the chapter "Installation, electrical".

Page 91

16.10 Gear oil

Technical data

16.11 Sound pressure level

Sound pressure level

Manufac‐ turer

Mobil Mobil

* or comparative gear oil

Sound pressure level LpA < 70 dB according to EN ISO 20361

at maximum stroke length, maximum stroke rate, maximum back pressure (water)

Name Viscosity

class (ISO

3442)

VG 460 1004542 1.0 l 0.9 l Gear 634 *

Order No. Quantity Quantity,

required

Page 92

105.1105.1

72.5

156.7

160

121

21.5

6.5

4.54.5

P_SI_0192_SW

Dimensional drawings

17 Dimensional drawings

HMI and wall bracket

Compare the dimensions on the dimension sheet

–

and pump.

–

All dimensions are in mm.

Fig. 42: Dimensions in mm

Page 93

Sigma X Control type – Sigma/ 3 - S3Cb

P_SI_0183_SW

Dimensional drawings

Fig. 43: Representation is not strictly binding - dimensions in mm

Type Connec‐

A B C D E F ØG I1 * I2 * K

tion

120145,

DN 25 296 59 G1 1/2M123 161 75 156 140 166 64 120190, 120270 PVT

120145,

DN 25 296 60 G1 1/2M123 153 88 162 147 - 60 120190, 120270 SST

070410,

DN 32 327 29 G2 M 129 175 112 206 109 160 85 070580, 040830 PVT

070410,

DN 32 327 29 G2 M 129 175 112 217 109 160 85 070580, 040830 PPT, PCT

070410,

DN 32 330 26 G2 M 129 162 120 217 146 - 70 070580, 040830 SST

* I1: Hose nozzle; I2: Insert

Tab. 15: Dimensions M - Bleed valve

Union nut + hose nozzle Union nut + insert Standard

ØM ØM M

DN10-PVA/PVE 16 21.4 G3/4 M

DN10-SSA/SSE 16 - G3/4 M

Page 94

Dimensional drawings

Union nut + hose nozzle Union nut + insert Standard

ØM ØM M

DN20-PVA/PVE 25 35.5 G1 1/4 M

DN20-SSA/SSE 25 - G1

Page 95

18 Motor data sheets

Bestell Nr. 1040040 Hersteller order no. / no. de commade producer / producteur

Motor- Typ LF71/4C-11 Leistungsfaktor

motor type power factor type du moteur facteur de puissance

Maschinenart 3-Ph. Motor Wirkungsgrad type of machine efficiency désignation rendement

Schutzart IP55 Bemessungsfrequenz degree of protection rated frequency degré de protection fréquence nominale

Bauform IMV1 Bemessungsdrehzahl 1400/1700 U/min mounting rated speed rpm construction vitesse nominale t/mn

Bemessungsleistung 0,55 kW Wärmeklasse rated output temperature clas s puissance nominale class d'i solement

Bemessungsspannung



/ ∆

Anzugsstrom 4,4 fach

rated voltage 380-420/220-240 V (50 Hz) starting current fold tension nominale 380-460/220-265 V (60 Hz) c ourant de démarrage fois

Bemessungsstrom 1,60/2,80 A Anzugsmoment 2,4 fach rated current 1,45/2,50 A starting torque fold courant nominale couple de démarrage fois

Geprüft nach DIN EN 60034 Kippmoment 2,4 fach tested in acc. with pull-out torque fold contrôlé selon couple de décrochage fois

ATEX Nr. Umgebungstemperatur

ambient temperature température ambiante

Ex-Schutzklasse Schaltung

ex-protective system connection

branchement

Drehzahlregelbereich

speed ajustment range

Anmerkung * auf Anfrage beim Hersteller comments * upon request at manufacturer observation * sur demande auprès du producteur

ProMinent

Pumpentyp

ProMinent Dosiertechnik GmbH . 69123 Heidel berg . Germany Nr./No. MD-1040040

 / ∆

0,74

ATB

Mat.Nr. 570750

0,76

Motor Datenblatt / Motor data sheet / Fiche technique pour moteur

40°C

73%

71%

50/60 Hz

Datum/Date Juni 2012

Die Daten entsprechen den Angaben der Motorenhersteller. Kenndaten funktionsgleicher Motoren anderer Hersteller ändern sich nur unwesentlich. Angaben ohne Gewähr. The data correspond to the details given by the motor manufacturers. Ratings of motors with the same functions made by

other producers show insignificant changes only. This information is supplied without liability. Les données techniques correspondent au descriptif du

fabricant des moteurs. Les données techniques des moteurs similaires chez d’ autres fabricants varient très peu. Données sont d’ ordre général.

S3CbH _ _ _ _ _ _ _ _ _ _ _ _ _ U _ _ _

Motor data sheets

Page 96

61_05_103_00_67_03 P_SI_0082_SW

2 3

Liquid ends for Sigma/ 3

19 Liquid ends for Sigma/ 3

Liquid end for Sigma/ 3 330 PVT

Fig. 44: Liquid end for Sigma/ 3 330 PVT

Pos. Description

1 Spring *

2 Ball

3 Ball seat

4 Diaphragm rupture sensor, optical *

5 Valve

6 Multi-layer diaphragm

The items listed are included in the spare parts kit.

* Special accessories (not included in the spare parts kit). Technical changes reserved.

Tab. 16: Order no. for liquid end for Sigma/ 3, 330-DN 25 PVT

Spare part Type 120145, 120190,

Liquid end 1029585

Spare parts kit 1035951

120270

Page 97

Liquid ends for Sigma/ 3

Spare part Type 120145, 120190,

120270

Diaphragm rupture sensor, optical 1033323

Valve 740615

Multi-layer diaphragm 1029604

Page 98

61_05_104_01_26_03

P_SI_0083_SW

2 3

Liquid ends for Sigma/ 3

Liquid end for Sigma/ 3 1000 PVT, PCT, PPT

Fig. 45: Liquid end for Sigma/ 3 1000 PVT, PCT, PPT

Pos. Description

1 Spring *

2 Ball

3 Ball seat

4 Diaphragm rupture sensor, optical *

5 Valve

6 Multi-layer diaphragm

The items listed are included in the spare parts kit.

* Special accessories (not included in the spare parts kit). Technical changes reserved.

Tab. 17: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PVT

Spare part Type 070410, 070580,

040830

Liquid end 1029578

Spare parts kit 1035951

Page 99

P_SI_0114_SW

Liquid ends for Sigma/ 3

Spare part Type 070410, 070580,

Diaphragm rupture sensor, optical 1033323

Valve 1002806

Multi-layer diaphragm 1029603

040830

Tab. 18: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PCT

Spare part Type 070410, 070580,

Liquid end 1034829

Spare parts kit 1035951

Diaphragm rupture sensor, optical 1033323

Valve 1002806

Multi-layer diaphragm 1029603

040830

Tab. 19: Order no. for liquid end for Sigma/ 3, 1000-DN 32 PPT

Spare part Type 070410, 070580,

040830

Sigma/ 3 PVT bleed valve

Liquid end 1034830

Spare parts kit 1035951

Diaphragm rupture sensor, optical 1033323

Valve 1002806

Multi-layer diaphragm 1029603

Fig. 46: Sigma/ 3 PVT bleed valve

Pos. Description Type 120145,

10 Integrated bleed valve DN10 PVA 1041069

10 Integrated bleed valve DN10 PVE 1041070

10 Integrated bleed valve DN20 PVA 1041073

120190, 120270

Type 070410, 070590, 040830

Page 100

P_SI_0086_SW

Liquid ends for Sigma/ 3

Pos. Description Type 120145,

120190, 120270

10 Integrated bleed valve DN20 PVE 1041074

* The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM. Technical changes reserved.

Sigma/ 3 PVT relief valve-A

Type 070410, 070590, 040830

Fig. 47: Sigma/ 3 PVT relief valve-A

Pos. Description Type 120145,

120190, 120270, 120330

10 Relief valve, complete 10 bar PVA 1005626

10 Relief valve, complete 7 bar PVA 1004801

10 Relief valve, complete 4 bar PVA 1004778

* The items listed are included in the spare parts kit. Springs made from Hastelloy C, O-rings from FPM-A and EPDM. Technical changes reserved.

Type 070410, 070580

Type 040830, 041030

100

ProMinent Sigma/3, S3Cb Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

1 Identity code

2 Safety Chapter

3 Storage, Transport and Unpacking

4 Overview of equipment and control elements

4.1 Control elements

4.2 Key functions

5 Functional description

Pump

Liquid end

5.3 Bleed valve and integrated relief valve

5.4 Multi-layer safety diaphragm

5.5 Operating modes

5.6 Functions

5.7 Options

Function and fault indicator

5.8.1 LCD screen

5.8.2 LED displays

5.9 Hierarchy of operating modes, functions and fault statuses

6 Assembly

7 Installation

7.1 Installation, hydraulic

7.1.1 Basic installation notes

7.2 Installation, electrical

7.2.1 Control connectors

7.2.1.1 Relay

Fault indicating relay 230 V

7.2.1.1.2 Fault indicating and pacing relay option

7.2.1.1.3 Current output and fault indicating / pacing relay (24 V)

7.2.1.2 External control

7.2.2 HMI operating unit

7.2.3 Pump, power supply

7.2.4 Other units

8 Basic set-up principles

8.1 Basic principles for setting up the control

8.2 Checking adjustable variables

8.3 Changing to Setting mode

‘Information’

‘Operating mode’

‘Settings’

‘Manual’

‘Operating mode’

‘Batch’

‘Contact’

‘Metering’

‘Metering profile’

‘Pressure stage’

‘Calibration’

‘Inputs/outputs’

‘Auxiliary frequency’

‘Relay1 (optional)’

‘Relay2 (optional)’

‘mA-Output (optional)’

‘Flow control’

‘Diaphragm rupture’

‘System’

‘Bluetooth’

‘Volume unit’

‘Set time’

‘Date’

‘Timer’

‘Setting the timer’

9.4.2.1 Administration functions for commands

9.4.2.4 Select the action and value

9.4.2.5 Checking the finished command

‘Clear all’

9.4.4 Example

‘Service’

‘Password’

‘Clear counter’

‘Log book’

‘Display’

‘HMI logout’

‘Diaphragm part number: XXXXXXX’

‘Spare parts kit part number: XXXXXXX’

‘Language’