ProMinent Plasma PSMa Operating Manual
Operating Manual
P_PL_0001_SW
Plasma PSMa
Motorised Diaphragm Metering Pump
Two sets of operating instructions are required for the safe, correct and proper operation of the metering pumps: The
product-specific operating instructions and the
and Hydraulic Accessories".
Both sets of operating instructions are only valid when read together.
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Translation of Original operating instructions (2006/42/EC) Vers. 10/2009
"General Operating Instructions ProMinent® Motor-Driven Metering Pumps
Technical changes reserved.
Heidelberg ProMinent Fluid Controls India Pvt. Ltd.
2/2 M.E.S. Road
Yeshwanthpur
India
Telephone: 080 - 2357 8872 / 73 / 74
Fax: 080 - 2357 3743 / 2347 7984
email: prominent@hpfcindia.com
Internet: www.prominentindia.com
BA PL 001, 1, en_GB
, Bangalore – 560 022
© 2009
2
Supplementary information
Fig. 1: Please read carefully!
Supplemental directives
Please read the following supplementary information in its entirety!
This information will enable you to make better use of the operating
instructions.
The following are highlighted separately in the document:
n Enumerated lists
. Operating instructions
Information
This provides important information relating to the
correct operation of the unit or is intended to make your
work easier.
Safety information
Safety information is identified by pictograms - see Safety Chapter.
User information
State the identcode and serial number
Two sets of operating instructions are required for the safe, correct
and proper operation of the metering pumps: The product-specific
operating instructions and the "General Operating Instructions ProM‐
inent® Motor-Driven Metering Pumps and Hydraulic Accessories".
Both sets of operating instructions are only valid when read
together.
Please read these operating instructions carefully before use! Do not
discard!
Please state the identcode and the serial number that you find on the
specification label in all correspondence or when you order spare
parts. This enables us to clearly identify the unit type and material
version.
3
Table of contents
Table of contents
1 Identcode ............................................................................. 5
2 About this Pump ................................................................... 6
3 Safety Chapter ..................................................................... 7
4 Storage, Transport and Unpacking .................................... 10
5 Overview of the Unit and Control Elements ....................... 12
6 Functional Description ....................................................... 13
6.1 Drive Unit ................................................................... 13
6.2 Liquid End .................................................................. 14
7 Assembly ........................................................................... 15
8
Installation .......................................................................... 16
8.1 Hydraulic Installation .................................................. 16
8.2 Electrical Installation .................................................. 16
9 Commissioning .................................................................. 18
10 Maintenance ...................................................................... 20
11 Repair ................................................................................ 22
11.1 Cleaning Valves ....................................................... 22
11.2 Replacing the Diaphragm ........................................ 24
12 Troubleshooting ................................................................. 26
13 Decommissioning ............................................................... 27
14 Technical Data ................................................................... 29
14.1 Performance Data .................................................... 29
14.2 Degree of Protection and Safety Requirements ...... 29
14.3 Ambient Conditions .................................................. 30
14.3.1 Temperatures ....................................................... 30
14.3.2 Climate .................................................................. 31
14.4 Gear Oil ................................................................... 31
14.5 Sound Pressure Level.............................................. 31
15 Appendix ............................................................................ 32
15.1 Dimensional Drawings ............................................. 32
15.2 Diagrams for Setting the Metering Capacity ............ 33
15.3 Ordering Information ................................................ 34
15.3.1 Spare Parts Sets ................................................... 34
15.3.2 Diaphragms .......................................................... 35
15.4 EC Declaration of Conformity .................................. 36
15.5 Decontamination Declaration ................................... 37
16 Index................................................................................... 38
4
1 Identcode
Plasma Series, Version I
PSMa Type Power
bar l/h
05050 5 50
05065 5 65
05100 5 90
05120 5 120
05200 5 200
05260 5 260
Material of dosing head/valves
PC PVC with EPDM sealing material
PP Polypropylene with EPDM sealing material
Identcode
TT PTFE with PTFE sealing material
SS Stainless steel with PTFE sealing material
Dosing head design
0 Standard
Hydraulic connection
0 Standard connection - cap nut with hose
connection
1 Cap nut with stainless steel insert (standard
with stainless steel)
Motor connection
S 3-ph, 400 V ± 10 %, 50 Hz
(60 Hz versions on request)
1 without motor
Stroke sensor
0 no stroke sensor
Stroke length adjust‐
ment
0 manual
(standard)
5
About this Pump
2 About this Pump
ProMinent
effective diaphragm metering pumps
®
Plasma PSMa motorised metering pumps are very
. They are compact, energysaving, provide excellent precision and reflect the high standards of
quality of ProMinent motorised metering pumps.
ProMinent
®
Plasma PSMa motorised metering pumps are available
up to metering outputs of 260 l/h. There are six different maximum
metering output levels available.
6
3 Safety Chapter
Safety Chapter
Explanation of the safety information
Warning signs denoting different types
of hazard
The following signal words are used in these operating instructions
to identify different severities of a hazard
Signal word Meaning
WARNING Denotes a possibly hazardous
CAUTION Denotes a possibly hazardous
The following warning signs are used in this operating instructions to
denote different types of hazard:
Warning sign Type of hazard
:
situation. If this is disregarded
you are in a life-threatening
situation and this can result in
serious injuries.
situation.
could result in slight or minor
injuries or material damage.
Warning of a hazardous area
If this is disregarded, it
,
Correct and Proper Use
Safety information
Warning of hazardous electrical
voltage
n The pump may only be used to dose liquid feed chemicals
n The pump may only be used after it has been correctly installed
and commissioned in accordance with the technical data and
specifications contained in the operating instructions.
n Any other uses or modifications are prohibited.
n The pump is not intended to dose gaseous media or solids.
n The pump is not intended for operation in EX zones.
n The pumps is not intended to dose combustible fluids.
n The pump should only be operated by trained and authorised
personnel.
n You are obliged to observe the information contained in the oper‐
ating instructions at the different phases of the device''s service
life.
.
7
Safety Chapter
Safety information
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be
used, it may escape from the hydraulic components
when working on the pump
.
– Take appropriate protective measures before
working on the pump (protective eyewear, protective
gloves, ...). Read the safety data sheet on the feed
chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
nents if they are manipulated or opened due to pressure
in the liquid end and adjacent parts of the system.
– Depressurise the system prior to undertaking any
maintenance or repair work!
CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of
the pump contacted by the chemical
.
– Take into account the resistance of the material
contacted by the chemical when selecting the feed
chemical - refer to the ProMinent
®
resistance list
in the product equipment catalogue or at
www.prominent.com
.
CAUTION!
Danger of personal and material damage
The use of untested third party parts can result in
damage to personnel and material damage
.
– Only fit parts to dosing pumps, which have been
tested and recommended by ProMinent.
CAUTION!
Danger
from incorrectly operated or inadequately main‐
tained pumps
Danger can arise from a poorly accessible pump due to
incorrect operation and poor maintenance.
– Ensure that the pump is accessible at all times.
CAUTION!
Warning of illegal operation
Observe the regulations that apply where the unit is to
be installed
.
8
Information in the event of an emer‐
gency
Safety Chapter
The pump cannot be de-energised!
In
the event of an electrical accident, disconnect the mains cable from
the mains or press the emergency cut-off switch fitted on the side of
the system!
Should feed chemical leak out, refer to the feed chemical's safety
data sheet. To switch off the pump in such an event, disconnect the
mains cable from the mains or press the emergency cut-off switch
fitted on the side of the system. If necessary depressurise the
hydraulic system around the pump.
Qualification of personnel
Activity Qualification
Storage, transport, unpacking Technical personnel
Installation, installation of
hydraulic system
Electrical Installation Electrician
Operation Instructed personnel
Maintenance, repair Technical personnel
Decommissioning, disposal Technical personnel
Troubleshooting Technical personnel, electri‐
Electrician
Electricians
on electrical systems and recognise and avoid possible hazards
independently based on his/her technical training and experience, as
well as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environ‐
ment in which the are employed and know the relevant standards
and regulations.
Electricians must comply with the provisions of the applicable statu‐
tory directives on accident prevention.
Instructed personnel
The instructed personnel have been instructed by the operator in a
training session about the tasks allocated to them and potential
hazards with incorrect and improper conduct.
Technical personnel
Technical personnel are deemed to be people, who are able to
complete the tasks allocated to them and recognise and avoid
hazards independently based on his/her technical training and expe‐
rience, as well as knowledge of pertinent regulations.
are deemed to be people, who are able to complete work
Technical personnel
cian, instructed personnel
Sound Pressure Level
9
The sound pressure level is < 70 dB (A)
at a maximum stroke length, maximum stroke rate, maximum
counter pressure (water) according to:
DIN EN 12639 (Noise testing on liquid pumps).
Storage, Transport and Unpacking
4 Storage, Transport and Unpacking
Safety information
WARNING!
It is prohibited to ship pumps for radioactive media
They will also not be accepted by ProMinent!
WARNING!
Only return metering pumps for repair in a cleaned state
and with a flushed liquid end - refer to the chapter on
decommissioning! Should safety precautions neverthe‐
less be necessary, in spite of carefully cleaning the
pumps, the requisite information must be entered on the
Decontamination Declaration form.
The Decontamination Declaration form constitutes an
integral part of an inspection/repair order. A unit can only
be inspected or repaired if a Decontamination Declara‐
tion form has been completed correctly and in full by an
authorised and qualified person on behalf of the pump
operator.
The "Decontamination Declaration" form can be found
in the Appendix or at
www.prominent.com
!
.
Scope of delivery
CAUTION!
Danger of environmental and material damage
The unit can be damaged or oil may escape due to
incorrect or improper storage or transportation
– The unit should only be stored or transported in a
well packaged state - preferably in its original pack‐
aging.
– Only transport the unit with the locking screw - not
the bleed plug - fitted to the oil filling opening.
– The packaged unit should also only be stored or
transported in accordance with the stipulated
storage conditions.
– The packaged unit should be protected from mois‐
ture and the ingress of chemicals.
Compare the delivery note with the shipment:
n Metering pump
n Product-specific operating instructions with EC Declaration of
Conformity
n "General Operating Instructions ProMinent® Motor-Driven
Metering Pumps and Hydraulic Accessories".
!
Storage
Personnel:
1. Place the caps on the valves.
2. Preferably place the pump on a pallet
n
Technical personnel
.
10
Storage, Transport and Unpacking
3. Cover
Store the pump in a dry, sealed place in the following ambient condi‐
tions.
the pump with a tarpaulin cover - allowing for rear venti‐
lation.
Ambient Conditions
Specification Value Unit
Minimum storage and transport
temperature
Maximum storage and transport
temperature
Maximum air humidity * 95 % rel.
* non-condensing
-10 °C
+50 °C
humidity
11
1
3
4
P_PL_0002_SW
2
5
6
Overview of the Unit and Control Elements
5 Overview of the Unit and Control Elements
Fig. 2: Complete overview
1 Drive motor
2 Bleed plug / Locking plug
3 Liquid end
4 Oil drain screw
5 Drive unit
6 Stroke length adjustment knob
not shown Oil level indicator (on rear)
12
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