ProMinent Meta MTKa, Meta MTMa Operating Instructions Manual
ProMinent
®
ProMinent® Meta
Page 1
Part No. 986105 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA ME 008 04/01 GB
Operating Instructions
ProMinent® Meta
MTMa (Diaphragm Dosing Pumps)
MTKa (Piston Dosing Pumps)
For safe and correct operation of ProMinent® Meta dosing pumps, two sets of Operating Instructions are required:
The product-specific Meta Operating Instructions and ProMinent
®
motor-driven dosing pump Operating Instructions
must be read together!
Please read the Operating Instructions through completely before commissioning this equipment. Do not discard!
Any part which has been subject to misuse is excluded from the warranty!
Please affix device label here!
MTMa MTKa
ProMinent
®
ProMinent
®
ProMinent® Meta
Page 2
Publishing details:
Operating Instructions ProMinent® Meta
© ProMinent Dosiertechnik GmbH
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5-11
D-69123 Heidelberg
P.O. Box 101760 · D-69007 Heidelberg
info@prominent.de
www.prominent.de
Subject to technical modifications
Printed in the F.R. Germany
Publishing details
ProMinent
®
ProMinent® Meta
Page 3
Page
Product Identification/Identity Code ................................................. 4
1. 1. Safety Information for ProMinent
®
Dosing Pumps ......... 6
1.1 General Guidelines............................................................ 6
1.2 Instructions for Installation, Commissioning
and Operation ................................................................... 6
1.3 Guidelines for Maintenance, Repair and Disposal ............ 7
2. Product Description ................................................................. 7
2.1 Product Identification / Identification of Pump Type ......... 8
2.2 Design / Function Description .......................................... 8
2.2.1 Drive Function Description ...................................... 9
2.2.2 Diagram of Stroke Action ......................................... 9
2.2.3 Feed Rate Diagrams .............................................. 11
2.2.4 Diaphragm Liquid End (FM)
Function Description .............................................. 13
2.2.5 Piston Liquid End (FK)
Function Description .............................................. 13
3. Technical Data ........................................................................ 14
3.1 MTMa Capacity Data ...................................................... 14
3.2 MTKa Capacity Data ....................................................... 15
3.3 Specification Sheet for ProMinent® Meta
Diaphragm Dosing Pump (MTMa) .................................. 16
3.4 Specification Sheet for ProMinent® Meta
Piston Dosing Pump (MTKa) ........................................... 16
3.5 Motor Data ...................................................................... 17
3.6 Sound Intensity Level ..................................................... 17
3.7 Meta Stroke Sensor Electrical Data ................................ 18
4. Commissioning / Maintenance ............................................. 19
4.1 Commissioning ............................................................... 19
4.2 Maintenance ................................................................... 19
4.3 Replacing Consumable Items ......................................... 19
4.4 Assembly of Interlocking External Motors ...................... 19
5. Conformity Declaration ......................................................... 20
Table of Contents
ProMinent
®
ProMinent® Meta
Page 4
Product Identification/Identity Code
Product Identification/Identity Code
The device label on the title page is identical to that supplied with the pump in order to facilitate matching the correct operating
instructions manual to the pump.
Please enter the identity code given on the device label into the grey boxes below.
MTMa Meta Diaphragm Dosing Pump, Version a
H Main pump 0.000,00
A Add-on pump 0.000,00
03441 10130 NEW: (6 mm stroke) Pump type: 0.000,00 0.000,00 0.000,00
03530 10173 10200 (figures 1 + 2 = back pressure [bar], 0.000,00 0.000,00 0.000,00
04353 10216 10263 figures 3 - 5 = feed rate [l/h]) 0.000,00 0.000,00 0.000,00
05265 10260 10330 0.000,00 0.000,00 0.000,00
05440 12065* 09395 0.000,00 0.000,00 0.000,00
05530 12086* 04400 0.000,00 0.000,00 0.000,00
06260 12108* 04527 0.000,00 0.000,00 0.000,00
07216 12130* 03662 0.000,00 0.000,00 0.000,00
09173 03790 * PC, PP and TT, max. 10 bar 0.000,00 0.000,00
Liquid end materials:
PC PVC 0.000,00
PP Polypropylene 0.000,00
SS Stainless steel 1.4571 0.000,00
TT PTFE + 25 % carbon 0.000,00
Seal material:
A Viton®/A 0.000,00
E EPDM 0.000,00
T PTFE 0.000,00
Displacement component:
T Standard diaphragm, PTFE version 0.000,00
Liquid end version:
0 No valve springs 0.000,00
1 With 2 valve springs, Hastelloy C, 0.1. bar 0.000,00
Hydraulic connection:
0 Standard according to technical data 0.000,00
1 Union nut and PVC insert 0.000,00
2 Union nut and PP insert 0.000,00
3 Union nut and PVDF insert 0.000,00
4 Union nut and stainless steel insert 0.000,00
5 Union nut and PVC hose sleeve 0.000,00
6 Union nut and PP hose sleeve 0.000,00
7 Union nut and PTFE hose sleeve 0.000,00
8 Union nut and stainless steel hose sleeve 0.000,00
Version:
0 With ProMinent label (standard) 0.000,00
1 Without ProMinent label (standard) 0.000,00
Electrical power supply:
S 3 ph. 230 V/400 V 50/60 Hz, 0.18 kW 0.000,00
M 1 ph. AC, 230 V/50/60 Hz, 0.18 kW 0.000,00
N 1 ph. AC 115 V 60 Hz, 0.25 kW 0.000,00
L 3 ph. 230 V/400 V, 50Hz, (EExe, EExde) 0.000,00
P 3 ph. 230 V/400 V, 60Hz, (EExe, EExde) 0.000,00
R 3 ph. variable speed motor, 230 V/400 V 0.000,00
Z 1 ph. variable speed 230 V, 50/60 Hz 0.000,00
0 Add-on pump (no motor) 0.000,00
1 No motor, with flange 93/63 0.000,00
2 No motor, with flange 140/71 0.000,00
3 No motor, with flange 160/71 0.000,00
4 No motor, with flange 56 C 0.000,00
Motor safety ratings:
0 IP 55 (standard) 0.000,00
1 Exe version (EExe II T4) 0.000,00
2 Exde version (EExde IIC T4) 0.000,00
Stroke sensor:
0 No stroke sensor (standard) 0.000,00
1 With stroke sensor, Namur signal (Ex) 0.000,00
Stroke length adjustment:
0 Manual (standard)
1
With stroke positioning motor, 230 V/50/60 Hz
2 With stroke positioning motor, 115 V/50/60 Hz
A With stroke control motor
0...20 mA 230V/50/60Hz
B With stroke control motor
4...20 mA 230V/50/60 Hz
C With stroke control motor
0...20 mA 115V/50/60 Hz
D With stroke control motor
4...20 mA 115V/50/60 Hz
MTMa ____ ____ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
Viton® is a registered trademark
of DuPont Dow Elastomers.
ProMinent
®
ProMinent® Meta
Page 5
Product Identification/Identity Code
Product Identification/Identity Code
The device label on the title page is identical to that supplied with the pump in order to facilitate matching the correct operating
instructions manual to the pump.
Please enter the identity code given on the device label into the grey boxes below.
MTKa Meta Piston Dosing Pump, Version a
H Main motor 0.000,00
A Add-on motor 0.000,00
02749 06025 11313 Pump type: 0.000,00 0.000,00 0.000,00
03241 06122 12910 (figures 1 - 3 = back pressure [bar], 0.000,00 0.000,00 0.000,00
04033 07617 16208 figures 4 + 5 = feed rate [l/h]) 0.000,00 0.000,00 0.000,00
05126 09926 21012 0.000,00 0.000,00 0.000,00
05249 10213 21606 0.000,00 0.000,00 0.000,00
05425 10222 21610 0.000,00 0.000,00 0.000,00
05441 10617 22508 0.000,00 0.000,00 0.000,00
05633 10812 24006 0.000,00 0.000,00 0.000,00
Liquid end materials:
SS Stainless steel 1.4571 0.000,00
Seal material:
T PTFE 0.000,00
Displacement component:
S Standard piston, oxide ceramic 0.000,00
Liquid end version:
0 No valve springs 0.000,00
1 With 2 valve springs, Hastelloy C, 0.1. bar 0.000,00
Hydraulic connection:
0 Standard according to technical data 0.000,00
Version:
0 With ProMinent label (standard) 0.000,00
1 Without ProMinent label (standard) 0.000,00
Electrical power supply:
S 3 ph. 230 V/400 V, 50/60 Hz (WBS) 0.000,00
M 1 ph. AC, 230 V, 50/60 Hz 0.000,00
N 1 ph. AC 115 V, 60 Hz 0.000,00
L 3 ph. 230 V/400 V, 50 Hz, (EExe, EExde) 0.000,00
P 3 ph.230 V/400 V, 60 Hz, (EExe, EExde) 0.000,00
R 3 ph. variable speed motor, 230 V/400 V 0.000,00
Z 1 ph. variable speed, 230 V, 50/60 Hz cpl. 0.000,00
0 Add-on pump (no motor) 0.000,00
1 No motor, with flange 90/63 0.000,00
2 No motor, with flange 140/71 0.000,00
3 No motor, with flange 160/71 0.000,00
4 No motor, with flange 56 C 0.000,00
Motor safety ratings:
0 IP 55 (standard) 0.000,00
1 Exe version (EExe II T4) 0.000,00
2 Exde version (EExde IIC T4) 0.000,00
Stroke sensor:
0 No stroke sensor (standard) 0.000,00
1 With stroke sensor, Namur signal (Ex) 0.000,00
Stroke length adjustment:
0 Manual (standard) 0.000,00
1 With stroke positioning, 230 V/50/60 Hz
2 With stroke positioning, 115 V/50/60 Hz
A With stroke control motor
0...20 mA 230 V/50/60 Hz 0.000,00
B With stroke control motor
4...20 mA 230 V/50/60 Hz 0.000,00
C With stroke control motor
0...20 mA 115 V/50/60 Hz 0.000,00
D With stroke control motor
4...20 mA 115 V/50/60 Hz 0.000,00
MTKa ____ ____ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___
ProMinent
®
ProMinent® Meta
Page 6
1. Safety Information for ProMinent® Dosing Pumps
Safety information and important operating instructions are divided into different categories and
are indicated by pictograms. Please make yourself familiar with the following descriptions and
pictograms:
DANGER:
!
Ignoring safety information can endanger life or result in serious injury!
CAUTION:
!
Ignoring safety information can result in injury to persons or damage to machinery or other
materials!
WARNING:
These situations require special monitoring.
NOTICE:
Special guidelines
1.1 General Guidelines
CAUTION:
!
• The equipment described here may only be used in accordance with the instructions for
use given in this manual.
• Combining ProMinent® metering pumps with parts not approved and tested by
ProMinent® is not permissible. It can cause injury or damage to persons or materials for
which we cannot accept liability!
• Pumps should be accessible at all times for operation and maintenance purposes.
Access must not be locked or blocked!
• Always empty liquid end and rinse out prior to carrying out maintenance and repair
work if dangerous or unknown substances have been used!
Observe the safety data sheets for chemicals!
• When using with dangerous or unknown chemicals always wear protective clothing
when working on the liquid end (safety glasses, gloves)!
1.2 Instructions for Installation, Commissioning and Operation
CAUTION:
!
• The dosing pump liquid end may still contain liquid from the factory inspections!
• All water should be removed from liquid end prior to use with chemicals which may not
come into contact with water! For this purpose, rotate the pump 180 ° and empty the
liquid end, then flush via the suction connector with appropriate materials.
• Do not connect signal cable to mains power!
• If the pump is operated against a closed stop tap the back pressure may increase to the
maximum permissible back pressure. This can cause rupturing of the injection tubing!
• A bypass valve is recommended in order to prevent back pressure reaching maximum
limit.
WARNING:
• Ensure that injection tubing is installed so that peak pressures produced by a dosing stroke do
not exceed the maximum operating pressure (if necessary install bypass valve)!
• Stroke length adjustment should only be carried out when the pump is running!
• When commissioning the Meta dosing pump, withdraw the red gear bleed knob.
• A dry run is required when commissioning piston dosing pumps.
Safety Information for ProMinent® Dosing Pumps
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