ProMinent Makro TZ, Makro TZMb, Makro TZMa, Makro TZHa, Makro TZKa Operating Instructions Manual

ProMinent

Page 1

Part no. 981681 ProMinent Dosiertechnik GmbH · 69123 Heidelberg · Germany BA MA 006 10/06 GB

Operating Instructions

Makro TZ Metering Pumps

Two operating instruction manuals are required for the safe and correct use of ProMinent® Makro TZ metering pumps:

This product-specific Makro TZ operating instruction manual and the “General Operating Instructions

for ProMinent® Motor-Driven Metering Pumps and Hydraulic Accessories” applies only when read in conjunction

with the other!

Please read through operating instruction manual carefully! Do not discard!

The guarantee is void in the event of damage caused by misuse!

ProMinent

Makro TZMa

Makro TZKaMakro TZHa

Makro TZMb

TZHa

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

TZMa

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

TZKa

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

Please enter identcode of the device here.

TZMb

___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___

ProMinent

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Publishing details:

Operating Instruction Manual for ProMinent

Makro TZ

ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5-11 69123 Heidelberg Germany info@prominent.com www.prominent.com

Subject to revision Printed in the F.R. Germany

Publishing details

ProMinent

Page 3

Page

Identcode ........................................................................................ 4

General user instructions ................................................................ 8

1 About this pump ................................................................. 9

2 Safety .................................................................................... 9

3 Storage, transport, unpacking ....................................... 11

4 Device overview, controls................................................ 11

5 Function description ......................................................... 15

6 Assembly .............................................................................. 21

7 Installation ........................................................................... 21

7.1 Installation, hydraulic ..................................................... 21

7.2 Installation, electrical ..................................................... 22

8 Commissioning ................................................................... 24

9 Operation ............................................................................. 26

10 Maintenance ........................................................................ 26

11 Repair .................................................................................... 3 0

11.1 Diaphragm liquid end (TZMb and TZMa) ....................... 30

11.2 Hydraulic diaphragm liquid end (TZHa) ......................... 34

11.3 Piston liquid end (TZKa) ................................................. 36

11.4 Valve servicing ............................................................... 39

12 Troubleshooting.................................................................. 43

13 Decommissioning and disposal ..................................... 44

14 Technical data..................................................................... 45

Appendix

Contents

ProMinent

Page 4

Identcode

Please transfer the identity code listed under “Type” on the rating plate into the frame below

TZMb Makro TZ 10 Motor-Driven Metering Pump

Drive type

H Main drive A Add-on power end D Double main drive B Double add-on power end

Pump type: (digits 1 +2 = back pressure [bar], digits 3-6 = feed rate [l/h] 120260 070430 040840 120340 070570 041100 120430 070720 041400 120510 070860 041670 120650 071070 042100 material version PCT/PPT/TTT max. 10 bar

Liquid end material:

PC PVC PP Polypropylene SS Stainless steel

TT PTFE + 25% carbon

HC Hastelloy C

Seal material:

T PTFE

Positive displacement element:

1 Standard composite diaphragm with rupture indicator

Liquid end version:

0 No valve springs 1 With valve springs

Hydraulic connection:

0 Standard connection 1 PVC union nut and insert 2 PP union nut and insert 3 PVDF union nut and insert 4 SS union nut and insert

Version:

0 with ProMinent® logo 2 No ProMinent® logo A 0 with ProMinent® logo, with frame, simplex B 0 with ProMinent® logo, with frame, duplex C 0 with ProMinent® logo, with frame, triplex

M Modified

Electrical power supply:

S 3 ph. 230/400 V 50/60 Hz (dual wound) P 3 ph. 265/460 V 60 Hz (Exe, Exde) L 3 ph. 230/400 V 50 Hz (Exe, Exde) N 1 ph, 115 V 60 Hz R Variable speed motor4 pole230/400 V V Variable speed motor with integr.speed changer Z Speed control kit 4 No motor, with 56 C flange 7 No motor, with 120/80 flange 8 No motor, with 160/90 flange 9 No motor, with 200/90 flange

Enclosure rating:

0 IP 55 (Standard) ISO class F 1 Exe version ATEX-T3 2 Exde version ATEX-T4 A ATEX power end

Stroke sensor:

0 No stroke sensor 1 With stroke sensor (Namur)

Stroke length adjustment:

0 0 Stroke length adjustment, man. 1 230 V stroke actuator 2 115 V stroke actuator 3 230 V 0-20 mA stroke controller 4 230 V 4-20 mA stroke controller 5 115 V 0-20 mA stroke controller 6 115 V 4-20 mA stroke controller

Applications:

0 Standard

TZMb

–– –– –– –– –– –– –– –– –– –– –– –– ––

ProMinent

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Identcode

Please transfer the identity code listed under “Type” on the rating plate into the frame below

* order-related version,

refer to purchase order paperwork for pump characteristics

TZMa Makro TZ 6/9 Diaphragm Metering Pump

Drive type:

H Main drive A Add-on drive D Main drive double B Add-on drive double

Pump type: (digits 1 + 2 = back pressure, digits 3-6 = capacity [l/h 120190 060397 031875 120254 060529 031050 120317 060661 031395 120381 060793 031740

030750 032100 031000 032500 031250 031500 Material version PCA/PPE/TTT 10 bar max.

Liquid end material

PC PVC PP Polypropylene SS Stainless steel

TT PTFE + 25% carbon

Seals material

A FPM E EPDM T PTFE

Positive displacement material

T Standard diaphragm: PTFE version

Liquid end version

0 Without valve spring 1 With valve spring

Hydraulic connection

0 Standard connection 1 Union nut and insert PVC 2 Union nut and insert PP 3 Union nut and insert PVDF 4 Union nut and insert SS

Version

0 With ProMinent® logo 2 Without ProMinent® logo A With ProMinent® logo, with frame, single B With ProMinent® logo, with frame, double C With ProMinent® logo, with frame, triple M Modified*

Electrical supply

S 3 ph. 230/400 V 50/60 Hz (multi-voltage) P 3 ph. 265/460 V 60 Hz (Exe, Exde) L 3 ph. 230/400 V 50/60 Hz (Exe, Exde) R 3 ph. 4 pole speed-controlled motor 230/400 V V 3 ph. pole speed-controlled motor with integral FC Z Speed control system, complete 4 Without motor, with flange 56 C 7 Without motor, with flange 120/80 8 Without motor, with flange 160/90 9 Without motor, with flange 200/90

Protection class

0 IP 55 (standard) ISO Class F 1 Exe version ATEX-T3 2 Exde version ATEX-T4 A ATEX drive

Stroke sensor

0 Without stroke sensor 1 With stroke sensor (Namur)

Stroke length adjustment

0 Manual stroke length adjustment 1 Actuator 230 V 2 Actuator 115 V 3 Positioning motor 230V 0 -20 mA 4 Positioning motor 230 V 4-20 mA 5 Positioning motor 115 V 0-20 mA 6 Positioning motor 115 V 4-20 mA

Application

0 Standard

TZMa

–– –– –– –– –– –– –– –– –– –– –– –– –– ––

FPM = Fluorine rubber

ProMinent

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Identcode

Please transfer the identity code listed under “Type” on the rating plate into the frame below

* order-related version,

refer to purchase order paperwork for pump characteristics

TZHa Makro TZ 20 Hydraulic Diaphragm Pump

Drive type:

H Main drive B Double add-on power end D Double main drive A Add-on power end

Pump type:

160300 160500 100502 160400 160600 100669

160750 100836

101004 101204 material version PCA/PPE/TTT max. 10 bar

Liquid end material:

PC PVC PP Polypropylene SS Stainless steel

TT PTFE + 25% carbon

Seal material:

A FPM E EPDM T PTFE seal

Positive displacement element:

T PTFE coating composite diaphragm, with rupture indicator

Liquid end version:

0 No valve springs 1 With valve springs

Hydraulic connection:

0 Standard connection 1 PVC union nut and insert 2 PPP union nut and insert 3 PVDF union nut and insert 4 SS union nut and insert

Version:

0 With ProMinent® logo, no frame 2 No ProMinent® logo, no frame A With ProMinent®-Logo, with frame, simplex

B With ProMinent® logo, with frame, duplex C With ProMinent® logo, with frame, triplex M Modified*

Electrical power supply:

S 3 ph. 230/400 V 50/60 Hz (dual wound) P 3 ph. 230/400 V 60 Hz (Exe, Exde) L 3 ph. 230/400 V 50 Hz (Exe, Exde) R Variable speed motor 4 pole 230/400 V V Variable speed motor with integr. speed control

1 ph, 230 V, 50/60 Hz Z variable speed control set 230/400 V 4 No motor, with 56 C flange 7 No motor, with 120/80 flange 8 No motor, with 160/90 flange 9 No motor, with 200/90 flange

Enclosure rating:

0 IP 55 (Standard) ISO class F 1 Exe version ATEX-T3 2 Exde version ATEX-T4 A ATEX power end

Stroke sensor:

0 No stroke sensor 1 With stroke sensor (Namur)

Stroke length adjustment:

0 Stroke length adjustment, man. 1 230 V stroke actuator 2 115 V stroke actuator 3 230 V 0-20 mA stroke controller 4 230 V 4-20 mA stroke controller 5 115 V 0-20 mA stroke controller 6 115 V 4-20 mA stroke controller

Applications:

0 Standard 2 Low temperature to -25 C

TZHa

–– –– –– –– –– –– –– –– –– –– –– –– ––

FPM = Fluorine rubber

ProMinent

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Identcode

Please transfer the identity code listed under “Type” on the rating plate into the frame below

* order-related version,

refer to purchase order paperwork for pump characteristics

TZKa Makro TZ 20 Motor-Driven Metering Pump (Plunger Metering Pump)

Drive type

H Main drive B Double add-on power end D Double main drive A Add-on power end

Pump type: digits 1 - 3 = back pressure [bar], digits 4 - 6 = feed rate [l/h] 320009 320018 192033 113058 063104 040163 028237 020322 014475 320012 320024 192044 113077 063139 040217 028316 020430 014634 320014 320030 192055 113096 063174 040271 027395 020538 013793 320017 313035 168066 096115 052208 033326 022474 016645 011951

Liquid end material:

SS Stainless steel

Seal material:

T PTFE seal

Positive displacement element:

S Stainless steel plunger, chromoxide coated

Liquid end version:

0 No valve springs 1 With valve springs

Hydraulic connection:

0 Standard connection 4 SS union nut and insert

Version:

0 With ProMinent® logo, no frame 2 No ProMinent® logo, no frame A With ProMinent® logo, with frame, simplex B With ProMinent® logo, with frame, duplex C With ProMinent® logo, with frame, triplex M Modified*

Electrical power supply:

S 3 ph. 230/400 V 50/60 Hz (dual wound)

P 3 ph. 230/400 V 60 Hz (Exe, Exde)

L 3 ph. 230/400 V 50 Hz (Exe, Exde)

R Variable speed motor 4 pole 230/400 V

V with integr. speed control

Z variable speed control set 230/400 V

4 No motor, with 56 C flange

7 No motor, with 120/80 flange

8 No motor, with 160/90 flange

9 No motor, with 200/90 flange

Enclosure rating:

0 IP 55 (Standard) ISO class F 1 Exe version ATEX-T3 2 Exde version ATEX-T4 A ATEX power end

Stroke sensor:

0 No stroke sensor 1 With stroke sensor (Namur)

Stroke length adjustment:

0 Stroke length adjustment, man. 1 230 V stroke adjustment motor 2 115 V stroke adjustment motor 3 230 V 0-20 mA stroke controller 4 230 V 4-20 mA stroke controller 5 115 V 0-20 mA stroke controller 6 115 V 4-20 mA stroke controller

Applications:

0 Standard

TZKa

–– –– –– –– –– –– –– –– –– –– –– –– ––

ProMinent

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General user instructions

Please read through the following user instructions carefully! They will help you get the best use out of the operating instruction manual.

The following are highlighted in the text:

• Enumerated points

왘 Instructions

Operating guidelines:

IMPORTANT

Notices are intended to make your work easier.

and safety guidelines:

WARNING

Describes a potentially dangerous situation. If not avoided, could cause fatal or serous injury.

CAUTION

Describes a potentially dangerous situation. If not avoided, could cause slight or minor injury or damage to property.

NOTICE

Describes a potentially damaging situation. If not avoided, could cause damage to property.

Please also note the guidelines in “General Operating Instruction Manual for ProMinent

Motor-

Driven Metering Pumps and Hydraulic Accessories”!

The nameplates affixed to the title page are identical to those on the pump supplied to enable a clear allocation of the correct operating instruction manual to the pump.

Nur EX-Pumpe: Please give the order number and the serial number, which you will find on the nameplates of the

pump itself, in the event of any query or spare part order. This facilitates identification of the pump.

General user instructions

ProMinent

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1 About this pump

ProMinent® Makro TZ dosing pumps are supplied with a 1.5 kW multi-voltage three-phase motor as standard (TZMb, TZMa: 0.75 kW). The stroke length can be adjusted between 0...20 mm (TZMb: 0...10 mm, TZMa: 0...6/9 mm). The acrylic resin coated cast housing can be combined with up to 16 liquid ends and 5 reduction ratios. Liquid ends are available in different material combinations to suit the particular dosing media. The Makro TZMb is fitted with a composite diaphragm with diaphragm rupture indicator as standard. Under defined conditions and with correct installation, the reproducibility of the dosing with the TZKa is better than  0.5 % in the stroke length range from 10 %- 100 % and better than  1 % for the TZHa (TZMb, TZMa:  2 % between 30 % - 100 %).

Add-on pumps The ProMinent

Makro TZ add-on metering pump can be combined with the Makro TZ main power end to produce a duplex/multiplex pump. A main power end can be combined with up to four add-on power ends. One power end can be used as both a single and a double head version.

Double-head version The double head versions are fitted with a second liquid end which operates in counter cycle

(Boxer principle).

2 Safety

Correct use

of equipment Use • The pump may be used for metering liquid media only!

• The pump can be operated with the appropriate motor (TZMb, TZMa, TZHa, TZKa) and the

appropriate float switch and cable on the diaphragm rupture indicator (TZHa) in areas with potentially explosive atmospheres in Zone 1, device category II 2G of explosion group II C in accordance with the European Directives. In this case, the pumps must have the appropriate identifications in accordance with ATEX Directive 94/9/EC. The explosion group, category and protection class on the identification must correspond with or be better than the given conditions in the envisaged application.

• All other applications and modifications are prohibited!

• Pumps without the appropriate rating plate and the appropriate EC Declaration of Conformity

for areas with potentially explosive atmospheres must never be operated in areas with potentially explosive atmospheres.

• The pumps with piston liquid ends are not suitable for metering life-threatening liquids.

• The pump is not suitable for metering gaseous media or solids.

• The pump may be used only within the stated pressure range.

• Please observe general limitations with regard to viscosity limits, chemical resistance and

density and the stated ambient conditions.

• It is essential that you read this operating instruction manual together with the “General

Operating Instructions for ProMinent

Metering Pumps and Hydraulic Accessories”

concerning assembly, installation and maintenance!

• The pump is to be operated by appropriately trained personnel only.

Safety instructions

WARNING

• EX pump only: Always observe the “Important supplements for dosing pumps in EX

areas” section of the “General Operating Instruction for ProMinent® Motor-Driven Metering Pumps and Hydraulic Accessories”!

• The pump starts to operate as soon as it is connected to the mains.

Ensure that hazardous media cannot leak out.

• The pump has no on/off switch.

In the event of an electrical fault, unplug the mains cable or switch off the system at the emergency off-switch.

• Unplug the cable from the mains before working on the pump!

• Always depressurise the liquid end before working on the pump!

• Before working on the pump, empty the liquid end and rinse out if it has been used with

hazardous or unknown chemicals.

• Always wear suitable protective equipment when working on a liquid end which has

been used with hazardous or unknown chemicals.

• Pumps must be accessible at all times for operation and maintenance.

Access should never be impeded or blocked.

About this pump / Safety

ProMinent

Page 10

Safety

• Pumps which have been used with radioactive media cannot be sent.

• Before commissioning the pump, connect the overpressure sensor and the diaphragm rupture sensor.

CAUTION

• It is prohibited to assemble and install ProMinent® metering pumps with parts which have not been approved or recommended by ProMinent. Damage to persons and property may ensue.

• When metering aggressive media, check the resistance of the pump materials (See ProMinent

resistance list in the Equipment Catalogue or on www.prominent.com)

• Danger of burns from hot power end in the event of a fault.

• Observe all national directives which apply to installation!

Protective equipment: 1 Protective cover (piston and diaphragm version)

2 Flange cover

Fig. 1 Makro TZMa 2

Fig. 2 Safety relief valve (*) on TZHa liquid end

ProMinent

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Sound intensity level The sound intensity level is < 70 dB (A)

at max. strokes, max stroke rate, max back pressure (water) in accordance with: DIN EN 12639 (Noise measurement, fluid pumps)

3 Storage, transport, unpacking

The pump is delivered on a pallet.

NOTICE

• The pump is filled with oil on delivery.

• Never lift the pump by the turret or the liquid end.

• The pump must be placed on a level, stable base.

Ambient conditions for storage and transport

Temperature -10 C to 50 C Humidity: max. 95 % relative humidity, non-condensing

Shipping weight: see “Technical data” table

4 Device overview, controls

Safety / Storage, transport, unpacking / Device overview, controls

A Power end C Liquid end

1 Vent screw 2 Stroke adjustment wheel 3 Oil inspection window 4 Motor 5 Oil drain plug

213

Fig. 3 Makro TZMa

ProMinent

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Device overview, controls

A Power end C Liquid end

1 Vent screw 2 Stroke adjustment wheel 3 Oil inspection window 4 Motor 5 Oil drain plug

Fig. 4 Makro TZMaD

1 Discharge valve 2 Liquid end 3 Diaphragm rupture

sensor (TZMb only) 4 Suction valve 5 Leakage hole 6 Protective coverFig. 5 Diaphragm liquid end (for TZMb)

ProMinent

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Device overview, controls

Fig. 7 Hydraulic diaphragm liquid end (for TZHa)

1 Discharge valve 2 Liquid end 3 Suction valve 4 Oil drain plug, liquid end 5 Oil drain plug, feed tank 6 Filler opening, feed tank 7 Overpressure sensor terminal 8 Bleed valve

Fig. 6 Hydraulic diaphragm liquid end (for TZHa)

678

9 Bleed hose 10 Pressure relief valve 11 Oil inspection window – hydraulic oil 12 Diaphragm rupture sensor terminal

ProMinent

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Device overview, controls

1 Suction valve 2 Liquid end 3 Discharge valve 4 Hose nozzle for leakage/

flushing connector

5 Protective cover

Fig. 8 Piston liquid end (for TZKa)

ProMinent

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Function description

5 Function description

Function description, power end

The ProMinent

MAKRO-TZ is an oscillating, pulse-free adjustable displacement pump. It is driven by a standard three phase motor whose drive rotation is reduced by a worm gear (1), transmitted to the push rod (4) via an adjustable eccentric cam (2) and a connector rod (3) and thus converted into an oscillating movement. This drive principle guarantees precise control positive execution of forward and reverse strokes, which is of particular benefit in overcoming high suction lifts or when metering highly viscous media.

The stroke length is set by finely adjusting the eccentricity of the shift ring (TZ)(5), which produces the oscillating stroke action. This drive principle guarantees a harmonious, purely sinus-form stroke action at any stroke length. The smooth-running power end emits a minimum of running noise.

The MAKRO-TZ power end series is available in two versions. The TZ Mb version has a maximum stroke length of (TZMa: 6/9 mm) and is designed for operation with mechanically actuated diaphragm liquid ends. The TZKa version has a maximum stroke length of 20 mm and is designed for operation with piston or piston-diaphragm liquid ends. Both versions are also available as power ends for double head metering pumps (TZMaD, TZMbD, TZHaD and/or TZKaD).

Fig. 9

1 Worm gear 2 Eccentric cam 3 Connector rod 4 Push rod 5 Shift ring

ProMinent

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Function description of a diaphragm liquid end (for TZMb and TZMa)

The diaphragm (2) hermetically seals the pump volume inside the liquid end (3). When the diaphragm (2) is moved into the liquid end (3) the suction valve (4) closes and the metering chemical flows out of the liquid end via the discharge valve (1). When the pump diaphragm (2) moves in the opposite direction the discharge valve (1) closes due to the negative pressure in the liquid end and fresh feed chemical flows into the liquid end via the suction valve (4).

Function description

1 Discharge valve 2 Pump diaphragm 3 Liquid end 4 Suction valve 5 Diaphragm rupture

indicator (TZMb only)

TZMb TZMaFig. 10

ProMinent

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Fig. 11: Operation of diaphragm rupture TZMb (the composite diaphragm is shown smaller)

Operation of the diaphragm rupture indicator (for TZMb)

The diaphragm rupture indicator monitors the soundness of the composite diaphragm. The composite diaphragm combined with the diaphragm rupture sensor and switch make up the diaphragm rupture indicator.

The composite diaphragm has an expandable position (4) on its bolt circle. If an outer layer of the composite diaphragm ruptures, dosing medium under pressure penetrates into it and causes the expandable position to bulge out (4). In so doing, it presses the pin (2) of the safety piston (1) on to the diaphragm (3) of the diaphragm rupture indicator, so that a contact signal switches the pump off or initiates an alarm signal (to be installed by the customer!).

The composite diaphragm also prevents any escape of the dosing medium if the diaphragm ruptures.

Function description

1 Safety piston 2 Pin 3 Lens 4 Expandable position of

composite diaphragm

ProMinent

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Function description

Description of the liquid end function

The TZHa liquid end has a hydraulically actuated displacement element in the form of a highly durable composite diaphragm (2). It hermetically seals the feed cavity in the liquid end (3) and creates the displacement action within the liquid end at each pump stroke. The suction valve (4) and the discharge valve (1) together with the diaphragm action perform the feed process.

As the diaphragm is hydraulically actuated – it is permanently connected to the piston (7) – it is always pressure-compensated and is therefore suitable for high feed pressures.

As with a conventional motor-driven metering pump the motor moves the piston (7) forwards and backwards. As it moves forwards the piston pushes in the hydraulic end and increases the pressure in the hydraulic oil. The hydraulic oil then pushes the composite diaphragm (2) towards the liquid end (3).

The stroke length of the composite diaphragm is adjusted by altering the stroke length of the connecting rod.

The bleed valve (10) vents the hydraulic end and passes the gas bubble with a small amount of oil into the storage tank (8). In this way the quantity of hydraulic oil in the hydraulic end decreases and the composite diaphragm (2) moves slowly towards the piston (7). When contact with the diaphragm position sensor (5) is made, the compensation valve (6) opens and hydraulic oil is sucked out of the storage tank, thereby correcting the diaphragm position.

A Liquid end B Hydraulic end 1 Discharge valve 2 Composite diaphragm 3 Liquid end 4 Suction valve 5 Diaphragm position sensor 6 Compensation valve (snifting valve) 7 Piston 8 Feed tank 9 Overpressure sensor

10 Bleed valve

Fig. 12 TZHa function

10 9

ProMinent

Page 19

Section A - A

(enlarged)

The pump has a fixed setting pressure control valve (see Fig. 12) in the hydraulic end. The pressure

control valve protects the pump (not the system! ) together with the overpressure sensor (9) and switches off the pump when the feed pressure is too high (=overpressure fuse). If the discharge side of the liquid end is blocked, the pressure control valve opens at the preset pressure and allows the hydraulic oil to flow back into the storage tank (8). The overpressure sensor (9) behind the pressure regulating valve then opens and its contact signal switches off the pump immediately (to be carried out by the customer! ). Once the system is running within the correct pressure range the hydraulic end is refilled after a few strokes via the compensation valve (6).

Description of the function of the diaphragm rupture warning system

The diaphragm rupture warning system monitors the composite diaphragm seal. The composite diaphragm and the diaphragm rupture sensor and evaluation electronics connected downstream together form the diaphragm rupture warning system.

The composite diaphragm (1) has a contact (2) on one side. If an outer layer of the composite diaphragm ruptures, metering chemical is forced into it under pressure, inflating the contact. The contact then pushes against the diaphragm rupture sensor (3), whose contact signal switches off the pump immediately (to be carried out by the customer! ).

The composite diaphragm also prevents feed chemical from mixing with hydraulic oil in the event of a diaphragm rupture.

Function description

Fig. 13 TZHa diaphragm rupture system function

1 Diaphragm 2 Contact 3 Rupture sensor

ProMinent

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Function description of a piston liquid end (for TZKa)

The heart of the liquid end is a highly resistant, coated stainless steel piston (2). When the piston (2) moves into the liquid end the suction valve (1) closes and the feed chemical flows out of the liquid end via the discharge valve (3). When the piston (2) moves in the opposite direction the discharge valve (3) closes due to the negative pressure in the liquid end and fresh feed chemical flows into the liquid end via the suction valve (1).

The flushing collar (5) enables the user to rinse the piston sealing surface or drain off leakage fluid.

Function description

Fig. 14

1 Suction valve 2 Piston 3 Discharge valve 4 Packing collar 5 Flushing collar

ProMinent

Page 21

6 Assembly

Ambient temperature -10 C to 40 C

Humidity Max. 95 % rel. humidity, non-condensing

The pump must be bolted to an even, stable base. The base must be capable of permanently bearing the weight of the pump. Bolt the pump with the four bolts (M8) through the four bore holes in the frame into the pump feet or base if applicable.

When fixed, the pump must not vibrate.

NOTICE

Contact ProMinent

if retrofitting an add-on pump.

7 Installation

WARNING

EX pump only: Always observe the “Important supplements for dosing pumps in EX areas” section of the “General Operating Instruction for ProMinent

Motor-Driven Metering Pumps

and Hydraulic Accessories”!

NOTICE

Also note “General Operating Instruction Manual for ProMinent

Motor-Driven Metering

pumps and Hydraulic Accessories”!

7.1 Installation, hydraulic

Liquid end

WARNING

• The liquid ends may still contain traces of water from the factory tests! If using with

media which must not come into contact with water, ensure that the liquid ends are dried before installation. Dry with compressed air. Then rinse out by inserting a suitable rinse aid through the suction connection.

• The discharge line should be arranged to ensure that the maximum admissible pump

and system operating pressures are not exceeded during the discharge stroke.

NOTICE

• It is necessary to install a filter in the suction line for the piston liquid end if using with

media with particle sizes greater than 0.3 mm.

• Accurate metering is possible only at a constant back pressure above 1 bar.

If metering at atmospheric pressure, use a back pressure valve to generate a back pressure of approx. 1.5 bar.

Priming pressure: Maximum permissible priming pressure (suction side): 1 bar

Viscosity The liquid ends are designed for a maximum viscosity of:

200 mPa s valves without valve springs

500 mPa s valves with valve springs 1000 mPa s correspondingly designed installation

> 1000 mPa s correspondingly designed installation and after consultation with ProMinent

Leakage discharge (TZMb, TZMa and TZKa only)

Leakage fluid is drained off via the flushing collar and a hose nozzle. No other liquid end parts come into contact with the fluid.

왘 Connect a hose to the lower hose nozzle

왘 Feed the hose into a leakage fluid bund.

Assembly / Installation

ProMinent

Page 22

Installation

NOTICE

Ensure that dust and foreign bodies cannot penetrate through the upper hose nozzle.

The liquid end may otherwise be damaged.

Connection of flushing collar (TZKa only)

NOTICE

• The flushing medium pressure may not exceed 0.5 bar.

• The rinse aid must be suitable for the feed chemical and the liquid end materials.

• It is essential to fit a flushing assembly if using very aggressive and poisonous media, or media with low lubrication properties.

왘 Connect the flushing assembly to the hose nozzles via two hoses.

7.2 Installation, electrical

WARNING

• EX pump only: Always observe the “Important supplements for dosing pumps in EX areas” section of the “General Operating Instruction for ProMinent

Motor-Driven

Metering Pumps and Hydraulic Accessories”!

NOTICE

• Observe the relevant directives for electrical installation.

• Observe applicable national directives.

• The device must be electrically installed by a trained and qualified person with corresponding certification.

• Take suitable interference precautions when connecting ohmic/inductive loads.

• The motor must stop immediately if the overpressure sensor is triggered, the liquid end may otherwise be seriously damaged.

• The diaphragm rupture sensor must be connected electrically! The customer must install suitable evaluation electronics for the diaphragm rupture signal and it must be ensured that the dosing pump is switched off after a diaphragm rupture signal!

• When the drive motor has been stopped by the diaphragm rupture sensor or the overpressure sensor, it must not restart automatically!

• For safety reason only protective low voltages may be connected to the diaphragm rupture sensor and the overpressure sensor (SELV according to EN 60335-1).

Motor The nameplate contains important motor data.

The wiring diagram is in the terminal box.

External fan Notes on electrical connection of the motor, of the external fan in the case of variable speed

motors with external fan and the temperature monitor can be found in the “General Operating Instruction Manual for ProMinent

Motor Driven Metering Pumps and Hydraulic Accessories”!

Stroke sensor (optional)

intrinsically safe 5 -25 V DC, in accordance with Namur and/or DIN 19234 zero volts design.

Voltage rating: 8 V DC (Ri ~1 K)

Power consumption:

active surface uncovered >3 mA active surface covered <1 mA

Nominal switch interval: 1.5 mm

The evaluation/power supply unit must be able to evaluate current changes in order to signal a diaphragm rupture.

ProMinent

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Installation

Cable assignment:

blue -

brown +

Diaphragm rupture sensor Standard: 30 V DC/ 1A, volt-free contact (closed in normal condition).

(for TZMb)

For safety reasons, the application of a separated extra-low voltage is required (SELV in accordance with EN 60335-1). Cable assignment: any

Intrinsically safe option: observe the enclosed operating instructions of the sensor (EX pump only)! 5 – 25 V DC, in accordance with Namur and DIN 19234, volt-free arrangement.

Nominal voltage: 8 V DC (Ri ~ 1 k)

Current consumption:

active surface clear > 3 mA active surface covered < 1 mA

Nominal contact spacing: 1,5 mm

The evaluation / supply device must be able to evaluate the changes in current in order to indicate a diaphragm rupture.

Cable assignment:

Option

blue -

brown +

IMPORTANT

• The diaphragm rupture sensor must be connected electrically!

The customer must install suitable evaluation electronics for the diaphragm rupture signal and it must be ensured that the dosing pump is switched off after a diaphragm rupture signal!

Diaphragm rupture sensor

(for TZHa) Contact rating: 0.1 A, 250 V AC/DC

Contact type: normally closed (microswitch) Protection class: IP67

Cable assignment:

blue -

brown +

Overpressure sensor Contact rating: 10 W / 12 VA

(TZHa only) Switching current: 0.5 A

Switching voltage: 48 V Contact type: normally closed (reed contact) Protection class: IP67

Cable assignment:

white -

brown +

+ 53 hidden pages

ProMinent Makro TZ, Makro TZMb, Makro TZMa, Makro TZHa, Makro TZKa Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual