ProMinent DULCO Trans 41/1000 PVDF, DULCO Trans 41/1000 PP, DULCO Trans 32/700 PVDF, DULCO Trans 32/700 PP Assembly And Operating Instructions Manual
Assembly and operating instructions
A2670
Barrel pump
DULCO®Trans 41/1000 PVDF or PP
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Original Operating Instructions (2006/42/EG) / Target group: commercial use982028 BA DTR 005 01/19 EN
Supplemental directives
General non-discriminatory approach
Supplementary information
In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Warning information
Warning information includes detailed descriptions of the haz‐
ardous situation, see
tion’ on page 7
Ä Chapter 2.1 ‘Labelling of Warning Informa‐
.
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Tab. 1: More symbols
Symbol Description
Action, step by step.
⇨ Outcome of an action.
Links to elements or sections of these instructions or other applicable documents.
n
[Button]
List without set order.
Display element (e.g. indicators).
Operating element (e.g. button, switch).
‘Display /GUI’
CODE
Screen elements (e.g. buttons, assignment of function keys).
Presentation of software elements and/or texts.
2
Table of contents
Table of contents
1 Function, resistance and scope of delivery........................... 4
2 Safety chapter....................................................................... 7
2.1 Labelling of Warning Information.................................. 7
2.2 User qualification.......................................................... 9
2.3 Intended Use................................................................ 9
2.4 Foreseeable Misuse................................................... 10
2.5 Safety.......................................................................... 10
2.5.1 Safety information for pump and motor................... 10
2.5.2 Safety information for the pump nozzle................... 12
2.6 Sound pressure level.................................................. 13
3 Storage and Transport........................................................ 14
3.1 Transport.................................................................... 14
3.2 Disposal of Packaging................................................ 14
4 Assembly and commissioning............................................. 15
4.1 Assembly of the pump................................................ 15
4.2 Motor description and overcurrent tripping................. 15
5 Operation............................................................................ 16
6 Cleaning after each use...................................................... 18
7 Repair, faults and spare parts............................................. 19
7.1 Checks/repairs............................................................ 19
7.2 Troubleshooting.......................................................... 21
7.3
Spare parts for the DULCO®Trans............................. 21
7.3.1
7.3.2
7.3.3 Spare parts for the motor......................................... 23
7.3.4 Spare parts for the pump......................................... 25
7.3.5 Spare parts for the pump nozzle.............................. 27
7.3.6 Accessories............................................................. 28
8 Disposal of used parts........................................................ 29
9 Technical data at a glance.................................................. 30
9.1 Technical data, PP version......................................... 30
9.2 Technical data, PVDF version.................................... 31
9.3 Performance diagram................................................. 32
9.4 Dimensional drawing with main dimensions............... 32
10 EC / EU Declaration of Conformity for Machinery............... 33
11 Index................................................................................... 34
Spare parts kit for DULCO®Trans 41/1000 PP........ 22
Spare parts kit for DULCO®Trans 41/1000 PVDF... 22
3
Function, resistance and scope of delivery
1 Function, resistance and scope of delivery
Function
Device Max. pump capacity Max. delivery height Order number
DULCO®Trans 41/1000 PP
DULCO®Trans 41/1000 PVDF
* The pump capacity is also measured with water at 20 °C, a 1” pressure pipe and an oval wheel meter.
Chemical resistance
Barrel pumps are the ideal solution when liquids have to be moved.
The unit is used for bottling, draining and transferring non-flam‐
mable and non-explosive liquids from canisters, hobbocks, drums,
storage tanks and containers.
93 l/min* 11.0 m 1098491
93 l/ min* 11.0 m 1098493
The field of application of the unit depends on the
chemical resistance of the materials used.
Tab. 2: Wetted materials of the unit, PP version:
Component Material
External and internal pipe, pump nozzle PP
Drive shaft
Rotor PP
Metering hose PVC with woven inner layer
The resistance list, which is continually updated, can be found on the manufacturer’s homepage
www.prominent.com
Hastelloy® C
Tab. 3: Wetted materials of the unit, PVDF version:
Component Material
External and internal pipe, pump nozzle PVDF
Drive shaft
Rotor PVDF
Metering hose Cross-linked PE
The resistance list, which is continually updated, can be found on the manufacturer’s homepage
www.prominent.com
Hastelloy® C
4
A2678
1
6
5
4
3
2
A2679
Nameplate
Scope of delivery
Function, resistance and scope of delivery
Fig. 1: Nameplate on the pump housing, PP version.
Fig. 2: A2679
1 Barrel pump motor
2 Pump
3 Pump nozzle assembled on the metering hose
4 Metering hose
5 Packaging
6 Assembly and operating instructions
5
1 2
3
A2681
Function, resistance and scope of delivery
Overview of the key components
Fig. 3: Overview of the key components, PP version.
1 On/off switch.
2 Connecting nut.
3 Suction tube.
6
2 Safety chapter
2.1 Labelling of Warning Information
Safety chapter
Introduction
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed warning information and are provided as clear stepby-step instructions.
The warning information and notes are categorised according to
the following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Description of hazard
– Denotes an immediate threatening danger. If
the situation is disregarded, it will result in fatal
or very serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in fatal
or very serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries.
Material damage.
Measure to be taken to avoid this danger.
– Denotes a possibly hazardous situation. If the
situation is disregarded, it could result in slight
or minor injuries. May also be used as a
warning about material damage.
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
– Denotes a possibly damaging situation. If the
situation is disregarded, the product or an
object in its vicinity could be damaged.
7
Safety chapter
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
–
Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
8
2.2 User qualification
Safety chapter
WARNING!
Danger of injury with inadequately qualified per‐
sonnel
The operator of the system / equipment is respon‐
sible for ensuring that the qualifications are ful‐
filled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
– Unqualified personnel should be kept away
from the hazard zone.
The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to.
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from the manufacturer or another authorised distribution partner.
Trained, qualified per‐
sonnel
Electrical technician An electrical technician is able to complete work on electrical systems and rec‐
A trained, qualified employee is deemed to be a person who is able to assess
the tasks assigned to him and recognize possible hazards based on his
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. A trained, qualified employee must be able to perform the tasks
assigned to him independently with the assistance of drawing documentation
and parts lists. The assessment of a person's technical training can also be
based on several years of work in the relevant field.
ognise and avoid possible dangers independently based on his technical
training and experience as well as knowledge of pertinent standards and regu‐
lations. An electrical technician must be able to perform the tasks assigned to
him independently with the assistance of drawing documentation, parts lists,
terminal and circuit diagrams. The electrical technician must be specifically
trained for the working environment in which the electrical technician is
employed and be conversant with the relevant standards and regulations.
Service The Service department refers to service technicians, who have received
proven training and have been authorised by the manufacturer to work on the
system.
2.3 Intended Use
n The barrel pump is used for the fast and safe drainage or
transfer of storage tanks, drums and container.
n Depending on its design, the barrel pump can pump non-flam‐
mable liquids of all kinds.
9
Safety chapter
2.4 Foreseeable Misuse
n The collector motor is used to drive the barrel pump in areas
not at risk of explosion and is used for non-flammable liquids.
n The pump nozzle is used for the bottling of liquids.
n Barrel pump, motor and pump nozzle are suitable for protected
use indoors and may not be exposed to weathering.
n The barrel pump, motor and pump nozzle are intended for
commercial use.
n The barrel pump and its accessories are not intended to be
used by untrained people and by people with restricted phys‐
ical, sensory or mental capabilities.
n Children should be supervised to ensure that they do not play
with the unit.
n The use of the pump nozzle is not permitted in petrol filling sta‐
tions (TRBF40).
n The pumping of flammable liquids is not permitted.
n Operation in areas at risk of explosion is not permitted.
2.5 Safety
This chapter gives an overview of all the important safety aspects
for the protection of individuals as well as for safe and fault-free
operation of the product. Other task-specific warning information
can be found in the individual action sequences.
The following chapters describe the residual risks that use of this
unit presents even when used as intended. Please refer to the
safety information listed here and comply with the warning informa‐
tion in the later chapters of these instructions to reduce these risks
of personal injury and material damage and avoid hazardous situa‐
tions.
2.5.1 Safety information for pump and motor
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
10
Safety chapter
Non-observance of the safety information
Non-observance of the safety information can lead
to damage to people and the environment and also
result in damage to the motor and pump.
n In the event of an emergency, disconnect from the mains
power supply.
n The motor is not explosion-protected.
n Do not leave the pump operating unsupervised.
n Do not use the pump in areas at risk from explosion.
n Never pump flammable liquids.
n Only use the pump for its intended purpose, see
Ä Chapter 2.3
‘Intended Use’ on page 9
n The pump is operated vertically.
n Set up the pump so that it cannot fall into the storage tank.
n Regularly check the pump and hose for operational safety.
n Regularly check the motor in accordance with statutory/
country-specific regulations and accident prevention regula‐
tions, in Germany such as in accordance with BGV A3.
n Secure the motor against accidental start-up. The pump can
start up as soon as the mains plug has been inserted.
n Before plugging in the mains plug, turn the On/Off switch to "0".
n The motor does not restart automatically following power
failure.
n Only immerse the pump in the liquid as far as the pressure
nozzle.
n Only allow the pump to stand in the liquid while it is pumping.
n Use the pump up to a maximum liquid temperature of 50 °C(PP
version) or a maximum liquid temperature of 90 °C (PVDF ver‐
sion).
n Ambient temperature: + 1 °C ... + 40 °C.
n Note any escaping air and displace volume when immersing
the pump in the water. Immerse the pump carefully and slowly.
n Use a spray guard with open drums or storage tanks.
n Remove any spilled liquid and dispose of it in an environmen‐
tally-friendly manner, referring to the material safety data
sheets issued by the manufacturer of the hazardous material.
n Note any internal instructions.
n Wear protective clothing, referring to the material safety data
sheets issued by the manufacturer of the hazardous material.
n Do not expose the pump to weathering.
n Clean the pump after each use, referring to the material safety
data sheets issued by the manufacturer of the hazardous
material.
n Do not store the pump in aggressive fumes.
11
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