ProMinent DULCOMETER D1Cb, DULCOMETER D1Cc Assembly And Operating Instructions Manual

Download

Page 1

Assembly and operating instructions

DULCOMETER® D1Cb / D1Cc

Please carefully read these operating instructions before use! · Do not discard!

The operator shall be liable for any damage caused by installation or operating errors!

Technical changes reserved.

Teile Nr. 986362 BA DM 187 09/11 EN

Page 2

ProMinent Dosiertechnik GmbH

Im Schuhmachergewann 5 - 11

69123 Heidelberg

Telephone: +49 6221 842-0

Fax: +49 6221 842-419

email: info@prominent.de

Internet: www.prominent.com

986362, 4, en_GB

Page 3

General non-discriminatory approach

In order to make it easier to read, this document uses the male form in grammat‐ ical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.

Supplementary information

Read the following supplementary infor‐ mation in its entirety!

The following are highlighted separately in the document:

n Enumerated lists

Instructions

Results of the instructions

Supplemental instructions

Information

This provides important information relating to the correct operation of the system or is intended to make your work easier.

Safety information

Safety information are provided with detailed descriptions of the endangering situation, see

Ä Chapter 1.1 ‘Explanation

of the safety information’ on page 8

Page 4

Table of contents

1 Introduction............................................................................................................. 8

1.1 Explanation of the safety information............................................................. 8

1.2 Users' qualifications...................................................................................... 10

1.3 General Safety Information.......................................................................... 11

1.4 Correct and proper use................................................................................ 13

1.5 ID Code........................................................................................................ 14

2 Functional description........................................................................................... 17

2.1 Wall mounting/control panel installation....................................................... 18

2.2 Electrical construction.................................................................................. 19

2.2.1 Block circuit diagram................................................................................. 20

2.2.2 Galvanic Isolation ..................................................................................... 21

3 D1Cb mounting..................................................................................................... 22

3.1 Scope of supply............................................................................................ 23

3.2 Installation (Wall Mounted) .......................................................................... 24

3.3 Installation - Control Panel Mounted (Optional) .......................................... 25

3.4 Wall Mounted Installation of D1Cb (Electrical) ............................................ 27

3.4.1 Opening the device................................................................................... 28

3.4.2 Electrical Installation (Wall Mounted) ....................................................... 29

3.4.3 Electrical Installation (Control Panel Mounted) ........................................ 30

3.4.4 Installation of Coaxial Cable to Guard Terminal XE1 ............................... 31

3.4.5 Cable Cross-Sections and Cable End Sleeves......................................... 32

3.4.6 Protective RC Circuit (Optional) ............................................................... 33

3.4.7 Terminal Wiring Diagram .......................................................................... 34

3.5 Switching of inductive loads......................................................................... 38

4 D1Cc mounting..................................................................................................... 40

4.1

DULCOMETER® D1Cc scope of supply...................................................... 41

4.2

Mounting - control panel installation DULCOMETER®

4.3 Electrical Installation (Control Panel Mounted)............................................ 44

4.3.1 Installation of Coaxial Cable to Guard Terminal XE1................................ 45

4.3.2 Cable Cross-Sections and Cable End Sleeves......................................... 47

4.3.3 Terminal diagram ..................................................................................... 48

4.4 Switching of inductive loads......................................................................... 50

D1Cc....................... 41

Page 5

Table of contents

5 Commissioning..................................................................................................... 52

5.1 Initial commissioning ................................................................................... 52

5.1.1 Selection of the Operating Language........................................................ 52

5.1.2 Selection of the Measured Variable and Measuring Range...................... 54

5.2 Activation Code for Extended Functions...................................................... 55

5.2.1 Extended Functions Obtainable with the Activation Code......................... 55

6 Operating diagram/ Display Symbols................................................................... 59

6.1 Overview of equipment/Control elements.................................................... 59

6.2 Display Symbols........................................................................................... 60

6.3 Permanent Display 1 ................................................................................... 61

6.4 Continuous display 2.................................................................................... 62

6.5 Continuous display 3.................................................................................... 62

6.6 Operating diagram........................................................................................ 64

6.7 Reduced / Complete Operating Menu ......................................................... 67

6.8 Fault Messages............................................................................................ 67

6.8.1 Fault display.............................................................................................. 67

6.9 General settings........................................................................................... 68

6.9.1 Access code.............................................................................................. 68

7 Measured Variables and Operating Menus for Amperometric Sensors............... 69

7.1 Reduced / Complete Operating Menu ......................................................... 70

7.2 Description of All Amperometric Measured Variables ................................. 70

7.3 Reduced Operating Menu ........................................................................... 71

7.4 Complete Operating Menu / Description of All Measured Variables............ 73

7.5 Calibration of All Amperometric Measured Variables .................................. 74

7.6 Calibration of the Sensor for Amperometric Measured Variables................ 75

7.6.1 Preparation for Calibration of the Sensors for Amperometric Measured

Variables .................................................................................................. 75

7.6.2 Calibration of Zero Point and Slope.......................................................... 76

7.7 Setting the Measured value.......................................................................... 79

7.8 Correcting value........................................................................................... 79

8 Measured Variables and Operating Menus for Potentiometric Sensors............... 81

8.1 Reduced / Complete Operating Menu ......................................................... 82

8.2 Description of pH, Redox and Fluoride Measured Variables ...................... 82

8.3 Reduced pH / Redox / Fluoride Operating Menu ........................................ 83

8.4 Complete Operating Menu/Description of pH / ORP / Fluoride.................... 85

8.5 Calibration of pH, ORP and Fluoride Sensors.............................................. 87

Page 6

Table of contents

8.5.1 Description of the Calibration of pH Sensors ........................................... 88

8.5.2 Calibration of pH Sensors. Description of the Setting Ranges ................. 91

8.5.3 Calibration of pH Sensors. Description of the Error Messages ................ 91

8.5.4 Testing the Redox Sensor ........................................................................ 92

8.5.5 Description of the Calibration of Fluoride Sensors.................................... 95

8.6 Temperature correction value for pH and fluoride sensors.......................... 99

9 Measured Variables and Operating Menus for the Standard Signal General..... 101

9.1 Explanation of the Standard Signal General.............................................. 101

9.2 Changing the Measured Variable .............................................................. 103

9.3 Reduced / Complete Operating Menu ....................................................... 104

9.4 Setting the Reading ................................................................................... 104

9.5 Description of All Standard Signal Measured Values/Measured

Variables ................................................................................................... 105

9.6 Reduced Operating Menu ......................................................................... 106

9.7 Complete Operating Menu / Description of All Measured Variables ......... 108

9.8 Calibrating the Standard Signal ................................................................. 109

9.8.1 Calibration of the Zero Point of the Standard Signal General................. 110

9.8.2 Two-Point Calibration of the Standard Signal General............................ 111

10 Operating Menus Independent of Measured Variables...................................... 113

10.1 Pumps ..................................................................................................... 114

10.2 Setting the Relays.................................................................................... 116

10.2.1 Setting and Functional Description of the Relays.................................. 117

10.3 Setting the Limits...................................................................................... 122

10.4 Setting the Control.................................................................................... 125

10.5 Set mA output........................................................................................... 129

10.6 General settings....................................................................................... 131

10.6.1 Setting the Measured Variable/Measuring Range................................. 131

10.6.2 Sub-Functions of the "General Settings" Menu..................................... 132

11 Maintenance....................................................................................................... 136

11.1

Fuse replacement DULCOMETER®

11.2 Summary of Error Texts .......................................................................... 138

12 Technical data.................................................................................................... 141

12.1

Ambient conditions DULCOMETER® D1Cb / D1Cc ................................ 141

12.2 Sound Pressure Level.............................................................................. 141

12.3 Material Data............................................................................................ 142

D1Cb / D1Cc ................................. 136

Page 7

Table of contents

12.4 Chemical Resistance................................................................................ 142

12.5 Dimensions and weights.......................................................................... 143

13 Electrical Data .................................................................................................... 144

Spare parts and accessories DULCOMETER® D1Cb / D1Cc............................ 148

Standards Complied With .................................................................................. 150

16 Disposal of Used Parts....................................................................................... 151

17 Declaration of Conformity................................................................................... 152

18 Index................................................................................................................... 154

Page 8

Introduction

1 Introduction

These operating instructions provide infor‐ mation on the technical data and functions

DULCOMETER® controllers of the

of the series D1Cb / D1Cc.

The controllers DULCOMETER D1Cb and DULCOMETER® D1Cc differ from each other only in their type of housing and mounting loca‐ tion, not in their functionality.

1.1 Explanation of the safety information

Introduction

These operating instructions provide infor‐ mation on the technical data and functions of the product. These operating instruc‐ tions provide detailed safety information and are provided as clear step-by-step instructions.

The safety information and notes are cate‐ gorised according to the following scheme. A number of different symbols are used to denote different situations. The symbols shown here serve only as examples.

DANGER!

Nature and source of the danger Consequence: Fatal or very serious

injuries.

Measure to be taken to avoid this danger

Danger!

Denotes an immediate threat‐

–

ening danger. If this is disre‐ garded, it will result in fatal or very serious injuries.

WARNING!

Nature and source of the danger Possible consequence: Fatal or very

serious injuries.

Measure to be taken to avoid this danger

Warning!

Denotes a possibly hazardous sit‐

–

uation. If this is disregarded, it could result in fatal or very serious injuries.

Page 9

Introduction

CAUTION!

Nature and source of the danger Possible consequence: Slight or

minor injuries, material damage.

Measure to be taken to avoid this danger

Caution!

Denotes a possibly hazardous sit‐

–

uation. If this is disregarded, it could result in slight or minor inju‐ ries. May also be used as a warning about material damage.

NOTICE!

Nature and source of the danger Damage to the product or its sur‐

roundings

Measure to be taken to avoid this danger

Note!

Denotes a possibly damaging sit‐

–

uation. If this is disregarded, the product or an object in its vicinity could be damaged.

Type of information

Hints on use and additional informa‐ tion

Source of the information, additional measures

Information!

–

Denotes hints on use and other useful information. It does not indicate a hazardous or dam‐ aging situation.

Page 10

Introduction

1.2 Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel! The operator of the plant / device is responsible for ensuring that the qualifications

are fulfilled.

If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

– All work on the unit should therefore only be conducted by qualified personnel.

Unqualified personnel should be kept away from the hazard zone

–

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been

instructed and, if required, trained in the tasks assigned to him/ her and possible dangers that could result from improper behaviour, as well as having been instructed in the required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of

an instructed person and who has also received additional training specific to the system from ProMinent or another authorised distribution partner.

Trained qualified per‐ sonnel

A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible haz‐ ards based on his/her training, knowledge and experience, as well as knowledge of pertinent regulations. The assessment of a person's technical training can also be based on several years of work in the relevant field.

Page 11

Training Definition

Introduction

Electrician Electricians are deemed to be people, who are able to com‐

plete work on electrical systems and recognize and avoid pos‐ sible hazards independently based on his/her technical training and experience, as well as knowledge of pertinent standards and regulations.

Electricians should be specifically trained for the working envi‐ ronment in which the are employed and know the relevant standards and regulations.

Electricians must comply with the provisions of the applicable statutory directives on accident prevention.

Customer Service department

Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system.

Note for the system operator

The pertinent accident prevention regulations, as well as all other generally acknowl‐ edged safety regulations, must be adhered to!

1.3 General Safety Information

WARNING!

Live parts! Possible consequence: Fatal or very

serious injuries

– Measure: Disconnect the mains

power supply prior to opening the housing

De-energise damaged, defective

–

or manipulated units by discon‐ necting the mains plug

Unauthorised access! Possible consequence: Fatal or very

serious injuries

– Measure: Ensure that there can

be no unauthorised access to the unit

Page 12

Introduction

WARNING!

Operating errors! Possible consequence: Fatal or very

serious injuries

– The unit should only be operated

by adequately qualified and tech‐ nically expert personnel

Please also observe the oper‐

–

ating instructions for controllers and fittings and any other compo‐ nent groups, such as sensors, measuring water pumps ...

– The operator is responsible for

ensuring that personnel are quali‐ fied

CAUTION!

Electronic malfunctions Possible consequence: Material

damage to destruction of the unit

– The mains connection cable and

data cable should not be laid together with cables that are prone to interference

Measure: Take appropriate inter‐

–

ference suppression measures

NOTICE!

Correct and proper use Damage to the product or its sur‐

roundings

– The unit is not intended to

measure or regulate gaseous or solid media

The unit may only be used in

–

accordance with the technical details and specifications pro‐ vided in these operating instruc‐ tions and in the operating instruc‐ tions for the individual components

NOTICE!

Correct sensor operation / Run-in time

Damage to the product or its sur‐ roundings

– Correct measuring and dosing is

only possible if the sensor is working perfectly

It is imperative that the run-in

–

times of the sensors are adhered to

– The run-in times should be

allowed for when planning initial operation

– It may take a whole working day

to run-in the sensor

– Please read the operating instruc‐

tions for the sensor

Page 13

Introduction

NOTICE!

Correct sensor operation Damage to the product or its sur‐

roundings

– Correct measuring and dosing is

only possible if the sensor is working perfectly

Check and calibrate the sensor

–

regularly

NOTICE!

Compensation of control deviations Damage to the product or its sur‐

roundings

– This controller cannot be used in

control circuits which require rapid compensation (< 30 s)

1.4 Correct and proper use

NOTICE!

Correct and proper use The unit is intended to measure and

regulate liquid media. The marking of the measured variables is located on the controller and is absolutely binding.

The unit may only be used in accord‐ ance with the technical details and specifications provided in this oper‐ ating manual and in the operating manuals for the individual compo‐ nents (such as, for example, sensors, fittings, calibration devices, metering pumps etc.).

Any other uses or modifications are prohibited.

NOTICE!

Compensation for control deviations Damage to the product or its sur‐

roundings

– The controller can be used in pro‐

cesses, which require compensa‐ tion of > 30 seconds

Page 14

Introduction

1.5 ID Code

Device identification / Identcode

DULCOMETER® controller series D1Cb / D1Cc

D1Cb / D1Cc

Type of mounting

W Wall mounted D1Cb (IP 65)

D Control panel installation D1Cc (IP54)

Version

00 with LCD and keypad / with ProMinent logo

Operating voltage

6 90...253 V, 50/60 Hz (wide voltage power unit)

Certification

01CE mark

Hardware extension I

0 none

Hardware extension II

0 none

1 Protective RC circuit for power relay

External connection

0 none

Software default setting

U Default setting

V Software preset

Default measured variable

0 Universal I Chlorite

A Peracetic acid P pH

Page 15

DULCOMETER® controller series D1Cb / D1Cc

B Bromine R ORP

Introduction

C Chlorine S 0/4...20 mA standard

signal general

D Chlorine

X Dissolved oxygen

dioxide

F Fluoride Z Ozone

H Hydrogen per‐

L Conductivity

oxide

Connection of the measured variable

1 mA input (standard signal 0/4-20 mA, all

measured variables)

5 mV input (pH/ORP)

Correction variable

0 none

2 Temperature Pt 100/PT1000 (for

pH, conductivity, fluoride, ClO2 CDP sensor)

4 Manual temperature input (for pH,

conductivity, fluoride, ClO2 CDP sensor)

Control input

0 none

1 Pause

Signal output

0 none

1 Analogue signal output

0/4...20 mA

Power activation

G Alarm and 2 limit relays

Page 16

Introduction

DULCOMETER® controller series D1Cb / D1Cc

M Alarm and 2 solenoid

valve relays

Pump activation

0 none

2 2 pumps via pulse

frequency

Control character‐

istic

0 none

1 Proportional

control

2 PID control

Page 17

Functional description

2 Functional description

Brief functional description

The DULCOMETER® D1Cb / D1Cc 4-wire measuring transducer/controller is a device designed to measure/control a measured variable.

In the mA measuring version, the measured variable can be changed without restrictions in the device menu. In the mV measurement version, the menu of the DULCOMETER®

Depending on the measured variable, sensors for pH or redox potential (ORP) or amperometric sensors can only be connected to the measured variables in line with

Ä ‘Allocation of the measurement inputs of the DULCOMETER® D1Cb / D1Cc’ Table on page 17

measured using a Pt 100/1000. This means that automatic temperature compensation is possible with pH-value, conductivity and fluoride measured variables. Temperature com‐ pensation is performed in the sensor (with the exception of the chlorine dioxide sensor type CDP) with amperometric measured variables (chlorine etc.). Operation of the DULCOMETER® D1Cb / D1Cc takes place via the menu keys. and the data is displayed by means of an illuminated LCD display. The LCD display ensures that the measured value, correction variable, control value and error messages can be clearly read.

Allocation of the measurement inputs of the DULCOMETER® D1Cb / D1Cc

D1Cb / D1Cc only permits choice between pH and ORP.

. The temperature measurement serves as a correction variable and can be

Connection of the measured vari‐

able to:

Character Measured variable mV input mA input

0 no default setting

of the measured variable

(pH and redox can be selected)

A PES (peracetic acid) X

B Bromine X

C Chlorine X

D Chlorine dioxide X

F Fluoride X

*with measured value transducer

Page 18

Functional description

Connection of the measured vari‐

able to:

Character Measured variable mV input mA input

H H2O2 (hydrogen peroxide) X

I Chlorite X

P pH X X*

R ORP X X*

S 0/4...20 mA standard signal general X

X O

Z O

L Conductivity X

*with measured value transducer

Description of the terminal connections for mA and mV: see Fig. 11 and Fig. 12

Description of the operating menu of the measured variables via mV connection: see

Ä Chapter 8 ‘Measured Variables and Operating Menus for Potentiometric Sensors’

on page 81

Description of the operating menu of the measured variables via mA connection: see

Ä Chapter 7 ‘Measured Variables and Operating Menus for Amperometric Sensors’ on page 69

Description of the operating menu of the measured variables via mA standard signal: see

Ä Chapter 9 ‘Measured Variables and Operating Menus for the Standard Signal General’ on page 101

2.1 Wall mounting/control panel installation

DULCOMETER® D1Cb

The DULCOMETER® both for wall-mounting, as well as for installation in a control panel (with addi‐ tional control panel mounting kit).

D1Cb W is suitable

The plastic housing comprises a housing upper section and lower section. The LCD display and membrane keypad are accommodated in the upper section of the housing.

The lower section of the housing accom‐ modates the processor and power units and any optional assemblies. A ribbon cable connects to the LCD display and the membrane keypad.

Page 19

The electrical connection is made through originally sealed, push-out cable cut-outs on the underside of the lower section of the housing.

A wall bracket for wall mounting is located on the rear of the lower section of the housing.

DULCOMETER® D1Cc

The DULCOMETER® D1Cc is suitable for control panel installation. In this respect if fulfils the same functions as the D1Cb. However, the D1Cc also has an option for upgrading with a protective RC circuit. When correctly installed, the D1Cc has an IP54 protection rating.

Electrical construction

2.2

The device does not have a mains switch. It is therefore immediately ready for ope‐ ration once connected to the power supply.

The device processes an input signal whilst taking into consideration operator inputs. The result is displayed and made available to other devices via a standard signal. When equipped with actuators, the device can also provide control functions. It is designed to activate metering pumps, solenoid valves, as well as an mA standard signal output. The activation var‐ iable is recalculated every second.

Functional description

Page 20

externer Speicher /

EEROM/Flash

mV Eingang /

mA Eingang /

Kontakteingang

Netzteil

Temperatureingang /

Relaisausgang 3 /

Relaisausgang 2 /

Relaisausgang 1 /

Kontaktausgang 1 /

Kontaktausgang 2 /

Stromausgang /

Functional description

2.2.1 Block circuit diagram

NOTICE!

Connection of mV or mA sensors

The DULCOMETER® D1Cb / D1Cc is suitable for the connection of mV or mA sen‐ sors. It is not possible to connect mV and mA sensors simultaneously.

Fig. 1: Block circuit diagram

Page 21

Netzeingang /

Netzanschluss

pH Eingang /

mA Eingang /

Kontakteingang /

Temperatureingang /

Kontaktausgang 2 /

Kontaktausgang 1 /

mA Ausgang /

Alarmausgang /

Relaisausgang 1-2 * /

Functional description

2.2.2 Galvanic Isolation

WARNING!

Protective low voltage/Mains voltage Possible consequence: Fatal or very serious injuries

If relay 1 or 2 is operated with protective low voltage, no mains voltage may be con‐ nected to the other relay.

Fig. 2: Galvanic Isolation

* If relay 1 or 2 is operated with protective low voltage, no mains voltage many be con‐

nected to the other relay.

** No galvanic isolation between mA and mV input and temperature input.

Page 22

D1Cb mounting

3 D1Cb mounting

n User qualification, mechanical

mounting: trained qualified personnel, see

Ä Chapter 1.2 ‘Users' qualifica‐

tions’ on page 10

n User qualification, electrical installa‐

tion: Electrical technician, see

Ä Chapter 1.2 ‘Users' qualifications’ on page 10

NOTICE!

Mounting position and conditions – Ensure that there is unimpeded

access for operation Secure, low-vibration fixing

– – Avoid direct sunlight – Permissible ambient temperature

at fixing position: 0 ... 50 °C at max. 95 % relative air humidity (non-condensing)

NOTICE!

Material damage to electrostatically sensitive components

Components can be damaged or destroyed by electrostatic voltages.

– Before any work, on electrostati‐

cally sensitive components, dis‐ connect the power supply.

When working on electrostatically

–

sensitive components, wear an earthed anti-static wrist band.

– Always hold components by their

corners and never touch conduc‐ tors, ICs, etc.

– Only place components on anti-

static supports or the original packaging.

Ablese- und Bedienposition

–

Das Gerät in einer günstigen Ablese- und Bedienposition (möglichst in Augenhöhe) mon‐ tieren

Montageposition

–

Ausreichend Freiraum für die Kabel vorsehen

–

Für die ‘Parkstellung’ des Reglers, nach oben mindestens 120 mm Platz freihalten

Page 23

3.1 Scope of supply

The following parts belong to the standard scope of supply of a

DULCOMETER

series D1Cb controller.

Identifier Quantity

D1Cb controller 1

D1Cb mounting

Half screw connection, com‐ plete (set)

M12 x 1.5 threaded connec‐ tion, complete (set)

Assembly material, complete, 3P Universal (set)

Measured variable labels D1C/D2C

Operating Manual 1

General safety notes 1

Page 24

D1Cb mounting

3.2 Installation (Wall Mounted)

The device can be installed directly on the wall with the aid of the wall bracket.

Fig. 3: Fixing material for wall mounting

1. 3 x Round head screws 5x45 2. 3 x Washers 5.3

3. 3 x Plastic wall plugs d8 4. Wall bracket

1. Mark the holes using the wall bracket and drill them

2. Insert wall plugs

3. Secure wall bracket in place with washers and round head screws

4. Place the device from above onto the wall bracket

5. Press the device gently against the wall bracket and slide it approx. 4 mm upwards

until you hear it engage in position

Page 25

D1Cb mounting

3.3 Installation - Control Panel Mounted (Optional)

CAUTION!

Dimensional variations Possible consequence: material damage

– Photocopying the punched template can result in dimensional deviations

Use the dimensions shown in Fig. 4 and mark on the control panel

–

Fig. 4: Punched template, drawing number 3140-3 /not to scale

CAUTION!

Material thickness of control panel Possible consequence: material damage

– The material thickness of the control panel must be at least 2 mm to ensure

secure fixing

Page 26

D1Cb mounting

Fig. 5: The material thickness of the control panel must be at least 2 mm to ensure secure fixing

1. 1 x Foam rubber caulk strip d3 2. 6 x Galvanised steel retaining brackets

3. 6 x Galvanised PT cutting screws 4. Control panel

For the part number of the assembly set, refer to

Ä Table on page 149

Page 27

D1Cb mounting

1. Using the dimensions shown in

Fig. 4 mark the precise position of the device on

the control panel

2. Mark the corner points and drill (drill diameter 12 - 13 mm)

3. With a punching tool or jigsaw make the opening as per the punched template drawing

4. Chamfer the cut edges and check whether the sealing surfaces are smooth for the caulk strip

Otherwise the seal cannot be guaranteed

5. Press the caulk strip evenly into the groove running around the device

6. Place the device into the control panel and fix in place at the rear by means of the retaining brackets and PT cutting screws

The device should project approx. 35 mm from the control panel

3.4 Wall Mounted Installation of

D1Cb (Electrical)

WARNING!

Electrical voltage Possible consequence: Fatal or very

serious injuries

– The electrical connection to the

device should only be made once it has been fitted to the wall or control panel

The device must be electrically

–

disconnected before it is opened

– Ensure that the device cannot be

reconnected accidentally

NOTICE!

Opening the device Damage to the product or its sur‐

roundings

– The device may only be opened

by qualified personnel The device should only be

–

opened when fitted to the wall or control panel

Page 28

D1Cb mounting

3.4.1 Opening the device

Fig. 6: Opening the device

1. Loosen the 4 captive screws (1).

2. Lift the upper section of the device from the lower section (2). A wide flathead screwdriver may be of assistance.

3. Insert the upper section with both guide rails into the lower section (3 and 4) (parked position)

Page 29

A0014

D1Cb mounting

3.4.2 Electrical Installation (Wall Mounted)

NOTICE!

Threaded holes Using a suitable tool, punch out the

threaded holes according to the number of cables ( Æ approx. 4 mm).

– Punch aids are provided to punch

out the threaded holes

1. Remove cable sheathing over a sufficient length

2. Fit screw connection (1), pressure ring (2) and seal (3) onto cable

3. Insert cable and fittings into the threaded hole

4. Align the cable and push in until enough cable is in the control housing

5. Screw in screw connection and tighten firmly

6. Shorten cable wires to the precise overall length and strip off approx. 8 mm insulation

7. Fit cable end sleeves to the wires. Refer to

Ä on page 32

8. Connect up the wires to the termi‐ nals according to the electrical wiring diagram Fig. 11

Punched out threaded holes can be resealed with the M20 dummy washers (4) provided.

The M12 x 1.5 screw connections and brass lock nuts are used for the 4 open‐ ings in the front row.

Fig. 7: Punching out the threaded holes

1. Screw connec‐ tion M20 x 1.5

3. Pressure ring M20

2. Pressure ring M20

4. Dummy washer M20

Fig. 8: M12x1.5 screw connections

Page 30

D1Cb mounting

5. Screw connec‐ tion M12 x 1.5

6. Lock nut M12x1.5

1. Fit lock nut M12x1.5 (6) on the inside

2. Fit screw connection M12x1.5 (5) from the outside and tighten firmly

3.4.3

Electrical Installation (Control Panel Mounted)

Proceed as described under "Electrical Installation (Wall Mounted)". Refer to

Ä Chapter 3.4.2 ‘ Electrical Installation (Wall Mounted) ’ on page 29

Only the rear row of threaded holes (M20x1.5) should be used when the device is mounted in a control panel. The front row (M12x1.5) lies outside of the control panel.

Connect up as per the electrical terminal wiring diagram. Refer to

Ä Chapter 3.4.7

‘Terminal Wiring Diagram ’ on page 34

Page 31

D1Cb mounting

3.4.4 Installation of Coaxial Cable to Guard Terminal XE1

CAUTION!

Maximum length of the coaxial cable 10 m Incorrect reading due to too long a coaxial cable

Possible consequence: Slight or minor injuries, material damage

The maximum length of the coaxial cable may not exceed 10 m when using redox or pH sensors. The measured signal can otherwise be falsified by the effects of interfer‐ ence.

If the gap between the pH/redox measuring point and the more than 10 metres, then the use of an interposed DULCOTEST ® transducer 4-20 mA pH V1, rH V1 is recommended. The connection is then made via terminal XE4 of the DULCOMETER ® D1Cb.

The XE4 (mA input) terminal is a chargeable additional function!

DULCOMETER ® D1Cb is

When installing the coaxial cable for the guard terminal XE 1, the allowances shown on the diagram for stripping insulation from the coaxial cable should be adhered to.

Fig. 9

The guard terminal should be tightened until "hand-tight".

Page 32

optional

RC-Schutzbeschaltung

Sicherung

Programmierschnittstelle

Schirmklemme

Klemmenanordnung Ausführung Wandgerät

Konfektionierung Koaxialkabel zum Anschluss an D1Cb oder vorkonfektioniert in den Varianten

Detail Anschluss Koaxialkabel D1Cb

D1Cb mounting

Fig. 9: Preparation of coaxial cable

3.4.5 Cable Cross-Sections and Cable End Sleeves

Minimum cross-sec‐

Without cable end

tion

0.25 mm

sleeve

Cable end sleeve without insulation

Cable end sleeve

0.20 mm

with insulation

Maximum crosssection

1.5 mm

1.0 mm

Stripped insulation length

8 - 9 mm

10 - 11 mm

Page 33

3.4.6 Protective RC Circuit (Optional)

A protective RC circuit is recommended for operation with consumers, which present an inductive load (e.g. motor metering pumps or solenoid metering pumps). In these applications a protective RC circuit prevents wear and tear of the relay contacts. Refer to

Ä ‘Spare parts

and accessories DULCOMETER® D1Cb’ on page 148

D1Cb mounting

Page 34

Klemmenanordnung

Ausführung: Wandmontage

Schirmklemme

Sicherung 5x20

D1Cb mounting

3.4.7 Terminal Wiring Diagram

Fig. 10: Terminal layout

Page 35

Netz

Magnetventil 2(senken)

Magnetventil 1(heben)

Netz Netz

Relais 3 / Alarm

Grenzwertrelais 1

Grenzwertrelais 2

Extern

Belegungsvarianten

Variante 1

Magnetventil

Grenzwertrelais, Timer, Stellglied

(ohne RC-Schutzbeschaltung)

Variante 2

Variante 1

D1Cb mounting

Fig. 11: Terminal diagram with assignment options 1

Page 36

Netz

Normsignal-Eingang

Temperatur

Digital Eingang "Pause" oder Störgröße

Offen/geschl.

Potenzialfreier Kontakt nötig!

Drahtbrücke

ProMinent Umformer

Normsignal-Eingang

Stromquelle

Extern Pumpe 2,senken (potenzialfrei)

Extern Pumpe 1,heben (potenzialfrei)

Normsignal-Ausgang1

Belegungsvarianten

Temperatur

Potenzialausgleich

Belegungsvarianten

D1Cb mounting

Fig. 12: Terminal diagram with assignment options 2

Page 37

Extern

Netz

Pumpe 2 (senken)

Pumpe 1 (heben)

RC-Schutzbeschaltung

(optional)

D1Cb mounting

Fig. 13: Protective RC circuit terminal diagram

Page 38

A0842

D1Cb mounting

3.5 Switching of inductive loads

If you connect an inductive load, i.e. a consumer which uses a coil (e.g. an alpha motorised pump), then you must protect your controller with a protective circuit. If in doubt, consult an electrical technician for advice.

The RC member protective circuit is a simple, but nevertheless very effective, circuit. This circuit is also referred to as a snubber or Boucherot member. It is pri‐ marily used to protect switching contacts.

When switching off, the connection in series of a resistor and capacitor means that the current can fade out in a damped oscillation.

Also when switching on, the resistor acts as a current limiter for the capacitor charging process. The RC member pro‐ tective circuit is highly suited to AC voltage supplies.

C=k * I

k=0,1...2 (dependent on the application).

Only use capacitors of class X2.

Units: R = Ohm; U = Volt; IL = Ampere; C = µF

If consumers are connected which have a high starting current (e.g. plugin, switched mains power supplies), then a means of limiting the starting current must be provided.

The switching-off process can be investi‐ gated and documented using an oscillo‐ scope. The voltage peak at the switch contact depends on the selected RC com‐ bination.

The magnitude of the resistance R of the RC member is determined according to the following equation:

R=U/I

(U= Voltage divided by the load // IL = load current)

The magnitude of the capacitor is deter‐ mined using the following equation:

Units: R = Ohm; U = Volt; IL = Ampere; C = µF

Fig. 14: Switching-off process shown on the oscillogram.

Page 39

WARNING!

A0835

Mains voltage Possible consequence: Fatal or very

serious injuries

If mains voltage is connected to one of the terminals XR1-XR3 or XP, then no protective low voltage may be con‐ nected to any other of these terminals (SELV).

D1Cb mounting

Fig. 15: RC protective circuit for the relay contacts

Typical AC current application with an inductive load:

n 1) Load (e.g. alpha motorised pump) n 2) RC-protective circuit

– Typical RC protective circuit at

230 V AC: – Capacitor – Resistor

[0.22µF/X2]

[100 ohm / 1 W]

(Metal-

oxide (pulse-resistant))

n 3) Relay contact (XR1, XR2, XR3)

Page 40

D1Cc mounting

4 D1Cc mounting

n User qualification, mechanical

mounting: trained qualified personnel, see

Ä Chapter 1.2 ‘Users' qualifica‐

tions’ on page 10

n User qualification, electrical installa‐

tion: Electrical technician, see

Ä Chapter 1.2 ‘Users' qualifications’ on page 10

NOTICE!

Mounting position and conditions – Ensure that there is unimpeded

access for operation Secure, low-vibration fixing

– – Avoid direct sunlight – Permissible ambient temperature

at fixing position: 0 ... 50 °C at max. 95 % relative air humidity (non-condensing)

NOTICE!

Material damage to electrostatically sensitive components

Components can be damaged or destroyed by electrostatic voltages.

– Before any work, on electrostati‐

cally sensitive components, dis‐ connect the power supply.

When working on electrostatically

–

sensitive components, wear an earthed anti-static wrist band.

– Always hold components by their

corners and never touch conduc‐ tors, ICs, etc.

– Only place components on anti-

static supports or the original packaging.

Ablese- und Bedienposition

–

Das Gerät in einer günstigen Ablese- und Bedienposition (möglichst in Augenhöhe) mon‐ tieren

Montageposition

–

Ausreichend Freiraum für die Kabel vorsehen

Page 41

D1Cc mounting

4.1

DULCOMETER®

The following parts belong to the standard scope of supply of a DULCOMETER® series D1Cc controller.

Identifier Quantity

D1Cc controller 1

Retaining bracket 4

Measured variable labels D1C/D2C 1

Operating Manual 1

General safety notes 1

4.2

Mounting - control panel installation DULCOMETER® D1Cc

CAUTION!

Dimensional variations Possible consequence: material damage

– Photocopying the punched template can result in dimensional deviations

Use the dimensions according to Fig. 16 and mark on the control panel

–

D1Cc scope of supply

CAUTION!

Material thickness of control panel Possible consequence: material damage

– The material thickness of the control panel must be at least 2 mm to ensure

secure fixing

The device is designed for installation in a control panel. The housing corresponds to DIN

43700. The control panel opening for installation of the device is specified in DIN 43700. We recommend a smaller opening. Fixing of the device is then better (less sideways play) and the seal is uniformly compressed.

Page 42

+0,6

+0,5

I. II.

A0696

D1Cc mounting

Fig. 16: Mounting - control panel installation DULCOMETER® D1Cc

I. DIN 43700 instruction II. ProMinent recommendation

Page 43

®®

STOP

T A

DULCOM

ETER

A0697

D1Cc mounting

Fabricating the opening:

Fig. 17: Screw the studs forward

A drilling punched 1:1 template is enclosed with the device as a mounting aid. Its use will ensure optimal positioning of the device on the control panel.

1. Align and secured the punched drilling template in the appropriate position on the control panel using a spirit level

2. Mark the four corners using a centre punch and drill four holes using a 6 mm Ø bit

3. Then saw out the connected bridges with a jigsaw

4. Dress the surfaces so they are smooth and the dimensions are within the specified tolerance.

5. Finally ensure the edges are fully de-burred

6. Before inserting the device in the control panel opening, check the position of the seal (must lie against the front collar)

IP54 protection rating

Page 44

D1Cc mounting

7. Insert the device from the outside in the opening, attach the retaining bracket and push backwards up to the stop

All four holes retaining brackets must be attached, as otherwise protection

rating IP54 cannot be adhered to.

8. Using a suitable screw driver, screw the studs forwards, see

Fig. 17, until the seal

is completely and uniformly compressed

9. Check the correct seating of the seal, as necessary loosen the studs and correct the position

4.3 Electrical Installation (Con‐

trol Panel Mounted)

Connect up as per the electrical terminal wiring diagram. Refer to

‘Terminal diagram ’ on page 48

Ä Chapter 4.3.3

Page 45

D1Cc mounting

4.3.1 Installation of Coaxial Cable to Guard Terminal XE1

CAUTION!

Maximum length of the coaxial cable 10 m Incorrect measured value due to too long a coaxial cable

Possible consequence: Slight or minor injuries. Material damage.

The maximum length of the coaxial cable may not exceed 10 m when using redox or pH sensors. The measurement signal can otherwise be falsified by the effects of interference.

If the distance between the pH/ORP measuring point and the is more than 10 m, the use of a DULCOTEST® measuring transducer 4-20 mA pH V1, rH V1 is recommended. Connection is then via terminal XE4 of the DULCOMETER® D1Cc

The XE4 (mA input) terminal is an auxiliary function that incurs an extra charge.

When installing the coaxial cable for the guard terminal XE 1, the allowances shown in the diagram Fig. 18 for stripping insulation from the coaxial cable must be adhered to. The guard terminal should be tightened until "hand-tight".

DULCOMETER® D1Cc

Page 46

Terminal order panel type mounting

Fabrication of the coaxial cable connection to the D1Cc or pre-fabricated for the variants

A0698

D1Cc mounting

Fig. 18: Preparation of coaxial cable

Page 47

4.3.2 Cable Cross-Sections and Cable End Sleeves

D1Cc mounting

Minimum cross-sec‐

tion

Without cable end

0.25 mm

sleeve

Cable end sleeve

0.20 mm

without insulation

Cable end sleeve

0.20 mm

with insulation

Maximum crosssection

1.5 mm

1.0 mm

Stripped insulation length

8 - 9 mm

10 - 11 mm

Page 48

Netz

Magnetventil 2(senken)

Magnetventil 1(heben)

Netz Netz

Relais 3 / Alarm

Grenzwertrelais 1

Grenzwertrelais 2

Extern

Belegungsvarianten

Variante 1

Magnetventil

Grenzwertrelais, Timer, Stellglied

(ohne RC-Schutzbeschaltung)

Variante 2

Variante 1

D1Cc mounting

4.3.3 Terminal diagram

Fig. 19: Terminal diagram with assignment options 1

Page 49

Netz

Normsignal-Eingang

Temperatur

Digital Eingang "Pause" oder Störgröße

Offen/geschl.

Potenzialfreier Kontakt nötig!

Drahtbrücke

ProMinent Umformer

Normsignal-Eingang

Stromquelle

Extern Pumpe 2,senken (potenzialfrei)

Extern Pumpe 1,heben (potenzialfrei)

Normsignal-Ausgang1

Belegungsvarianten

Temperatur

Potenzialausgleich

Belegungsvarianten

D1Cc mounting

Fig. 20: Terminal diagram with assignment options 2

Page 50

A0842

D1Cc mounting

4.4 Switching of inductive loads

When switching off, the connection in series of a resistor and capacitor means that the current can fade out in a damped oscillation.

Also when switching on, the resistor acts as a current limiter for the capacitor charging process. The RC member pro‐ tective circuit is highly suited to AC voltage supplies.

C=k * I

k=0,1...2 (dependent on the application).

Only use capacitors of class X2.

Units: R = Ohm; U = Volt; IL = Ampere; C = µF

If consumers are connected which have a high starting current (e.g. plugin, switched mains power supplies), then a means of limiting the starting current must be provided.

The switching-off process can be investi‐ gated and documented using an oscillo‐ scope. The voltage peak at the switch contact depends on the selected RC com‐ bination.

The magnitude of the resistance R of the RC member is determined according to the following equation:

R=U/I

(U= Voltage divided by the load // IL = load current)

The magnitude of the capacitor is deter‐ mined using the following equation:

Units: R = Ohm; U = Volt; IL = Ampere; C = µF

Fig. 21: Switching-off process shown on the oscillogram.

Page 51

WARNING!

A0835

Mains voltage Possible consequence: Fatal or very

serious injuries

If mains voltage is connected to one of the terminals XR1-XR3 or XP, then no protective low voltage may be con‐ nected to any other of these terminals (SELV).

D1Cc mounting

Fig. 22: RC protective circuit for the relay contacts

Typical AC current application with an inductive load:

n 1) Load (e.g. alpha motorised pump) n 2) RC-protective circuit

– Typical RC protective circuit at

230 V AC: – Capacitor – Resistor

[0.22µF/X2]

[100 ohm / 1 W]

(Metal-

oxide (pulse-resistant))

n 3) Relay contact (XR1, XR2, XR3)

Page 52

language

Deutsch

english

A0201_GB

Commissioning

5 Commissioning

n Users' qualification: Trained user

WARNING!

Sensor run-in periods This can result in hazardous incorrect

metering

Take into consideration run in periods when commissioning

Correct measuring and dosing is

–

only possible if the sensor is working perfectly

– It is imperative that the run in

periods of the sensors are adhered to

– The run in periods should be

allowed for when planning com‐ missioning

– It may take a whole working day

to run-in the sensor

– Please read the operating manual

for the sensor

Start menu during initial commis‐ sioning The "Language setting during initial

commissioning" menu appears only once.

Later changes to the operating lan‐ guage can then be made via the "General Settings/Information" menu item.

Fig. 23: Initial commissioning display

This is followed by the selection of the measured variable and the measuring range in the "General Settings/Informa‐ tion" menu item.

Following completion of mechanical and electrical assembly, the controller should be integrated into the measuring point.

Initial commissioning

5.1

During initial commissioning the device's display will be in "English". The display will show "language english". Exception: the language has been factory-preset to the customer's requirement.

5.1.1 Selection of the Operating Language

With devices, which have not been pre‐ configured to the customer's specific requirement, the operating language required has to be selected in the "Gen‐ eral Settings / Operating Menu/" menu. Refer to

Ä Chapter 10.6 ‘General settings’

on page 131

Page 53

NOTICE!

Resetting the operating language In the event that a foreign and thus

non-comprehensible operating lan‐ guage has been set, the DULCOMETER® D1Cb / D1Cc can be reset to the basic "English" setting.

If you find yourself in the continuous display 1, then by simultaneously

pressing the keys

, , the DULCOMETER® D1Cb / D1Cc can be made to ask again for the oper‐ ating language. Refer to

Ä Chapter 6.3 ‘Permanent Display 1 ’ on page 61

Should you no longer know where you are in the operating menu, because you cannot read the strange operating language, then press key

10 times. Then you will definitively

find yourself in continuous display 1.

Commissioning

Page 54

general setting Information

Identcode:

Vxxxxxxxxxxxx

D1CBxxxxxxxxxxx

Srnr: xxxxxxxxxx

add. functions Software version

measure change

wash timer chlorit

Br O3 O2

effective range

A0032

0...2.00ppm

Commissioning

5.1.2 Selection of the Measured Variable and Measuring Range

WARNING!

Incorrect metering due to incorrect measuring range Possible consequence: Fatal or serious injuries.

– The measuring range of the sensor is essential for the measuring range!

If the assignment of the measuring range is modified, the settings must be

–

checked in all menus

– If the assignment of the measuring range is changed, the sensor must be recali‐

brated

With devices, which have not been preconfigured to the customer's specific requirement, the measured variable required has to be selected in the complete operating menu "Gen‐ eral Settings / Change Measured Variable". The DULCOMETER® D1Cb / D1Cc then has to be labelled with the label corresponding to the measured variable selected. The rele‐ vant labels are enclosed with the DULCOMETER® D1Cb / D1Cc.

Fig. 24: Selection of measured variable and measuring range

The measuring range required has to be selected and set in the complete operating menu General Settings / Change Measured Variable, see

Measured Variable/Measuring Range’ on page 131

Ä Chapter 10.6.1 ‘Setting the

Page 55

general setting informationen

Identcode:

Vxxxxxxxxxx

D1CB xxxxxxxxx

Srnr: xxxxxxxxxx

add. functions software version

measure change

wach timer

function

unlocking

yes

Code input:

_ _ _ _ - _ _ _ _ _ _ _ _ - _ _ _ _

A0010_GB

Code ok!

wrong code!

Commissioning

5.2 Activation Code for Extended Functions

Activation code

Access to further functions can optionally be provided by means of an activation code.

Should you require additional operating literature for these functions, this can be obtained on the homepage of ProMinent Dosiertechnik, Heidelberg.

Fig. 25: Activation code / Serial number

The activation code is entered one digit at a time using the next position using the

5.2.1 Extended Functions Obtain‐

Extended functions

The DULCOMETER® D1Cb / D1Cc con‐ troller functionality can be extended or modified by means of a 16-digit activation code. Functions can be enabled several times.

and keys. Move to the

key.

The newly activated functions must be configured or parameterised in the relevant menu or new measured variables must be calibrated. Information on this can be found in the relevant complete operating menu.

able with the Activation Code

D1Cb / D1Cc software upgrade

To provide an activation code, ProMi‐ nent requires the 10-digit serial number (Srnr) and the required soft‐ ware upgrade identity code, which can both be found in the table below.

Page 56

Commissioning

NOTICE!

Activation code When ordering the activation code, it

is imperative that you ensure that the serial number (Srnr) corresponds exactly to that of the DULCOMETER D1Cb / D1Cc. Otherwise a charge‐ able activation code will be provided, which will not work.

NOTICE!

"Incorrect code" message If the code has been entered incor‐

rectly then the "Incorrect code" mes‐ sage will appear. You can enter the activation code as many times as you need to. If this is still not successful, then check the serial number of the controller.

Page 57

DULCOMETER® D1Cb / D1Cc software upgrade

D1UbSoftware default setting

V Software preset

Default setting - measured variable

0 Universal

A Peracetic acid

B Bromine

C Chlorine

D Chlorine dioxide

F Fluoride

H Hydrogen peroxide

I Chlorite

P pH

R ORP

Commissioning

S 0/4-20 mA standard signal general

X Oxygen

Z Ozone

L Conductivity

Connection of the measured variable

1* Standard signal 0/4-20 mA, all measured variables

5 mV input for pH/redox via guard terminal

Correction variable

0 none

2* Temperature Pt100/PT1000 (for pH and conductivity)

4* Manual temperature input (for pH and conductivity)

* = chargeable option

Page 58

Commissioning

DULCOMETER® D1Cb / D1Cc software upgrade

Control input

0 none

1* Pause

Signal output

0 none

1* Analogue signal output 0/4-20 mA

Power activation

G Alarm and 2 limit relays

M* Alarm and 2 solenoid valve relays

Pump activation

0 none

2* 2 pumps via pulse fre‐

quency

Control characteristic

* = chargeable option

0 none

1* Proportional control

2* PID control

Language

00 no default

setting

Page 59

Operating diagram/ Display Symbols

6 Operating diagram/ Display Symbols

Overview of equipment/Control elements

6.1

Fig. 26: Overview of equipment/Control elements

Function Description

1st respective measured variable Affix the measured variable label here.

2. Display

3. START/STOP key Start/Stop the control and metering functions

4. ENTER key To apply, confirm or save a displayed value or status or to acknowledge an alarm

Page 60

Operating diagram/ Display Symbols

Function Description

5. UP key To increase a displayed numerical value and to change the variables (flashing display). move up in the operating menu.

6. DOWN key To lower a displayed numerical value and to change the variables (flashing display). To move down in the operating menu.

7. BACK KEY Back to the continuous display or to the start of the respective setting menu

8. CHANGE key To change within a menu level and to move from a changeable variable to another changeable vari‐ able within a menu option. When inputting numer‐ ical values, the cursor moves one space on

6.2 Display Symbols

The display of the DULCOMETER® D1Cb / D1Cc

Meaning Comment Symbol

Limit transgression - relay 1 upper Symbol left

Limit transgression - relay 1 lower Symbol left

uses the following symbols:

Limit transgression - relay 2 upper Symbol right

Limit transgression - relay 2 lower Symbol right

Metering pump 1 activation off Symbol left

Metering pump 1 activation on Symbol left

Metering pump 2 activation off Symbol right

Metering pump 2 activation on Symbol right

Solenoid valve 1 activation off Symbol left

Solenoid valve 1 activation on Symbol left

Page 61

Operating diagram/ Display Symbols

Meaning Comment Symbol

Solenoid valve 2 activation off Symbol right

Solenoid valve 2 activation on Symbol right

Stop key pressed

Manual dosing

Fault

Measured value rises very quickly Trend of measured value dis‐

play

Measured value rises quickly Trend of measured value dis‐

play

Measured value rises slowly Trend of measured value dis‐

play

Measured value falls very quickly Trend of measured value dis‐

play

Measured value falls quickly Trend of measured value dis‐

play

Measured value falls slowly Trend of measured value dis‐

play

Measured value steady Trend of measured value dis‐

play

6.3 Permanent Display 1

1. Reading

2. Mass unit ("ppm" in this example)

3. Status of the actuators

4. Display of reading trend - falling / rising

Fig. 27: Permanent Display 1

Not all symbols are visible simultane‐ ously in the permanent display 1. The scope of the symbols depends on what is required.

Page 62

100%

2.3

A0095_GB

mea. val feedfwd: ctrlout:.

w =

5.0 ppm

Operating diagram/ Display Symbols

5. Measured variable ("chlorine" in this

example)

6. Status line

Not all symbols are visible simultane‐ ously in the permanent display 1. The scope of the symbols depends on what is required.

6.4 Continuous display 2

Fig. 28: Continuous display 2

The continuous display 2 shows all the currently required information from the DULCOMETER® D1Cb / D1Cc controller.

Switch to other displays by pressing

or .

6.5 Continuous display 3

Fig. 29: Continuous display 3

1. Current measured value in plain text

2. Bar graph display shows the current measured value in relation to the lower and upper measured value limits

3. Displays the upper and lower limit of the display

Switch to other displays by pressing or

or .

To set the lower and upper value (3) press

. The left-hand value will flash and can be set using the or . Confirm the entry with . Likewise, switching

between the left- and right-hand values (3) occurs by pressing the key

This setting only changes the display range of the bar graph, as it were "zooming in" to a smaller range to obtain a better resolution of the display in the main display range of the measurement.

Page 63

This setting only changes the display range of the bar graph! A change to the measuring range of the DULCOMETER® D1Cb / D1Cc is not possible using this function.

Operating diagram/ Display Symbols

Page 64

Operating diagram/ Display Symbols

6.6 Operating diagram

Access code

–

Access to the setting menu can be blocked with an access code

–

If the access code has been correctly selected for a setting menu, then all of the other setting menus are also accessible

Fundamentally the continuous displays 1 - 3 and the calibration menu are freely accessible. All of the other menus can be disabled by the access code in such a way that the set values are displayed but cannot be changed. The default value of the access code is "5000".

–

If no key is pressed within 60 seconds, the device will return to the continuous display 1, the access code is re-enabled and access is restricted

Page 65

Access code, correct

Parameter setting

Calibration notes

Permanent

display 1

Permanent

display 3

Calibration

arious

Access code

Setting menus

A0001_GB

Permanent

display 2

Operating diagram/ Display Symbols

Fig. 30: Access code

The number and scope of the setting menus depends on the design of the device.

Page 66

Text 1

Text 2

Selection 1

Selection 2

Text 1

Text 2

Selection 1

Selection 2

A0007_GB

Operating diagram/ Display Symbols

You can set and change numerical values as follows:

Fig. 31: Settable values flash on and off

1. Settable values flash on and off

You can lower or increase values using the keys

and .

You can switch between the settable values using the key.

1. The setpoint (e.g. 7.20 pH) flashes

The the or key once

The first figure of the numerical value now flashes.

Using the

key you can go back to the figure you want to change

By pressing the key multiple times, you can return to the first figure of the numerical value which is to be set.

The figure of the numerical value which can be changed flashes.

You can lower or increase the numerical value using the keys and

Page 67

general setting information

Identcode: D1CB xxxxxxxxxx

Vxxxxxxxxxx

Srnr: xxxxxxxxxxx

alarm relay

access c.:

5000

operating menu

english

reduced

A0088_GB

operating menu Calib timer wash timer

Operating diagram/ Display Symbols

You can now save the entire modified numerical value using the key.

By multiple pressing of the

6.7

Reduced / Complete Operating Menu

key you access the next menu point

The DULCOMETER® D1Cb / D1Cc allows settings to be made in two different compre‐ hensive menus (reduced / complete). All of the parameters of the controller are preset and can be changed in the complete operating menu.

The controller is delivered with a restricted operating menu. If adjustments are neces‐ sary, the parameters can be changed by switching to the complete operating menu.

Fig. 32: Reduced / complete changeover

6.8 Fault Messages

Any fault messages and notes which arise are shown in the bottom line of the perma‐ nent display 1. Faults which have to be acknowledged (acknowledging them switches the alarm relay off) are shown by

the

Faults/notes, which remain after acknowl‐ edgement, will be displayed alternately. If a correction variable is being processed, the value will be displayed in the same line as the faults/notes. Faults, which are rectified automatically by changing oper‐ ating situations, are removed from the permanent display 1 without the need for acknowledgement.

symbol.

6.8.1 Fault display

Fig. 33: Fault display

1. Stop function

2. Fault

3. Fault in plain text

Page 68

general setting information

Identcode: D1CB xxxxxxxxxx

Vxxxxxxxxxx

Srnr: xxxxxxxxxxx

alarm relay

access c.:

5000

operating menu

english

reduced

A0088_GB

operating menu Calib timer wash timer

Operating diagram/ Display Symbols

6.9 General settings

6.9.1

Access code

Access to the setting menu can be prevented by an access code. The DULCOMETER® D1Cb / D1Cc is delivered with the access code "5000". Even a security lock is applied using the access code, the calibration menu remains freely accessible.

Fig. 34: Access code

Possible values

Factory set‐

Increment Lower value Upper value Remarks

ting

Access code 5000 1 0000 9999

Page 69

Measured Variables and Operating Menus for Amperometric Sensors

7 Measured Variables and Operating Menus for Ampero‐

metric Sensors

n Users' qualification: instructed per‐

sons, see

ifications’ on page 10

Ä Chapter 1.2 ‘Users' qual‐

Page 70

general setting information

Identcode: D1CB xxxxxxxxxx

Vxxxxxxxxxx

Srnr: xxxxxxxxxxx

alarm relay

access c.:

5000

operating menu

english

reduced

A0088_GB

operating menu Calib timer wash timer

Measured Variables and Operating Menus for Amperometric Sensors

7.1 Reduced / Complete Operating Menu

The controller is delivered with a restricted operating menu. If adjustments are neces‐ sary, the parameters can be changed by switching to the complete operating menu.

Fig. 35: Reduced / complete changeover

7.2 Description of All Amperometric Measured Variables

WARNING!

Danger of incorrect metering This can result in hazardous incorrect metering

During initial commissioning, the measured variable and the measuring range of the sensor must be set prior to calibration. Refer to

Measured Variable and Measuring Range’ on page 54

Ä Chapter 5.1.2 ‘Selection of the

Measured variable Default measuring range

Chlorine, chlorine dioxide, ozone 2 ppm

Bromine 10 ppm

Oxygen 20 ppm

Peracetic acid 2000 ppm

Hydrogen peroxide 200 ppm

Chlorite 0.5 ppm

Page 71

Measured Variables and Operating Menus for Amperometric Sensors

The measuring ranges can be selected in the following ppm increments: 0.5, 2, 5, 10, 20, 50, 100, 200, 1000, 2000, 5000, 10000, 20000.

Reduced Operating Menu

7.3

The reduced operating menu allows the key parameters to be set. The following overview shows the settings that can be selected:

Page 72

Positive values of setting variable:

Measured value lift

Negative values of setting variable:

Measured value lower

auto.: 30.0 °C

Permanent display 1

Permanent display 2 only with control (w = setpoint

)

Control with dead zone

For normal control

PID Control

Proportional control

Only with control

ppm

0.60

mea. val 0.60

ppm

feed fwd: 70 %

ctrlout: 59 %

0.60

ppm

calibration zero p.: 4.00 mA slope:

6.50 mA/ppm

calibration DPD-value:

0.60 ppm

temp.: 30.0 °C

calibration zero p.: 4.00 mA slope:

6.75 mA/ppm

limits setting ?

control setting ?

control control output positive negative

control

control value

set point

0.60 ppm

ctrl parameter xp = 10 %

control

control value

set point 2 upper

0.80 ppm

set point 1 lower

0.60 ppm

control

control value

30 %

manual dosing

15 %

regulated range

general setting information

identcode

D1CBxxxxxxxxx

Vxxxxxxxxxx

Srnr: xxxxxxxxxx

alarm relay active

access c.:

5000

operating menu

English

reduced

Setting in complete operating

For manual control

ctrl parameter xp = 10 % Ti = off Td = off

limit 1 lower

0.10 ppm

limit 2 upper

1.50 ppm

limits fault

0.50 ppm 0001s

hyst.:

∆t

off

control

A0003_GB

0.60 ppm

0.0 10.0

Permanent display 3

normal

30%

control value

p-control

PID-control

30 %

normal

with dead band

manual

Measured Variables and Operating Menus for Amperometric Sensors

Fig. 36: Reduced operating menu

Page 73

Only with feed forward control

Permanent display 1

Permanent display 2 only with control (w = setpoint)

Only with limit value-, or solenoid relay

Only with pumps

ppm

0.60

auto.: 30.0°C

Only with temperature correction

Only with mA output

mea. val 0.60ppm feed fwd: 70 % ctrlout: 59 % w=

0.60 ppm

calibration zero p.: 4.0 mA slope:

6.50 mA/ppm

measured value setting ?

correcting value setting ?

pumps setting ?

relay setting ?

limits setting ?

mA -output setting ?

general setting information

pause / feedfwd: setting ?

A0017_GB

0.60 ppm

0.0 10.0

Permanent display

Only with control

control setting ?

Measured Variables and Operating Menus for Amperometric Sensors

7.4 Complete Operating Menu / Description of All Measured Variables

The complete operating menu allows all controller parameters to be set. The following overview shows the settings that can be selected:

Fig. 37: Complete operating menu

Page 74

calibration zero p.:

take over value?

4.00 mA

calibration DPD-value

1.55 ppm

calibration zero p.: 4.00 mA slope

6.50 mA/ppm

calibration zero p.: 4.00 mA slope

6.50 mA/ppm

calibration Zeropoint

4.00 mA

calibration

DPD-value

01.55 ppm

A0018_GB

14.00 mA

Measured Variables and Operating Menus for Amperometric Sensors

7.5 Calibration of All Amperometric Measured Variables

WARNING!

Danger of incorrect metering This can result in hazardous incorrect metering

During initial commissioning, the measured variable and the measuring range of the sensor must be set prior to calibration. Refer to

Measured Variable and Measuring Range’ on page 54

Fig. 38: Calibration of All Amperometric Measured Variables

Ä Chapter 5.1.2 ‘Selection of the

Error message Condition Remarks *

Calibration not possible!

Gradient too low

(< 20 % of standard gra‐ dient)

Calibration not possible!

Gradient too high

(> 300 % of standard gra‐ dient)

DPD value too low

DPD > x.xx ppm

* Please also note the operation manual for the respective sensor

DPD < 2 % of measuring range

Repeat calibration

Repeat calibration after addition of metering medium or fit sensor suit‐ able for the process

Page 75

Measured Variables and Operating Menus for Amperometric Sensors

Error message Condition Remarks *

Calibration not possible!

Zero point low

Calibration not possible!

Zero point high

* Please also note the operation manual for the respective sensor

7.6 Calibration of the Sensor for Amperometric Measured Variables

Only the slope can be calibrated in the restricted operating menu of the DULCOMETER® D1Cb / D1Cc.

Both the zero point and the slope can be calibrated in the complete operating menu

DULCOMETER® D1Cb / D1Cc.

of the

< 3 mA

(only with 4 - 20 mA sen‐ sors)

> 5 mA

> 6 mA for 0.5 ppm chlorite

7.6.1 Preparation for Calibration of

CAUTION!

Correct sensor operation / Run-in time

Damage to the product or its sur‐ roundings

– Correct measuring and dosing is

only possible if the sensor is working perfectly

Please read the operating manual

–

for the sensor

– Please also read the operating

manuals for the fittings and other components used

– It is imperative that the run in

periods of the sensors are adhered to

– The run in periods should be

allowed for when planning com‐ missioning

– It may take a whole working day

to run-in the sensor

Check sensor/cable

Repeat calibration in water without metering medium

Check sensor/cable

Repeat calibration in water without metering medium

the Sensors for Ampero‐ metric Measured Variables

Page 76

Measured Variables and Operating Menus for Amperometric Sensors

7.6.2 Calibration of Zero Point and

Necessity of calibrating the zero

Slope

point Calibration of the zero point is not

generally necessary. Calibration of the zero point is only necessary if the sensor is operated at the lower limit of the measuring range or if the 0.5 ppm sensor version is used.

During the calibration, the DULCOMETER® D1Cb / D1Cc sets the control outputs to "0". Exception: a basic load or a manual control value has been set, this remains active. The mA standard signal outputs are frozen. The measured value frozen at the start of calibration is suggested as a DPD value. The DPD value can be set using the arrow keys. Calibration is only possible if the DPD value is ≥ 2 % of the measuring range of the sensor.

NOTICE!

Prerequisites for correct calibration of the sensor slope

– The DPD method required by the

feed chemical employed will be used

The run in period for the sensor

–

has been adhered to

– There is permitted and constant

flow at the in-line probe housing

– There is temperature balance

between the sensor and the sample water

– There is a constant pH value in

the permitted range

Page 77

Measured Variables and Operating Menus for Amperometric Sensors

Calibration of amperometric sensors: slope (in the reduced and complete oper‐ ating menu)

The sensor is fitted, flushed with sample water and connected electrically to the DULCOMETER® D1Cb / D1Cc and run-in.

There has to be adequate feed chemical in the sample water for calibration (> 2% of the measuring range of the sensor).

Remove sample water directly at the measuring point and determine the con‐ tent of metering medium in the sample water in "ppm" using an appropriate refer‐ ence method (e.g. DPD, titration etc.). Enter this value as follows at the DULCOMETER® D1Cb / D1Cc:

1. Select Calibration menu. Then

press

The current measured value

will now be frozen.

2. Take a sample of water and per‐

form a reference measurement within 15 minutes

3. Select "DPD value" of unit to be

calibrated using the

Continue with

key

5. If necessary, match the flashing

ppm value to the value determined with the measurement using the

keys, , and

The mA value of the sensor

shown in this display now cor‐ responds to the measured value in "ppm".

6. Then press the following key twice

The display now shows the

value determined for the zero point and slope. Refer to the Error Message table should an error be dis‐ played.

Ä Table on page 74

Necessity of calibrating the zero point Calibration of the zero point is not

generally necessary. Calibration of the zero point is only necessary if the sensor is operated at the lower limit of the measuring range or if the 0.5 ppm sensor version is used.

Page 78

Measured Variables and Operating Menus for Amperometric Sensors

Calibration of amperometric sensors: Zero point (only in the complete operating menu)

A container with water, which is free of additives that could falsify the measured result, is needed for calibration. Immerse the dismounted, but still electrically con‐ nected to the DULCOMETER® D1Cb / D1Cc, sensor in this water. Use the sensor to stir the water for approx. 5 minutes until the measured value displayed at the DULCOMETER® D1Cb / D1Cc is steady and close to "0".

1. Select Calibration menu. Then press

2. Select "Zero point" of unit to be cali‐ brated using the

Continue with

A prompt is shown in the dis‐

key

play

Confirm prompt with the key

Continue with

6. Apply the "zero point" displayed during calibration using the

Then press

Display shows the values

key

determined.

Then press

Refer to the Error Message

table should an error be dis‐ played.

Ä Table on page 74

NOTICE!

Then definitively calibrate the slope with a suitable reference method (e.g. DPD. titration etc.).

Page 79

Standard signal input mA

measured value setting ?

measured value

range adjustment

20 mA

.00 ppm

measured value

range adjustment

4 m

= 0.00 ppm

A0019_GB

Measured Variables and Operating Menus for Amperometric Sensors

7.7 Setting the Measured value

WARNING!

Incorrect metering due to incorrect metering range Possible consequence: Fatal or serious injuries.

– The measuring range of the sensor is essential for the measuring range!

If the assignment of the measuring range is modified, the settings must be

–

checked in all menus

– If the assignment of the measuring range is changed, the sensor must be recali‐

brated

– The relevant information can be found in the operating manual for the sensor/

measuring equipment

Fig. 39: Measured value

This setting is solely for matching the DULCOMETER® D1Cb / D1Cc to the sensors of third party suppliers. Sensors provided by third party providers may have measuring ranges, which deviate from the default settings of the DULCOMETER® D1Cb / D1Cc.

To match a sensor from Prominent to the DULCOMETER® D1Cb / D1Cc, please only use the menu under

‘General Settings’

, see

Ä Chapter 5.1.2 ‘Selection of the Measured

Variable and Measuring Range’ on page 54

7.8 Correcting value

Only necessary when using the DULCOTEST® CDP sensor for chlorine dioxide ClO2.

Page 80

only with correction value

correction value setting ?

correcting value temperature

automatic

A0020_GB

Measured Variables and Operating Menus for Amperometric Sensors

Fig. 40: Correcting value

The correction variable compensates for the effect of the temperature of the medium on the measured value. The correction variable is the temperature of the medium to be measured. The temperature of the medium affects the value to be measured. For amperometric sensors only necessary when using the DULCOTEST® CDP sensor for chlorine dioxide ClO2.

Operating modes

n Off: No temperature compensation takes place.

– For measurements which do not require temperature compensation.

n Automatic: The DULCOMETER® D1Cb / D1Cc evaluates the temperature signal of

the connected temperature sensor. – For measurements with temperature sensors, which deliver a temperature signal

which can be evaluated by the DULCOMETER® D1Cb / D1Cc (Pt100/Pt1000) (0

-100 °C).

n Manual: The temperature of the medium to be measured has to be measured by the

user. The measured value is then entered using the keys:

, and into the

DULCOMETER® D1Cb / D1Cc and saved by pressing the key .

For measurements where the medium to be measured has a constant tempera‐

–

ture, which has to be taken into account in the control process.

Page 81

Measured Variables and Operating Menus for Potentiometric Sensors

8 Measured Variables and Operating Menus for Potentio‐

metric Sensors

n Users' qualification: instructed per‐

sons, see

ifications’ on page 10

Measured variables pH, ORP, fluoride

Influence of temperature on the pH or fluoride measurement

Possible consequence: Slight or minor injuries. Material damage.

Temperature changes in the sample water lead to a change in the slope of the calibration lines (pH, fluoride) and to a displacement of the zero point with pH sensors or the standard potential ES for fluoride sensors.

Measure to be taken to avoid this danger:

–

– The DULCOMETER® D1Cb /

Ä Chapter 1.2 ‘Users' qual‐

CAUTION!

The pH or fluoride measurement should only be carried out in the

[Temperature Correction Value automatic]

D1Cc then automatically compen‐ sates for both effects when con‐ necting a temperature sensor (Pt 100/Pt 1000)

setting

Page 82

general setting information

Identcode: D1CB xxxxxxxxxx

Vxxxxxxxxxx

Srnr: xxxxxxxxxxx

alarm relay

access c.:

5000

operating menu

english

reduced

A0088_GB

operating menu Calib timer wash timer

Measured Variables and Operating Menus for Potentiometric Sensors

8.1 Reduced / Complete Operating Menu

The controller is delivered with a restricted operating menu. If adjustments are neces‐ sary, the parameters can be changed by switching to the complete operating menu.

Fig. 41: Reduced / complete changeover

8.2 Description of pH, Redox and Fluoride Measured Variables

WARNING!

Danger of incorrect metering This can result in hazardous incorrect metering

During initial commissioning, the measured variable and the measuring range of the sensor must be set prior to calibration. Refer to

Measured Variable and Measuring Range’ on page 54

Ä Chapter 5.1.2 ‘Selection of the

pH Measured variable Typical measuring range

Measuring range - 500 mV … + 500 mV

Display range At least pH -1.45 … 15.45

Reference temperature +25°C

Resolution 0.01 pH

Page 83

Measured Variables and Operating Menus for Potentiometric Sensors

Redox measured variable Typical measuring range

Measuring range -1000 mV … + 1000 mV

Resolution 1 mV

Fluoride measured variable Measuring range

Measuring range 0....10 ppm

0.... 99.99 ppm

Resolution 0.01 ppm

8.3 Reduced pH / Redox / Fluoride Operating Menu

The reduced operating menu allows the key parameters to be operated. The following overview shows the settings that can be selected (shown here for pH as the measured variable):

Page 84

Permanent display 1

Permanent display 2 only with control (w = setpoint

)

Temperature specification only with correction variabl e

temp.:

33.2 °C

7.20

Temperature setting and specification only with correction value

calibration zero p.

slope 25

°C

0.0 mV

59.16 mV/pH

calibration zero p.: slope 25

°C

-2.1 mV

59.07 mV/pH

calibration sensor in buffer 1 !

7.56 pH

33.0°C

calibration calib. 1 active please wait !

6.96 pH

33.0 °C

calibration pH buffer1: buffer2: temp.:

33.0 °C

calibration calib. 2 active please wait !

3.97 pH

33.0°C

7.00

calibration buffer1: buffer2:

33.0 °C

7.00 pH

4.00 pH

calibration

2 !

4.12 pH

33.0 °C

limits setting ?

mea. val feedfwd: ctrlout:

7.20 pH 70 %

-59 %

Positive values of setting variable: Negative values of setting variable:

w= 7.00 pH

limit 1

lower

limit 2

12.00 pH

upper

2.00 pH

control

-30

control

-30

Control with dead zone

For normal control

PID control

Proportional control

setpoint

7.20 pH

ctrl. parameter

Ti = Td =

xp =

ctrl. parameter xp =

10 %

control setting ?

control

positive

regulated value:

negative

manual dosing

control

-30

-15 %

regulated range

general setting information

Identcode:

Vxxxxxxxxx

D1CBxxxxxxxxx

Srnr: xxxxxxxxxx

operating menu

access c.

operating menu

pause

5000

For manual control

setpoint 2 upper

setpoint 1 lower

7.20 pH

7.00 pH

Setting in complete operating

Only with control

reduced

0 s

10 %

0 s

A0059_GB

Measured value lift

Measured value lower

limits fault

0.01 pH 0s

hyst.:

∆t

off

control

7.20 pH

15.45 -1.45

Permanent display

calib timer

wash timer

sensor in buffer

178 mV

278 mV

English

normal

-30%

control value

p-control

PID-control

control value

with dead band

normal

manual

Measured Variables and Operating Menus for Potentiometric Sensors

Page 85

Measured Variables and Operating Menus for Potentiometric Sensors

Fig. 42: Reduced pH / redox / fluoride operating menu (shown with the example of pH)

8.4 Complete Operating Menu/Description of pH / ORP / Fluoride

The complete operating menu is for setting all the parameters of the DULCOMETER D1Cb / D1Cc. The following overview shows the settings that can be selected: (shown here for pH as the measured variable)

Page 86

A0063

m 30.0 °C

w =

slope 25 °C

59.16mV / pH

pause/feedfwd:

setting ?

7.20 pH

15.45

-1.45

measured value

setting ?

Only with fluoride measured variable

only with correcting value (only pH/fluoride)

Cont. display 1

Cont. display 2

Cont. display 3

only with control (w=setpoint)

zero p.: 0.0mV

correcting value setting ?

only with pumps

pumps setting ?

relay setting ?

only with limitsolenoid valve relay

limits setting ?

only with feedforward ctrl

only with stnd sig. outp.

mA-Output setting ?

general settings Information

3.60

measured value 3.60

ctrlout: 59%

calibration

3.00 pH

control setting ?

only with control

Measured Variables and Operating Menus for Potentiometric Sensors

Fig. 43: Complete pH / ORP / fluoride operating menu

Page 87

Measured Variables and Operating Menus for Potentiometric Sensors

8.5 Calibration of pH, ORP and Fluoride Sensors

WARNING!

Incorrect metering due to incorrect metering range

Possible consequence: Fatal or serious injuries.

– The measuring range of the

sensor is essential for the meas‐ uring range!

If the assignment of the meas‐

–

uring range is modified, the set‐ tings must be checked in all menus

– If the assignment of the meas‐

uring range is changed, the sensor must be recalibrated

CAUTION!

Correct sensor operation / Run-in time

Damage to the product or its sur‐ roundings

– Correct measuring and dosing is

only possible if the sensor is working perfectly

Please read the operating manual

–

for the sensor

– It is imperative that the run in

periods of the sensors are adhered to

– The run in periods should be

allowed for when planning com‐ missioning

During calibration, the DULCOMETER D1Cb / D1Cc, see

qualifications’ on page 10

outputs to

‘0’

Ä Chapter 1.2 ‘Users'

sets the control

. Exception: a basic load or

a manual control value has been set. This remains active. The mA standard signal outputs are frozen.

When calibration/testing has been com‐ pleted successfully, all of the error checks relating to the measured value are restarted. The DULCOMETER

D1Cb / D1Cc stores the determined data for zero point and slope. Refer to

Ä Chapter 10.6.2.7 ‘Calibration Logbook ’ on page 133

Page 88

Temperature setting and specification only with correction value

calibration pH zero p.: slope 25°C

0.0 mV

59.16 mV/pH

calibration zero p.: slope 25

°C

-2.1 mV

59.07 mV/pH

calibration sensor in buffer 1 !

7.56 pH

33.0°C

calibration calib. 1 active please wait !

6.96 pH

33.

0°C

calibration pH

buffer1: buffer2:

33.0°C

calibration calib. 2 active please wait !

3.97 pH

33.0 °C

calibration buffer1: buffer2:

33.0

°C

7.00 pH

4.00 pH

calibration

2 !

4.12 pH

33.0°C

= automatic timing

Permanent display

sensor in buffer

A0060_GB

7.00 pH

Measured Variables and Operating Menus for Potentiometric Sensors

8.5.1 Description of the Calibration of pH Sensors

8.5.1.1

2-Point Calibration

Recommended as the standard method

Calibration of pH sensors with temperature as the correction variable

When calibrating with temperature as the correction variable, the temperature of the buffer solution must be set in "manual" operating mode before calibration.

In "Automatic" operating mode, the temperature sensor must be immersed in the buffer solution. The calibration values are then calculated whilst taking into consider‐ ation the buffer temperature.

Fig. 44: Calibration of pH sensors

Page 89

Measured Variables and Operating Menus for Potentiometric Sensors

Two test containers with a buffer solution are required for calibration. The pH value of the buffer solutions should be at least 2 ph values apart. The sensor should be rinsed thor‐ oughly with water when changing the buffer solution.

Select Calibration menu

2. Immerse sensor in test container 1 with buffer solution (e.g. pH 7)

3. Move the sensor gently until the pH value displayed no longer changes

Then press

Calibration is running

A buffer value is suggested once the waiting time has expired.

If necessary adjust the pH value displayed using keys , and to the actual value of the buffer solution in test container 1

Then press

7. Remove the sensor, rinse thoroughly in water and then dry with a cloth (pad dry,

don't rub!)

8. Immerse sensor in test container 2 with buffer solution (e.g. pH 4)

9. Move the sensor gently until the pH value displayed no longer changes

10.

Then press

Calibration is running

A buffer value is suggested once the waiting time has expired.

11.

If necessary adjust the pH value displayed using keys , and to the actual value of the buffer solution in test container 2

12.

Then press

The settings recorded will be displayed.

13.

If the calibration result is correct, confirm with

The new calibration is now applied.

Should the result of the calibration lie outside of the specified error limits, an error mes‐ sage will appear, see

Error Messages ’ on page 91

Ä Chapter 8.5.3 ‘Calibration of pH Sensors. Description of the

. In this case the current calibration will not be applied.

Page 90

Measured Variables and Operating Menus for Potentiometric Sensors

8.5.1.2 1-Point Calibration

1-Point Calibration

Recommended only for special appli‐ cations e.g swimming pool water

Calibration of pH sensors with temperature as the correction variable When calibrating with temperature as

the correction variable, the tempera‐ ture of the buffer solution must be set in "manual" operating mode before calibration.

In "Automatic" operating mode, the temperature sensor must be immersed in the buffer solution. The calibration values are then calculated whilst taking into consideration the buffer temperature.

One test container with a buffer solution is required for calibration.

Select Calibration menu

2. Immerse the sensor in the test con‐ tainer with buffer solution (e.g. pH

3. Move the sensor gently until the pH value displayed no longer changes

Then press

Calibration is running

A buffer value is suggested once the waiting time has expired.

5. If necessary adjust the pH value displayed using keys , and

to the actual value of the buffer sol‐ ution in the test container

Then press

The settings recorded will be

displayed.

8. If the calibration result is correct, confirm with

The new calibration is only now

applied.

Should the result of the calibration lie out‐ side of the specified error limits, an error message will appear, see

Ä Chapter 8.5.3

‘Calibration of pH Sensors. Description of the Error Messages ’ on page 91

case the current calibration will not be applied.

. In this

Page 91

Measured Variables and Operating Menus for Potentiometric Sensors

8.5.2 Calibration of pH Sensors. Description of the Setting Ranges

Setting Possible values

Starting

Increment Lower value Upper value Remarks

value

Calibration

Reading 0.1 ℃ 0 °C 100 ℃

temperature

Buffer values

Reading (whole digit rounded up)

0.01 pH -1.45 pH 15.45 pH Error mes‐ sage if the two buffers lie too close to each other (<2 pH values)

8.5.3 Calibration of pH Sensors. Description of the Error Messages

Error message Condition Effect

Buffer gap too small ∆buffer <2 pH During the calibration process: recalibrate

pH zero point low < -60 mV Basic load metering Note: old zero point and

pH zero point high > +60 mV Basic load metering Note: old zero point and

buffer 2!

Back to the permanent display

gradient remain

pH gradient low < 40 mV/pH Basic load metering Note: old zero point and

gradient remain

pH gradient high > 65mV/pH Basic load metering Note: old zero point and

gradient remain

pH reading unsteady

°C reading unsteady

Note: old zero point and

gradient remain

Note: old zero point and

gradient remain

The following applies to all error messages: eliminate the source of the error and repeat calibration.

Page 92

= automatic timing

check sensor ORP

check sensor ORP sensor in buffer r 460 mV

check sensor measuremactive please wait!

check sensor ORP mea. val buffer

460 mV 465 mV

permanent display 1

A0064_GB

460 m

Measured Variables and Operating Menus for Potentiometric Sensors

8.5.4 Testing the Redox Sensor

CAUTION!

Correct sensor operation / Run-in time Damage to the product or its surroundings

– Correct measuring and metering is only possible if the sensor is working per‐

fectly Please read the operating manual for the sensor

– – It is imperative that the run-in times of the sensors are adhered to – The run-in times should be allowed for when planning initial operation

NOTICE!

Testing the Redox Sensor With redox measured variables, the sensor is not calibrated but tested according to

its design

– Observe any notification of abnormal behaviour when testing the redox sensor

Should the test not be successful, replace the redox sensor

–

Fig. 45: Testing redox sensors

8.5.4.1 Description of the Testing of Redox Sensors

A container with a redox buffer solution (e.g. 465 mV) is needed for testing.

Select the Test menu

Page 93

Measured Variables and Operating Menus for Potentiometric Sensors

2. Immerse redox sensor in the test container with redox buffer solution (e.g. 465 mV)

Start test with

Test is running.

A buffer value is suggested once the waiting time has expired.

4. Adjust displayed value of "buffer" (flashing) using , and to

the mV value of the redox buffer solution in the test container and

confirm the value with

The D1Cb displays the status

message of the redox sensor in plain text. If the redox sensor is functioning correctly, perma‐ nent display 1 will be displayed directly

5. If the redox sensor is unclean or defective, the redox sensor should be cleaned, as described in the redox sensor operating manual, or alternatively replaced

Should the result of the calibration lie out‐ side of the specified error limits, an error message will appear, see

Ä Chapter 8.5.4.3 ‘Testing Redox Sen‐ sors. Description of the Error Messages ’ on page 94

Page 94

Measured Variables and Operating Menus for Potentiometric Sensors

8.5.4.2 Testing Redox Sensors Buffer Values Tables

Table: Possible buffer values

Possible values

Setting Starting

Increment Lower value Upper value Remarks

value

Buffer

Reading 1 mV -1,500 mV +1,500 mV

values

185-265 mV 220 mV

425-505 mV 465 mV

8.5.4.3 Testing Redox Sensors. Description of the Error Messages

Table: Possible error messages when testing redox sensors

Error message Condition Effect

Reading high Reading

40 mV> buffer

Reading low Reading

40 mV< buffer

Back to the permanent dis‐ play

Basic load metering

Back to the permanent dis‐ play

Basic load metering

Page 95

Temperature setting and specification only with correction value

calibration

slope

1.00ppm= 184.4mV

59.16 mV/dec

calibration

57.81 mV/dec

calibration sensor insolut. 1 mea. val 1.7 ppm

170.3 mV

calibration calib. 1 active please wait !

170.3mV

33.0 °C

calibration

solut. 1

33.0 °C

calibration calib. 2 active please wait !

3.97 mV

33.0 °C

calibration

33. 0

°C

1.7 ppm

7.8 ppm

calibration

mea. val 7.8ppm

132.0 mV

= automatic timing

Permanent display 1

sensor insolut. 2

A0202 _GB

1.7 ppm

solut. 2

solut. 1 solut. 2

slope

1.00ppm= 183.5mV

Measured Variables and Operating Menus for Potentiometric Sensors

8.5.5 Description of the Calibration of Fluoride Sensors

Fig. 46: Calibrating the fluoride sensor

8.5.5.1 Description of the Calibra‐

tion of Fluoride Sensors

Temperature correction variable

When calibrating with temperature as the correction variable, the tempera‐ ture of the buffer solution has to be set. in "manual" operating mode before calibration. Refer to Ä Chapter 8.6 ‘Temperature correc‐ tion value for pH and fluoride sensors’ on page 99

In "Automatic" operating mode, the temperature sensor must be immersed in the buffer solution. The calibration values are then calculated allowing for the temperature.

8.5.5.1.1 Description of 2-Point Cal‐ ibration for Fluoride Sen‐ sors

Material required for calibration of fluoride sensors

n Two test containers with calibrating

solution

n A thermometer for measuring in fluids

(in "Temperature Correction Value manual" operating mode)

Two test containers with calibrating solu‐ tion are required for calibration. The fluo‐ ride content of the calibrating solutions should be at least 0.5 ppm F apart from each other. The sensor should be rinsed thoroughly with fluoride-free water when changing the calibrating solution.

Select Calibration menu

In "Temperature Correction

Value manual" operating mode, the calibration display appears and the temperature value flashes.

Page 96

Measured Variables and Operating Menus for Potentiometric Sensors

In "Temperature Correction Value automatic" operating mode the calibration display appears

2. Measure the temperature of the cal‐ ibrating solution 1 using the ther‐ mometer (only in "Temperature Correction Value manual" operating mode)

3. Enter the determined value for the calibration solution temperature

using the keys

, and into

the DULCOMETER® D1Cb / D1Cc

Confirm entry with the key

The DULCOMETER

D1Cb / D1Cc allows for the actual temperature of the cali‐ bration solution during the cali‐ bration.

5. Immerse the fluoride sensor in cali‐ bration solution 1 and wait until the mV value displayed remains steady (fluctuation of < 0.05

mV/min)

6. Start the calibration process by pressing

Calibration is running

Using the keys , and enter the determined concentration for the calibration solution in ppm into the DULCOMETER® D1Cb / D1Cc

8. Confirm the ppm value by pressing

In "Temperature Correction

Value manual" operating mode, the calibration display appears and the temperature value flashes.

In "Temperature Correction Value automatic" operating mode the calibration display appears

9. Measure the temperature of the cal‐ ibrating solution 2 using the ther‐ mometer (only in "Temperature Correction Value manual" operating mode)

10. Prepare for calibration in calibrating solution 2

11. Enter the determined value for the calibration solution temperature

using the keys

, and into

the DULCOMETER® D1Cb / D1Cc

12.

Confirm entry with the key

The DULCOMETER

D1Cb / D1Cc allows for the actual temperature of the cali‐ bration solution during the cali‐ bration.

13. The fluoride sensor should be rinsed thoroughly with fluoride-free water when changing the calibrating solution

14. Immerse the fluoride sensor in cali‐ bration solution 2 and wait until the mV value displayed remains steady (fluctuation of < 0.05

mV/min)

15. Start the calibration process by pressing

Calibration is running.

16.

Using the keys , and enter the determined concentration for the calibration solution in ppm into the DULCOMETER® D1Cb / D1Cc

17. Confirm the ppm value by pressing

Page 97

Measured Variables and Operating Menus for Potentiometric Sensors

The display of the

DULCOMETER® D1Cb / D1Cc shows the result of the calibra‐ tion. If the calibration result is

correct, confirm by pressing

8.5.5.1.2 1-Point Calibration of the Fluoride Sensor

Calibration of fluoride. Description of 1point calibration

One container with a calibrating solution is required for calibration.

Select Calibration menu

In "Temperature Correction

Value manual" operating mode, the calibration display appears and the temperature value flashes.

In "Temperature Correction Value automatic" operating mode the calibration display appears

2. Measure the temperature of the cal‐

ibrating solution 1 using the ther‐ mometer (only in "Temperature Correction Value manual" operating mode)

3. Enter the determined value for the

calibration solution temperature using the keys , and into

the DULCOMETER® D1Cb / D1Cc

Confirm entry with the key

The DULCOMETER

D1Cb / D1Cc actual temperature of the cali‐ bration solution during the cali‐ bration.

5. Immerse the fluoride sensor in cali‐

brating solution 1 and wait until the mV value displayed remains steady (fluctuation of < 0.05 mV/min)

6. Start the calibration process by

pressing

Calibration is running

allows for the

Page 98

Measured Variables and Operating Menus for Potentiometric Sensors

Using the keys

, and enter the determined concentration for the calibration solution in ppm into the DULCOMETER® D1Cb / D1Cc

8. Confirm the ppm value by pressing

Page 99

only with correction value

correction value setting ?

correcting value temperature

automatic

A0020_GB

Measured Variables and Operating Menus for Potentiometric Sensors

8.6 Temperature correction value for pH and fluoride sensors

CAUTION!

Influence of temperature on the pH or fluoride measurement Possible consequence: Slight or minor injuries. Material damage.

Temperature changes in the sample water lead to a change in the slope of the cali‐ bration lines (pH, fluoride) and to a displacement of the zero point with pH sensors or the standard potential ES for fluoride sensors.

Measure to be taken to avoid this danger:

The pH or fluoride measurement should only be carried out in the

–

[Temperature Correction Value automatic]

– The DULCOMETER® D1Cb / D1Cc then automatically compensates for both

effects when connecting a temperature sensor (Pt 100/Pt 1000)

setting

Fig. 47: Temperature correction value for pH and fluoride sensors

Temperature correction value for pH and fluoride sensors in line with the identity code:

Possible values

As per identity code Increment Lower value Upper value

0 off

2 off

Manual

Automatic

4 off

Manual

Page 100

Measured Variables and Operating Menus for Potentiometric Sensors

Temperature correction value for pH and fluoride sensors

Possible values

Factory setting Increment Lower value Upper value

Manual temperature compensation

25 °C 0.1 °C 0 °C 100 °C

100

ProMinent DULCOMETER D1Cb, DULCOMETER D1Cc Assembly And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

1 Introduction

1.1 Explanation of the safety information

1.2 Users' qualifications

1.3 General Safety Information

1.4 Correct and proper use

1.5 ID Code

2 Functional description

2.1 Wall mounting/control panel installation

Electrical construction

2.2.1 Block circuit diagram

2.2.2 Galvanic Isolation

3 D1Cb mounting

3.1 Scope of supply

3.2 Installation (Wall Mounted)

3.3 Installation - Control Panel Mounted (Optional)

3.4.1 Opening the device

3.4.2 Electrical Installation (Wall Mounted)

Electrical Installation (Control Panel Mounted)

3.4.4 Installation of Coaxial Cable to Guard Terminal XE1

3.4.5 Cable Cross-Sections and Cable End Sleeves

3.4.6 Protective RC Circuit (Optional)

3.4.7 Terminal Wiring Diagram

3.5 Switching of inductive loads

4 D1Cc mounting

Mounting - control panel installation DULCOMETER® D1Cc

4.3.1 Installation of Coaxial Cable to Guard Terminal XE1

4.3.2 Cable Cross-Sections and Cable End Sleeves

4.3.3 Terminal diagram

4.4 Switching of inductive loads

5 Commissioning

Initial commissioning

5.1.1 Selection of the Operating Language

5.1.2 Selection of the Measured Variable and Measuring Range

5.2 Activation Code for Extended Functions

6 Operating diagram/ Display Symbols

Overview of equipment/Control elements

6.2 Display Symbols

6.3 Permanent Display 1

6.4 Continuous display 2

6.5 Continuous display 3

6.6 Operating diagram

Reduced / Complete Operating Menu

6.8 Fault Messages

6.8.1 Fault display

6.9 General settings

Access code

Measured Variables and Operating Menus for Amperometric Sensors

7.1 Reduced / Complete Operating Menu

7.2 Description of All Amperometric Measured Variables

Reduced Operating Menu

7.4 Complete Operating Menu / Description of All Measured Variables

7.5 Calibration of All Amperometric Measured Variables

7.6 Calibration of the Sensor for Amperometric Measured Variables

7.7 Setting the Measured value

7.8 Correcting value

Measured Variables and Operating Menus for Potentiometric Sensors

8.1 Reduced / Complete Operating Menu

8.2 Description of pH, Redox and Fluoride Measured Variables

8.3 Reduced pH / Redox / Fluoride Operating Menu

8.4 Complete Operating Menu/Description of pH / ORP / Fluoride

8.5 Calibration of pH, ORP and Fluoride Sensors

8.5.1 Description of the Calibration of pH Sensors

2-Point Calibration

8.5.1.2 1-Point Calibration

8.5.2 Calibration of pH Sensors. Description of the Setting Ranges

8.5.3 Calibration of pH Sensors. Description of the Error Messages

8.5.4 Testing the Redox Sensor

8.5.4.1 Description of the Testing of Redox Sensors

8.5.4.2 Testing Redox Sensors Buffer Values Tables

8.5.4.3 Testing Redox Sensors. Description of the Error Messages

8.5.5 Description of the Calibration of Fluoride Sensors

8.5.5.1.2 1-Point Calibration of the Fluoride Sensor

8.6 Temperature correction value for pH and fluoride sensors