ProMinent Dulco flex DFBa Series, Dulco flex DFBa 013, Dulco flex DFBa 010, Dulco flex DFBa 022, Dulco flex DFBa 016 Operating Instructions Manual
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Operating instructions
DULCO®flex DFBa
Peristaltic Pump
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors!
Technical changes reserved.
Original operating instructions (2006/42/EC)Part no. 986228 BA DX 009 02/10 EN
ProMinent Dosiertechnik Heidelberg GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg Germany
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
email: info@prominent.de
Internet: www.prominent.com
986228, 1, en_GB
© 2010
2
Table of contents
Table of contents
Introduction........................................................................... 4
1
1.1 Explanation of the Safety Information........................... 4
1.2 Users' qualifications...................................................... 5
1.3 ID Code......................................................................... 6
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
2 Safety and responsibility..................................................... 16
2.1 General safety information.......................................... 16
3 Functional description......................................................... 19
3.1 Construction................................................................ 19
3.2 Overview of the Device............................................... 20
4 Transport, storage, assembly and Installation.................... 21
4.1 Transport.................................................................... 21
4.2 Storage....................................................................... 21
4.3 Assembly.................................................................... 21
4.3.1 Ambient conditions.................................................. 22
4.3.2 Alignment of the suction side................................... 22
4.3.3 Alignment of the discharge side............................... 23
4.3.4 Adjusting the roller pressure.................................... 23
4.3.5 Performance curves................................................. 26
5 Commissioning................................................................... 29
5.1 Testing prior to commissioning the pump................... 29
6 Operating the DFBa............................................................ 30
Maintenance, repair, malfunctions, disposal and spare
7
parts.................................................................................... 31
7.1 Maintenance............................................................... 31
7.2 Exchanging the pump hoses...................................... 31
7.3 Troubleshooting.......................................................... 32
7.4 Disposal of Used Parts............................................... 34
7.5 Spare parts................................................................. 34
8 Technical data DFBa.......................................................... 43
8.1 Dimensions DFBa 010 / 013....................................... 43
8.2 Dimensions DFBa 016 / 019....................................... 44
8.3 Dimensions DFBa 022................................................ 45
9 DFBa technical appendices................................................ 46
9.1 Declaration of Conformity........................................... 46
10 Index................................................................................... 47
Identcode DULCO®flex DFBa 010............................. 6
Identcode DULCO®flex DFBa 013............................. 8
Identcode DULCO®flex DFBa 016........................... 10
Identcode DULCO®flex DFBa 019........................... 12
Identcode DULCO®flex DFBa 022........................... 13
3
Introduction
1 Introduction
These operating instructions provide information on the technical
data and functions of the DULCOMETER® BFDa series peristaltic
pump.
1.1
Introduction
Explanation of the Safety Information
These operating instructions provide information on the technical
data and functions of the product. These operating instructions
provide detailed safety information and are provided as clear stepby-step instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Danger!
–
Denotes an immediate threatening danger. If this is
disregarded, it will result in fatal or very serious
injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger.
Warning!
Denotes a possibly hazardous situation. If this is
–
disregarded, it could result in fatal or very serious
injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries. Mate‐
rial damage.
Measure to be taken to avoid this danger.
Caution!
Denotes a possibly hazardous situation. If this is
–
disregarded, it could result in slight or minor inju‐
ries. May also be used as a warning about material
damage.
4
Introduction
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings.
Measure to be taken to avoid this danger.
Note!
Denotes a possibly damaging situation. If this is
–
disregarded, the product or an object in its vicinity
could be damaged.
Type of information
Hints on use and additional information.
Source of the information. Additional measures.
Information!
–
Denotes hints on use and other useful information.
It does not indicate a hazardous or damaging
situation.
1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified personnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or
loiter in the hazard zone of the unit, this could result in
dangers that could cause serious injuries and material
damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
–
Unqualified personnel should be kept away from
the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been
instructed and, if required, trained in the tasks assigned to him/her and
possible dangers that could result from improper behaviour, as well as
having been instructed in the required protective equipment and
protective measures.
Trained user A trained user is a person who fulfils the requirements made of an
instructed person and who has also received additional training
specific to the system from ProMinent or another authorised distribu‐
tion partner.
Trained qualified personnel A qualified employee is deemed to be a person who is able to assess
the tasks assigned to him and recognize possible hazards based on
his/her training, knowledge and experience, as well as knowledge of
pertinent regulations. The assessment of a person's technical training
can also be based on several years of work in the relevant field.
5
Introduction
Training Definition
Electrician Electricians are deemed to be people, who are able to complete work
on electrical systems and recognize and avoid possible hazards inde‐
pendently based on his/her technical training and experience, as well
as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environment
in which the are employed and know the relevant standards and regu‐
lations.
Electricians must comply with the provisions of the applicable statutory
directives on accident prevention.
Customer Service department Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to
work on the system.
Note for the system operator
The pertinent accident prevention regulations, as well
as all other generally acknowledged safety regulations,
must be adhered to!
1.3 ID Code
Device identification / Identcode
1.3.1
DFBa
Type
Identcode DULCO®flex DFBa 010
DULCO®flex DFBa 010
010 DFBa 010, 0.024 l/revolution
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
A10 0.12 kW, 15 1/min, 21 l/h, 8 bar
A11 0.12 kW, 20 1/min, 28 l/h, 8 bar
A12 0.18 kW, 29 1/min, 41 l/h, 8 bar
A13 0.18 kW, 46 1/min, 66 l/h, 4 bar
A14 0.25 kW, 57 1/min, 82 l/h, 4 bar
Identcode
A15 0.25 kW, 70 1/min, 100 l/h, 2 bar
A16 0.25 kW, 85 1/min, 122 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A21 0.15 kW, 3-16 1/min, 4-23 l/h, 8 bar
A22 0.25 kW, 5-29 1/min, 7-41 l/h, 8 bar
A23 0.25 kW, 10-53 1/min, 14-76 l/h, 4 bar
A24 0.25 kW, 15-80 1/min, 21-115 l/h, 2 bar
6
Identcode
Introduction
DFBa
DULCO®flex DFBa 010
Adjustment gears with integrated frequency converter / 1x 230 VAC
A31 0.37 kW, 9-34 1/min, 12-48 l/h, 8 bar
A32 0.37 kW, 16-60 1/min, 23-86 l/h, 4 bar
A33 0.37 kW, 28-105 1/min, 40-151 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.18 kW, 0-23 1/min, 0-33 l/h, 8 bar
A42 0.18 kW, 0-38 1/min, 0-54 l/h, 8 bar
A43 0.25 kW, 0-60 1/min, 0-86 l/h, 4 bar
A44 0.25 kW, 0-91 1/min, 0-131 l/h, 1 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N Norprene (max. 2 bar)
A NBR-A
H Hypalon
Hydraulic connection
A VA BSP 3/8"
B VA NPT 3/8"
C PP BSP 3/8"
D PVDF BSP 3/8"
E PVDF NPT 3/8"
F PVC NPT 3/8"
G Tri-Clamp, VA, 1/2"
H DIN 11851, VA NW10
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Rotor
0 Rotor with 2 rollers
7
Introduction
Identcode
DFBa
1.3.2
DFBa
DULCO®flex DFBa 010
Batch control
0 Without batch control
C With batch control
Special version
0 Standard
H Halar-coated housing
Vacuum system
0 none
Certification
01 CE mark
Identcode DULCO®flex DFBa 013
Identcode
DULCO®flex DFBa 013
Type
013 DFBa 013, 0.039 l/revolution
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
B10 0.12 kW, 15 1/min, 35 l/h, 8 bar
B11 0.12 kW, 20 1/min, 46 l/h, 8 bar
B12 0.18 kW, 29 1/min, 67 l/h, 8 bar
B13 0.18 kW, 46 1/min, 107 l/h, 4 bar
B14 0.25 kW, 57 1/min, 133 l/h, 4 bar
B15 0.25 kW, 70 1/min, 163 l/h, 2 bar
B16 0.25 kW, 85 1/min, 198 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
B21 0.15 kW, 3-16 1/min, 7-37 l/h, 8 bar
B22 0.25 kW, 5-29 1/min, 11-67 l/h, 8 bar
B23 0.25 kW, 10-53 1/min, 23-124 l/h, 4 bar
B24 0.25 kW, 15-80 1/min, 35-187 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1 x 230 VAC
B31 0.37 kW, 9-34 1/min, 21-79 l/h, 8 bar
B32 0.37 kW, 16-60 1/min, 37-140 l/h, 4 bar
B33 0.37 kW, 28-105 1/min, 65-245 l/h, 1 bar
8
Identcode
Introduction
DFBa
DULCO®flex DFBa 013
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
B41 0.18 kW, 0-23 1/min, 0-53 l/h, 8 bar
B42 0.18 kW, 0-38 1/min, 0-88 l/h, 8 bar
B43 0.25 kW, 0-60 1/min, 0-140 l/h, 4 bar
B44 0.25 kW, 0-91 1/min, 0-212 l/h, 1 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N Norprene (max. 2 bar)
A NBR-A
H Hypalon
Hydraulic connection
A VA BSP 3/8"
B VA NPT 3/8"
C PP BSP 3/8"
D PVDF BSP 3/8"
E PVDF NPT 3/8"
F PVC NPT 3/8"
G Tri-Clamp, VA, 1/2"
H DIN 11851, VA NW15
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Rotor
0 Rotor with 2 rollers
Batch control
0 Without batch control
C With batch control
Special version
9
Introduction
Identcode
DFBa
1.3.3
DFBa
DULCO®flex DFBa 013
Identcode DULCO®flex DFBa 016
DULCO®flex DFBa 016
Type
016 DFBa 016, 0.092 l/revolution
Drive
000 Pump without drive
0 Standard
H Halar-coated housing
Vacuum system
0 none
Certification
01 CE mark
Identcode
Step-down gears / 3 x 230 / 400 VAC
C10 0.18 kW, 14 1/min, 77 l/h, 8 bar
C11 0.18 kW, 20 1/min, 110 l/h, 8 bar
C12 0.25 kW, 32 1/min, 176 l/h, 8 bar
C13 0.25 kW, 46 1/min, 253 l/h, 4 bar
C14 0.37 kW, 57 1/min, 314 l/h, 4 bar
C15 0.37 kW, 70 1/min, 386 l/h, 2 bar
C16 0.37 kW, 85 1/min, 469 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
C21 0.37 kW, 8-50 1/min, 44-276 l/h, 4 bar
C22 0.37 kW, 10-61 1/min, 55-336 l/h, 2 bar
C23 0.37 kW, 16-91 1/min, 88-502 l/h, 1 bar
Adjustment gears with integrated frequency converter / 1 x 230 VAC
C31 0.37 kW, 9-34 1/min, 49-187 l/h, 8 bar
C32 0.37 kW, 16-60 1/min, 88-331 l/h, 2 bar
C33 0.37 kW, 28-105 1/min, 154-579 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
C41 0.25 kW, 0-23 1/min, 0-126 l/h, 8 bar
C42 0.25 kW, 0-42 1/min, 0-231 l/h, 4 bar
C43 0.37 kW, 0-60 1/min, 0-331 l/h, 2 bar
C44 0.37 kW, 0-91 1/min, 0-502 l/h, 1 bar
10
Identcode
Introduction
DFBa
DULCO®flex DFBa 016
Hose material
0 NR
B NBR
E EPDM
R NR-A
N Norprene (max. 2 bar)
A NBR-A
H Hypalon
T TYGON (max. 2 bar)
Hydraulic connection
A VA BSP 3/4"
B VA NPT 3/4"
C PP BSP 3/4"
D PVDF BSP 3/4"
E PVDF NPT 3/4"
F PVC NPT 3/4"
G Tri-Clamp, VA, 1"
H DIN 11851, VA NW 20
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Rotor
0 Rotor with 2 rollers
Batch control
0 Without batch control
C With batch control
Special version
0 Standard
H Halar-coated housing
Vacuum system
0 none
11
Introduction
Identcode
DFBa
1.3.4
DFBa
DULCO®flex DFBa 016
Identcode DULCO®flex DFBa 019
DULCO®flex DFBa 019
Type
019 DFBa 019, 0.122 l/revolution
Drive
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
D10 0.18 kW, 14 1/min, 102 l/h, 2 bar
D11 0.18 kW, 20 1/min, 146 l/h, 2 bar
D12 0.25 kW, 32 1/min, 234 l/h, 2 bar
Certification
01 CE mark
Identcode
D13 0.25 kW, 46 1/min, 336 l/h, 2 bar
D14 0.37 kW, 57 1/min, 417 l/h, 2 bar
D15 0.37 kW, 70 1/min, 512 l/h, 2 bar
D16 0.37 kW, 85 1/min, 622 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
D21 0.37 kW, 8-50 1/min, 58-366 l/h, 2 bar
D22 0.37 kW, 10-61 1/min, 73-446 l/h, 2 bar
D23 0.37 kW, 16-91 1/min, 117-666 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1 x 230 VAC
D31 0.37 kW, 9-34 1/min, 65-248 l/h, 8 bar
D32 0.37 kW, 16-60 1/min, 117-439 l/h, 2 bar
D33 0.37 kW, 28-105 1/min, 204-768 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
D41 0.25 kW, 0-23 1/min, 0-168 l/h, 2 bar
D42 0.25 kW, 0-42 1/min, 0-307 l/h, 2 bar
D43 0.37 kW, 0-60 1/min, 0-439 l/h, 2 bar
D44 0.37 kW, 0-91 1/min, 0-666 l/h, 2 bar
Hose material
0 Norprene (max. 2 bar)
T TYGON (max. 2 bar)
Hydraulic connection
12
Identcode
Introduction
DFBa
DULCO®flex DFBa 019
A VA BSP 1"
B VA NPT 1"
C PP BSP 1"
D PVDF BSP 1"
E PVDF NPT 1"
F PVC NPT 1"
G Tri-Clamp, VA, 1"
H DIN 11851, VA NW 25
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
1.3.5
L with leakage sensor
Rotor
0 Rotor with 2 rollers
Batch control
0 Without batch control
C With batch control
Special version
0 Standard
H Halar-coated housing
Vacuum system
0 none
Certification
01 CE mark
Identcode DULCO®flex DFBa 022
DFBa
DULCO®flex DFBa 022
Type
022 DFBa 022, 0.248 l/revolution
Drive
Identcode
13
Introduction
Identcode
DFBa
DULCO®flex DFBa 022
000 Pump without drive
Step-down gears / 3 x 230 / 400 VAC
E10 0.25 kW, 17 1/min, 252 l/h, 8 bar
E11 0.37 kW, 23 1/min, 342 l/h, 8 bar
E12 0.55 kW, 38 1/min, 565 l/h, 4 bar
E13 0.55 kW, 45 1/min, 669 l/h, 4 bar
E14 0.55 kW, 54 1/min, 803 l/h, 2 bar
E15 0.75 kW, 66 1/min, 982 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
E21 0.37 kW, 3.9-20.4 1/min, 58-303 l/h, 8 bar
E22 0.55 kW, 6-32 1/min, 89-476 l/h, 4 bar
E23 0.75 kW, 9-48 1/min, 133-714 l/h, 2 bar
Adjustment gears with integrated frequency converter / 1 x 230 VAC
E31 0.55 kW, 11-40 1/min, 163-595 l/h, 4 bar
E32 0.75 kW, 18-63 1/min, 267-937 l/h, 2 bar
E33 1.10 kW, 27-92 1/min, 401-1,368 l/h, 1 bar
Adjustment gears (external frequency converter required) / 3 x 230 / 400 VAC
E41 0.55 kW, 0-29 1/min, 0-431 l/h, 8 bar
E42 0.75 kW, 0-38 1/min, 0-565 l/h, 4 bar
E43 1.10 kW, 0-54 1/min, 0-803 l/h, 2 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N Norprene (max. 2 bar)
A NBR-A
H Hypalon
Hydraulic connection
A VA BSP 1"
B VA NPT 1"
C PP BSP 1"
D PVDF BSP 1"
E PVDF NPT 1"
F PVC NPT 1"
G Tri-Clamp, VA, 1"
14
Identcode
Introduction
DFBa
DULCO®flex DFBa 022
H DIN 11851, VA NW 25
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
Rotor
0 Rotor with 2 rollers
Batch control
0 Without batch control
C With batch control
Special version
0 Standard
H Halar-coated housing
Vacuum system
0 none
Certification
01 CE mark
15
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