ProMinent DULCOflex DFBa Series, DULCOflex DFBa 010, DULCOflex DFBa 016, DULCOflex DFBa 013, DULCOflex DFBa 019 Operating Instructions Manual

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Operating instructions
DULCO®flex DFBa Peristaltic Pump
EN
Please carefully read these operating instructions before use. · Do not discard.
The latest version of the operating instructions are available on our homepage.
Original Operating Instructions (2006/42/EC)Part no. 986228 BA DX 020 12/15 EN
Page 2
Supplemental directives
General non-discriminatory approach
Supplementary information
Tab. 1: More symbols
Symbol Description
In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the correct operation of the unit or is intended to make your work easier.
Safety Information
The safety information includes detailed descriptions of the haz‐ ardous situation, see
Ä Chapter 1.1 ‘Explanation of the safety
information’ on page 4
The following symbols are used to highlight instructions, links, lists, results and other elements in this document:
Action, step by step
Outcome of an action
Links to elements or sections of these instructions or other applicable documents
n
[Button]
List without set order
Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’
CODE
Screen elements (e.g. buttons, assignment of function keys)
Presentation of software elements and/or texts
2
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Table of contents

Table of contents
1 Introduction........................................................................... 4
1.1 Explanation of the safety information............................ 4
1.2 Users' qualifications...................................................... 5
1.3 Identity code................................................................. 7
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
2 Safety and responsibility..................................................... 17
2.1 General safety information.......................................... 17
3 Functional description......................................................... 20
3.1 Construction................................................................ 20
3.2 Overview of the Device............................................... 21
4 Transport, storage, assembly and Installation.................... 22
4.1 Transport.................................................................... 22
4.2 Storage....................................................................... 22
4.3 Assembly.................................................................... 22
4.3.1 Ambient conditions.................................................. 23
4.3.2 Alignment of the suction side................................... 23
4.3.3 Alignment of the discharge side............................... 24
4.3.4 Adjusting the roller pressure.................................... 24
4.3.5 Performance curves................................................. 27
5 Commissioning................................................................... 31
5.1 Testing prior to commissioning the pump................... 31
6 Operating the DFBa............................................................ 32
7 Maintenance, repair, malfunctions, disposal and spare
parts.................................................................................... 33
7.1 Maintenance............................................................... 33
7.2 Exchanging the pump hoses...................................... 33
7.3 Troubleshooting.......................................................... 34
7.4 Disposal of Used Parts............................................... 36
7.5 Spare parts................................................................. 37
8 Technical data for DFBa..................................................... 45
8.1 Dimensions DFBa 010 / 013....................................... 45
8.2 Dimensions DFBa 016 / 019....................................... 46
8.3 Dimensions DFBa 022................................................ 47
9 DFBa technical appendices................................................ 48
9.1 EC Declaration of Conformity for Machinery.............. 48
10 Index................................................................................... 49
Identity Code for DULCO®flex DFBa 010.................. 7
Identity Code for DULCO®flex DFBa 013.................. 9
Identity Code for DULCO®flex DFBa 016................ 11
Identity Code for DULCO®flex DFBa 019................ 13
Identity Code for DULCO®flex DFBa 022................ 15
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Introduction

1 Introduction

These operating instructions provide information on the technical data and functions of the DULCO®flex peristaltic pump from the DFBa product range.

1.1 Explanation of the safety information

Introduction
These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed safety information and are provided as clear step-by­step instructions.
The safety information and notes are categorised according to the following scheme. A number of different symbols are used to denote different situations. The symbols shown here serve only as examples.
DANGER! Nature and source of the danger Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
Denotes an immediate threatening danger. If
this is disregarded, it will result in fatal or very serious injuries.
WARNING! Nature and source of the danger Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger
Warning!
Denotes a possibly hazardous situation. If this
is disregarded, it could result in fatal or very serious injuries.
CAUTION! Nature and source of the danger Possible consequence: Slight or minor injuries,
material damage.
Measure to be taken to avoid this danger
Caution!
Denotes a possibly hazardous situation. If this
is disregarded, it could result in slight or minor injuries. May also be used as a warning about material damage.
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Introduction
NOTICE! Nature and source of the danger Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
Denotes a possibly damaging situation. If this
is disregarded, the product or an object in its vicinity could be damaged.
Type of information Hints on use and additional information
Source of the information, additional measures
Information!
Denotes hints on use and other useful informa‐ tion. It does not indicate a hazardous or dam‐ aging situation.

1.2 Users' qualifications

WARNING! Danger of injury with inadequately qualified per‐
sonnel! The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.
All work on the unit should therefore only be
conducted by qualified personnel.
Unqualified personnel should be kept away
from the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that could result from improper behaviour, as well as having been instructed in the required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system from ProMinent or another authorised distribution partner.
Trained qualified per‐ sonnel
A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his/her training, knowledge and experience, as well as knowledge of pertinent regula‐ tions. The assessment of a person's technical training can also be based on several years of work in the relevant field.
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Introduction
Training Definition
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based on his/her technical training and experience, as well as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environment in which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐ tives on accident prevention.
Customer Service depart‐ ment
Customer Service department refers to service technicians, who have received proven training and have been authorised by ProMinent to work on the system.
Note for the system operator The pertinent accident prevention regulations, as
well as all other generally acknowledged safety regulations, must be adhered to!
6
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1.3 Identity code

Device identification / Identity code
Introduction
1.3.1
DFBa

Identity Code for DULCO®flex DFBa 010

DULCO®flex DFBa 010
Type
010 DFBa 010, 0.023 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
A10 0.12 kW, 15 rpm, 21 l/h, 8 bar
A11 0.12 kW, 20 rpm, 28 l/h, 8 bar
A12 0.18 kW, 29 rpm, 40 l/h, 6 bar
A13 0.18 kW, 46 rpm, 64 l/h, 4 bar
A14 0.25 kW, 57 rpm, 79 l/h, 4 bar
A15 0.25 kW, 70 rpm, 97 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A21 0.12 kW, 3 ... 16 rpm, 4 ... 22 l/h, 8 bar
Identity code
A22 0.25 kW, 5 ... 29 rpm, 7 ... 40 l/h, 6 bar
A23 0.25 kW, 10 ... 53 rpm, 14 ... 73 l/h, 4 bar
A24 0.25 kW, 15 ... 80 rpm, 21 ... 110 l/h, 2 bar
Gear motor with integrated frequency converter / 1x 230 VAC
A31 0.37 kW, 9 ... 34 rpm, 12 ... 47 l/h, 20 ... 75 Hz, 6 bar
A32 0.37 kW, 16 ... 60 rpm, 22 ... 83 l/h, 20 ... 75 Hz, 4 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.18 kW, 1 ... 34 rpm, 1 ... 47 l/h, 3 ... 75 Hz, 6 bar
A42 0.18 kW, 2 ... 44 rpm, 3 ... 60 l/h, 3 ... 75 Hz, 4 bar
A43 0.25 kW, 3 ... 69 rpm, 4 ... 95 l/h, 3 ... 75 Hz, 4 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
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Introduction
Identity code
DFBa
DULCO®flex DFBa 010
A VA BSP 3/8"
B VA NPT 3/8"
C PP BSP 3/8"
D PVDF BSP 3/8"
E PVDF NPT 3/8"
F PVC NPT 3/8"
G Tri-Clamp, VA, 1/2"
H DIN 11851, VA NW10
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
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1.3.2
Introduction

Identity Code for DULCO®flex DFBa 013

Identity code
DFBa
DULCO®flex DFBa 013
Type
013 DFBa 013, 0.039 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
B10 0.12 kW, 15 rpm, 35 l/h, 8 bar
B11 0.12 kW, 20 rpm, 46 l/h, 8 bar
B12 0.18 kW, 29 rpm, 67 l/h, 6 bar
B13 0.18 kW, 46 rpm, 107 l/h, 4 bar
B14 0.25 kW, 57 rpm, 133 l/h, 4 bar
B15 0.25 kW, 70 rpm, 163 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
B21 0.12 kW, 3 ... 16 rpm, 7 ... 37 l/h, 8 bar
B22 0.25 kW, 5 ... 29 rpm, 11 ... 67 l/h, 6 bar
B23 0.25 kW, 10 ... 53 rpm, 23 ... 124 l/h, 4 bar
B24 0.25 kW, 15 ... 80 rpm, 35 ... 187 l/h, 2 bar
Gear motor with integrated frequency converter / 1 x 230 VAC
B31 0.37 kW, 9 ... 34 rpm, 21 ... 79 l/h, 20 ... 75 Hz, 6 bar
B32 0.37 kW, 16 ... 60 rpm, 37 ... 140 l/h, 20 ... 75 Hz, 4 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
B41 0.18 kW, 1 ... 34 rpm, 2 ... 78 l/h, 3 ... 75 Hz, 6 bar
B42 0.18 kW, 2 ... 44 rpm, 5 ... 100 l/h, 3 ... 75 Hz, 4 bar
B43 0.25 kW, 3 ... 69 rpm, 7 ... 157 l/h, 3 ... 75 Hz, 4 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
A VA BSP 3/8"
B VA NPT 3/8"
C PP BSP 3/8"
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Introduction
Identity code
DFBa
DULCO®flex DFBa 013
D PVDF BSP 3/8"
E PVDF NPT 3/8"
F PVC NPT 3/8"
G Tri-Clamp, VA, 1/2"
H DIN 11851, VA NW15
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
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1.3.3
Introduction

Identity Code for DULCO®flex DFBa 016

Identity code
DFBa
DULCO®flex DFBa 016
Type
016 DFBa 016, 0.092 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
C10 0.18 kW, 14 rpm, 77 l/h, 8 bar
C11 0.18 kW, 20 rpm, 110 l/h, 8 bar
C12 0.25 kW, 32 rpm, 176 l/h, 4 bar
C13 0.25 kW, 46 rpm, 253 l/h, 4 bar
C14 0.37 kW, 57 rpm, 314 l/h, 4 bar
C15 0.37 kW, 70 rpm, 386 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
C21 0.37 kW, 8 ... 50 rpm, 44 ... 276 l/h, 4 bar
C22 0.37 kW, 10 ... 61 rpm, 55 ... 336 l/h, 2 bar
C23 0.37 kW, 16 ... 91 rpm, 88 ... 502 l/h, 1 bar
Gear motor with integrated frequency converter / 1 x 230 VAC
C31 0.37 kW, 9 ... 34 rpm, 49 ... 187 l/h, 20 ... 75 Hz, 4 bar
C32 0.37 kW, 16 ... 60 rpm, 88 ... 331 l/h, 20 ... 75 Hz, 2 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
C41 0.25 kW, 1 ... 34 rpm, 5 ... 188 l/h, 3 ... 75 Hz, 4 bar
C42 0.25 kW, 2 ... 48 rpm, 11 ... 265 l/h, 3 ... 75 Hz, 4 bar
C43 0.37 kW, 3 ... 69 rpm, 16 ... 381 l/h, 3 ... 75 Hz, 2 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
A VA BSP 3/4"
B VA NPT 3/4"
C PP BSP 3/4"
D PVDF BSP 3/4"
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Introduction
Identity code
DFBa
DULCO®flex DFBa 016
E PVDF NPT 3/4"
F PVC NPT 3/4"
G Tri-clamp, VA, 1"
H DIN 11851, VA NW 20
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
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1.3.4
Introduction

Identity Code for DULCO®flex DFBa 019

Identity code
DFBa
DULCO®flex DFBa 019
Type
019 DFBa 019, 0.123 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
D10 0.18 kW, 15 rpm, 110 l/h, 2 bar
D11 0.18 kW, 20 rpm, 148 l/h, 2 bar
D12 0.25 kW, 32 rpm, 236 l/h, 2 bar
D13 0.25 kW, 46 rpm, 339 l/h, 2 bar
D14 0.37 kW, 57 rpm, 421 l/h, 2 bar
D15 0.37 kW, 70 rpm, 517 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
D21 0.37 kW, 8 ... 50 rpm, 59 ... 369 l/h, 2 bar
D22 0.37 kW, 10 ... 61 rpm, 74 ... 450 l/h, 2 bar
D23 0.37 kW, 16 ... 91 rpm, 118 ... 671 l/h, 2 bar
Gear motor with integrated frequency converter / 1 x 230 VAC
D31 0.37 kW, 9 ... 34 rpm, 66 ... 251 l/h, 20 ... 75 Hz, 2 bar
D32 0.37 kW, 16 ... 60 rpm, 118 ... 443 l/h, 20 ... 75 Hz, 2 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
D41 0.25 kW, 1 ... 34 rpm, 7 ... 251 l/h, 3 ... 75 Hz, 2 bar
D42 0.25 kW, 2 ... 48 rpm, 15 ... 354 l/h, 3 ... 75 Hz, 2 bar
D43 0.37 kW, 3 ... 69 rpm, 22 ... 509 l/h, 3 ... 75 Hz, 2 bar
Hose material
0
T
Norprene® (max. 2 bar)
TYGON® (max. 2 bar)
Hydraulic connector
A VA BSP 1"
B VA NPT 1"
C PP BSP 1"
D PVDF BSP 1"
E PVDF NPT 1"
F PVC NPT 1"
G Tri-clamp, VA, 1"
H DIN 11851, VA NW 25
Base plate
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Introduction
Identity code
DFBa
DULCO®flex DFBa 019
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
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1.3.5
Introduction

Identity Code for DULCO®flex DFBa 022

Identity code
DFBa
DULCO®flex DFBa 022
Type
022 DFBa 022, 0.246 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
E10 0.25 kW, 17 rpm, 251 l/h, 8 bar
E11 0.37 kW, 23 rpm, 339 l/h, 8 bar
E12 0.55 kW, 38 rpm, 561 l/h, 4 bar
E13 0.55 kW, 45 rpm, 664 l/h, 4 bar
E14 0.55 kW, 54 rpm, 797 l/h, 2 bar
E15 0.75 kW, 66 rpm, 974 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
E21 0.37 kW, 4.0 ... 20.0 rpm, 59 ... 295 l/h, 8 bar
E22 0.55 kW, 6 ... 32 rpm, 89 ... 472 l/h, 4 bar
E23 0.75 kW, 9 ... 48 rpm, 133 ... 708 l/h, 2 bar
Gear motor with integrated frequency converter / 3 x 400 VAC
E31 0.55 kW, 12 ... 44 rpm, 177 ... 649 l/h, 20 ... 75 Hz, 4 bar
E32 0.75 kW, 18 ... 67 rpm, 266 ... 989 l/h, 20 ... 75 Hz, 2 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
E41 0.55 kW, 2 ... 44 rpm, 30 ... 649 l/h, 3 ... 75 Hz, 4 bar
E42 0.75 kW, 2 ... 57 rpm, 30 ... 841 l/h, 3 ... 75 Hz, 4 bar
E43 1.10 kW, 3 ... 81 rpm, 44 ... 1196 l/h, 3 ... 75 Hz, 2 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
A VA BSP 1"
B VA NPT 1"
C PP BSP 1"
D PVDF BSP 1"
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Introduction
Identity code
DFBa
DULCO®flex DFBa 022
E PVDF NPT 1"
F PVC NPT 1"
G Tri-clamp, VA, 1"
H DIN 11851, VA NW 25
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
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2 Safety and responsibility

2.1 General safety information

Safety and responsibility
WARNING! Live parts Possible consequence: Fatal or very serious inju‐
ries
Measure: The device must be disconnected
from the power supply before it is opened
Isolate damaged, faulty or manipulated devices
from the mains in order to de-energise.
WARNING! Emergency stop switch Possible consequence: Fatal or very serious inju‐
ries
An emergency stop switch is to be connected for the entire plant. This should enable the entire plant to be shut down in the event on an emergency in such a way that the overall plant can be brought into a safe condition.
WARNING! Unauthorised access Possible consequence: Fatal or very serious inju‐
ries
Measure: Ensure that there can be no unau‐
thorised access to the unit
WARNING! Hazardous media / contamination of persons and
equipment Possible consequence: Fatal or very serious inju‐
ries. material damage
Ensure that the pump hoses are resistance
against the media being conveyed
Always observe the the safety data sheets for
the media to be conveyed. The system oper‐ ator must ensure that these safety data sheets are available and that they are kept up-to-date
The safety data sheets for the media being
conveyed are always decisive for initiating counter measures in the event of leakage to the media being conveyed
Observe the general restrictions in relation to
viscosity limits, chemical resistance and den‐ sity
Always switch the pump off before exchanging
the pump hose
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Safety and responsibility
WARNING! Correct and proper use Possible consequence: Fatal or very serious inju‐
ries
The unit is not intended to convey or regulate
gaseous or solid media
Do not exceed the rated pressure, speed or
temperature for the pump
The unit may only be used in accordance with
the technical data and specifications provided in these operating instructions and in the oper‐ ating instructions for the individual components
The system is not designed for use in areas at
risk from explosion
Only switch the pump on if it has been properly
fastened to the floor
Only switch the pump on if it the front cover
has been attached.
WARNING! Operational lifetime of the pump hoses Possible consequence: Fatal or very serious inju‐
ries
The operational lifetime of the pump hoses cannot be precisely specified. For this reason, the possi‐ bility of fracture and consequential leakage of liq‐ uids must be accounted for. If the hose rupture alarm (optional) is fitted, then the pump can be stopped and / or an electrical valve can be actu‐ ated.
In addition, you must avoid particles from untight hoses being introduced into the media being con‐ veyeed. This can be achieved e.g. by means of fil‐ tration, a hose rupture alarm or other means suit‐ able for the respective process.
CAUTION! CIP cleaning In the event of CIP cleaning, it is necessary to
obtain information from the manufacturer about correct installation of the pump (a special installa‐ tion is required), as well as regarding the compati‐ bility of the cleaning agents with the pump hoses of the pump and the other hydraulic connections.
Cleaning should be undertaken at the recom‐ mended maximum temperature.
CAUTION! Direction of rotation / flow direction Possible consequence: Material damage right
through to destruction of the unit
The pump's direction of rotation in relation to
the desired flow direction must be checked prior to every start.
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Safety and responsibility
CAUTION! Environmental influences Possible consequence: Material damage right
through to destruction of the unit
The device is not suitable for outdoor operation – Take suitable measures to protect the device
from environmental influences such as: – UV rays – Moisture – Frost, etc.
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Functional description

3 Functional description

Brief functional description

3.1 Construction

The package contents supplied with the DULCO®flex DFBa is selectable via the identcode.
The DULCO®flex DFBa is a displacement pump. The feed chem‐ ical is conveyed by the rotor squeezing the hose in the direction of flow. No valves are needed for this. This ensures gentle handling of the metered media.
The DULCO®flex DFBa has been designed for safe and uncompli‐ cated operation, as well as straightforward maintenance.
The DULCO®flex DFBa can be used for many different media. However, this pump type is often the optimal solution for abrasive, shear-sensitive and viscose media.
Typical areas of use include processes where only a low discharge pressure is required (max. 8 bar).
Main modules:
n Drive Unit n Housing n Base frame
The pump housing is closed off with a screwed front cover in order to avoid the risk of injury.
The motor serves to drive the rotor. Rollers at the ends of the rotor serve to press the pump hose against the pump housing.
The rotary movement of the rotors alternately press and relax the rollers in relation to the pump hose. This serves to suck the media in and convey it into the metering line.
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3.2 Overview of the Device

P_DX_0017_SW
Functional description
Fig. 1: Diagram of functional principle
1 Housing 2 Rotor 3 Rollers 4 Hose
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Transport, storage, assembly and Installation

4 Transport, storage, assembly and Installation

n User qualification, transport and storage: trained user, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
n User qualification, installation: trained qualified personnel, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
n User qualification, electrical installation: Electrical technician,
see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if neces‐ sary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the worksta‐ tions affected.

4.1 Transport

4.2 Storage

4.3 Assembly

Transport
n The pump is protected by means of cardboard packaging n The packaging materials can be recycled n Consider the ambient conditions
Storage
n Remove the pump hose from the housing during storage n With storage lasting longer than 60 days, protect the coupling
surfaces (terminals, reducing adaptors, motors) with appro‐ priate antioxidant agents
n Consider the ambient conditions
CAUTION! Possible consequence: Slight or minor injuries.
Material damage.
Carry out the assembly work before the electrical installation!
Note the permissible ambient conditions!
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4.3.1 Ambient conditions

NOTICE! Ambient conditions Possible consequence: Damage to property and
increased wear and tear
Install in the following order. If the pump is to be installed outdoors, protect it against sunlight and the influences of the weather.
When positioning the pump, ensure that there is sufficient room for access for all types of mainte‐ nance work.
There are limit values for temperature and pressure, depending on the type of hose selected. These limit values are described in the following:
Tab. 2: Limit values for hose temperature and pressure
Material
Hose
min. temp. (°C)
Feed chemical
max. temp. (°C)
Feed chemical
Transport, storage, assembly and Installation
min. temp. (°C)
Environment
max. pressure (bar)
NR -20 80 -40 8
NBR -10 80 -40 8
EPDM -10 80 -40 8
NR-A -10 80 -40 8
NBR-A -10 80 -40 8
NORPRENE® -40 120 -40 2
TYGON® -10 70 -40 2
HYPALON® -10 80 -40 8
Also observe the general safety information, see
Ä Chapter 2.1 ‘General safety information’ on page 17

4.3.2 Alignment of the suction side

The pump is to be positioned as near as possible to the liquid con‐ tainer, so that the suction side is kept as short and straight as pos‐ sible.
The suction line must be absolutely airtight and made of a suitable material, so that it is not squeezed together under vacuum.
The diameter must correspond to the rated diameter of the pump hose. A larger diameter is recommended in the event of viscose liquids.
The pump is self-priming and does not require an admission valve. The pump is reversible and the suction connection can therefore comprise of one of two options. Normally the option is selected which is best suited to the physical conditions of the installation.
It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump, in order to avoid the transmission of vibrations.
23
Page 24
P_DX_0013_SW
Transport, storage, assembly and Installation

4.3.3 Alignment of the discharge side

The discharge line is to be kept as straight and short as possible, in order to avoid performance reduction.
The diameter must correspond to the rated diameter of the pump hose. Bei viskosen Flüssigkeiten wird ein größerer Durchmesser empfohlen.
It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump, in order to avoid the transmission of vibrations.

4.3.4 Adjusting the roller pressure

The peristaltic pump is equipped with spacer plates (6) to adjust the precise pressure distance to the roller (9) (dependent on speed and operating pressure).
Fig. 2: Space plates / roller
6 Spacer plates 9 Roller
24
Page 25
1
23
4
P_DX_0021_SW
Fig. 3: Squeezing the hose
1 Normal shape of hose 2 Excessive squeezing (increased wear and tear
on the pump and hose) 3 Perfect squeezing 4 Insufficient squeezing (medium backflowing in
the cavity will destroy the hose within a short
period of time)
The spacer plates are factory-fitted. You can adapt the number of spacer plates to the actual operating conditions in accordance with the following table.
Transport, storage, assembly and Installation
Tab. 3: DFBa 010 / Number of spacer plates of 0.5 mm thickness (except Norprene® and TYGON®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 1 1 1 1 1
2.0 1 1 1 1 1
4.0 * 2 1 1 1 1
6.0 2 2 2
8.0 3 2
* Delivery state
Tab. 4: DFBa 010 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 5 5 5 5 5
2.0 * 5 5 5 5 5
* Delivery state
25
Page 26
Transport, storage, assembly and Installation
Tab. 5: DFBa 013 / Number of spacer plates of 0.5 mm thickness (except Norprene® and TYGON®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 1 1 1 1 1
2.0 1 1 1 1 1
4.0 * 2 1 1 1 1
6.0 2 2 2
8.0 3 2
* Delivery state
Tab. 6: DFBa 013 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON)®:
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 5 5 5 5 5
2.0* 5 5 5 5 5
* Delivery state
Tab. 7: DFBa 016 / Number of spacer plates of 0.5 mm thickness (except Norprene® and TYGON®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 1 1 1 1 1
2.0 1 1 1 1 1
4.0 * 2 1 1 1 1
6.0 2 2 2
8.0 3 3
* Delivery state
Tab. 8: DFBa 016 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 9 9 9 9 9
2.0 * 9 9 9 9 9
* Delivery state
26
Page 27
Transport, storage, assembly and Installation
Tab. 9: DFBa 019 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 5 5 5 5 5
2.0 * 5 5 5 5 5
* Delivery state
Tab. 10: DFBa 022 / Number of spacer plates of 0.5 mm thickness (except Norprene®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 2 2 1 1 1
2.0 2 2 2 2 2
4.0 * 3 3 2 2 2
6.0 3 3 3
8.0 4 3
* Delivery state
Tab. 11: DFBa 022 / Number of spacer plates of 0.5 mm thickness (except Norprene®):
rpm 0-19 20-39 40-59 60-79 80-99
bar
0.5 12 12 12 12 12
2.0 * 12 12 12 12 12
* Delivery state

4.3.5 Performance curves

NOTICE! Maximum pressure under continuous operation The dotted line indicates the limit for maximum
pressure under continuous operation
27
Page 28
1/min
l /h
8 bar 4 bar
2 bar
200
180
160
140
120
100
80
60
40
20
0
10 20 3 0 40 50 60 7 0 8 0 90 100 110 120 130 140
P_DX_0022_SW
1/min
l /h
8 bar 4 bar
2 bar
330
300
270
240
210
180
150
120
90
60
30
0
10 20 30 40 50 60 70 80 9 0 10 0 11 0 1 20 130 140
P_DX_0023_SW
Transport, storage, assembly and Installation
Fig. 4: DFBa 10
Fig. 5: DFBa 013
28
Page 29
0
80
160
240
320
400
480
560
640
720
800
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
1/min
l /h
8 bar 4 bar
2 bar
P_DX_0015_SW
0
104
208
312
416
520
624
728
832
936
1040
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140
1/min
l /h
P_DX_0016_SW
Transport, storage, assembly and Installation
Fig. 6: DFBa 016
Fig. 7: DFBa 019
29
Page 30
1/min
l /h
100
8 bar 4 bar
2 bar
10 20 30 40 50 60 70 80 90
1500
1350
1200
1050
900
750
600
450
300
150
0
P_DX_0024_SW
Transport, storage, assembly and Installation
Fig. 8: DFBa 022
30
Page 31

5 Commissioning

Commissioning
n User qualification, commissioning: trained user, see
1.2 ‘Users' qualifications’ on page 5

5.1 Testing prior to commissioning the pump

The following tests are to be carried out:
n Ensure that the pump has not been damaged during transpor‐
tation or storage. Immediately report any damage to the sup‐ plier
n Check that the mains voltage is suitable for the motor n Ensure that the hose is suitable for the fluid to be conveyed
and that it is not damaged
n Make sure that the temperature of the liquid does not exceed
the recommended temperature range
n Only switch the pump on if it the front cover has been properly
attached
n Check that the rollers are correctly fitted and fastened n Check that the hose and rollers are sufficiently lubricated n Check that the thermal overload protection (not included in the
delivery scope) corresponds to the value specified on the motor type plate
n Check whether the direction of rotation is correctly adjusted n Check that the optional electrical components are connected
and are working properly
n Install a manometer in the pressure line if the back-pressure
value is unknown
n Check the operating instructions in order to ensure that the
flow values, pressures and power consumption of the motor do not exceed the rated values
n Install a pressure relief valve in the pressure line in order to
protect the pump in the event that a valve is unintentionally closed off or the line is blocked in another way.
Ä Chapter
31
Page 32
Operating the DFBa

6 Operating the DFBa

n User qualification, operation: instructed persons, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
The peristaltic pump is to be fully integrated into the customer's designated plant and is then controlled by this plant. It is not pos‐ sible to operate the pump directly.
32
Page 33
Maintenance, repair, malfunctions, disposal and spare parts

7 Maintenance, repair, malfunctions, disposal and spare parts

n User qualification, maintenance and disposal: instructed per‐
sonnel, see
n User qualification, repair and troubleshooting: trained user, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if neces‐ sary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the worksta‐ tions affected.

7.1 Maintenance

Lubrication
n Check that the rollers and the hose are sufficiently lubricated
n Check whether the oil level is correct for the step-down gears

7.2 Exchanging the pump hoses

Exchanging the pump hoses - dis‐ mantling
1. Close off all valves, in order to prevent leakage of the feed
2. Dismantle the pump hoses from both discharge and suction
3. Remove the front cover
4. Remove a roller incl. the spacer plate (the roller that is not
5. Turn the rotor with the help of the motor so that the remaining
CAUTION! Disconnect the pump from the mains Possible consequence: Personal injury
You may only carry out work on the pump after it has previously been switched off and disconnected from the mains.
Check every 200 operating hours
Exchange the oil at regular intervals in accordance with the
step-down gear maintenance manual.
chemical
sides
touching the pump hose)
roller is not pressing against the pump hose
33
Page 34
Maintenance, repair, malfunctions, disposal and spare parts
6. Remove the pressure flange from the pump housing
7. Remove the pump hose to be exchanged
8. Dismantle the hydraulic connections from both pump hose ends
Exchanging the pump hoses - installa‐ tion
1. Clean the interior surfaces of the pump housing
2. Lubricate the internal surfaces of the pump housing at the contact surfaces to the pump hose
3. Check the rollers. Ensure that the roller surfaces are not damaged
4. Attach the hydraulic connections at both hose ends with the help of the pressure flange
5. Lay the pump hose into the pump housing
6. Lubricate the pump hose and the rollers
7. Fasten the pressure flange to the pump casing
8. Turn the rotor with the help of the motor so that the remaining roller presses against the pump hose
9. Re-attach the second roller with spacer plates back onto the rotor
10. Attach the front cover to the pump housing
11. Mount the pump hoses from both discharge and suction sides
12. Open all of the valves

7.3 Troubleshooting

Problem Possible cause Solution
Increased pump temperature Pump hose has no lubricant Lubricate pump hose
Increased product temperature Reduce product temperature
Insufficient or poor suction condi‐ tions
Pump speed too high Reduce pump speed
Reduced flow or pressure Valves on discharge and or suc‐
tion side completely or partially closed
Pump hose insufficiently com‐ pressed
Pump hose rupture (the product leaks out into the housing)
Partial blockage of the suction line Clean pipe
Insufficient product quantity in storage container
Insufficient diameter on the suc‐ tion side
Check suction line for blockages
Open valves
Check roller fastening
Exchange pump hose
Fill storage container or exchange pump
Increase the diameter on the suc‐ tions side, as far as possible
Suction line too long Shorten the suction line, as far as
possible
34
Page 35
Maintenance, repair, malfunctions, disposal and spare parts
Problem Possible cause Solution
High viscosity of medium Reduce viscosity, as far as pos‐
sible
Air introduction in the suction con‐ nections
Vibrations on pumps and pipelines The pipes are not correctly fas‐
tened
Pump speed too high Reduce pump speed
Insufficient nominal width of the pipes
Pump base plate loose Fasten base plate
Pulsation dampers insufficient or missing
Short operational lifetime of the
Chemical exposure Check the compatibility of the
hoses
High pump speed Reduce pump speed
High conveying temperature Reduce product temperature
High operating pressure Reduce operating pressure
Pump cavitations Check the suction conditions
Pump hose pulled into the pump housing
High inlet pressure (> 3 bar) Reduce inlet pressure
Pump hose filled with deposits Clean or replace the pump hose
Check connections and accesso‐ ries for air tightness
Fasten pipes correctly (e.g. wall brackets)
Increase nominal width
Install pulsation dampers on suc‐ tion and / or discharge side.
hose with the liquid being con‐ veyed, the cleaning fluid and the lubricant
Holder (pressure flange) insuffi‐ ciently tightened
Re-tighten holder (pressure flange)
The pump does not start up Insufficient motor performance Check motor and replace if neces‐
sary
Insufficient output from frequency converter
The frequency converter must match the motor
Check voltage. Start occurs at minimum 10 Hz
Blockage in the pump Check if the suction or discharge
side is blocked. Rectify blockage
35
Page 36
Maintenance, repair, malfunctions, disposal and spare parts

7.4 Disposal of Used Parts

WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐ stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if neces‐ sary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the worksta‐ tions affected.
WARNING! Danger from feed chemicals Possible consequence: Fatal or serious injuries
In the event that damage to the pump hose con‐ taminates the pump with the feed chemical, decon‐ taminate it with suitable agents (refer to the mate‐ rial safety data sheet for the feed chemical).
NOTICE! The used part can only be accepted with a com‐
pleted Declaration of Decontamination (also available as a download: www.promi‐
nent.com)
A signed "Declaration of Decontamination" is required by law and in order to protect our staff, before your order can be processed.
Ensure that it is attached to the outside of the package. Otherwise we are unable to accept your delivery.
NOTICE! Regulations governing the disposal of used parts – Note the national regulations and legal stand‐
ards that currently apply in your country
Remove and dispose of the pump hose on site before returning the pump to ProMinent Dosiertechnik GmbH, Heidelberg/Germany.
ProMinent GmbH, Heidelberg//Germany will take back clean used parts.
36
Page 37

7.5 Spare parts

P_DX_0018_SW
Maintenance, repair, malfunctions, disposal and spare parts
Fig. 9: Exploded view of spare parts for DFBa 010/013
DFBa 010
see Fig. 9
Item Description Quantity Reference Part number
1 Pump housing 1 102.01.01
2 Rotor (2 rollers) 1 102.01.03
3 Rotor shaft 2 102.01.04
4 Roller ball bearings 4 102.01.02
5 Roller ⌀35 2 102.01.09
6 Long bolt 1 102.00.07
Short bolt 3 102.00.14
7 Front cover 1 102.01.08
8 Front cover seal 1 102.01.05
9 Connector VA-BSP 2 102.00.10
Connector PP-BSP 2 102.00.15
Connector PVDF-BSP 2 102.00.16
37
Page 38
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 010
see Fig. 9
Item Description Quantity Reference Part number
Connector VA-NPT 2 102.00.17
Connector PP-NPT 2 102.00.18
Connector PVDF-NPT 2 102.00.19
DIN connector 2 102.00.20
SMS connector 2 102.00.21
Connector TRI-CLAMP 2 102.00.22
10 Pressure flange, standard 2 102.00.11
Pressure flange, thermoplastic hose 2 102.00.23
11 Base plate 1 102.00.12
Base plate, stainless steel 1 102.00.24
12 Nut 1 102.00.25
13 Box nut 3 102.00.26
14 Pump hose NR 1 102.00.27 1037150
Pump hose NBR 1 102.00.28 1037151
Pump hose EPDM 1 102.00.30 1037152
Pump hose NR-A 1 102.00.32 1037153
Pump hose NBR-A 1 102.00.29 1037154
Pump hose NORPRENE
Pump hose HYPALON
®
®
1 102.00.31 1037155
1 102.00.33 1037156
15 Power end/drive 1
16 Roller holder 2 102.01.06
17 Spacer plate 102.01.07
18 Rotor washer 1 102.01.10
DFBa 013
see Fig. 9
Item Description Quantity Reference Part number
1 Pump housing 1 102.01.01
2 Rotor (2 rollers) 1 102.01.03
3 Rotor shaft 2 102.01.04
4 Roller ball bearings 4 102.01.02
5 Roller ⌀35 2 102.01.09
6 Long bolt 1 102.00.07
Short bolt 3 102.00.14
7 Front cover 1 102.01.08
38
Page 39
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 013
see Fig. 9
Item Description Quantity Reference Part number
8 Front cover seal 1 102.01.05
9 Connector VA-BSP 2 103.00.10
Connector PP-BSP 2 103.00.15
Connector PVDF-BSP 2 103.00.16
Connector VA-NPT 2 103.00.17
Connector PP-NPT 2 103.00.18
Connector PVDF-NPT 2 103.00.19
DIN connector 2 103.00.20
SMS connector 2 103.00.21
Connector TRI-CLAMP 3/4" 2 103.00.22
10 Pressure flange, standard 2 103.00.11
Pressure flange, thermoplastic hose 2 102.00.11
11 Base plate 1 102.00.12
Base plate, stainless steel 1 102.00.24
12 Nut 1 102.00.25
13 Box nut 3 102.00.26
14 Pump hose NR 1 103.00.27 1037157
Pump hose NBR 1 103.00.28 1037158
Pump hose EPDM 1 103.00.30 1037159
Pump hose NR-A 1 103.00.33 1037160
Pump hose NBR-A 1 103.00.29 1037161
Pump hose NORPRENE
Pump hose HYPALON
®
®
1 103.00.31 1037162
1 103.00.32 1037163
15 Power end/drive 1
16 Roller holder 2 102.01.06
17 Spacer plate 102.01.07
18 Rotor washer 1 102.01.10
39
Page 40
P_DX_0014_SW
Maintenance, repair, malfunctions, disposal and spare parts
Fig. 10: Exploded view of spare parts for DFBa 016/019
DFBa 16
see Fig. 10
Item Description Quantity Reference Part number
1 Pump housing 1 101.03.01
2 Rotor 1 101.02.03
3 Rotor shaft 2 101.01.04
4 Roller ball bearings 4 101.01.36
5 Roller ⌀45 2 105.01.07
6 Long bolt 1 102.00.07
Short bolt 3 102.00.14
7 Front cover 1 101.00.12
8 Front cover seal 1 101.00.11
9 Connector VA-BSP 2 101.00.13
Connector PP-BSP 2 101.00.14
Connector PVDF-BSP 2 101.00.15
40
Page 41
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 16
see Fig. 10
Item Description Quantity Reference Part number
Connector VA-NPT 2 101.00.16
Connector PP-NPT 2 101.00.17
Connector PVDF-NPT 2 101.00.18
DIN connector 2 101.00.19
SMS connector 2 101.00.20
Connector TRI-CLAMP 2 101.00.21
10 Pressure flange, standard 2 101.03.22
Pressure flange, thermoplastic hose 2 101.03.23
11 Base plate 1 101.00.24
Base plate, stainless steel 1 101.00.25
12 Nut 1 102.00.25
13 Box nut 3 102.00.26
14 Pump hose NR 1 101.00.26 1037164
Pump hose NBR 1 101.00.27 1037165
Pump hose EPDM 1 101.00.28 1037166
Pump hose NR-A 1 101.00.31 1037167
Pump hose NBR-A 1 101.00.32 1037168
Pump hose NORPREN
Pump hose HYPALON
®
®
1 101.00.30 1037169
1 101.00.33 1037171
15 Power end/drive 1
16 Roller holder 2 101.02.34
17 Spacer plate 101.02.35
18 Rotor washer 1 101.02.13
19 Cover seal 1 101.02.40
DFBa 019
see Fig. 10
Item Description Quantity Reference Part number
1 Pump housing 1 101.03.01
2 Rotor 1 101.02.03
3 Rotor shaft 2 101.01.04
4 Roller ball bearings 4 101.01.36
5 Roller D45 2 105.01.07
6 Long bolt 1 102.00.07
Short bolt 3 102.00.14
41
Page 42
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 019
see Fig. 10
Item Description Quantity Reference Part number
7 Front cover 1 101.00.12
8 Front cover seal 1 101.00.11
9 Connector VA-BSP 2 105.00.13
Connector PP-BSP 2 105.00.14
Connector PVDF-BSP 2 105.00.15
Connector VA-NPT 2 105.00.16
Connector PP-NPT 2 105.00.17
Connector PVDF-NPT 2 105.00.18
DIN connector 2 105.00.19
SMS connector 2 105.00.20
Connector TRI-CLAMP 2 105.00.21
10 Pressure flange, standard 2 101.03.22
11 Base plate 1 101.00.24
Base plate, stainless steel 1 101.00.25
12 Nut 1 102.00.25
13 Box nut 3 102.00.26
14
Pump hose TYGON
Pump hose NORPREN
®
®
1 105.00.26 1037172
1 105.00.27 1037173
15 Power end/drive 1
16 Roller holder 2 101.02.34
17 Spacer plate 101.02.35
18 Rotor washer 1 101.02.13
19 Cover seal 1 101.02.40
42
Page 43
18 17
435192022613
1 7 8 2
11
12
14 21 9 10 15
16
P_DX_0019_SW
Maintenance, repair, malfunctions, disposal and spare parts
Fig. 11: Exploded view of spare parts for DFBa 22
DFBa 022
see Fig. 11
Item Description Quantity Reference Part number
1 Pump housing 1 113.00.01
2 Rotor 1 113.00.02
3 Rotor shaft 2 113.00.03
4 Rotor shaft screw 2 113.00.04
5 Standard roller 2 113.00.05
6 Take-up roller 2 113.00.07
7 Long bolt 1 102.00.07
8 Short bolt 3 102.00.14
9 Front cover seal 1 113.00.08
10 Front cover 1 113.00.09
11 Connector VA-BSP 2 113.00.10
Connector PP-BSP 2 113.00.11
Connector PVDF-BSP 2 113.00.12
43
Page 44
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 022
see Fig. 11
Item Description Quantity Reference Part number
Connector VA-NPT 2 113.00.13
Connector PP-NPT 2 113.00.14
Connector PVDF-NPT 2 113.00.15
DIN connector 2 113.00.16
SMS connector 2 113.00.17
Connector TRI-CLAMP 2 113.00.18
12 Pressure flange, standard 2 113.00.19
Pressure flange, thermoplastic hose 2 113.00.20
13 Base plate 1 113.00.21
Base plate, stainless steel 1 113.00.22
14 Rotor washer 1 113.00.23
15 Nut 1 102.00.25
16 Box nut 3 102.00.26
17 Pump hose NR 1 113.00.24 1037175
Pump hose NBR 1 113.00.25 1037176
Pump hose EPDM 1 113.00.27 1037178
Pump hose NR-A 1 113.00.29 1037179
Pump hose NBR-A 1 113.00.26 1037180
Pump hose NORPREN
Pump hose HYPALON
®
®
1 113.00.28 1037181
1 113.00.30 1037182
18 Power end/drive 1
19 Roller bearing 4 113.00.31
20 Seal roller bearing 4 113.00.32
21 Seal, front cover 1 113.00.36
22 Spacer plate 1 113.00.33
Lubricant
Item Description Quantity Reference Part number
1
2
0.5 kg silicone grease for DULCO®flex DFBa
1.0 kg silicone grease for DULCO®flex DFBa
1 1037255
1 1037256
44
Page 45

8 Technical data for DFBa

P_DX_0025_SW
L
J
I
K
H
A
B
C
D
F
G
E
Technical data for DFBa
Type
DFBa
010 0.023 8 28 Rollers 10 2.5 6 3/8"
013 0.039 8 46 Rollers 13 3.3 6 3/8"
016 0.092 8 110 Rollers 16 4.0 13 3/4"
019 0.123 2 517 Rollers 19 4.8 13 1"
022 0.246 8 339 Rollers 22 5.5 22 1"
Feed rate
in l/revo‐ lution
P max.
in bar
Pump capacity
at max. pressure
in l/h
Rollers/
Shoes
Hose
interior
⌀ in mm
Solids
max.
⌀ in mm
Weight
without power end/drive
in kg
Con‐ nector
DN

8.1 Dimensions DFBa 010 / 013

Fig. 12: Dimensions DFBa 010 / 013
A 70 mm B * C * D 190 mm E 30 mm F 160 mm G 30 mm
H 61 mm I 60 mm J 115 mm K 210 mm R 3/8" BSP * Dependent on selected drive
45
Page 46
P_DX_0026_SW
Technical data for DFBa

8.2 Dimensions DFBa 016 / 019

Fig. 13: Dimensions DFBa 016 / 019
A 119 mm B * C * D 190 mm E 30 mm F 160 mm G 30 mm
H 75 mm I 60 mm J 170 mm K 265 mm L 3/4" BSP (016) / 1" BSP (019) * Dependent on selected drive
46
Page 47

8.3 Dimensions DFBa 022

P_DX_0027_SW
Technical data for DFBa
Fig. 14: Dimensions DFBa 022
A 110 mm B * C * D 245 mm E 25 mm F 175 mm G 25 mm
H 95 mm I 85 mm J 210 mm K 355 mm L 1" BSP * Dependent on selected drive
47
Page 48
DFBa technical appendices

9 DFBa technical appendices

9.1 EC Declaration of Conformity for Machinery

In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.
We,
n ProMinent GmbH n Im Schuhmachergewann 5 - 11 n D - 69123 Heidelberg,
hereby declare that the product specified in the following, complies with the relevant basic health and safety requirements of the EC Directive, on the basis of its functional concept and design and in the version distributed by us. Any modification to the product not approved by us will invalidate this declaration.
Tab. 12: Extract from the EC Declaration of Conformity
Designation of the product: Peristaltic pump, DULCOflex
Product type: DFAa ..., DFBa ..., DFCa ..., DFDa ...,
Serial number: see nameplate on the unit
Relevant EC directives: EC Machinery Directive (2006/42/EC)
EC EMC Directive (2004/108/EC)
Compliance with the protection targets of the Low Voltage Directive 2006/95/EC according to Appendix I, No. 1.5.1 of the Machinery Direc‐ tive 2006/42/EC
Harmonised standards applied, in particular:
Date: 16.03.2010
EN 809
EN ISO 12100-1
EN ISO 12100-2
EN 60204-1
EN 60034-1
EN 60034-5
EN 60034-7
EN 61000-6-1
EN 61000-6-2
The EC Declaration of Conformity is available to download on our homepage.
48
Page 49

10 Index

Index
A
Action, step by step ........................2
Applied harmonised standards .............. 48
B
Backflowing medium ...................... 25
C
CE ....................................48
Correct and proper use .................... 18
Counter measures ........................18
D
Declaration of Conformity ..................48
Designation of the product ................. 48
Displacement pump ...................... 20
Disposal ............................... 36
E
Emergency stop switch .................... 17
U
Unauthorised access ......................17
Users' qualifications ....................... 5
F
Functional principle ....................... 21
G
General non-discriminatory approach .......... 2
L
Links to elements or sections of these instruc‐
tions or other applicable documents ........... 2
Live parts .............................. 17
M
More symbols ............................ 2
N
Non-discriminatory approach ................ 2
R
Relevant EC directives .................... 48
Rollers .................................25
S
Safety data sheet ........................ 18
Safety information ...................... 4, 17
Serial number ........................... 48
Spacer plates ........................... 25
Squeezing the hose ...................... 25
49
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ProMinent GmbH
Im Schuhmachergewann 5 - 11
69123 Heidelberg
Telephone: +49 6221 842-0
Fax: +49 6221 842-419
Email: info@prominent.com
Internet: www.prominent.com
986228, 3, en_GB
© 2015
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