ProMinent DULCOflex DFBa Series, DULCOflex DFBa 010, DULCOflex DFBa 016, DULCOflex DFBa 013, DULCOflex DFBa 019 Operating Instructions Manual
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Operating instructions
DULCO®flex DFBa
Peristaltic Pump
EN
Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Original Operating Instructions (2006/42/EC)Part no. 986228 BA DX 020 12/15 EN
Supplemental directives
General non-discriminatory approach
Supplementary information
Tab. 1: More symbols
Symbol Description
In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Safety Information
The safety information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 1.1 ‘Explanation of the safety
information’ on page 4
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Action, step by step
⇨ Outcome of an action
Links to elements or sections of these instructions or other applicable documents
n
[Button]
List without set order
Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’
CODE
Screen elements (e.g. buttons, assignment of function keys)
Presentation of software elements and/or texts
2
Table of contents
Table of contents
1 Introduction........................................................................... 4
1.1 Explanation of the safety information............................ 4
1.2 Users' qualifications...................................................... 5
1.3 Identity code................................................................. 7
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
2 Safety and responsibility..................................................... 17
2.1 General safety information.......................................... 17
3 Functional description......................................................... 20
3.1 Construction................................................................ 20
3.2 Overview of the Device............................................... 21
4 Transport, storage, assembly and Installation.................... 22
4.1 Transport.................................................................... 22
4.2 Storage....................................................................... 22
4.3 Assembly.................................................................... 22
4.3.1 Ambient conditions.................................................. 23
4.3.2 Alignment of the suction side................................... 23
4.3.3 Alignment of the discharge side............................... 24
4.3.4 Adjusting the roller pressure.................................... 24
4.3.5 Performance curves................................................. 27
5 Commissioning................................................................... 31
5.1 Testing prior to commissioning the pump................... 31
6 Operating the DFBa............................................................ 32
7 Maintenance, repair, malfunctions, disposal and spare
parts.................................................................................... 33
7.1 Maintenance............................................................... 33
7.2 Exchanging the pump hoses...................................... 33
7.3 Troubleshooting.......................................................... 34
7.4 Disposal of Used Parts............................................... 36
7.5 Spare parts................................................................. 37
8 Technical data for DFBa..................................................... 45
8.1 Dimensions DFBa 010 / 013....................................... 45
8.2 Dimensions DFBa 016 / 019....................................... 46
8.3 Dimensions DFBa 022................................................ 47
9 DFBa technical appendices................................................ 48
9.1 EC Declaration of Conformity for Machinery.............. 48
10 Index................................................................................... 49
Identity Code for DULCO®flex DFBa 010.................. 7
Identity Code for DULCO®flex DFBa 013.................. 9
Identity Code for DULCO®flex DFBa 016................ 11
Identity Code for DULCO®flex DFBa 019................ 13
Identity Code for DULCO®flex DFBa 022................ 15
3
Introduction
1 Introduction
These operating instructions provide information on the technical
data and functions of the DULCO®flex peristaltic pump from the
DFBa product range.
1.1 Explanation of the safety information
Introduction
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed safety information and are provided as clear step-bystep instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
– Denotes an immediate threatening danger. If
this is disregarded, it will result in fatal or very
serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger
Warning!
– Denotes a possibly hazardous situation. If this
is disregarded, it could result in fatal or very
serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries,
material damage.
Measure to be taken to avoid this danger
Caution!
– Denotes a possibly hazardous situation. If this
is disregarded, it could result in slight or minor
injuries. May also be used as a warning about
material damage.
4
Introduction
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
– Denotes a possibly damaging situation. If this
is disregarded, the product or an object in its
vicinity could be damaged.
Type of information
Hints on use and additional information
Source of the information, additional measures
Information!
–
Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified per‐
sonnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
– All work on the unit should therefore only be
conducted by qualified personnel.
– Unqualified personnel should be kept away
from the hazard zone
Training Definition
Instructed personnel An instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained user A trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐
sonnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
5
Introduction
Training Definition
Electrician Electricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐
ment
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator
The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to!
6
1.3 Identity code
Device identification / Identity code
Introduction
1.3.1
DFBa
Identity Code for DULCO®flex DFBa 010
DULCO®flex DFBa 010
Type
010 DFBa 010, 0.023 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
A10 0.12 kW, 15 rpm, 21 l/h, 8 bar
A11 0.12 kW, 20 rpm, 28 l/h, 8 bar
A12 0.18 kW, 29 rpm, 40 l/h, 6 bar
A13 0.18 kW, 46 rpm, 64 l/h, 4 bar
A14 0.25 kW, 57 rpm, 79 l/h, 4 bar
A15 0.25 kW, 70 rpm, 97 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A21 0.12 kW, 3 ... 16 rpm, 4 ... 22 l/h, 8 bar
Identity code
A22 0.25 kW, 5 ... 29 rpm, 7 ... 40 l/h, 6 bar
A23 0.25 kW, 10 ... 53 rpm, 14 ... 73 l/h, 4 bar
A24 0.25 kW, 15 ... 80 rpm, 21 ... 110 l/h, 2 bar
Gear motor with integrated frequency converter / 1x 230 VAC
A31 0.37 kW, 9 ... 34 rpm, 12 ... 47 l/h, 20 ... 75 Hz, 6 bar
A32 0.37 kW, 16 ... 60 rpm, 22 ... 83 l/h, 20 ... 75 Hz, 4 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
A41 0.18 kW, 1 ... 34 rpm, 1 ... 47 l/h, 3 ... 75 Hz, 6 bar
A42 0.18 kW, 2 ... 44 rpm, 3 ... 60 l/h, 3 ... 75 Hz, 4 bar
A43 0.25 kW, 3 ... 69 rpm, 4 ... 95 l/h, 3 ... 75 Hz, 4 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
7
Introduction
Identity code
DFBa
DULCO®flex DFBa 010
A VA BSP 3/8"
B VA NPT 3/8"
C PP BSP 3/8"
D PVDF BSP 3/8"
E PVDF NPT 3/8"
F PVC NPT 3/8"
G Tri-Clamp, VA, 1/2"
H DIN 11851, VA NW10
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
8
1.3.2
Introduction
Identity Code for DULCO®flex DFBa 013
Identity code
DFBa
DULCO®flex DFBa 013
Type
013 DFBa 013, 0.039 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
B10 0.12 kW, 15 rpm, 35 l/h, 8 bar
B11 0.12 kW, 20 rpm, 46 l/h, 8 bar
B12 0.18 kW, 29 rpm, 67 l/h, 6 bar
B13 0.18 kW, 46 rpm, 107 l/h, 4 bar
B14 0.25 kW, 57 rpm, 133 l/h, 4 bar
B15 0.25 kW, 70 rpm, 163 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
B21 0.12 kW, 3 ... 16 rpm, 7 ... 37 l/h, 8 bar
B22 0.25 kW, 5 ... 29 rpm, 11 ... 67 l/h, 6 bar
B23 0.25 kW, 10 ... 53 rpm, 23 ... 124 l/h, 4 bar
B24 0.25 kW, 15 ... 80 rpm, 35 ... 187 l/h, 2 bar
Gear motor with integrated frequency converter / 1 x 230 VAC
B31 0.37 kW, 9 ... 34 rpm, 21 ... 79 l/h, 20 ... 75 Hz, 6 bar
B32 0.37 kW, 16 ... 60 rpm, 37 ... 140 l/h, 20 ... 75 Hz, 4 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
B41 0.18 kW, 1 ... 34 rpm, 2 ... 78 l/h, 3 ... 75 Hz, 6 bar
B42 0.18 kW, 2 ... 44 rpm, 5 ... 100 l/h, 3 ... 75 Hz, 4 bar
B43 0.25 kW, 3 ... 69 rpm, 7 ... 157 l/h, 3 ... 75 Hz, 4 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
A VA BSP 3/8"
B VA NPT 3/8"
C PP BSP 3/8"
9
Introduction
Identity code
DFBa
DULCO®flex DFBa 013
D PVDF BSP 3/8"
E PVDF NPT 3/8"
F PVC NPT 3/8"
G Tri-Clamp, VA, 1/2"
H DIN 11851, VA NW15
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
10
1.3.3
Introduction
Identity Code for DULCO®flex DFBa 016
Identity code
DFBa
DULCO®flex DFBa 016
Type
016 DFBa 016, 0.092 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
C10 0.18 kW, 14 rpm, 77 l/h, 8 bar
C11 0.18 kW, 20 rpm, 110 l/h, 8 bar
C12 0.25 kW, 32 rpm, 176 l/h, 4 bar
C13 0.25 kW, 46 rpm, 253 l/h, 4 bar
C14 0.37 kW, 57 rpm, 314 l/h, 4 bar
C15 0.37 kW, 70 rpm, 386 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
C21 0.37 kW, 8 ... 50 rpm, 44 ... 276 l/h, 4 bar
C22 0.37 kW, 10 ... 61 rpm, 55 ... 336 l/h, 2 bar
C23 0.37 kW, 16 ... 91 rpm, 88 ... 502 l/h, 1 bar
Gear motor with integrated frequency converter / 1 x 230 VAC
C31 0.37 kW, 9 ... 34 rpm, 49 ... 187 l/h, 20 ... 75 Hz, 4 bar
C32 0.37 kW, 16 ... 60 rpm, 88 ... 331 l/h, 20 ... 75 Hz, 2 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
C41 0.25 kW, 1 ... 34 rpm, 5 ... 188 l/h, 3 ... 75 Hz, 4 bar
C42 0.25 kW, 2 ... 48 rpm, 11 ... 265 l/h, 3 ... 75 Hz, 4 bar
C43 0.37 kW, 3 ... 69 rpm, 16 ... 381 l/h, 3 ... 75 Hz, 2 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
A VA BSP 3/4"
B VA NPT 3/4"
C PP BSP 3/4"
D PVDF BSP 3/4"
11
Introduction
Identity code
DFBa
DULCO®flex DFBa 016
E PVDF NPT 3/4"
F PVC NPT 3/4"
G Tri-clamp, VA, 1"
H DIN 11851, VA NW 20
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
12
1.3.4
Introduction
Identity Code for DULCO®flex DFBa 019
Identity code
DFBa
DULCO®flex DFBa 019
Type
019 DFBa 019, 0.123 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
D10 0.18 kW, 15 rpm, 110 l/h, 2 bar
D11 0.18 kW, 20 rpm, 148 l/h, 2 bar
D12 0.25 kW, 32 rpm, 236 l/h, 2 bar
D13 0.25 kW, 46 rpm, 339 l/h, 2 bar
D14 0.37 kW, 57 rpm, 421 l/h, 2 bar
D15 0.37 kW, 70 rpm, 517 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
D21 0.37 kW, 8 ... 50 rpm, 59 ... 369 l/h, 2 bar
D22 0.37 kW, 10 ... 61 rpm, 74 ... 450 l/h, 2 bar
D23 0.37 kW, 16 ... 91 rpm, 118 ... 671 l/h, 2 bar
Gear motor with integrated frequency converter / 1 x 230 VAC
D31 0.37 kW, 9 ... 34 rpm, 66 ... 251 l/h, 20 ... 75 Hz, 2 bar
D32 0.37 kW, 16 ... 60 rpm, 118 ... 443 l/h, 20 ... 75 Hz, 2 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
D41 0.25 kW, 1 ... 34 rpm, 7 ... 251 l/h, 3 ... 75 Hz, 2 bar
D42 0.25 kW, 2 ... 48 rpm, 15 ... 354 l/h, 3 ... 75 Hz, 2 bar
D43 0.37 kW, 3 ... 69 rpm, 22 ... 509 l/h, 3 ... 75 Hz, 2 bar
Hose material
0
T
Norprene® (max. 2 bar)
TYGON® (max. 2 bar)
Hydraulic connector
A VA BSP 1"
B VA NPT 1"
C PP BSP 1"
D PVDF BSP 1"
E PVDF NPT 1"
F PVC NPT 1"
G Tri-clamp, VA, 1"
H DIN 11851, VA NW 25
Base plate
13
Introduction
Identity code
DFBa
DULCO®flex DFBa 019
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
14
1.3.5
Introduction
Identity Code for DULCO®flex DFBa 022
Identity code
DFBa
DULCO®flex DFBa 022
Type
022 DFBa 022, 0.246 l/revolution
Power end/drive
000 Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
E10 0.25 kW, 17 rpm, 251 l/h, 8 bar
E11 0.37 kW, 23 rpm, 339 l/h, 8 bar
E12 0.55 kW, 38 rpm, 561 l/h, 4 bar
E13 0.55 kW, 45 rpm, 664 l/h, 4 bar
E14 0.55 kW, 54 rpm, 797 l/h, 2 bar
E15 0.75 kW, 66 rpm, 974 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
E21 0.37 kW, 4.0 ... 20.0 rpm, 59 ... 295 l/h, 8 bar
E22 0.55 kW, 6 ... 32 rpm, 89 ... 472 l/h, 4 bar
E23 0.75 kW, 9 ... 48 rpm, 133 ... 708 l/h, 2 bar
Gear motor with integrated frequency converter / 3 x 400 VAC
E31 0.55 kW, 12 ... 44 rpm, 177 ... 649 l/h, 20 ... 75 Hz, 4 bar
E32 0.75 kW, 18 ... 67 rpm, 266 ... 989 l/h, 20 ... 75 Hz, 2 bar
Gear motor (external frequency converter required) / 3 x 230 / 400 VAC
E41 0.55 kW, 2 ... 44 rpm, 30 ... 649 l/h, 3 ... 75 Hz, 4 bar
E42 0.75 kW, 2 ... 57 rpm, 30 ... 841 l/h, 3 ... 75 Hz, 4 bar
E43 1.10 kW, 3 ... 81 rpm, 44 ... 1196 l/h, 3 ... 75 Hz, 2 bar
Hose material
0 NR
B NBR
E EPDM
R NR-A
N
Norprene® (max. 2 bar)
A NBR-A
H
Hypalon
®
Hydraulic connector
A VA BSP 1"
B VA NPT 1"
C PP BSP 1"
D PVDF BSP 1"
15
Introduction
Identity code
DFBa
DULCO®flex DFBa 022
E PVDF NPT 1"
F PVC NPT 1"
G Tri-clamp, VA, 1"
H DIN 11851, VA NW 25
Base plate
0 Base plate, lacquered steel
1 Base plate, stainless steel
2 Portable unit + lacquered steel base plate
3 Portable unit + stainless steel base plate
Leakage sensor
0 without leakage sensor
L with leakage sensor
M with leakage sensor and relay output
Rotor
0 Rotor with 2 rollers
Batch control
0 No batch control
C With batch control
Special version
0 Standard
H
Housing Halar® coated
Vacuum system
0 none
Approvals
01 CE mark
02 CE + EU 1935/2004
16
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