Please carefully read these operating instructions before use. · Do not discard.
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Original Operating Instructions (2006/42/EC)Part no. 986228BA DX 020 12/15 EN
Page 2
Supplemental directives
General non-discriminatory approach
Supplementary information
Tab. 1: More symbols
SymbolDescription
In order to make it easier to read, this document uses the male
form in grammatical structures but with an implied neutral sense. It
is aimed equally at both men and women. We kindly ask female
readers for their understanding in this simplification of the text.
Please read the supplementary information in its entirety.
Information
This provides important information relating to the
correct operation of the unit or is intended to make
your work easier.
Safety Information
The safety information includes detailed descriptions of the haz‐
ardous situation, see
Ä Chapter 1.1 ‘Explanation of the safety
information’ on page 4
The following symbols are used to highlight instructions, links, lists,
results and other elements in this document:
Action, step by step
⇨Outcome of an action
Links to elements or sections of these instructions or other applicable documents
n
[Button]
List without set order
Display element (e.g. indicators)
Operating element (e.g. button, switch)
‘Display /GUI’
CODE
Screen elements (e.g. buttons, assignment of function keys)
Identity Code for DULCO®flex DFBa 010.................. 7
Identity Code for DULCO®flex DFBa 013.................. 9
Identity Code for DULCO®flex DFBa 016................ 11
Identity Code for DULCO®flex DFBa 019................ 13
Identity Code for DULCO®flex DFBa 022................ 15
3
Page 4
Introduction
1 Introduction
These operating instructions provide information on the technical
data and functions of the DULCO®flex peristaltic pump from the
DFBa product range.
1.1 Explanation of the safety information
Introduction
These operating instructions provide information on the technical
data and functions of the product. These operating instructions pro‐
vide detailed safety information and are provided as clear step-bystep instructions.
The safety information and notes are categorised according to the
following scheme. A number of different symbols are used to
denote different situations. The symbols shown here serve only as
examples.
DANGER!
Nature and source of the danger
Consequence: Fatal or very serious injuries.
Measure to be taken to avoid this danger
Danger!
–Denotes an immediate threatening danger. If
this is disregarded, it will result in fatal or very
serious injuries.
WARNING!
Nature and source of the danger
Possible consequence: Fatal or very serious inju‐
ries.
Measure to be taken to avoid this danger
Warning!
–Denotes a possibly hazardous situation. If this
is disregarded, it could result in fatal or very
serious injuries.
CAUTION!
Nature and source of the danger
Possible consequence: Slight or minor injuries,
material damage.
Measure to be taken to avoid this danger
Caution!
–Denotes a possibly hazardous situation. If this
is disregarded, it could result in slight or minor
injuries. May also be used as a warning about
material damage.
4
Page 5
Introduction
NOTICE!
Nature and source of the danger
Damage to the product or its surroundings
Measure to be taken to avoid this danger
Note!
–Denotes a possibly damaging situation. If this
is disregarded, the product or an object in its
vicinity could be damaged.
Type of information
Hints on use and additional information
Source of the information, additional measures
Information!
–
Denotes hints on use and other useful informa‐
tion. It does not indicate a hazardous or dam‐
aging situation.
1.2 Users' qualifications
WARNING!
Danger of injury with inadequately qualified per‐
sonnel!
The operator of the plant / device is responsible for
ensuring that the qualifications are fulfilled.
If inadequately qualified personnel work on the unit
or loiter in the hazard zone of the unit, this could
result in dangers that could cause serious injuries
and material damage.
–All work on the unit should therefore only be
conducted by qualified personnel.
–Unqualified personnel should be kept away
from the hazard zone
TrainingDefinition
Instructed personnelAn instructed person is deemed to be a person who has been instructed and,
if required, trained in the tasks assigned to him/her and possible dangers that
could result from improper behaviour, as well as having been instructed in the
required protective equipment and protective measures.
Trained userA trained user is a person who fulfils the requirements made of an instructed
person and who has also received additional training specific to the system
from ProMinent or another authorised distribution partner.
Trained qualified per‐
sonnel
A qualified employee is deemed to be a person who is able to assess the
tasks assigned to him and recognize possible hazards based on his/her
training, knowledge and experience, as well as knowledge of pertinent regula‐
tions. The assessment of a person's technical training can also be based on
several years of work in the relevant field.
5
Page 6
Introduction
TrainingDefinition
ElectricianElectricians are deemed to be people, who are able to complete work on elec‐
trical systems and recognize and avoid possible hazards independently based
on his/her technical training and experience, as well as knowledge of pertinent
standards and regulations.
Electricians should be specifically trained for the working environment in
which the are employed and know the relevant standards and regulations.
Electricians must comply with the provisions of the applicable statutory direc‐
tives on accident prevention.
Customer Service depart‐
ment
Customer Service department refers to service technicians, who have
received proven training and have been authorised by ProMinent to work on
the system.
Note for the system operator
The pertinent accident prevention regulations, as
well as all other generally acknowledged safety
regulations, must be adhered to!
6
Page 7
1.3 Identity code
Device identification / Identity code
Introduction
1.3.1
DFBa
Identity Code for DULCO®flex DFBa 010
DULCO®flex DFBa 010
Type
010DFBa 010, 0.023 l/revolution
Power end/drive
000Pump without power end/drive
Reduction gear system / 3 x 230 / 400 VAC
A100.12 kW, 15 rpm, 21 l/h, 8 bar
A110.12 kW, 20 rpm, 28 l/h, 8 bar
A120.18 kW, 29 rpm, 40 l/h, 6 bar
A130.18 kW, 46 rpm, 64 l/h, 4 bar
A140.25 kW, 57 rpm, 79 l/h, 4 bar
A150.25 kW, 70 rpm, 97 l/h, 2 bar
Manual adjustment gears / 3 x 230 / 400 VAC
A210.12 kW, 3 ... 16 rpm, 4 ... 22 l/h, 8 bar
Identity code
A220.25 kW, 5 ... 29 rpm, 7 ... 40 l/h, 6 bar
A230.25 kW, 10 ... 53 rpm, 14 ... 73 l/h, 4 bar
A240.25 kW, 15 ... 80 rpm, 21 ... 110 l/h, 2 bar
Gear motor with integrated frequency converter / 1x 230 VAC
WARNING!
Live parts
Possible consequence: Fatal or very serious inju‐
ries
–Measure: The device must be disconnected
from the power supply before it is opened
–Isolate damaged, faulty or manipulated devices
from the mains in order to de-energise.
WARNING!
Emergency stop switch
Possible consequence: Fatal or very serious inju‐
ries
An emergency stop switch is to be connected for
the entire plant. This should enable the entire plant
to be shut down in the event on an emergency in
such a way that the overall plant can be brought
into a safe condition.
WARNING!
Unauthorised access
Possible consequence: Fatal or very serious inju‐
ries
–Measure: Ensure that there can be no unau‐
thorised access to the unit
WARNING!
Hazardous media / contamination of persons and
equipment
Possible consequence: Fatal or very serious inju‐
ries. material damage
–Ensure that the pump hoses are resistance
against the media being conveyed
–Always observe the the safety data sheets for
the media to be conveyed. The system oper‐
ator must ensure that these safety data sheets
are available and that they are kept up-to-date
–The safety data sheets for the media being
conveyed are always decisive for initiating
counter measures in the event of leakage to
the media being conveyed
–Observe the general restrictions in relation to
viscosity limits, chemical resistance and den‐
sity
–Always switch the pump off before exchanging
the pump hose
17
Page 18
Safety and responsibility
WARNING!
Correct and proper use
Possible consequence: Fatal or very serious inju‐
ries
–The unit is not intended to convey or regulate
gaseous or solid media
–Do not exceed the rated pressure, speed or
temperature for the pump
–The unit may only be used in accordance with
the technical data and specifications provided
in these operating instructions and in the oper‐
ating instructions for the individual components
–The system is not designed for use in areas at
risk from explosion
–Only switch the pump on if it has been properly
fastened to the floor
–Only switch the pump on if it the front cover
has been attached.
WARNING!
Operational lifetime of the pump hoses
Possible consequence: Fatal or very serious inju‐
ries
The operational lifetime of the pump hoses cannot
be precisely specified. For this reason, the possi‐
bility of fracture and consequential leakage of liq‐
uids must be accounted for. If the hose rupture
alarm (optional) is fitted, then the pump can be
stopped and / or an electrical valve can be actu‐
ated.
In addition, you must avoid particles from untight
hoses being introduced into the media being con‐
veyeed. This can be achieved e.g. by means of fil‐
tration, a hose rupture alarm or other means suit‐
able for the respective process.
CAUTION!
CIP cleaning
In the event of CIP cleaning, it is necessary to
obtain information from the manufacturer about
correct installation of the pump (a special installa‐
tion is required), as well as regarding the compati‐
bility of the cleaning agents with the pump hoses of
the pump and the other hydraulic connections.
Cleaning should be undertaken at the recom‐
mended maximum temperature.
CAUTION!
Direction of rotation / flow direction
Possible consequence: Material damage right
through to destruction of the unit
–The pump's direction of rotation in relation to
the desired flow direction must be checked
prior to every start.
18
Page 19
Safety and responsibility
CAUTION!
Environmental influences
Possible consequence: Material damage right
through to destruction of the unit
–The device is not suitable for outdoor operation
–Take suitable measures to protect the device
from environmental influences such as:
–UV rays
–Moisture
–Frost, etc.
19
Page 20
Functional description
3 Functional description
Brief functional description
3.1 Construction
The package contents supplied with the DULCO®flex DFBa is
selectable via the identcode.
The DULCO®flex DFBa is a displacement pump. The feed chem‐
ical is conveyed by the rotor squeezing the hose in the direction of
flow. No valves are needed for this. This ensures gentle handling
of the metered media.
The DULCO®flex DFBa has been designed for safe and uncompli‐
cated operation, as well as straightforward maintenance.
The DULCO®flex DFBa can be used for many different media.
However, this pump type is often the optimal solution for abrasive,
shear-sensitive and viscose media.
Typical areas of use include processes where only a low discharge
pressure is required (max. 8 bar).
Main modules:
n Drive Unit
n Housing
n Base frame
The pump housing is closed off with a screwed front cover in order
to avoid the risk of injury.
The motor serves to drive the rotor. Rollers at the ends of the rotor
serve to press the pump hose against the pump housing.
The rotary movement of the rotors alternately press and relax the
rollers in relation to the pump hose. This serves to suck the media
in and convey it into the metering line.
20
Page 21
3.2 Overview of the Device
P_DX_0017_SW
Functional description
Fig. 1: Diagram of functional principle
1Housing
2Rotor
3Rollers
4Hose
21
Page 22
Transport, storage, assembly and Installation
4 Transport, storage, assembly and Installation
n User qualification, transport and storage: trained user, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
n User qualification, installation: trained qualified personnel, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
n User qualification, electrical installation: Electrical technician,
see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
4.1 Transport
4.2 Storage
4.3 Assembly
Transport
n The pump is protected by means of cardboard packaging
n The packaging materials can be recycled
n Consider the ambient conditions
Storage
n Remove the pump hose from the housing during storage
n With storage lasting longer than 60 days, protect the coupling
surfaces (terminals, reducing adaptors, motors) with appro‐
priate antioxidant agents
n Consider the ambient conditions
CAUTION!
Possible consequence: Slight or minor injuries.
Material damage.
Carry out the assembly work before the electrical
installation!
Note the permissible ambient conditions!
22
Page 23
4.3.1 Ambient conditions
NOTICE!
Ambient conditions
Possible consequence: Damage to property and
increased wear and tear
Install in the following order. If the pump is to be
installed outdoors, protect it against sunlight and
the influences of the weather.
When positioning the pump, ensure that there is
sufficient room for access for all types of mainte‐
nance work.
There are limit values for temperature and pressure, depending on
the type of hose selected. These limit values are described in the
following:
Tab. 2: Limit values for hose temperature and pressure
Material
Hose
min. temp. (°C)
Feed chemical
max. temp. (°C)
Feed chemical
Transport, storage, assembly and Installation
min. temp. (°C)
Environment
max. pressure (bar)
NR-2080-408
NBR-1080-408
EPDM-1080-408
NR-A-1080-408
NBR-A-1080-408
NORPRENE®-40120-402
TYGON®-1070-402
HYPALON®-1080-408
Also observe the general safety information, see
Ä Chapter 2.1 ‘General safety information’ on page 17
4.3.2 Alignment of the suction side
The pump is to be positioned as near as possible to the liquid con‐
tainer, so that the suction side is kept as short and straight as pos‐
sible.
The suction line must be absolutely airtight and made of a suitable
material, so that it is not squeezed together under vacuum.
The diameter must correspond to the rated diameter of the pump
hose. A larger diameter is recommended in the event of viscose
liquids.
The pump is self-priming and does not require an admission valve.
The pump is reversible and the suction connection can therefore
comprise of one of two options. Normally the option is selected
which is best suited to the physical conditions of the installation.
It is recommended to use a flexible transition between two fixed
pipes and the hydraulic connection of the pump, in order to avoid
the transmission of vibrations.
23
Page 24
P_DX_0013_SW
Transport, storage, assembly and Installation
4.3.3 Alignment of the discharge side
The discharge line is to be kept as straight and short as possible,
in order to avoid performance reduction.
The diameter must correspond to the rated diameter of the pump
hose. Bei viskosen Flüssigkeiten wird ein größerer Durchmesser
empfohlen.
It is recommended to use a flexible transition between two fixed
pipes and the hydraulic connection of the pump, in order to avoid
the transmission of vibrations.
4.3.4 Adjusting the roller pressure
The peristaltic pump is equipped with spacer plates (6) to adjust
the precise pressure distance to the roller (9) (dependent on speed
and operating pressure).
Fig. 2: Space plates / roller
6Spacer plates
9Roller
24
Page 25
1
23
4
P_DX_0021_SW
Fig. 3: Squeezing the hose
1Normal shape of hose
2Excessive squeezing (increased wear and tear
on the pump and hose)
3Perfect squeezing
4Insufficient squeezing (medium backflowing in
the cavity will destroy the hose within a short
period of time)
The spacer plates are factory-fitted. You can adapt the number of
spacer plates to the actual operating conditions in accordance with
the following table.
Transport, storage, assembly and Installation
Tab. 3: DFBa 010 / Number of spacer plates of 0.5 mm thickness (except Norprene® and TYGON®):
rpm0-1920-3940-5960-7980-99
bar
0.511111
2.011111
4.0 *21111
6.0222
8.032
* Delivery state
Tab. 4: DFBa 010 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON®):
rpm0-1920-3940-5960-7980-99
bar
0.555555
2.0 *55555
* Delivery state
25
Page 26
Transport, storage, assembly and Installation
Tab. 5: DFBa 013 / Number of spacer plates of 0.5 mm thickness (except Norprene® and TYGON®):
rpm0-1920-3940-5960-7980-99
bar
0.511111
2.011111
4.0 *21111
6.0222
8.032
* Delivery state
Tab. 6: DFBa 013 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON)®:
rpm0-1920-3940-5960-7980-99
bar
0.555555
2.0*55555
* Delivery state
Tab. 7: DFBa 016 / Number of spacer plates of 0.5 mm thickness (except Norprene® and TYGON®):
rpm0-1920-3940-5960-7980-99
bar
0.511111
2.011111
4.0 *21111
6.0222
8.033
* Delivery state
Tab. 8: DFBa 016 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON®):
rpm0-1920-3940-5960-7980-99
bar
0.599999
2.0 *99999
* Delivery state
26
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Transport, storage, assembly and Installation
Tab. 9: DFBa 019 / Number of spacer plates of 0.5 mm thickness (Norprene® and TYGON®):
rpm0-1920-3940-5960-7980-99
bar
0.555555
2.0 *55555
* Delivery state
Tab. 10: DFBa 022 / Number of spacer plates of 0.5 mm thickness (except Norprene®):
rpm0-1920-3940-5960-7980-99
bar
0.522111
2.022222
4.0 *33222
6.0333
8.043
* Delivery state
Tab. 11: DFBa 022 / Number of spacer plates of 0.5 mm thickness (except Norprene®):
rpm0-1920-3940-5960-7980-99
bar
0.51212121212
2.0 *1212121212
* Delivery state
4.3.5 Performance curves
NOTICE!
Maximum pressure under continuous operation
The dotted line indicates the limit for maximum
n User qualification, commissioning: trained user, see
1.2 ‘Users' qualifications’ on page 5
5.1 Testing prior to commissioning the pump
The following tests are to be carried out:
n Ensure that the pump has not been damaged during transpor‐
tation or storage. Immediately report any damage to the sup‐
plier
n Check that the mains voltage is suitable for the motor
n Ensure that the hose is suitable for the fluid to be conveyed
and that it is not damaged
n Make sure that the temperature of the liquid does not exceed
the recommended temperature range
n Only switch the pump on if it the front cover has been properly
attached
n Check that the rollers are correctly fitted and fastened
n Check that the hose and rollers are sufficiently lubricated
n Check that the thermal overload protection (not included in the
delivery scope) corresponds to the value specified on the
motor type plate
n Check whether the direction of rotation is correctly adjusted
n Check that the optional electrical components are connected
and are working properly
n Install a manometer in the pressure line if the back-pressure
value is unknown
n Check the operating instructions in order to ensure that the
flow values, pressures and power consumption of the motor do
not exceed the rated values
n Install a pressure relief valve in the pressure line in order to
protect the pump in the event that a valve is unintentionally
closed off or the line is blocked in another way.
Ä Chapter
31
Page 32
Operating the DFBa
6 Operating the DFBa
n User qualification, operation: instructed persons, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
The peristaltic pump is to be fully integrated into the customer's
designated plant and is then controlled by this plant. It is not pos‐
sible to operate the pump directly.
32
Page 33
Maintenance, repair, malfunctions, disposal and spare parts
7 Maintenance, repair, malfunctions, disposal and spare parts
n User qualification, maintenance and disposal: instructed per‐
sonnel, see
n User qualification, repair and troubleshooting: trained user, see
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
Ä Chapter 1.2 ‘Users' qualifications’ on page 5
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
7.1 Maintenance
Lubrication
n Check that the rollers and the hose are sufficiently lubricated
n Check whether the oil level is correct for the step-down gears
7.2 Exchanging the pump hoses
Exchanging the pump hoses - dis‐
mantling
1.Close off all valves, in order to prevent leakage of the feed
2.Dismantle the pump hoses from both discharge and suction
3.Remove the front cover
4.Remove a roller incl. the spacer plate (the roller that is not
5.Turn the rotor with the help of the motor so that the remaining
CAUTION!
Disconnect the pump from the mains
Possible consequence: Personal injury
You may only carry out work on the pump after it
has previously been switched off and disconnected
from the mains.
–Check every 200 operating hours
–Exchange the oil at regular intervals in accordance with the
step-down gear maintenance manual.
chemical
sides
touching the pump hose)
roller is not pressing against the pump hose
33
Page 34
Maintenance, repair, malfunctions, disposal and spare parts
6.Remove the pressure flange from the pump housing
7.Remove the pump hose to be exchanged
8.Dismantle the hydraulic connections from both pump hose
ends
Exchanging the pump hoses - installa‐
tion
1.Clean the interior surfaces of the pump housing
2.Lubricate the internal surfaces of the pump housing at the
contact surfaces to the pump hose
3.Check the rollers. Ensure that the roller surfaces are not
damaged
4.Attach the hydraulic connections at both hose ends with the
help of the pressure flange
5.Lay the pump hose into the pump housing
6.Lubricate the pump hose and the rollers
7.Fasten the pressure flange to the pump casing
8.Turn the rotor with the help of the motor so that the remaining
roller presses against the pump hose
9.Re-attach the second roller with spacer plates back onto the
rotor
10.Attach the front cover to the pump housing
11.Mount the pump hoses from both discharge and suction
sides
12.Open all of the valves
7.3 Troubleshooting
ProblemPossible causeSolution
Increased pump temperaturePump hose has no lubricantLubricate pump hose
Increased product temperatureReduce product temperature
Insufficient or poor suction condi‐
tions
Pump speed too highReduce pump speed
Reduced flow or pressureValves on discharge and or suc‐
tion side completely or partially
closed
Pump hose insufficiently com‐
pressed
Pump hose rupture (the product
leaks out into the housing)
Partial blockage of the suction line Clean pipe
Insufficient product quantity in
storage container
Insufficient diameter on the suc‐
tion side
Check suction line for blockages
Open valves
Check roller fastening
Exchange pump hose
Fill storage container or exchange
pump
Increase the diameter on the suc‐
tions side, as far as possible
Suction line too longShorten the suction line, as far as
possible
34
Page 35
Maintenance, repair, malfunctions, disposal and spare parts
ProblemPossible causeSolution
High viscosity of mediumReduce viscosity, as far as pos‐
sible
Air introduction in the suction con‐
nections
Vibrations on pumps and pipelines The pipes are not correctly fas‐
tened
Pump speed too highReduce pump speed
Insufficient nominal width of the
pipes
Pump base plate looseFasten base plate
Pulsation dampers insufficient or
missing
Short operational lifetime of the
Chemical exposureCheck the compatibility of the
hoses
High pump speedReduce pump speed
High conveying temperatureReduce product temperature
High operating pressureReduce operating pressure
Pump cavitationsCheck the suction conditions
Pump hose pulled into the pump
housing
High inlet pressure (> 3 bar)Reduce inlet pressure
Pump hose filled with depositsClean or replace the pump hose
Check connections and accesso‐
ries for air tightness
Fasten pipes correctly (e.g. wall
brackets)
Increase nominal width
Install pulsation dampers on suc‐
tion and / or discharge side.
hose with the liquid being con‐
veyed, the cleaning fluid and the
lubricant
The pump does not start upInsufficient motor performanceCheck motor and replace if neces‐
sary
Insufficient output from frequency
converter
The frequency converter must
match the motor
Check voltage. Start occurs at
minimum 10 Hz
Blockage in the pumpCheck if the suction or discharge
side is blocked. Rectify blockage
35
Page 36
Maintenance, repair, malfunctions, disposal and spare parts
7.4 Disposal of Used Parts
WARNING!
Danger from hazardous substances!
Possible consequence: Fatal or very serious inju‐
ries.
Please ensure when handling hazardous sub‐
stances that you have read the latest safety data
sheets provided by the manufacture of the haz‐
ardous substance. The actions required are
described in the safety data sheet. Check the
safety data sheet regularly and replace, if neces‐
sary, as the hazard potential of a substance can be
re-evaluated at any time based on new findings.
The system operator is responsible for ensuring
that these safety data sheets are available and that
they are kept up to date, as well as for producing
an associated hazard assessment for the worksta‐
tions affected.
WARNING!
Danger from feed chemicals
Possible consequence: Fatal or serious injuries
In the event that damage to the pump hose con‐
taminates the pump with the feed chemical, decon‐
taminate it with suitable agents (refer to the mate‐
rial safety data sheet for the feed chemical).
NOTICE!
The used part can only be accepted with a com‐
pleted Declaration of Decontamination
(also available as a download: www.promi‐
nent.com)
A signed "Declaration of Decontamination" is
required by law and in order to protect our staff,
before your order can be processed.
Ensure that it is attached to the outside of the
package. Otherwise we are unable to accept your
delivery.
NOTICE!
Regulations governing the disposal of used parts
–Note the national regulations and legal stand‐
ards that currently apply in your country
Remove and dispose of the pump hose on site before returning the
pump to ProMinent Dosiertechnik GmbH, Heidelberg/Germany.
ProMinent GmbH, Heidelberg//Germany will take back clean used
parts.
36
Page 37
7.5 Spare parts
P_DX_0018_SW
Maintenance, repair, malfunctions, disposal and spare parts
Fig. 9: Exploded view of spare parts for DFBa 010/013
DFBa 010
see Fig. 9
ItemDescriptionQuantityReferencePart number
1Pump housing1102.01.01
2Rotor (2 rollers)1102.01.03
3Rotor shaft2102.01.04
4Roller ball bearings4102.01.02
5Roller ⌀352102.01.09
6Long bolt1102.00.07
Short bolt3102.00.14
7Front cover1102.01.08
8Front cover seal1102.01.05
9Connector VA-BSP2102.00.10
Connector PP-BSP2102.00.15
Connector PVDF-BSP2102.00.16
37
Page 38
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 010
see Fig. 9
ItemDescriptionQuantityReferencePart number
Connector VA-NPT2102.00.17
Connector PP-NPT2102.00.18
Connector PVDF-NPT2102.00.19
DIN connector2102.00.20
SMS connector2102.00.21
Connector TRI-CLAMP2102.00.22
10Pressure flange, standard2102.00.11
Pressure flange, thermoplastic hose2102.00.23
11Base plate1102.00.12
Base plate, stainless steel1102.00.24
12Nut1102.00.25
13Box nut3102.00.26
14Pump hose NR1102.00.271037150
Pump hose NBR1102.00.281037151
Pump hose EPDM1102.00.301037152
Pump hose NR-A1102.00.321037153
Pump hose NBR-A1102.00.291037154
Pump hose NORPRENE
Pump hose HYPALON
®
®
1102.00.311037155
1102.00.331037156
15Power end/drive1
16Roller holder2102.01.06
17Spacer plate102.01.07
18Rotor washer1102.01.10
DFBa 013
see Fig. 9
ItemDescriptionQuantityReferencePart number
1Pump housing1102.01.01
2Rotor (2 rollers)1102.01.03
3Rotor shaft2102.01.04
4Roller ball bearings4102.01.02
5Roller ⌀352102.01.09
6Long bolt1102.00.07
Short bolt3102.00.14
7Front cover1102.01.08
38
Page 39
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 013
see Fig. 9
ItemDescriptionQuantityReferencePart number
8Front cover seal1102.01.05
9Connector VA-BSP2103.00.10
Connector PP-BSP2103.00.15
Connector PVDF-BSP2103.00.16
Connector VA-NPT2103.00.17
Connector PP-NPT2103.00.18
Connector PVDF-NPT2103.00.19
DIN connector2103.00.20
SMS connector2103.00.21
Connector TRI-CLAMP 3/4"2103.00.22
10Pressure flange, standard2103.00.11
Pressure flange, thermoplastic hose2102.00.11
11Base plate1102.00.12
Base plate, stainless steel1102.00.24
12Nut1102.00.25
13Box nut3102.00.26
14Pump hose NR1103.00.271037157
Pump hose NBR1103.00.281037158
Pump hose EPDM1103.00.301037159
Pump hose NR-A1103.00.331037160
Pump hose NBR-A1103.00.291037161
Pump hose NORPRENE
Pump hose HYPALON
®
®
1103.00.311037162
1103.00.321037163
15Power end/drive1
16Roller holder2102.01.06
17Spacer plate102.01.07
18Rotor washer1102.01.10
39
Page 40
P_DX_0014_SW
Maintenance, repair, malfunctions, disposal and spare parts
Fig. 10: Exploded view of spare parts for DFBa 016/019
DFBa 16
see Fig. 10
ItemDescriptionQuantityReferencePart number
1Pump housing1101.03.01
2Rotor1101.02.03
3Rotor shaft2101.01.04
4Roller ball bearings4101.01.36
5Roller ⌀452105.01.07
6Long bolt1102.00.07
Short bolt3102.00.14
7Front cover1101.00.12
8Front cover seal1101.00.11
9Connector VA-BSP2101.00.13
Connector PP-BSP2101.00.14
Connector PVDF-BSP2101.00.15
40
Page 41
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 16
see Fig. 10
ItemDescriptionQuantityReferencePart number
Connector VA-NPT2101.00.16
Connector PP-NPT2101.00.17
Connector PVDF-NPT2101.00.18
DIN connector2101.00.19
SMS connector2101.00.20
Connector TRI-CLAMP2101.00.21
10Pressure flange, standard2101.03.22
Pressure flange, thermoplastic hose2101.03.23
11Base plate1101.00.24
Base plate, stainless steel1101.00.25
12Nut1102.00.25
13Box nut3102.00.26
14Pump hose NR1101.00.261037164
Pump hose NBR1101.00.271037165
Pump hose EPDM1101.00.281037166
Pump hose NR-A1101.00.311037167
Pump hose NBR-A1101.00.321037168
Pump hose NORPREN
Pump hose HYPALON
®
®
1101.00.301037169
1101.00.331037171
15Power end/drive1
16Roller holder2101.02.34
17Spacer plate101.02.35
18Rotor washer1101.02.13
19Cover seal1101.02.40
DFBa 019
see Fig. 10
ItemDescriptionQuantityReferencePart number
1Pump housing1101.03.01
2Rotor1101.02.03
3Rotor shaft2101.01.04
4Roller ball bearings4101.01.36
5Roller D452105.01.07
6Long bolt1102.00.07
Short bolt3102.00.14
41
Page 42
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 019
see Fig. 10
ItemDescriptionQuantityReferencePart number
7Front cover1101.00.12
8Front cover seal1101.00.11
9Connector VA-BSP2105.00.13
Connector PP-BSP2105.00.14
Connector PVDF-BSP2105.00.15
Connector VA-NPT2105.00.16
Connector PP-NPT2105.00.17
Connector PVDF-NPT2105.00.18
DIN connector2105.00.19
SMS connector2105.00.20
Connector TRI-CLAMP2105.00.21
10Pressure flange, standard2101.03.22
11Base plate1101.00.24
Base plate, stainless steel1101.00.25
12Nut1102.00.25
13Box nut3102.00.26
14
Pump hose TYGON
Pump hose NORPREN
®
®
1105.00.261037172
1105.00.271037173
15Power end/drive1
16Roller holder2101.02.34
17Spacer plate101.02.35
18Rotor washer1101.02.13
19Cover seal1101.02.40
42
Page 43
1817
435192022613
1782
11
12
142191015
16
P_DX_0019_SW
Maintenance, repair, malfunctions, disposal and spare parts
Fig. 11: Exploded view of spare parts for DFBa 22
DFBa 022
see Fig. 11
ItemDescriptionQuantityReference Part number
1Pump housing1113.00.01
2Rotor1113.00.02
3Rotor shaft2113.00.03
4Rotor shaft screw2113.00.04
5Standard roller2113.00.05
6Take-up roller2113.00.07
7Long bolt1102.00.07
8Short bolt3102.00.14
9Front cover seal1113.00.08
10Front cover1113.00.09
11Connector VA-BSP2113.00.10
Connector PP-BSP2113.00.11
Connector PVDF-BSP2113.00.12
43
Page 44
Maintenance, repair, malfunctions, disposal and spare parts
DFBa 022
see Fig. 11
ItemDescriptionQuantityReference Part number
Connector VA-NPT2113.00.13
Connector PP-NPT2113.00.14
Connector PVDF-NPT2113.00.15
DIN connector2113.00.16
SMS connector2113.00.17
Connector TRI-CLAMP2113.00.18
12Pressure flange, standard2113.00.19
Pressure flange, thermoplastic hose2113.00.20
13Base plate1113.00.21
Base plate, stainless steel1113.00.22
14Rotor washer1113.00.23
15Nut1102.00.25
16Box nut3102.00.26
17Pump hose NR1113.00.241037175
Pump hose NBR1113.00.251037176
Pump hose EPDM1113.00.271037178
Pump hose NR-A1113.00.291037179
Pump hose NBR-A1113.00.261037180
Pump hose NORPREN
Pump hose HYPALON
®
®
1113.00.281037181
1113.00.301037182
18Power end/drive1
19Roller bearing4113.00.31
20Seal roller bearing4113.00.32
21Seal, front cover1113.00.36
22Spacer plate1113.00.33
Lubricant
ItemDescriptionQuantity ReferencePart number
1
2
0.5 kg silicone grease for DULCO®flex DFBa
1.0 kg silicone grease for DULCO®flex DFBa
11037255
11037256
44
Page 45
8 Technical data for DFBa
P_DX_0025_SW
L
J
I
K
H
A
B
C
D
F
G
E
Technical data for DFBa
Type
DFBa
0100.023828Rollers102.563/8"
0130.039846Rollers133.363/8"
0160.0928110Rollers164.0133/4"
0190.1232517Rollers194.8131"
0220.2468339Rollers225.5221"
Feed rate
in l/revo‐
lution
P max.
in bar
Pump
capacity
at max.
pressure
in l/h
Rollers/
Shoes
Hose
interior
⌀ in mm
Solids
max.
⌀ in mm
Weight
without
power
end/drive
in kg
Con‐
nector
DN
8.1 Dimensions DFBa 010 / 013
Fig. 12: Dimensions DFBa 010 / 013
A70 mm
B*
C *
D 190 mm
E30 mm
F160 mm
G 30 mm
H 61 mm
I60 mm
J115 mm
K210 mm
R 3/8" BSP
*Dependent on selected drive
45
Page 46
P_DX_0026_SW
Technical data for DFBa
8.2 Dimensions DFBa 016 / 019
Fig. 13: Dimensions DFBa 016 / 019
A119 mm
B*
C *
D 190 mm
E30 mm
F160 mm
G 30 mm
H 75 mm
I60 mm
J170 mm
K265 mm
L3/4" BSP (016) / 1" BSP (019)
*Dependent on selected drive
46
Page 47
8.3 Dimensions DFBa 022
P_DX_0027_SW
Technical data for DFBa
Fig. 14: Dimensions DFBa 022
A110 mm
B*
C *
D 245 mm
E25 mm
F175 mm
G 25 mm
H 95 mm
I85 mm
J210 mm
K355 mm
L1" BSP
*Dependent on selected drive
47
Page 48
DFBa technical appendices
9 DFBa technical appendices
9.1 EC Declaration of Conformity for Machinery
In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN
PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC
HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.
We,
n ProMinent GmbH
n Im Schuhmachergewann 5 - 11
n D - 69123 Heidelberg,
hereby declare that the product specified in the following, complies
with the relevant basic health and safety requirements of the EC
Directive, on the basis of its functional concept and design and in
the version distributed by us. Any modification to the product not
approved by us will invalidate this declaration.
Tab. 12: Extract from the EC Declaration of Conformity
Designation of the product:Peristaltic pump, DULCOflex
Compliance with the protection targets of the Low Voltage Directive
2006/95/EC according to Appendix I, No. 1.5.1 of the Machinery Direc‐
tive 2006/42/EC
Harmonised standards applied,
in particular:
Date:16.03.2010
EN 809
EN ISO 12100-1
EN ISO 12100-2
EN 60204-1
EN 60034-1
EN 60034-5
EN 60034-7
EN 61000-6-1
EN 61000-6-2
The EC Declaration of Conformity is available to download on our
homepage.