ProMinent DULCODOS universal mini Assembly And Operating Instructions Manual

Assembly and operating instructions

A2700

Universal Metering System DSUa Mini Metering frame complete with all pipework

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

Original operating instructions (2006/42/EC)982011 Version: BA DST 012 02/19 EN

Supplemental directives

General non-discriminatory approach

Supplementary information

In order to make it easier to read, this document uses the male form in grammatical structures but with an implied neutral sense. It is aimed equally at both men and women. We kindly ask female readers for their understanding in this simplification of the text.

Please read the supplementary information in its entirety.

Information

This provides important information relating to the correct operation of the unit or is intended to make your work easier.

Warning information Warning information includes detailed descriptions of the haz‐

ardous situation, see

tion’ on page 14

Ä Chapter 2.2 ‘Labelling of Warning Informa‐

The following symbols are used to highlight instructions, links, lists, results and other elements in this document:

Tab. 1: More symbols

Symbol Description

Action, step by step.

⇨ Outcome of an action.

Links to elements or sections of these instructions or other applicable documents.

[Button]

List without set order.

Display element (e.g. indicators). Operating element (e.g. button, switch).

‘Display /GUI’

CODE

Screen elements (e.g. buttons, assignment of function keys).

Presentation of software elements and/or texts.

Table of contents

1 About this product................................................................. 4

1.1 Technical details........................................................... 4

1.2 Identity code................................................................. 5

1.3 Metering system, 1 pump, 1 point of injection.............. 9

1.4 Metering system, 2 pumps, 1 point of injection........... 10

1.5 Metering system, 2 pumps, 2 points of injection......... 11

2 Safety and responsibility..................................................... 13

2.1 User qualification........................................................ 13

2.2 Labelling of Warning Information................................ 14

2.3 General safety notes................................................... 15

2.4 Intended Use.............................................................. 18

3 Storage and Transport........................................................ 19

4 Assembly and installation................................................... 20

4.1 General....................................................................... 20

4.2 Installation on the floor................................................ 21

4.3 Installation with stainless steel bracket....................... 22

4.4 Installation on the wall................................................ 22

4.5 Connect the suction lance level gauge....................... 23

5 Commissioning................................................................... 24

5.1 Leaks and Emissions.................................................. 24

5.2 Personal Protective Equipment (PPE)........................ 25

5.3 Commissioning Test Run............................................ 25

5.4 Connecting the Chemical Tank for Commissioning.... 26

6 Operation of the Metering System...................................... 27

7 Maintenance and Troubleshooting...................................... 28

7.1 Maintenance............................................................... 29

7.2 Troubleshooting.......................................................... 31

8 Decommissioning and disposal.......................................... 33

8.1 Disposal of used parts................................................ 34

9 Technical data..................................................................... 35

10 Drawings............................................................................. 37

10.1 Metering system, 1 pump, 1 point of injection.......... 37

10.2 Metering system, 2 pumps, 1 point of injection......... 38

10.3 Metering system, 2 pumps, 2 points of injection....... 39

11 Flow diagram of DSUa mini (PID)....................................... 40

11.1 Legend for flow diagrams......................................... 40

11.2 Flow diagram of DSUa mini 1 (PID).......................... 41

11.3 Flow diagram of DSUa mini 2 (PID).......................... 42

11.4 Flow diagram of DSUa mini 3 (PID).......................... 43

12 Electrical wiring diagram..................................................... 44

12.1 Electrical Wiring Diagram, 1062129, 1 Pump........... 44

12.2 Electrical wiring diagram, 2 pumps........................... 46

13 Declaration of Conformity for Machinery............................. 48

14 Index................................................................................... 49

A2355

About this product

1 About this product

1.1 Technical details

The metering system DULCODOS® universal combines standard components with the solenoid-driven metering pump you have selected. For the reliable metering of liquid chemicals.

Technical details:

n Solenoid-driven metering pumps Beta® 4/5 n delta

n gamma/ X n Dimensions: 850x580x410 mm or 1000x680x410 mm (H x W x

n Material combinations: PP/FKM or PVC/EPDM. Pay attention

to compatibility with the feed chemical.

n Relief valves to protect the pipework n Manometer n Collecting pan with leak sensor n Flushing connectors n Terminal box with master switch n The assembly frame is available in 6 standard colours

Nameplate

WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐

ries. Please ensure when handling hazardous sub‐

stances that you have read the latest safety data sheets provided by the manufacture of the haz‐ ardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if neces‐ sary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.

The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the worksta‐ tions affected.

Field of application

Fig. 1: Nameplate

Metering of liquid chemicals, e.g.

n Cooling water treatment n Waste water and process water treatment n Paper industry

1.2 Identity code

DSUa DULCODOS universal mini

Pipework / Seal / Function

A PVC, EPDM, for 1 pump and 1 point of injection

B PVC, EPDM, for 2 pumps and 1 point of injection

C PVC, EPDM, for 2 pumps and 2 points of injection

D PP, FKM, for 1 pump and 1 point of injection

E PP, FKM, for 2 pumps and 1 point of injection

F PP, FKM, for 2 pumps and 2 points of injection

Assembly frame

A PP, white, 850x580x410 mm (HxWxD) for (A/D)

B PP, white, 1000x680x410 mm (HxWxD) for (B/E)

C PP, white, 850x880x410 mm (HxWxD) for (C/F)

Design

About this product

00 with ProMinent logo

01 without ProMinent logo

Pulsation damper

0 none

1 1 x pulsation damper PVC/ EPDM

2 1 x pulsation damper PP/FKM

3 2 x pulsation damper PVC/ EPDM

4 2 x pulsation dampers PP/FKM

Hydraulic connectors

0 Insert

1 Hose nipple 6x4

2 Hose nipple 8x5

3 Hose nipple 12x9

4 Pressure hose nozzle DN10

5 Pressure hose nozzle 1/2" NPT

Flushing connectors

0 closed

1 Pressure hose nozzle DN10

Gardena

3 Pressure hose nozzle 1/2" NPT

Splash guard

0 none

A Splash guard for (A/D)

B Splash guard for (B/E)

About this product

DSUa DULCODOS universal mini

C Splash guard for (C/F)

Stainless steel bracket

D No stainless steel bracket

A Stainless steel bracket (H= 150 mm) + machine feet for (A/D)

B Stainless steel bracket (H= 150 mm) + machine feet for (B/E)

C Stainless steel bracket (H= 150 mm) + machine feet for (C/F)

Pump 1

00 no pump

Beta® 4

41 10 bar / 0.74 l/h, BT4b 1000 PVT, 6x4

42 16 bar / 2.2 l/h, BT4b 1602 PVT, 6x4

43 16 bar / 3.60 l/h, BT4b 1604 PVT, 6x4

44 7 bar / 7.10 l/h, BT4b 0708 PVT, 8x5

45 4 bar / 12.30 l/h, BT4b 0413 PVT, 8x5

46 2 bar / 19.00 l/h, BT4b 0220 PVT, 12x9

Beta® 5

51 10 bar / 6.80 l/h, BT5b 1008 PVT, 8x5

52 7 bar / 11.0 l/h, BT5b 0713 PVT, 8x5

53 4 bar / 17.10 l/h, BT5b 0420 PVT, 12x9

54 2 bar / 32.00 l/h, BT5b 0232 NPE, 12x9

delta®:

D1 16 bar / 11.3 l/h, DLTa 1612 PVT, 8x5

D2 10 bar / 19.1 l/h, DLTa 1020 PVT, 12x9

D3 7 bar / 29.2 l/h, DLTa 0730 PVT, 12x9

D4 4 bar / 49.0 l/h, DLTa 0450 PVT, DN10

D5 2 bar / 75.0 l/h, DLTa 0280 PVT, DN10

gamma/ X®:

X1 16 bar / 3.6 l/h, GMXa 1604 PVT, 6x4

X2 7 bar / 7.6 l/h, GMXa 0708 PVT, 8x5

X3 10 bar / 9.0 l/h, GMXa 1009 PVT, 8x5

X4 4 bar / 13.5 l/h, GMXa 0414 PVT 8x5

X5 7 bar / 14.5 l/h, GMXa 0715 PVT, 8x5

X6 2 bar / 19.7 l/h, GMXa 0220 PVT, 12x9

X7 4 bar / 24.0 l/h, GMXa 0424 PVT, 12x9

X8 2 bar / 45.0 l/h, GMXa 0245 PVT, 12x9

Pump 2

00 no pump

DSUa DULCODOS universal mini

About this product

Beta® 4

41 10 bar / 0.74 l/h, BT4b 1000 PVT, 6x4

42 16 bar / 2.2 l/h, BT4b 1602 PVT, 6x4

43 16 bar / 3.60 l/h, BT4b 1604 PVT, 6x4

44 7 bar / 7.10 l/h, BT4b 0708 PVT, 8x5

45 4 bar / 12.30 l/h, BT4b 0413 PVT, 8x5

46 2 bar / 19.00 l/h, BT4b 0220 PVT, 12x9

Beta® 5

51 10 bar / 6.80 l/h, BT5b 1008 PVT, 8x5

52 7 bar / 11.0 l/h, BT5b 0713 PVT, 8x5

53 4 bar / 17.10 l/h, BT5b 0420 PVT, 12x9

54 2 bar / 32.00 l/h, BT5b 0232 NPE, 12x9

delta®:

D1 16 bar / 11.3 l/h, DLTa 1612 PVT, 8x5

D2 10 bar / 19.1 l/h, DLTa 1020 PVT, 12x9

D3 7 bar / 29.2 l/h, DLTa 0730 PVT, 12x9

D4 4 bar / 49.0 l/h, DLTa 0450 PVT, N10

D5 2 bar / 75.0 l/h, DLTa 0280 PVT, DN10

gamma/ X®:

X1 16 bar / 3.6 l/h, GMXa 1604 PVT, 6x4

X2 7 bar / 7.6 l/h, GMXa 0708 PVT, 8x5

X3 10 bar / 9.0 l/h, GMXa 1009 PVT, 8x5

X4 4 bar / 13.5 l/h, GMXa 0414 PVT, 8x5

X5 7 bar / 14.5 l/h, GMXa 0715 PVT, 8x5

X6 2 bar / 19.7 l/h, GMXa 0220 PVT, 12x9

X7 4 bar / 24.0 l/h, GMXa 0424 PVT, 12x9

X8 2 bar / 45.0 l/h, GMXa 0245 PVT, 12x9

Operating instructions

CS Czech

EN German

EN English

ES Spanish

FR French

IT Italian

PT Portuguese

All other languages are available on request.

About this product

DSUa DULCODOS universal mini

Certification

01 CE certification

1.3 Metering system, 1 pump, 1 point of injection

600

410

58010

320

300

63 40

127

850

110

150

A2699

About this product

Fig. 2: Metering system, 1 pump, 1 point of injection, all dimensions in mm

A Feed B Outlet C Drain Not shown Connecting parts for flushing pipe DN10,

2 no.

# Name Material/type Dimension Material Quan‐

Part number

tity

1 Assembly frame - 600x850x400 PP 1 -

2 Metering pump To be selected by the

3 Pulsation damper

customer.

Hidracar® U001

- - 1 -

0.09 litres PVC-U 1 1057944

4 Manometer MDM902 d25 / G1/4" PVC-U 1 1030362

5 DHV DHV-U DN10 PVC-U 1 1037765

6 Back pressure

valve

7 Vacuum pump

DHV-U DN10 PVC-U 1 1037765

Hubinont

MI8121 - 1 1031565

8 Vacuum cylinder - DN10 PVC-U 1 1025699

9 Ball valve 546 DN10 PVC-U 2 1024538

10 Level switch PP1/PE - - 1 142086

11 Splash guard PVC glass - - 1 -

700

10 680

1000

63 40

110

150

126

410

300

90210

360

410 180

12 13

A2701

About this product

# Name Material/type Dimension Material Quan‐

Part number

tity

12 Terminal box - 180x110x90 mm - 1 1036995

13 3-way ball valve 543 DN10 PVC-U 2 1043568

1.4 Metering system, 2 pumps, 1 point of injection

Fig. 3: Metering system, 2 pumps, 1 point of injection

A Feed B Outlet C Drain Not shown Connecting parts for flushing pipe DN10,

# Name Material/type Dimension Material Quan‐

1 Assembly frame - 700x1000x400 PP 1 -

2 Metering pump To be selected by the

3 Pulsation damper

4 Manometer MDM902 d25 / G1/4" PVC-U 1 1030362

2 no.

Part number

tity

customer.

Hidracar® U001

- - 2 -

0.09 litres PVC-U 1 1057944

900

880

850

127

110

150

412

300

460 290

A2702

About this product

# Name Material/type Dimension Material Quan‐

Part number

tity

5 DHV DHV-U DN10 PVC-U 1 1037765

6 Back pressure

DHV-U DN10 PVC-U 1 1037765

valve

7 Vacuum pump

Hubinont

MI8121 - 1 1031565

8 Vacuum cylinder - DN10 PVC-U 1 1025699

9 Ball valve 546 DN10 PVC-U 3 1024538

10 Level switch PP1/PE - - 1 142086

11 Splash guard PVC glass - - 1 -

12 Terminal box - 180x110x90 mm - 1 1036995

13 3-way ball valve 543 DN10 PVC-U 2 1043568

14 Non-return valve 360 ND10 PVC-U 2 -

1.5 Metering system, 2 pumps, 2 points of injection

Fig. 4: Metering system, 2 pumps, 2 points of injection

A Feed B Outlet C Drain Not shown Connecting parts for flushing pipe DN10,

2 no.

About this product

# Name Material/type Dimension Material Quan‐

Part number

tity

1 Assembly frame - 700x1000x400 PP 1 -

2 Metering pump To be selected by the

- - 2 -

customer.

3 Pulsation damper

Hidracar® U001

0.09 litres PVC-U 2 1057944

4 Manometer MDM902 d25 / G1/4" PVC-U 2 1030362

5 DHV DHV-U DN10 PVC-U 2 1037765

6 Back pressure

DHV-U DN10 PVC-U 2 1037765

valve

7 Vacuum pump

Hubinont

MI8121 - 1 1031565

8 Vacuum cylinder - DN10 PVC-U 1 1025699

9 Ball valve 546 DN10 PVC-U 3 1024538

10 Level switch PP1/PE - - 1 142086

11 Splash guard PVC glass - - 1 -

12 Terminal box - 180x110x90 mm - 1 1036995

13 3-way ball valve 543 DN10 PVC-U 3 1043568

2 Safety and responsibility

2.1 User qualification

Safety and responsibility

WARNING! Danger of injury with inadequately qualified per‐

sonnel The operator of the system / equipment is respon‐

sible for ensuring that the qualifications are ful‐ filled.

If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this could result in dangers that could cause serious injuries and material damage.

– All work on the unit should therefore only be

conducted by qualified personnel.

– Unqualified personnel should be kept away

from the hazard zone.

The pertinent accident prevention regulations, as well as all other generally acknowledged safety regulations, must be adhered to.

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been instructed and,

if required, trained in the tasks assigned to him and possible dangers that could result from improper behaviour, as well as having been instructed in the required protective equipment and protective measures.

Trained user A trained user is a person who fulfils the requirements made of an instructed

person and who has also received additional training specific to the system from the manufacturer or another authorised distribution partner.

Trained, qualified per‐ sonnel

Electrical technician An electrical technician is able to complete work on electrical systems and rec‐

A trained, qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognize possible hazards based on his training, knowledge and experience, as well as knowledge of pertinent regula‐ tions. A trained, qualified employee must be able to perform the tasks assigned to him independently with the assistance of drawing documentation and parts lists. The assessment of a person's technical training can also be based on several years of work in the relevant field.

ognise and avoid possible dangers independently based on his technical training and experience as well as knowledge of pertinent standards and regu‐ lations. An electrical technician must be able to perform the tasks assigned to him independently with the assistance of drawing documentation, parts lists, terminal and circuit diagrams. The electrical technician must be specifically trained for the working environment in which the electrical technician is employed and be conversant with the relevant standards and regulations.

Service The Service department refers to service technicians, who have received

proven training and have been authorised by the manufacturer to work on the system.

Safety and responsibility

2.2 Labelling of Warning Information

Introduction

These operating instructions provide information on the technical data and functions of the product. These operating instructions pro‐ vide detailed warning information and are provided as clear stepby-step instructions.

The warning information and notes are categorised according to the following scheme. A number of different symbols are used to denote different situations. The symbols shown here serve only as examples.

DANGER! Nature and source of the danger Consequence: Fatal or very serious injuries.

Measure to be taken to avoid this danger. Description of hazard – Denotes an immediate threatening danger. If

the situation is disregarded, it will result in fatal or very serious injuries.

WARNING! Nature and source of the danger Possible consequence: Fatal or very serious inju‐

ries. Measure to be taken to avoid this danger. – Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in fatal or very serious injuries.

CAUTION! Nature and source of the danger Possible consequence: Slight or minor injuries.

Material damage. Measure to be taken to avoid this danger. – Denotes a possibly hazardous situation. If the

situation is disregarded, it could result in slight or minor injuries. May also be used as a warning about material damage.

NOTICE! Nature and source of the danger Damage to the product or its surroundings.

Measure to be taken to avoid this danger. – Denotes a possibly damaging situation. If the

situation is disregarded, the product or an object in its vicinity could be damaged.

2.3 General safety notes

Safety and responsibility

Type of information Hints on use and additional information.

Source of the information. Additional measures.

–

Denotes hints on use and other useful informa‐ tion. It does not indicate a hazardous or dam‐ aging situation.

WARNING! Danger from hazardous substances! Possible consequence: Fatal or very serious inju‐

ries. Please ensure when handling hazardous sub‐

WARNING! Live parts Possible consequence: Fatal or very serious inju‐

ries – Measure: Disconnect the mains plug prior to

opening the housing

– De-energise damaged, defective or manipu‐

lated units by disconnecting the mains plug Immediately disconnect the pump from the

mains/power supply if the pump housing has been damaged. Only start up the pump again after it has been repaired by authorised per‐ sonnel.

Safety and responsibility

WARNING! Operating error / Unauthorised access Possible consequence: Fatal or very serious inju‐

ries. – Measure: Ensure that there can be no unau‐

thorised access to the device

– Ensure that the device is only operated by ade‐

quately qualified and technically expert per‐ sonnel

– Please also observe the operating instructions

for controllers and fittings and any other units, such as sensors, sample water pumps ...

– The operator is responsible for ensuring that

personnel are qualified

WARNING! Use of the unit in areas at risk from explosion Possible consequence: Fatal or very serious inju‐

ries. Operating the unit in areas at risk from explosion.

The unit is not approved to pump media at risk from explosion.

WARNING! Pumping flammable media Possible consequence: Fatal or very serious inju‐

ries. Take appropriate safety precautions when

pumping flammable media. Observe the safety data sheet for the medium.

CAUTION! Securing the unit Only operate the unit when fixed to a wall or sim‐

ilar.

CAUTION! Caution: feed chemical spraying around The metering pump can generate a multiple of its

rated pressure. Hydraulic parts can burst if a dis‐ charge line is blocked.

Fit a relief valve in the discharge line.

+ 36 hidden pages

ProMinent DULCODOS universal mini Assembly And Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

1 About this product

1.1 Technical details

1.2 Identity code

1.3 Metering system, 1 pump, 1 point of injection

1.4 Metering system, 2 pumps, 1 point of injection

1.5 Metering system, 2 pumps, 2 points of injection

2 Safety and responsibility

2.1 User qualification

2.2 Labelling of Warning Information

2.3 General safety notes