ProMinent CONCEPTplus CNPb Operating Instructions Manual

Page 1
Solenoid Metering Pump CONCEPT
plus
CNPb
Operating instructions
EN
Original Operating Instructions (2006/42/EC)Part no. 984976 BA CO 009 02/16 EN
The operator shall be liable for any damage caused by installation or operating errors.
The latest version of the operating instructions are available on our homepage.
Mahar Fan Abzar
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Supplementary information
Fig. 1: Please read!
Read the following supplementary information in its entirety! Should you already know this information, you will benefit more from referring to the operating instructions.
The following are highlighted separately in the document:
n Enumerated lists
Operating guidelines
ð
Outcome of the instructions
Information
This provides important information relating to the correct operation of the unit or is intended to make your work easier.
Safety notes
Safety notes are identified by pictograms - see "Safety Chapter".
Validity
These operating instructions conform to current EU regulations applicable at the time of publi‐ cation.
General user instructions
These operating instructions are only intended for skilled users responsible for the operating of oscillating metering pumps.
Supplemental instructions
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Table of contents
1 Identity code............................................................................................................................ 4
2 Overview of equipment .......................................................................................................... 6
3 Safety chapter......................................................................................................................... 7
4 Storage and Transport.......................................................................................................... 10
5 Assembly and Installation..................................................................................................... 11
6 Maintenance.......................................................................................................................... 14
7 Repairs.................................................................................................................................. 15
8 Faults.................................................................................................................................... 18
9 Decommissioning.................................................................................................................. 19
10 Technical data....................................................................................................................... 20
11 Accessories........................................................................................................................... 26
12 Dimensional drawings........................................................................................................... 27
13 EC / EU Declaration of Conformity for Machinery................................................................. 31
14 Installation instructions for External + Level retrofit kit CNPb (Part no. 1022099)................ 32
Table of contents
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1 Identity code
Product range CONCEPT plus, Version b
CNPbType
_ _ __Performance data at maximum back pressure and type: refer to nameplate on the
pump housing
Material
PP Polypropylene
NP Clear acrylic/PVC
PV PVDF
Diaphragm and seal
E Standard with EPDM seals
B Standard with FPM seals
T Standard with PTFE flat seal
Dosing head design
0 Without bleed valve, without valve spring
1 Without bleed valve, with valve spring
2 With bleed valve, without valve spring
3 With bleed valve, with valve spring
Hydraulic connector
0 Standard connection
Design
0 with ProMinent logo
Electrical connections
A 100 - 230 V, standard European plug
B 100 - 230 V, Swiss plug
C 100 - 230 V, Australian plug
D 100 - 230 V, USA plug
Cable assembly
Identity code
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Product range CONCEPT plus, Version b
0 Without cable and retrofit kit
A With external and level input retrofit
kit, loose, without level switch
B With external and level input retrofit
kit, fitted, without level switch
F With level input, fitted, with level
switch
G With external and level input, fitted,
with external cable and level switch
Accessories
0 without accessories
1 Supplied accessories
Control version
0 External contact
Identity code
5
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2 Overview of equipment
5
6
4
1
3
2
8
7
P_CO_0005_SW
Fig. 2: Overview of equipmentCONCEPT plus
1 Stroke length adjustment knob 2 Fault / operating indicator (fault red / opera‐
tion green)
3 Multifunctional switch (stroke rates (in % of
180 or 240 strokes/min), Stop, "External" operating mode (retrofit kit))
4 Mains cable
5 "External control" terminal (in "External"
operating mode, control via contact signal; optional)
6 "Level switch" terminal (for 1-stage level
switch; optional) 7 Suction valve 8 Discharge valve
The leakage hole is between the suction valve and the drive housing.
Overview of equipment
6
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3 Safety chapter
Explanation of the safety information
The following signal words are used in these operating instructions to identify different severities of a hazard:
Signal word
Meaning
WARNINGDenotes a possibly hazardous sit‐
uation. If this is disregarded, you are in a life-threatening situation and this can result in serious inju‐ ries.
CAU‐ TION
Denotes a possibly hazardous sit‐ uation. If this is disregarded, it could result in slight or minor inju‐ ries or material damage.
Warning signs denoting different types of danger
The following warning signs are used in these operating instructions to denote different types of danger:
Warning signs Type of danger
Warning – automatic start-up.
Warning – high­voltage.
Warning – danger zone.
Intended use
n Only use the pump to meter liquid feed
chemicals.
n Only use the pump after it has been cor‐
rectly installed and started up in accord‐ ance with the technical data and specifica‐ tions contained in the operating instructions.
n Observe the general limitations with regard
to viscosity limits, chemical resistance and density - see also ProMinent® resistance list in the Product Catalogue or at www.prominent.com!
n All other uses or modifications are pro‐
hibited.
n The pump is not intended for the metering
of gaseous media and solids.
n The pump is not intended for the metering
of flammable media without implementing suitable protective measures.
n The pump is not intended to meter explo‐
sive media.
n The pump is not intended for operation in
areas at risk from explosion.
n The pump is not intended to meter radio‐
active media.
n The pump is not intended for exterior
applications without the implementation of suitable protective measures.
n The pump is only intended for industrial
use.
n The pump should only be operated by
trained and authorised personnel. Ensure that personnel are familiar with
oscillating metering pumps and their ope‐ ration.
n Observe the information contained in the
operating instructions at the different phases of the unit's service life.
Safety chapter
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Safety notes
WARNING!
Warning about personal and material damage
The pump can start to pump, as soon as it is connected to the mains voltage.
Install an emergency cut-off switch in
the pump power supply line or inte‐ grate the pump in the emergency cut­off management of the system.
WARNING!
Danger of electric shock If there is a damaged housing or an
opening is left open, the mains voltage inside is no longer sufficiently shielded.
Disconnect the pump from the mains
power supply if the housing is dam‐ aged or there is a gaping opening.
WARNING!
Danger from hazardous substances! Possible consequence: Fatal or very
serious injuries.
Please ensure when handling hazardous substances that you have read the latest safety data sheets provided by the manu‐ facture of the hazardous substance. The actions required are described in the safety data sheet. Check the safety data sheet regularly and replace, if necessary, as the hazard potential of a substance can be re-evaluated at any time based on new findings.
The system operator is responsible for ensuring that these safety data sheets are available and that they are kept up to date, as well as for producing an associated hazard assessment for the workstations affected.
CAUTION!
Warning of feed chemical spraying around Feed chemical can spray out of the
hydraulic components if they are manipu‐ lated or opened due to pressure in the liquid end and adjacent parts of the system.
Disconnect the pump from the mains
power supply and ensure that it cannot be switched on again by unau‐ thorised persons.
Depressurise the system before com‐ mencing any work on hydraulic parts.
Safety chapter
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CAUTION!
Warning of feed chemical spraying around The metering pump can generate a mul‐
tiple of its rated pressure. Hydraulic parts may burst if a discharge line is blocked.
Correctly install a back pressure valve
in the discharge line behind the metering pump.
CAUTION!
Warning of excessive demand The pump can meter too much if there is a
negative pressure difference between the discharge and suction sides.
For example with a free outlet, use a
back pressure valve with a minimum opening pressure of 1.5 bar (not pos‐ sible with 0213).
CAUTION!
Danger of injury to personnel and material damage
The use of untested third party compo‐ nents can result in injury to personnel and material damage.
Only fit parts to metering pumps that
have been tested and recommended by ProMinent.
CAUTION!
Warning against illegal operation Observe the regulations that apply where
the unit is installed.
Information in the event of an emergency
In an emergency, either pull out the mains plug, turn the multifunctional switch to "Stop" or press the Emergency Stop switch installed on the customer's side or disconnect the pump from the mains power supply in line with the emer‐ gency shut-down management guidelines for your system!
If feed chemical escapes, additionally ensure that the hydraulic system around the pump is at atmospheric pressure. Adhere to the safety data sheet for the feed chemical.
Safety chapter
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4 Storage and Transport
WARNING!
Only return the metering pump for repair in a cleaned state and with a flushed liquid end - refer to the section on decommissioning!
Only return metering pumps with a completed Decontamination Declaration form. The Decon‐ tamination Declaration constitutes an integral part of an inspection / repair order. We can only inspect or repair a unit if a Decontamination Declaration is submitted that has been completed correctly and in full by an authorised and qualified person on behalf of the pump operator.
The "Decontamination Declaration Form" can be found at www.prominent.com.
Ambient conditions
Data Value Unit
Minimum storage and transport temperature -10 °C
Maximum storage and transport temperature +50 °C
Maximum air humidity * 95 % rel. humidity
* non-condensing
Storage and Transport
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5 Assembly and Installation
CAUTION!
Warning of feed chemical spraying around The pipes can loosen or rupture if they are
not installed correctly.
Route all hose lines so they are free
from mechanical stresses and kinks.
Only use original hoses with the specified hose dimensions and wall thicknesses.
Only use clamp rings and hose noz‐
zles that are intended for the hose diameter in question to ensure the long service life of the connections.
CAUTION!
Warning of feed chemical spraying around PTFE seals, which have already been
used / compressed, can no longer reliably seal a hydraulic connection.
Always use new, unused PTFE seals.
CAUTION!
Warning of excessive demand The pump can meter too much if there is a
negative pressure difference between the discharge and suction sides.
For example with a free outlet, use a
back pressure valve with a minimum opening pressure of 1.5 bar (not pos‐ sible with 0213).
CAUTION!
Warning of destruction of the pump An incorrect mains voltage or mains fre‐
quency can irreparably destroy the metering pump.
Check that the mains voltage and fre‐
quency agree with the values given on the nameplate.
CAUTION!
Possibility of your switching relay contacts bonding
The high starting current can cause the contacts of the switching relay to bond together if the mains voltage switches a solenoid metering pump on and off in a process.
Use the switching options offered by
the external contact to control the pump (functions: Pause or Contact).
Use a starting current limiter (part no. 1059333 for 230 V) if it is impossible to avoid switching the pump on and off via a relay.
Assembly and Installation
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CAUTION!
Material damage possible due to power surges
Should the pump be connected to the mains power supply in parallel to inductive consumers (such as solenoid valves, motors), inductive power surges can damage the control when it is switched off.
Provide the pump with its own con‐
tacts (Phase) and supply with voltage via a contactor relay or relay.
Should this not be possible, then switch a varistor (part no. 710912) or an RC gate (0.22 µF/220 Ω, part no.
710802) in parallel.
CAUTION!
Warning against illegal operation Observe the regulations that apply where
the unit is installed.
Capacity too low
The liquid end valves can be disturbed by vibrations.
Secure the metering pump so that no vibrations can occur.
Installation instructions for retrofit kit
"Installation instructions for External + Level retrofit kit CNPb (Part no. 1046731)"
- see Appendix.
Installing the hose line
1
3
2
4
5
6
P_PNM_0008_SW
Fig. 3
1. Assemble the metering pump on a storage tank or a bracket using screws and U-washers (Ø 6 mm).
2. Cut the pressure hose to the required length.
3. Pull the union nut (5) and clamping ring (4) over the hose line (6).
4. Push the shortened hose end up to the stop over the nozzle (3).
5. Press the hose (6) on and tighten the union nut (5).
Assembly and Installation
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6. Install the suction line.
To do this, shorten the free end of the suction line so that the foot valve hangs just above the base of the storage tank.
With feed chemicals with impurities or sediment, shorten the free end of the suction line so that the foot valve hangs at least 50 mm above the base of the storage tank.
Keep the suction line and the suc‐ tion height as short as possible.
Route the suction line with an upwards slope.
7. Install a foot valve.
Assembly and Installation
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6 Maintenance
Interval Maintenance work Personnel
Quarterly*
n Check the metering diaphragm for damage** - refer to
"Repair".
n Check that the hydraulic lines are fixed firmly to the
liquid end.
n Check that the suction valve and discharge valve are
correctly seated.
n Check the leak-tightness of the entire liquid end - partic‐
ularly around the leakage hole.
n Check that the flow is correct: Allow the pump to prime
briefly - turn the multifunction switch briefly to "100 %".
n Check that the electrical connections are intact n Check the integrity of the housing. n Check that the dosing head screws are tight
Technical personnel
* Under normal loading (approx. 30 % of continuous operation)
Under heavy loading (e.g. continuous operation): Shorter intervals.
** For feed chemicals which particularly load the diaphragm, e.g. those containing abrasive addi‐ tives, check the diaphragm frequently.
Tightening torque
Data Value Unit
Tightening torque for screws: 4.5 ... 5.0 Nm
Maintenance
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7 Repairs
Carry out repairs, which should be performed by qualified technical personnel, in line with the safety notes:
n Cleaning a valve n Replacing the diaphragm
All other repairs: Contact your responsible ProMinent branch!
Replacing the diaphragm
P_CO_0015_SW
1 2 3 4 5 6
Fig. 4
n If necessary take protective measures. n Adhere to the safety data sheet for the
feed chemical.
n Ensure that the system is at atmospheric
pressure.
1. Empty the liquid end (turn the liquid end upside down and allow the feed chem‐ ical to run out; flush out with a suitable medium; flush the liquid end thoroughly when using hazardous feed chemicals!)
2. Turn the stroke adjustment dial as far as 0 % stroke length when the pump is run‐ ning (the drive axle is then difficult to turn).
3. Switch off the pump.
4. Unscrew the hydraulic connectors on the discharge and suction side.
5. Remove the screws (1).
6. Loosen the dosing head (2) and the backplate (4) from the pump housing (6)
- but only loosen!
7. Hold the pump housing (6) with one hand and clamp the diaphragm (3) with the other hand between the dosing head (2) and the backplate (4).
8. Loosen the diaphragm (3) from the drive axle with a gentle backwards turn of the dosing head (2), diaphragm (3) and backplate (4) in an anticlockwise direc‐ tion.
Repairs
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9. Unscrew the diaphragm (3) completely from the drive axle.
10. Remove the backplate (4) from the pump housing (6).
11. Check the condition of the safety dia‐ phragm (5) and replace if necessary.
12. Push the safety diaphragm (5) onto the drive axle only until it lies flush with the pump housing (6) and no further!
13. Tentatively screw the new diaphragm (3) onto the drive axle until it can go no further.
ð
The diaphragm (3) is now sitting at the stop of the thread.
14. Should this not work, remove dirt or swarf from the threads and screw the diaphragm (3) onto the drive axle cor‐ rectly this time.
Ensure that the diaphragm is screwed exactly onto the drive axle otherwise the pump will subse‐ quently not meter accurately!
15. Unscrew the diaphragm (3) again.
16. Place the backplate (4) onto the pump housing (6).
CAUTION!
Leakage may become apparent at a later stage.
Make sure that the leakage
hole points downwards when the pump is installed later ­please refer to !
Place the backplate (4) imme‐ diately in the correct position on the pump housing (6)! Do not twist the backplate on the pump housing to prevent the safety diaphragm (5) becoming warped!
17. Place the diaphragm (3) into the back‐ plate (4).
CAUTION!
Leakage may become apparent at a later stage.
Do not over-tighten the dia‐
phragm (3) in the following step!
Ensure that the backplate (4) remains in its position so that the safety diaphragm does not become warped!
18. Hold the backplate (4) firmly and screw the diaphragm (3) in a clockwise direc‐ tion until it is sitting tightly (the twisting resistance of the return spring can be felt).
19. Set the stroke length to 100 %.
20. Place the dosing head (2) with the screws (1) onto the diaphragm (3) and the backplate (4) - ensure that the suc‐ tion connector points downwards when the pump is subsequently fitted.
Repairs
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21. Gently tighten the screws (1) and then tighten them diagonally. See below for tightening torque.
CAUTION!
Leakage possible – Check the tightening torque of the
screws after 24 hours of operation!
With PP and PV dosing heads, check
the tightening torque again after three months!
Tightening torque
Data Value Unit
Tightening torque for screws: 4.5 ... 5.0 Nm
Repairs
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8 Faults
Fault description Cause Remedy
Pump does not prime in spite of full stroke motion and bleeding.
Minor crystalline deposits on the ball seat due to the valves drying out
Take the suction hose out of the storage tank and thoroughly flush out the liquid end
Major crystalline deposits on the ball seat due to the valves drying out
Dismantle and clean the valves.
Fluid is escaping from the backplate.
The screws in the dosing head are too loose
Tighten the screws in the dosing head crosswise - see below for the tightening torque.
The diaphragm is not tight. Replace the diaphragm - refer to
"Repair".
Fault/operating indicator does not illuminate.
The wrong mains voltage or no mains voltage is connected.
Connect the pump correctly to the specified mains voltage ­according to the specification on the nameplate
Fault/operating indicator is red.
The fluid level in the storage tank has reached "Liquid level low".
Fill the storage tank.
The multifunctional switch is positioned between 2 selection options.
Allow the multifunctional switch to lock into selection option 1.
Electronics fault Return the pump.
Tightening torque
Data Value Unit
Tightening torque for screws: 4.5 ... 5.0 Nm
Faults
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9 Decommissioning
WARNING!
Danger from chemical residues There is normally chemical residue in the
liquid end and on the housing after opera‐ tion. This chemical residue could be haz‐ ardous to people.
It is mandatory that the safety infor‐
mation relating to the "Storage, trans‐ port and unpacking" chapter is read before shipping or transporting the unit.
Thoroughly clean the liquid end and the housing of chemicals and dirt. Observe the safety data sheet for the feed chemical.
CAUTION!
Environmental hazard due to electronic waste
There are electronic components in the pump, which can have a toxic effect on the environment.
Separate the electronic components
from the remaining parts.
Note the pertinent regulations cur‐ rently applicable in your country!
Decommissioning
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10 Technical data
CNPb performance table for 180 strokes/min
Type Minimum pump
capacity
at maximum back pressure
Minimum pump capacity
at medium back pres‐ sure
Connector size
outside Æ x inside Æ
Suc‐ tion lift*
Pri‐ ming lift**
Max. priming pres‐ sure on the suction side
bar l/h ml/
stroke
bar l/h ml/
stroke
mm m WS m WS bar
concept
plus
1000 10 0.74 0.07 5.0 0.97 0.09 6x4 6.0 1.8 8
1601 16 1.1 0.10 8.0 1.4 0.13 6x4 6.0 2.0 8
1002 10 2.1 0.19 5.0 2.6 0.24 6x4 5.0 2.5 5
0704 7 3.9 0.36 3.5 4.4 0.41 6x4 4.0 3.0 3
0309 3 9.0 0.83 1.5 13.0 1.20 8x5 2.0 2.0 1
0215 1.5 16.4 1.52 1.0 18.3 1.70 8x5 1.5 1.5 0.5
concept
plus
metering pumps with self-bleeding dosing head SER***
1002 10 1.8 0.17 5.0 2.7 0.2 6x4 1.8 1.8 5
0704 7 3.0 0.28 3.5 4.3 0.4 6x4 1.8 1.8 3
0309 3 9.0 0.83 1.5 13.6 1.3 8x5 1.8 1.8 1
0215 1.5 13.2 1.22 - - - 8x5 1.8 1.8 0.5
Technical data
20
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CNPb performance table for 240 strokes/min
Type Minimum pump
capacity
at maximum back pressure
Minimum pump capacity
at medium back pres‐ sure
Con‐ nector size
outside Æ x inside Æ
Suc‐ tion lift*
Pri‐ ming lift**
Max. priming pres‐ sure on the suction side
bar l/h ml/
strok e
bar l/h ml/
stroke
mm m WS m WS bar
concept
plus
1001 10 1.0 0.07 5.0 1.3 0.09 6x4 6.0 1.8 8
1602 16 1.5 0.10 8.0 1.9 0.13 6x4 6.0 2.0 8
1003 10 3.0 0.21 5.0 4.3 0.30 6x4 5.0 2.5 5
0705 7 5.2 0.36 3.5 5.9 0.41 6x4 4.0 3.0 3
0312 3 12.0 0.83 1.5 17.3 1.20 8x5 2.0 2.0 1
0223 1.5 21.9 1.52 1.0 25.2 1.75 8x5 1.5 1.5 0.5
concept
plus
metering pumps with self-bleeding dosing head SER***
1003 10 2.4 0.17 5.0 3.06 0.25 6x4 1.8 1.8 5
0705 7 4.2 0.29 3.5 5.2 0.36 6x4 1.8 1.8 3
0312 3 12.9 0.83 1.5 17.6 1.22 8x5 1.8 1.8 1
0223 1.5 18.6 1.29 - - - 8x5 1.8 1.8 0.5
* Suction lifts with a filled suction line and filled liquid end
** Priming lifts with clean and moist valves, feed chemical water (20 °C), at 100% stroke length, max. stroke rate, free outlet or opened bleed valve and correctly installed piping.
**The given performance data constitutes guaranteed minimum values, calculated using medium water at room temperature. The bypass connection with a self-bleeding dosing head is 6x4 mm.
Technical data
21
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Material Specifications
Material type Dosing head Suction/pressure
connector
Seals Valve balls
PPT Polypropylene Polypropylene PTFE Ceramic
PPE Polypropylene Polypropylene EPDM Ceramic
PPB Polypropylene Polypropylene FPM-B Ceramic
NPT Clear acrylic PVC PTFE Ceramic
NPE Clear acrylic PVC EPDM Ceramic
NPB Clear acrylic PVC FPM-B Ceramic
PVT PVDF PVDF PTFE Ceramic
Diaphragm: with a PTFE coating
Housing: PPE, fibreglass-reinforced
Electrical data
CNPb 100 ... 230 VAC ± 10%, 50 Hz/60 Hz
Specification 180 strokes/min 240 strokes/min
Nominal power 11.1 ... 10.5 W 14.3 ... 13.4 W
Current I eff 0.4 ... 0.2 A 0.46 ... 0.22 A
Peak current 1.5 A 1.5 A
Fuse* 1.6 AT 1.6 AT
* Fuses must have VDE, UL and CSA certification!
Technical data
22
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Technical data for the inputs (contact input, level input)
Data Value Unit
Voltage with open contacts 5 ± 0.5 VDC
Input resistance 12 ± 0.5
Short circuit current 0.5 ± 0.05 mA
Maximum level for "0" signal 1.0 V
Maximum level for "1" signal 3.5 V
Minimum closing time of contact input 20 ms
Reaction time of level input 2 s
Temperatures
CAUTION!
The 240 stroke version may fail The 240 stroke version can overheat at ambient temperatures higher than 35 ℃.
Only use the 240 stroke version at ambient temperatures of less than 35 ℃.
Data Value Unit
Storage and transport temperature -10 ... +50 °C
Ambient temperature during operation -10 ... +45 °C
Maximum permissible medium temperature
Dosing head material Long term
at max. back pressure
For max. 15 min
at max. 2 bar
PPE / PPB / PPT 50 °C 100 °C
NPE / NPB 45 °C 45 °C
NPT 45 °C 60 °C
PVT 60 °C 120 °C
Technical data
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Climate
Data Value Unit
Maximum air humidity*: 95 % relative
humidity
*non-condensing
Enclosure rating and protection class
Protection against contact and humidity:
IP 65 in accordance with IEC 529, EN 60529, DIN VDE 0470 Part 1
Degree of protection:
1 - mains power connection with protective earth conductor
Technical data
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Shipping weight
Specification Value Unit
Shipping weight 1.8 kg
Sound pressure level
Sound pressure level LpA < 75 dB in accord‐ ance with EN ISO 20361 (Type 1000)
Sound pressure level LpA < 70 dB in accord‐ ance with EN ISO 20361 (all other types)
at maximum stroke length, maximum stroke rate, maximum back pressure (water)
Technical data
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11 Accessories
Suction lances
Article Order no.
Suction lance for 200 l drum, storage tank opening 2“ DIN 570, PPE 1022511
Suction lance for 200 l drum, storage tank opening 2“ DIN 570, PCB 1022512
Suction lance for storage tank 5 - 50 l drum, storage tank opening d50, PPE
1022645
Suction lance for storage tank 5 - 50 l drum, storage tank opening d50, PCB
1022644
Variable suction lance with 1-stage level switch, closes when the chemical level is low.
Retrofit kits
Article Order no.
External + level input retrofit kit CNPb 1022099
Level input retrofit kit CNPb 1022115
Accessories
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12 Dimensional drawings
Dimensions in mm
Dimensional drawings
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CONCEPT plus with bleed valve, PP and NP
85
E
132.5
80
92.5
6
29
31.5
108
10.5
56
34
A
B
D
C
12
P_CO_016_SW
Types A B C D E
0309-0213 79 112 90 178 176
1000-0704 76 110 70 162 170
Dimensional drawings
28
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CONCEPT plus without bleed valve, PP and NP
92.5
80
6
E
132.5
85
C
D
B
10.5 34
A56
108
31.5
29
6.3
P_CO_017_SW
Types A B C D E
0309-0213 81 96 90 175 172
1000-0704 84 99 70 152 161
Dimensional drawings
29
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CONCEPT plus PV
80
92.5
132.5
E
10.5
31.5 A
B
C
D
6
29
29
34
56
108
85
P_CO_0018_SW
Types A B C D E
0309-0213 78 95 90 177 175
1000-0704 76 89 70 160 169
Dimensional drawings
30
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13 EC / EU Declaration of Conformity for Machinery
In accordance with DIRECTIVE 2006/42/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL, Appendix I, BASIC HEALTH AND SAFETY REQUIREMENTS, section 1.7.4.2. C.
We,
n ProMinent GmbH n Im Schuhmachergewann 5 - 11 n D - 69123 Heidelberg,
hereby declare that the product specified in the following, complies with the relevant basic health and safety requirements of the EC Directive, on the basis of its functional concept and design and in the version distributed by us.
Any modification to the product not approved by us will invalidate this declaration.
Extract from the EC / EU Declaration of Conformity
Designation of the product:
Metering pump, CONCEPT
plus
product range
Product type: CNPb...
Serial number: see nameplate on the device
Relevant EC directives:
Machinery Directive (2006/42/EC)
Compliance with the protection targets of the Low Voltage Directive according to Appendix I, No. 1.5.1 of the Machinery Directive 2006/42/EC
EU RoHS Directive (2011/65/EU)
up to 19.04.2016
EMC Directive (2004/108/EC)
from 20.04.2016
EMC Directive (2014/30/EU)
Harmonised standards applied, in par‐ ticular:
EN ISO 12100: 2010
EN 809:1998 + A1:2009 + AC:2010
EN 61010-1:2010
EN 50581:2012
EN 61000-6-2:2005 + AC:2005
EN 61000-6-3:2007 + A1:2011 + AC:2012
Date: 26/01/2016
You will find the EC Declaration of Conformity to download on our homepage.
EC / EU Declaration of Conformity for Machinery
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14 Installation instructions for External + Level retrofit kit
CNPb (Part no. 1022099)
Connector for external control (External oper‐ ating mode)
Scope of delivery
1 cable, 2 m; 1 cable threaded connector; 1 nut; 2 plugs; 1 Torx key, TX9
A contact or an electronic switch (contact con‐ trol, e.g. contact water meter) can be con‐ nected to the 3-wire cable for the external con‐ trol of the pump. The pump reacts to the contact closing. The pump reacts to the contact opening with the Pause function.
Installation
WARNING!
Ensure that only trained and author‐
ised personnel install the retrofit kit.
Disconnect the pump from the mains power supply and secure to prevent switching on again.
External control connectors
Colour Function
GND black
Contact blue
Pause brown
1. Unscrew the cover at the bottom right on the front of the pump.
2. Punch open the marked openings.
3. Push the nut into each recess on the inside of the cover and tighten the lower part of the cable screw connectors to make them watertight.
4. Thread the external cable and the suc‐ tion lance cable through a threaded cable connector.
5. Connect the plugs to the ends of the cables.
To do so, push a screwdriver (0.4x2.5x75 mm) into the one hole and guide the cable end into the other hole.
6. Insert the plugs into the respective recesses on the PCB in the pump.
7. Screw the cover back onto the pump and tighten the threaded cable connec‐ tors until they are watertight.
P_CO_0014_SW
GND
Pause
Contact
GND
Niveau
Fig. 5: View of the inserted plugs in the open pump - external control on the left, level alarm on the right.
Installation instructions for External + Level retrofit kit CNPb (Part no. 1022099)
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