Page 1
Operating Manual
Beta
®
b BT4b and BT5b Solenoid Metering Pump
Two sets of operating instructions are required for the safe, correct and proper operation of the dosing pumps: The productspecific operating instructions and the
Both sets of operating instructions are only valid when read together.
Please carefully read these operating instructions before use! · Do not discard!
The operator shall be liable for any damage caused by installation or operating errors
Part no. 986356 BA BE 022 05/09 GB
"General Operating Instructions ProMinent® Solenoid Metering Pumps".
!
Technical changes reserved.
Page 2
ProMinent Dosiertechnik GmbH
Im Schuhmachergewann 5
D-69123 Heidelberg
Telephone: +49 6221 842-0
Fax: +49 6221 842-617
email: info@prominent.com
Internet: www.prominent.com
BA BE 001, 1, en_GB
© 2009
-11
2
Page 3
Supplementary information
Fig. 1: Please read!
Supplemental directives
Read the following supplementary information in its entirety! Should
you already know this information
of the Operating Instructions.
The following are highlighted separately in the document:
n Enumerated lists
. Operating instructions
Information
, you have an even greater need
This provides important information relating to the
correct operation of the unit or is intended to make your
work easier.
Safety information
Safety information is identified by pictograms - see Safety Chapter.
User information
Stating the identcode and serial
number
Two sets of operating instructions are required for the safe, correct
and proper operation of the dosing pumps: The product-specific
operating instructions and the "General Operating Instructions ProM‐
inent® Solenoid Metering Pumps".
Both sets of operating instructions are only valid when read
together.
Please firstly read the Operating Instructions in full! Do not discard!
Please state the identcode and serial number, which you find on the
nameplate when you contact us or order spare parts. This enables
the device type and material versions to be clearly identified.
3
Page 4
Table of contents
Table of contents
1 Identcode ............................................................................. 6
2 About this Pump.................................................................... 9
3 Safety Chapter.................................................................... 10
4 Storage, Transport and Unpacking..................................... 14
5 Overview of the Device and Control Elements................... 16
5.1 Overview of the Device............................................... 16
5.2 Control Elements........................................................ 17
5.2.1 Pulse Control Switch................................................ 17
5.2.2 Stroke Length Adjustment Knob.............................. 17
5.2.3 Multifunctional Switch.............................................. 17
5.2.4 Functional and Fault Indicators................................ 18
5.2.5 "External Control" Terminal..................................... 18
5.2.6 "Level Switch" Terminal........................................... 18
6 Functional Description........................................................ 19
6.1 Liquid End................................................................... 19
6.2 Drive Unit.................................................................... 19
6.3 Capacity...................................................................... 19
6.4 Self-Bleeding.............................................................. 19
6.5 Operating Modes ....................................................... 19
6.6 Functions.................................................................... 20
6.7 Relays......................................................................... 20
6.8 Hierarchy of Operating Modes, Functions and Fault
Statuses...................................................................... 20
7 Electrical Installation........................................................... 21
7.1 Supply Power Connection.......................................... 21
7.2 Description of the Terminals....................................... 22
7.2.1 "External Control" Terminal..................................... 22
7.2.2 "Level Switch" Terminal........................................... 23
7.3 Relays......................................................................... 23
7.3.1 "Fault
7.3.2 Output for Other Relays (Identity Code 4 + 5)......... 24
8 Operation............................................................................ 26
8.1 Manual........................................................................ 26
8.1.1 Capacity................................................................... 26
8.1.2 Functions................................................................. 26
8.1.3 Extern Contact......................................................... 27
8.2 Remote Operation...................................................... 27
9 Maintenance....................................................................... 28
10 Repair................................................................................. 30
10.1 Cleaning Valves........................................................ 30
10.2 Replacing the Diaphragm......................................... 32
11 Troubleshooting.................................................................. 35
11.1 Faults without Fault Alert.......................................... 35
11.2 Fault Alerts................................................................ 36
11.3 Warning Alerts.......................................................... 36
11.4 All Other Faults......................................................... 36
12 Decommissioning................................................................ 37
Indicating Relay" Output (Identity Code 1 + 3 or 4
+ 5)........................................................................... 23
4
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Table of contents
13 Technical Data.................................................................... 39
13.1 Performance Data..................................................... 39
13.2 Accuracy................................................................... 41
13.2.1 Standard Liquid End.............................................. 41
13.2.2 Self-Bleeding Liquid End....................................... 41
13.3 Viscosity.................................................................... 41
13.4 Material Data............................................................ 42
13.5 Electrical Data........................................................... 42
13.6 Ambient Conditions................................................... 43
13.6.1 Temperatures........................................................ 43
13.6.2 Climate................................................................... 44
13.7 Protection class and Safety Requirements............... 44
13.8 Compatibility............................................................. 45
13.9 Sound Pressure Level.............................................. 45
13.10 Shipping Weight...................................................... 45
14 Appendix............................................................................. 46
14.1 Dimensional Drawings.............................................. 46
14.2 Diagrams for Setting the Capacity............................ 50
14.3 Exploded Views of Liquid Ends................................ 53
14.4 Ordering Information ................................................ 74
14.5 Retrofitting Relays.................................................... 75
14.6 Declaration of Conformity......................................... 78
14.7 Safety Declaration Form........................................... 79
15 Index................................................................................... 80
5
Page 6
Identcode
1 Identcode
®
Beta
Series, Version b
BT4bType Capacity
bar l/h
1000 10 0.74
1601 16 1.10
1602 16 2.20
1604 16 3.60
0708 7 7.10
0413 4 12.30
0220 2 19.00
BT5b
2504 25 2.90
1008 10 6.80
0713 7 11.00
0420 4 17.10
0232 2 32.00
Material of dosing head/valves
PP Polypropylene/PVDF. With the self-bleeding version (SEK): polypropylene/polypropy‐
lene
NP Acrylic glass/PVDF. With the self-bleeding version (SEK): Acrylic glass/PVC
PV PVDF/PVDF
TT PTFE/PTFE
SS Stainless steel 1.4404/1.4404
Material of seals/diaphragm
T coated PTFE/PTFE
E coated EPDM/PTFE, only with PP and NP self-bleeding (SEK)
B coated FPM-B/PTFE, only with PP and NP self-bleeding (SEK)
S diaphragm additionally with FPM coating for media containing silicate
Dosing head design
0 without bleed valve, without valve spring only for TT, SS and type 0232
1 without bleed valve, with valve spring only for TT, SS and type 0232
2 with bleed valve,
3 with bleed valve, with valve spring only for PP, PV, NP not for type 0232
4 version for higher-viscous media only for PVT, type 1604, 2504, 0708,
1008, 0413, 0713
9 self-bleeding (SEK) only for PP/NP, not for types 1000 and 0232
without valve spring only for PP, PV, NP not for type 0232
, 0220, 0420
6
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®
Beta
Series, Version b
Hydraulic connection
0 standard connection in line with technical data
5 connection for 12/6 tube, discharge side only
9 connection for 10/4 tube, discharge side only
Version
0 standard
Logo
0
Electrical connection
with ProMinent
®
Logo
U 100-230 V ± 10 %, 50/60 Hz
Cable and plug
A 2 m European
B 2 m Swiss
Identcode
C 2 m Australian
D 2 m USA
1 2 m open end
Relays
0 no relay
1 fault indicating relay (NC)
(change-over relay
3 fault indicating relay (NO)
(change-over relay
4 as 1 + pacing relay, (ONE each)
5 as 3 + pacing relay, (ONE each)
Accessories
0 no accessories
1 with foot and injection
Control type
)
)
valve, 2 m PVC suction
line, 5 m dosing line
0 no lock
1 with lock: manual
operation locked
when external
cable plugged in
Control versions
0 standard
Options
7
Page 8
Identcode
®
Beta
Series, Version b
00 no
optio
ns
8
Page 9
2 About this Pump
About this Pump
Properties of the device
This solenoid metering pump is equipped with all adjustment and
activation functions for modern water treatment and the dosing of
chemicals. It has pulse step-up and pulse step-down compared with
the preceding model. This enables it to adapt more precisely to
external signal generators. The result is the simpler and more precise
adjustment of chemical consumption to the actual need. It also has
a 10 % increase in efficiency and energy efficiency over the
preceding model. The Beta
tion.
®
can be simply adjusted during opera‐
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Page 10
Safety Chapter
3 Safety Chapter
Explanation of the safety information
Warning signs denoting different types
of hazard
The following signal words are used in these operating instructions
to identify different severities of a hazard
Signal word Meaning
WARNING Denotes a possibly hazardous
CAUTION Denotes a possibly hazardous
NOTICE Denotes a possibly hazardous
The following warning signs are used in this operating instructions to
denote different types of hazard:
Warning sign Type of hazard
:
situation. If this is disregarded
you are in a life-threatening
situation and this can result in
serious injuries.
situation.
could result in slight or minor
injuries or material damage.
situation.
could result in material damage.
Warning of a hazardous area
If this is disregarded, it
If this is disregarded, it
,
Correct and Proper Use
Warning of hazardous electrical
voltage
n The pump may only be used to dose liquid feed chemicals
n The pump may only be used after it has been correctly installed
and commissioned in accordance with the technical data and
specifications contained in the operating instructions.
n Any other uses or modifications are prohibited.
n The pump is not intended to dose gaseous media or solids.
n The pump is not intended for operation in EX zones.
n The pumps is not intended to dose combustible fluids.
n The pump should only be operated by trained and authorised
personnel.
n You are obliged to observe the information contained in the oper‐
ating instructions at the different phases of the device''s service
life.
.
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Safety information
Safety Chapter
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be
used, it may escape from the hydraulic components
when working on the pump
– Take appropriate protective measures before
working on the pump (protective eyewear, protective
gloves, ...). Read the safety data sheet on the feed
chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
nents if they are manipulated or opened due to pressure
in the liquid end and adjacent parts of the system.
– Depressurise the system prior to undertaking any
maintenance or repair work!
.
CAUTION!
Warning of feed chemical spraying around
An unsuitable feed chemical can damage the parts of
the pump contacted by the chemical
.
– Take into account the resistance of the material
contacted by the chemical when selecting the feed
chemical - refer to the ProMinent
the product catalogue or at
®
resistance list in
www.prominent.com
.
CAUTION!
Danger of personal and material damage
The use of untested third party parts can result in
damage to personnel and material damage
.
– Only fit parts to dosing pumps, which have been
tested and recommended by ProMinent.
CAUTION!
Danger
from incorrectly operated or inadequately main‐
tained pumps
Danger can arise from a poorly accessible pump due to
incorrect operation and poor maintenance.
– Ensure that the pump is accessible at all times.
NOTICE!
Danger from incorrect dosing
Should a different liquid end size be fitted
, this will
change the dosing behaviour of the pump.
– Have the pump reprogrammed in the works.
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Safety Chapter
NOTICE!
Warning of illegal operation
Observe the regulations that apply where the device is
installed.
Information in the event of an emer‐
gency
Qualification of personnel
The pump cannot be de-energised!
the event of an electrical accident, disconnect the mains cable from
In
the mains or press the emergency cut-off switch fitted on the side of
the system!
Should feed chemical leak out, refer to its safety data sheet. It is
possibly enough to turn the multifunctional switch to "Stop" to switch
off the pump in this instance. It may also be necessary to depressu‐
rise the pump's hydraulic system.
Activity Qualification
Storage, transport, unpacking Technical personnel
Installation, installation of
hydraulic system
Electrical Installation Electrician
Operation Instructed personnel
Maintenance, repair Technical personnel
Decommissioning, disposal Technical personnel
Technical personnel
Troubleshooting Technical personnel, electri‐
cian, instructed personnel
Electrician
Electricians
on electrical systems and recognise and avoid possible hazards
independently based on his/her technical training and experience, as
well as knowledge of pertinent standards and regulations.
Electricians should be specifically trained for the working environ‐
ment in which the are employed and know the relevant standards
and regulations.
Electricians must comply with the provisions of the applicable statu‐
tory directives on accident prevention.
Instructed personnel
The instructed personnel have been instructed by the operator in a
training session about the tasks allocated to them and potential
hazards with incorrect and improper conduct.
Technical personnel
Technical personnel are deemed to be people, who are able to
complete the tasks allocated to them and recognise and avoid
hazards independently based on his/her technical training and expe‐
rience, as well as knowledge of pertinent regulations.
are deemed to be people, who are able to complete work
12
Page 13
Sound Pressure Level
Safety Chapter
The sound pressure level is < 70 dB (A)
at a maximum stroke length, maximum stroke rate, maximum
counter pressure (water
DIN EN 12639 (Noise testing on liquid pumps).
) according to:
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Storage, Transport and Unpacking
4 Storage, Transport and Unpacking
Safety information
WARNING!
It is prohibited to ship pumps for radioactive media
They will also not be accepted by ProMinent!
WARNING!
Only return the dosing pump for repair in a cleaned state
and with a flushed liquid end - refer to the section on
decommissioning! Should safety precautions neverthe‐
less be necessary, in spite of carefully empting and
cleaning the pump, the requisite information must be
completed in the Declaration of No Objection.
The Declaration of No Objection forms an integral part
of an inspection/repair order. A unit can only be
inspected or repaired if a Declaration of No Objection is
submitted that has been completely correctly and in full
by an authorised and qualified person on behalf of the
pump operator.
The "Declaration of No Objection" form can be found in
the Appendix or at
www.prominent.com
!
.
Ambient Conditions
NOTICE!
Danger of material damage
The device can be damaged by incorrect or improper
storage or transportation
– The device should only be stored or transported in a
well packaged state - preferably in its original pack‐
aging.
– The packaged unit should also only be stored or
transported in accordance with the stipulated
storage conditions.
– The packaged unit should be protected from mois‐
ture and the ingress of chemicals.
Personnel:
Specification Value Unit
Minimum storage and transport
temperature
Maximum storage and transport
temperature
n
Technical personnel
!
-20 °C
+60 °C
Maximum air humidity * 95 % rel.
humidity
* non-condensing
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Scope of delivery
Storage, Transport and Unpacking
Compare the delivery note with the shipment:
n Dosing pump with mains power cable
n Connector kit for hose/pipe connection
n Product-specific operating instructions with EC Declaration of
Conformity
n General operating instructions for ProMinent solenoid dosing
pumps
n Optional accessories if ordered
15
Page 16
1 2 3
P_BE_0013_SW
a
b
c
d
e
f
P_BE_0008_SW
Overview of the Device and Control Elements
5 Overview of the Device and Control Elements
5.1 Overview of the Device
Fig. 2: Complete overview
1 Control unit
2 Drive Unit
3 Liquid End
Fig. 3: Overview of liquid end (PV)
a Discharge valve
b Backplate
c Dosing head
d Bleed valve
e Bypass tube nozzle
f Suction valve
16
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5.2 Control Elements
1
2
3
4
5
7
8
9
6
P_BE_0011_SW
Overview of the Device and Control Elements
Fig. 4
1 Pulse Control Switch
2 Stroke Length Adjustment Knob
3 Fault indicator (red)
4 Warning indicator (yellow)
5 Operating indicator (green)
6 Multifunctional Switch
7 "External Control" Terminal
8 Relay connection (optional)
9 "Level Switch" Terminal
5.2.1 Pulse Control Switch
In the Extern Contact operating mode, either a series of strokes can
be triggered or an inbound series of contacts can be stepped down
via the pulse control switch by a single contact (on the "external
control" terminal).
5.2.2 Stroke Length Adjustment Knob
The stroke length adjustment knob can be used to adjust the stroke
length.
5.2.3
17
Multifunctional Switch
The multifunctional switch can be used to set the following func‐
tions, operating modes and stroke rate.
The operating modes that can be set are:
n Test (priming function)
n Stop
n Extern (Contact)
n Manual (setting stroke rate in 10 %
increments)
Page 18
Overview of the Device and Control Elements
5.2.4 Functional and Fault Indicators
Fault indicator (red)
The fault indicator lights up if the fluid level in the chemical feed
container falls below the second switching point of the level switch
(20 mm residual filling level in the chemical feed container
This LED flashes in the event of an undefined operating mode.
).
Warning indicator (yellow)
Operating indicator (green)
5.2.5 "External Control" Terminal
The warning indicator lights up if the fluid level in the chemical feed
container falls below the first switching point of the level switch.
The operating indicator lights up if the pump is ready for operation
and there are no fault or warning alerts. It goes out quickly as soon
as the pump has performed a stroke.
The "external control" terminal is a five-pole panel terminal.
It enables the following functions and operating modes to be used:
n Pause
n Extern Contact
n Auxiliary frequency
(external frequency changeover)
The two- and four-pole cables used to date can continue
to be used. The "Auxiliary frequency" function can,
however, only be used with a five-pole cable.
5.2.6 "Level Switch" Terminal
A 2-stage level switch with pre-warning and end switch-off can be
connected.
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6 Functional Description
6.1 Liquid End
6.2 Drive Unit
6.3 Capacity
Functional Description
The dosing process is performed as follows: The diaphragm is
pressed into the dosing head; the pressure in the dosing head closes
the suction valve and the feed chemical flows through the discharge
valve out of the dosing head. The diaphragm is now drawn out of the
dosing head; the discharge valve closes due to the negative pressure
in the dosing head and fresh feed chemical flows through the suction
valve into the dosing head. One cycle is completed.
The diaphragm is driven by an electromagnet, which is controlled by
an electronic controller.
The capacity is determined by the stroke length and the stroke rate.
The stroke length is adjusted by the stroke length adjustment knob
within a range of 0 ... 100 %. A stroke length of between 30 ... 100
% (SEK
reproducibility!
type: 50 ... 100 %) is recommended to achieve the specified
6.4 Self-Bleeding
6.5 Operating Modes
Specification Value Unit
Recommended stroke length, standard
type
Recommended stroke length,
The stroke rate can be set within a range of 10 ... 100 % using the
multifunctional switch
Self-bleeding liquid ends (SEK types) are capable of independent
priming when a discharge line is connected and diverting existent air
pockets via a bypass. During operation they are also capable of
conveying away gases which are produced, independently of the
operating pressure in the system. It is also possible to dose precisely
in a depressurised state due to the integral back pressure valve.
The operating modes are selected by means of the multifunctional
switch.
.
SEK type 50 ... 100 %
30 ... 100 %
"Manual" operating mode
"Extern" operating mode:
19
As soon as the stroke rate has been set by the multifunctional
switch, the pump finds itself in "Manual" operating mode. 100 %
corresponds to 180 strokes/min.
The "Extern" operating mode is described below in the "Operation"
chapter.
Page 20
Functional Description
6.6 Functions
6.7 Relays
The functions are described below in the
The pump has two connector options.
"Operation" chapter.
Fault indicating relay option
Fault indicating and pacing relay option
The relay can close a connected power circuit,
alarm buzzer, in the event of fault or warning indicating alerts, such
as a level warning.
The relay can be retrofitted through a knock-out opening in the pump
foot - refer to Retrofitting Relays and Ordering Information in the
Appendix.
This combined relay can generate a contact with each stroke from
its pacing relay in addition to its function as a fault indicating relay.
The relay can be retrofitted through a knock-out opening in the pump
foot - refer to Retrofitting Relays and Ordering Information in the
Appendix.
6.8 Hierarchy of Operating Modes, Functions and Fault Statuses
The different operating modes, functions and fault statuses have a
different effect on if and how the pump reacts.
The following list shows the order:
1. - Test (priming)
2. - Fault, Stop, Pause
3. - Auxiliary frequency (external frequency changeover)
4. - Manual, Extern Contact
in the event of for an
Comments:
re 1 - "Priming" can take place in any mode of the pump (providing
it is functioning).
re 2 - "Fault", "Stop" und "Pause" stop everything apart from
"Priming".
re 3 - The stroke rate of "Auxiliary frequency" always has priority
over the stroke rate specified by an operating mode in 4.
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7 Electrical Installation
Electrical Installation
WARNING!
Risk of electric shock
There may be live voltage in the inside of the pump
– Disconnect the mains cable on the pump from the
mains power supply before working on it.
WARNING!
Risk of electric shock
This pump is supplied with a grounding conductor and a
grounding-type attachment plug.
– To reduce the risk of electric shock, ensure that it is
connected only to a proper grounding-type recep‐
tacle.
NOTICE!
Material damage possible by power surges
Should the pump be connected to the mains power
supply
noid valves, motors), inductive power surges can
damage the controller when it is switched off.
– Provide proprietary contacts for the pumps and
in parallel to inductive consumers (such as sole‐
supply with voltage via an auxiliary contactor or
relay.
.
7.1 Supply Power Connection
Parallel connection to inductive
consumers
Personnel:
. Install the pump technically correctly and in accordance with
the operating instructions and applicable regulations
Connect the pump to the mains power supply using the mains
cable.
Should the pump be connected to the mains in parallel to inductive
consumers (e.g. solenoid valves, motor), the pump must be electri‐
cally isolated when these consumers are switched off.
n Supply the pumps with voltage via an auxiliary contactor or relay
with proprietary contacts for the pump.
n Should this not be possible then a varistor (part no. 710912) or
an RC gate, 0.22 µF / 220 Ω (part no. 710802) should be
connected in parallel.
n
Electrician
.
21
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1
54
2
3
P_BE_0014_SW
2
45
1
3
P_BE_0015_SW
Electrical Installation
7.2 Description of the Terminals
7.2.1
"External Control" Terminal
Fig. 5: Assignment on the pump
The "external control" terminal is a five-pole panel terminal. It is
compatible with two
The "Auxiliary Frequency" function can only be used with a five-pole
cable.
Electrical interface for pin 1 "Pause" - pin 2 "Extern Contact" - pin 5
"Auxiliary frequency"
Specification Value Unit
Voltage with open contacts 5 V
Input resistance 10 kΩ
Max. pulse frequency 25 pulse/s
Minimum pulse duration 20 ms
Activation via:
n zero volt connection contact (load
n semi-conductor switch (residual voltage < 0.7 V)
Pin Function 5-wire cable 2-wire cable
- and four-pole cables.
: 0.5 mA at 5 V) or
Fig. 6: Assignment on the cable
"Pause" function
"Extern Contact" operating mode
1 Pause brown bridged at pin 4
2 Extern Contact white brown
3 - blue -
4 Ground mass black white
5 Auxiliary
Frequency
grey -
Refer to the Description of Functions for the hierarchy of
functions and operation modes.
The pump does not work if:
n the cable is connected and pin 1 and pin 4 are open.
The pump works if:
n the cable is connected and pin 1 and pin 4 are connected
n no cable is connected.
The pump performs one or more strokes if:
n Pin 2 and pin 4 are connected to each other for at least 20 ms
Pin 1 and pin 4 then also have to be connected to each other.
.
.
"Auxiliary frequency" operating mode:
The pump works at a preset stroke rate if:
n Pin 5 and pin 4 are connected to each other. Pin 1 and pin 4 then
also have to be connected to each other. The auxiliary frequency
is factory-preset to maximum stroke rate.
22
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7.2.2 "Level Switch" Terminal
3
21
P_BE_0016_SW
3
12
P_BE_0017_SW
2
3
1
4
P_BE_0019_SW
Fig. 7: Assignment on the pump
Electrical Installation
A 2-stage level switch with pre-warning and end switch-off can be
connected.
Electrical interface
Specification Value Unit
Voltage with open contacts 5 V
Input resistance 10 kΩ
Activation via
n zero volt connection contact (load
n semi-conductor switch (residual voltage < 0.7 V)
Pin Function 3-wire cable
1 Ground mass black
: 0.5 mA at 5 V) or
Fig. 8: Assignment on the cable
7.3 Relays
7.3.1
"Fault Indicating Relay" Output (Identity Code 1 + 3 or 4 + 5)
2 Minimum pre-
blue
warning
3 Minimum end
brown
switch-off
A fault indicating relay can be ordered as an option -
refer to Ordering
Information in the Appendix. It is used to emit a signal when there is
a fault with the pump and with "Liquid level low, stage 1" warning alert
and "Liquid level low stage 2" fault alert.
A cut-off relay works when there are fault alerts from the pump and
in the event of the "Liquid level low stage 2" fault alert.
The fault indicating relay can be retrofitted and is operational once
attached to the relay board - refer to "Retrofitting Relays" in the
Appendix.
Electrical interface
Specification Value Unit
Maximum contact load at 230 V and
8 A
50/60 Hz:
Minimum mechanical lifespan: 200 000 Switching
cycles
Fig. 9: Assignment on the pump
23
Page 24
2
3
1
4
P_BE_0019_SW
Electrical Installation
Identity code 1 + 3
To pin VDE cable Contact CSA cable
1 white NO (normally open) white
2 green NC (normally closed) red
4 brown C (common) black
Identity code 4 + 5
To pin VDE cable Contact Relays
1 yellow NO (normally open) Fault indi‐
4 green C (common) Fault indi‐
3 white NO (normally open) Pacing
2 brown C (common) Pacing
7.3.2 Output for Other Relays (Identity Code 4 + 5)
A fault indicating and a pacing relay can optionally be ordered - refer
to Ordering Information in the Appendix. The pacing output is poten‐
tially-isolated by means of an optocoupler with a semiconductor
switch. The second switch is a relay.
The fault indicating/pacing relay can be retrofitted and is operational
once attached to the relay board - refer to "Retrofitting Relays" in the
Appendix.
cating relay
cating relay
relay
relay
Fig. 10: Assignment on the pump
Electrical interface
for relay output:
Specification Value Unit
Maximum contact load at 24 V and 50/
0.1 A
60 Hz:
Minimum mechanical lifespan: 200 000 Switching
cycles
for semiconductor switch:
Specification Value Unit
Maximum residual voltage at lc = 1 mA 0.4 V
Maximum current 100 mA
Maximum voltage 24 VDC
Pacing pulse duration, approx. 100 ms
24
Page 25
Electrical Installation
To pin VDE cable Contact Relays
1 yellow NO (normally open) Fault indi‐
cating relay
4 green C (common) Fault indi‐
cating relay
3 white NO (normally open) Pacing
relay
2 brown C (common) Pacing
relay
25
Page 26
Operation
8 Operation
8.1 Manual
8.1.1 Capacity
Personnel:
The capacity is determined by the stroke length and the stroke rate.
The stroke length is adjusted by the stroke length adjustment knob
within a range of 0 ... 100 %. A stroke length of between 30 ... 100
% (SEK
reproducibility!
Specification Value Unit
type: 50 ... 100 %) is recommended to achieve the specified
n
Instructed personnel
8.1.2 Functions
"Pause" function
"Stop" function
"Priming" function
Recommended stroke length, standard
type
Recommended stroke length,
The stroke rate can be set within a range of 10 ... 100 % using the
multifunctional switch
The pump has the following functions:
The pump can be remotely stopped via the "External Control"
terminal. The "Pause" function only works via the "External
Control" terminal.
The pumps can be stopped by turning the multifunctional switch to
"Stop" without disconnecting it from the mains power supply.
Priming (transient conveyance at maximum frequency) can be
provided by turning the multifunctional switch to "Test".
.
SEK type 50 ... 100 %
30 ... 100 %
"Level switch" function
"Auxiliary frequency" function
Information about the filling level in the feed chemical container is
reported to the pump. To do so, a two-stage level switch must be
fitted; it is connected to the "Level switch" terminal.
Enables a freely selectable and programmable stroke rate to be
switched on, which can be controlled via the "External Control"
terminal. This auxiliary frequency has priority over the operating
mode stroke rate settings . In the standard version, the "Auxiliary
frequency" function is programmed to 100 % stroke rate.
26
Page 27
8.1.3 Extern Contact
"Extern" operating mode:
Operation
In the Extern Contact operating mode,
be triggered or an inbound series of contacts can be stepped down
via the pulse control switch by a single contact on the "External
control" terminal. To do so, the multifunctional switch has to be turned
to "Extern".
Explanation of the stepped-down values:
Settable values Incoming contacts Strokes performed
1:1 1 1
1:2 2 1
1:4 4 1
1:8 8 1
1:16 16 1
1:32 32 1
1:64 64 1
Explanation of stepped-up values:
either a series of strokes can
8.2 Remote Operation
Settable values Incoming contacts Strokes performed
1:1 1 1
2:1 1 2
4:1 1 4
8:1 1 8
16:1 1 16
32:1 1 32
64:1 1 64
There is an option to control the pump remotely via a signal cable refer to your system documentation and to "Electrical Installation
".
27
Page 28
P_BE_0012_SW
Maintenance
9 Maintenance
WARNING!
is mandatory that you read the safety information and
It
specifications in the "Storage, Transport and
Unpacking" chapter prior to shipping the pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
nents if they are manipulated or opened due to pressure
in the liquid end and adjacent parts of the system.
– Depressurise the system prior to undertaking any
maintenance or repair work!
Standard liquid ends:
Interval Maintenance task Personnel
Quarterly* n Check the diaphragm for damage
n Check the leakage hole for escaping feed chemical
n Check that the dosing lines are fixed firmly to the liquid end
n Check that the suction valve and discharge valve are tight
n Check the tightness of the entire liquid end - particularly around the
leakage hole Fig.
n Check that the flow is correct: Allow the pump to prime briefly - turn
the multifunctional switch briefly to "Test"
n Check that the electrical connections are intact
n Check that the dosing head screws are tight
11!
* under normal loading (approx. 30 % of continuous operation)
Under heavy loading
- refer to "Repair"
(e.g. continuous operation): Shorter intervals.
Technical personnel
Fig. 11: Leakage hole
28
Page 29
Liquid ends with bleed valve:
Interval Maintenance task Personnel
Maintenance
Quarterly* In addition:
n Check that the bypass line is fixed firmly to the liquid end
n Check that the bleed valve is tight
n Check the discharge and bypass line for kinks
n Check that the bleed valve is operating correctly
Tightening torque
Technical personnel
* under normal loading (approx. 30 % of continuous operation)
Under heavy loading
Specification Value Unit
Tightening torque for screws: 4.5 ... 5.0 Nm
(e.g. continuous operation): Shorter intervals.
29
Page 30
Repair
10 Repair
Safety information
WARNING!
Danger of an electric shock
Unauthorised repairs inside the pump can result in an
electric shock.
For this reason repairs inside the pump may only be
performed by a ProMinent branch or representative
particular the following:
– Replacement of damaged mains connection lines
– Replacement of fuses
– Replacement of electrical controller
WARNING!
It is mandatory that you read the safety information and
specifications in the "Storage, Transport and
Unpacking" chapter prior to shipping the pump.
, in
10.1 Cleaning Valves
Personnel:
WARNING!
Contact with the feed chemical
Parts that come into contact with the feed chemical
become uncovered and touched during repairs
– Protect yourself from the feed chemical should it be
hazardous. Read the safety data sheet on the feed
chemical.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
if they are manipulated or opened due to pressure
nents
in the liquid end and adjacent parts of the system.
– Depressurise the system prior to undertaking any
maintenance or repair work!
n
Technical personnel
.
NOTICE!
Warning of faulty operation
The exploded views in the Appendix should be referred
to when working on the unit
.
30
Page 31
Cleaning a discharge valve or a suction
valve on types (PP, PV, NP) 1000,
1601, 1602, 1604
, 2504
Repair
NOTICE!
– Discharge and suction valves differ from each
Only take them apart one after each other, so
other!
that you do not confuse the components!
– Only use new components which fit your valve - both
in terms of shape and chemical resistance!
– Recalibrate the pump after replacing a valve!
– Using an Allen key or similar, insert it into the smaller
hole of the discharge connector and push the valve
inserts out of it.
A suction valve is constructed in almost the same way as a discharge
valve.
Please note, however, that:
n The two valve inserts are identical here
n There is an additional spacer between the valve inserts
n There is a shaped seal in the dosing head instead of an O
n The flow direction of the suction connector is the opposite of that
of the discharge connector
-ring
Cleaning a discharge valve or a suction
valve on types (PP, PV, NP) 0708,
1008, 0220, 04204
, 0413, 0713, 0232
NOTICE!
– Discharge and suction valves differ from each
other! Only take them apart one after each other, so
that you do not confuse the components!
– Only use new components which fit your valve - both
in terms of shape and chemical resistance!
– On the PVT material version, the ball seat is inte‐
grated in the dosing head and so has to be cleaned
separately!
– On the PVT material version, the discharge valve is
a double ball valve!
– Using an Allen key or similar, insert it into the smaller
hole of the discharge connector and push the valve
inserts out of it.
A suction valve is constructed in almost the same way as a discharge
valve.
Please note, however, that:
n The flow direction of the suction connector is the opposite of that
of the discharge connector
31
Page 32
Repair
10.2 Replacing the Diaphragm
WARNING!
A few cubic centimetres of feed chemical may have
accumulated behind the diaphragm in the backplate
following a leak
– Take this feed chemical into consideration when you
are planning a repair - especially if it is hazardous!
- depending on the design!
Personnel:
n If necessary take protective measures.
n Read the safety data sheet on the feed chemical.
n Depressurise the system.
1. Empty
the feed chemical to run out; flush out with a suitable
medium; flush the liquid end thoroughly when using hazardous
feed chemicals!)
2. Turn the stroke adjustment knob until it can go no further at 0
% stroke length if the pump is running
difficult to turn).
3. Switch off the pump.
4. Unscrew the hydraulic connectors on the discharge and
suction side.
5. With
(star handle), then lift off the cover of the liquid end with a
screwdriver.
6. Remove the screws (1).
7. Loosen the dosing head
pump housing (6) - but only loosen!
8. Hold the pump housing
diaphragm (3) with the other hand between the dosing head
(2) and the backplate (4).
9. Loosen the diaphragm
backwards turn of the dosing head (2), diaphragm (3) and
backplate (4) in an anticlockwise direction.
10. Unscrew the diaphragm
11. Remove the backplate
12. Check
necessary.
the liquid end (turn the liquid end upside down and allow
PP types with bleed valve: Firstly remove the bleed valve
the condition of the safety diaphragm (5) and replace if
n
Technical personnel
(2) and the backplate (4) from the
(6) with one hand and clamp the
(3) from the drive shaft with a gentle
(3) completely from the drive shaft.
(4) from the pump housing (6).
(the drive shaft is then
13. Push the safety diaphragm (5) onto the drive shaft only until it
lies flush with the pump housing
14. Tentatively screw the new diaphragm
until its stop position.
The diaphragm (3) is now sitting at the end position of the
ð
thread.
15. Should this not work, remove dirt or swarf out of the threads
screw the diaphragm (3) onto the drive shaft correctly this
and
time.
(6) and no further!
(3) onto the drive shaft
32
Page 33
Repair
NOTICE!
The diaphragm must be screwed exactly onto the
drive shaft otherwise the pump will subsequently
not dose correctly!
16. Unscrew the diaphragm
17. Place the backplate (4
NOTICE!
– The leakage hole must point downwards
when the pump is later installed - Fig. 12!
– Place the backplate (4) immediately into the
correct position on the pump housing (6)! Do
not twist the backplate on the pump housing
so that the safety diaphragm (5) becomes
warped!
18. Place the diaphragm (3) into the backplate (4).
NOTICE!
– Do not overtighten the diaphragm (3) in the
following step
– The backplate (4) must remain in its position
so that the safety diaphragm does not
become warped!
19. Hold
20. Set the stroke length to 100 %.
21. Place the dosing head
22. Gently tighten the screws (1) and then further tighten cross‐
23. With PP types with bleed valve: Allow the cover of the liquid
the backplate (4) firmly and screw the diaphragm (3) in a
clockwise direction until it is sitting tightly (the twisting resist‐
ance of the retaining spring can be felt).
diaphragm (3) and the backplate (4) - the suction connector
must be pointing downwards when the pump is later installed.
wise. See below for tightening torque
end to rest in the dosing head
the bleed valve into the dosing head.
(3) again.
) onto the pump housing (6).
!
(2) with the screws (1) onto the
.
, then press the star handle of
NOTICE!
– Check the tightening torque of the screws
after 24-hours of operation
– With PP dosing heads, recheck the tight‐
ening torque again after three months!
Specification Value Unit
Tightening torque for the screws 4.5 ... 5.0 Nm
33
!
Page 34
1 2 3 4 5 6
P_BE_0018_SW
Repair
Fig. 12: Exploded view of liquid end
34
Page 35
11 Troubleshooting
Safety information
Troubleshooting
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be
used, it may escape from the hydraulic components
when working on the pump
– Take appropriate protective measures before
working on the pump (protective eyewear, protective
gloves, ...). Read the safety data sheet on the feed
chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
nents if they are manipulated or opened due to pressure
in the liquid end and adjacent parts of the system.
– Depressurise the system prior to undertaking any
maintenance or repair work!
.
11.1 Faults without Fault Alert
Error description Cause Solution Personnel
Pump does not
prime in spite of full
stroke motion and
bleeding
Fluid is escaping
from the backplate
Green LED indicator
(operating indicator
does not light up
Minor crystal‐
line deposits
on the ball
due to the
seat
valves drying
out
Major crystal‐
line deposits
on the ball
seat
due to the
valves drying
out
The screws in
the dosing
head are too
loose
The
diaphragm is
not tight
The wrong
)
mains voltage
or no mains
voltage is
connected
Take suction tube out of the storage container and thor‐
oughly flush out the liquid end
Dismantle the valves and clean them - refer to "Repair" Technical
Tighten the screws in the dosing head crosswise - refer
to "Repair" for tightening torque
Replace the diaphragm - refer to "Repair" Technical
Connect the pump correctly to the specified mains
voltage - according to the specification on the nameplate
Technical
personnel
personnel
personnel
Electrician
35
Page 36
Troubleshooting
11.2 Fault Alerts
Error description Cause Solution Personnel
Red LED indicator
(fault indicator) lights
up and the pump stops
The fluid level in the feed tank has reached
"low liquid level stage 2
The multifunctional switch is not turned to
"Extern"
and the pump has the identity code feature
"Controller type" - "1" "with lock".
but an external cable is connected
"
Fill the feed tank Instructed
personnel
Either turn the multifunc‐
tional switch to "Extern"
or remove the Extern
cable from the pump
Technical
personnel
11.3 Warning Alerts
Error description Cause Solution Personnel
Yellow LED indicator (warning
indicator) lights up
The fluid level in the feed tank has
reached "low liquid level stage 1
"
Fill the feed tank Instructed
personnel
11.4 All Other Faults
Please
contact the responsible ProMinent branch or representative!
36
Page 37
12 Decommissioning
Decommissioning
Decommissioning
WARNING!
Danger from chemical residues
is normally chemical residue in the liquid end and
There
on the housing after operation. This chemical residue
could be hazardous to people.
– It is mandatory that the safety information relating to
the "Storage, Transport and Unpackaging" chapter
is read before shipping or transporting the unit.
– Thoroughly clean the liquid end and the housing of
chemicals and dirt. Read the safety data sheet on
the feed chemical.
WARNING!
Warning of hazardous or unknown feed chemical
Should a hazardous or unknown feed chemical be
used, it may escape from the hydraulic components
when working on the pump.
– Take appropriate protective measures before
working on the pump (protective eyewear, protective
gloves, ...). Read the safety data sheet on the feed
chemical.
– Drain and flush the liquid end before working on the
pump.
CAUTION!
Warning of feed chemical spraying around
Feed chemical can spray out of the hydraulic compo‐
nents
if they are manipulated or opened due to pressure
in the liquid end and adjacent parts of the system.
– Depressurise the system prior to undertaking any
maintenance or repair work!
NOTICE!
Danger of damage to the device
Take into account the information on storage
tation and unpacking if the system is decommissioned
for a temporary period.
Personnel:
1. Disconnect the pump from the mains power supply
2. Empty the liquid end by turning the pump upside down and
allowing the feed chemical to run out
3. Flush the liquid end with a suitable medium
head thoroughly when using hazardous feed chemicals!
n
Technical personnel
.
, transpor‐
.
; flush the dosing
37
Page 38
Decommissioning
Disposal
Personnel:
CAUTION!
Environmental hazard due to electronic waste
There
have a toxic effect on the environment.
– Separate the electronic components from the
– Note the pertinent regulations currently applicable in
For Germany: The cleaned used parts can be disposed of at munic‐
ipal waste collection points. Should you be unable to locate a munic‐
ipal waste collection point - ProMinent head office will take back the
cleaned used parts at a small charge - providing that they are covered
by adequate postage.
n
Technical personnel
are electronic components in the pump, which can
remaining parts.
your country!
38
Page 39
13 Technical Data
13.1 Performance Data
®
Beta
b operating at 180 strokes/
minute and 100 %
stroke length
Technical Data
Type Minimum flow rate
at maximum counter pres‐
sure
Minimum flow rate
medium counter pressure
at
Connec
tor size
äÆ x iÆ
Suction
lift*
Priming
lift**
Maximu
m
priming
pres‐
sure on
suction
side
bar l/h ml/
stroke
®
Beta
bar l/h ml/
stroke
mm m WS m WS bar
1000 10 0.74 0.069 5.0 0.82 0.076 6x4 6.0 1.8 8
0700 7 0.8 0.074 3.5 0.8 0.074 6x4 6.0 1.8 8
0400 4 0.84 0.078 2.0 0.84 0.078 6x4 6.0 1.8 8
2001 20 0.96 0.089 10 1.5 0.13 6x3 6.0 2.0 8
1601 16 1.1 0.10 8.0 1.40 0.13 6x4 6.0 2.0 8
1001 10 1.3 0.12 5.0 1.5 0,14 6x4 6.0 2.0 8
0701 7 1.4 0.13 3.5 1.5 0.14 6x4 6.0 2.0 8
0401 4 1.5 0.14 2.0 2.0 0.18 6x4 6.0 2.0 8
2002 20 1.7 0.16 10 2.8 0.26 6x3 6.0 2.5 5.5
1602 16 2.2 0.20 8.0 2.50 0.24 6x4 6.0 2.5 5.5
1002 10 2.4 0.22 5.0 2.8 0.26 6x4 6.0 2.5 5.5
0702 7 2.6 0.24 3.5 3.1 0.29 6x4 6.0 2.5 5.5
0402 4 2.8 0.26 2.0 3.9 0.36 6x4 6.0 2.5 5.5
1604 16 3.6 0.33 8.0 4.3 0.40 6x4 6.0 3.0 3
1004 10 3.9 0.36 5.0 4.7 0.44 6x4 5.0 3.0 3
0704 7 4.2 0.39 3.5 5.1 0.47 6x4 5.0 3.0 3
0404 4 4.5 0.42 2.0 5.6 0.52 6x4 5.0 3.0 3
0708 7 7.1 0.66 3.5 8.40 0.78 8x5 6.0 2.0 2
0408 4 8.3 0.77 2 10.0 0.93 8x5 4.0 2.0 2
0413 4 12.3 1.14 2.0 14.2 1.31 8x5 3.0 2.5 1.5
0220 2 19.0 1.76 1.0 20.9 1.94 12x9 2.0 2.0 1
2504 25 2.9 0.27 12.5 3.7 0.34
8x4
1
4.0 3.0 3
1008 10 6.8 0.63 5.0 8.3 0.76 8x5 3.0 3.0 2
0713 7 11.0 1.02 3.5 13.1 1.21 8x5 3.0 3.0 1.5
0420 4 17.1 1.58 2.0 19.1 1.77 12x9 3.0 3.0 1
0232 2 32.0 2.96 1.0 36.2 3.35 12x9 2.0 3.0 0.8
®
Beta
b dosing pumps with self-bleeding dosing head SEK***
1601 16 0.59 0.055 8.0 0.80 0.072 6x4 6.0 2.0 0.5
39
Page 40
Technical Data
Type Minimum flow rate
at maximum counter pres‐
sure
Minimum flow rate
at
medium counter pressure
Connec
tor size
äÆ x iÆ
Suction
lift*
Priming
lift**
Maximu
m
priming
pres‐
sure on
suction
side
bar l/h ml/
stroke
bar l/h ml/
stroke
mm m WS m WS bar
1001 10 0.72 0.067 5.0 0.60 0.08 6x4 6.0 2.0 0.5
0701 7 0.84 0.078 3.5 1.12 0.10 6x4 6.0 2.0 0.5
0401 4 0.9 0.083 2.0 1.2 0.11 6x4 6.0 2.0 0.5
2002 20 0.78 0.07 10.0 1.8 0.17 6x4 6.0 2.5 0.5
1602 16 1.40 0.13 8.0 1.74 0.174 6x4 6.0 2.5 0.5
1002 10 1.7 0.16 5.0 2.0 0.18 6x4 6.0 2.5 0.5
0702 7 1.8 0.17 3.5 2.2 0.20 6x4 6.0 2.5 0.5
0402 4 2.1 0.19 2.0 2.5 0.23 6x4 6.0 2.5 0.5
1604 16 2.7 0.25 8.0 3.6 0.33 6x4 6.0 3.0 0.5
1004 10 3.3 0.30 5.0 3.9 0.36 6x4 6.0 3.0 0.5
0704 7 3.6 0.33 3.5 4.0 0.37 6x4 6.0 3.0 0.5
0404 4 3.9 0.36 2.0 4.2 0.39 6x4 6.0 3.0 0.5
0708 7 6.60 0.61 3.5 7.50 0.69 8x5 4.0 2.0 0.5
0408 4 7.5 0.64 2.0 8.1 0.77 8x5 4.0 2.0 0.5
0413 4 10.8 1.0 2.0 12.6 1.17 8x5 3.0 2.5 0.5
0220 2 16.2 1.5 1.0 18.0 1.67 12x9 2.0 2.0 0.5
1008 10 6.3 0.58 5.0 7.5 0.69 8x5 3.0 3.0 0.5
0713 7 10.5 0.97 3.5 12.3 1.14 8x5 2.5 2.5 0.5
0420 4 15.6 1.44 2.0 17.4 1.61 12x9 2.5 2.5 0.5
* - Suction lift with a filled suction line and filled liquid end. With
self-bleeding dosing head with air in the suction line
.
** - Priming lift with clean and moist valves. Priming lift at 100 %
stroke length and free flow or opened bleed valve.
*** - The given performance data constitutes guaranteed minimum
values, calculated using medium water at room temperature.
The bypass connection with a self-bleeding dosing head is
6x4 mm.
1
- The connector width is 6 mm on SST material versions.
®
Beta
dosing pumps for higher
-viscosity media (HV) have a
10-20 % lower capacity and are not self-priming. Connector
G 3/4-DN 10 with tube nozzle d16-DN10.
40
Page 41
13.2 Accuracy
Technical Data
13.2.1
Standard Liquid End
13.2.2 Self-Bleeding Liquid End
13.3 Viscosity
Specification Value Unit
Capacity range of the series -5 ... +10 % *
Reproducibility ±2 % **
* - at max.
rial versions
** - at constant conditions and min. 30 % stroke length
As the self-bleeding liquid end is used with outgassing media and
when operating with air bubbles
bility can be provided.
The recommended minimum stroke length with self-bleeding dosing
pumps is 50 %.
The liquid ends are suitable for the following viscosity ranges:
stroke length and max. operating pressure for all mate‐
, no dosing accuracy or reproduci‐
Version Range Unit
standard 0 ... 200 mPas
With valve springs 200 ... 500 mPas
Self-bleeding (SEK) 0 ... 50 mPas
HV (highly viscous) 500 ... 3000* mPas
* Only when the installation is correctly adjusted
41
Page 42
Technical Data
13.4 Material Data
Standard liquid ends
Version Dosing
head
PPE Polypropy‐
lene
PPB Polypropy‐
lene
PPT Polypropy‐
lene
NPE Acrylic
glass
NPB Acrylic
glass
NPT Acrylic
glass
PVT PVDF PVDF PTFE Ceramic
TTT PTFE with
carbon
SST Stainless
steel 1.
4404
Suction/
Discharge
connector
Polypropy‐
lene
Polypropy‐
lene
PVDF PTFE Ceramic
PVC EPDM Ceramic
PVC FPM Ceramic
PVDF PTFE Ceramic
PTFE with
carbon
Stainless
steel 1.
4404
Seals Valve balls
EPDM Ceramic
FPM Ceramic
PTFE Ceramic
PTFE Ceramic
Pump
13.5 Electrical Data
Version: 100 - 230 V ±10 %, 50/60
Hz, Beta
®
/ 4b
Only the self-bleeding version in PPE, PPB, NPE and NPB material
models with a valve spring made of hastealloy C and a valve insert
made of PVDF. Diaphragm with a PTFE coating.
FPM = fluororubber
Housing parts: polyphenyl ether
Specification Value Unit
Power rating, approx. 6.4 ... 15.2 W
Current I eff 0.45 ... 0.1 A
Peak current 4.2 ...1.3 A
Switch on peak current (within approx.
50 ms decaying)
Fuse* 0.8 AT
(PPE with fibreglass)
15 A
42
Page 43
Version: 100 - 230 V ±10 %, 50/60
Hz, Beta
®
/ 5b
Technical Data
Specification Value Unit
Power rating, approx. 19 ... 21 W
Current I eff 0.71 ... 0.28 A
Peak current 5.9 ... 2.3 A
Power consumption
Switch on peak current (within approx.
50 ms decaying)
Fuse* 0.8 AT
* Fuses must have VDE, UL and CSA certification. e.g. type 19195
manufactured
Type Capacity Type Capacity Type Capacity
1000 7.2 1602 11.2 0408 12.7
0700 6.4 1002 10.4 0413 15.2
0400 5.7 0702 9.3 0220 15.2
2001 10.5 0402 7.9 2504 19.2
1601 9.6 1604 15.2 1008 19.2
1001 8.3 1004 12.7 0713 19.2
0701 7.5 0704 11.1 0420 19.2
0401 6.9 0404 9.5 0232 22.6
by Wickmann in compliance with IEC Publ. 127 - 2/3.
W W W
15 A
13.6 Ambient Conditions
13.6.1
Pump, compl.
PPT liquid end
Temperatures
2002 13.5 0708 15.2
Specification Value Unit
Storage and transport temperature -20 ... +60 °C
Ambient temperature in operation
(drive and controller
Specification Value Unit
Max. temperature long-term at max.
operating pressure
Max. temperature for 15 min at max. 2
bar
Minimum temperature -10 °C
):
-10 ... +45 °C
45 °C
100 °C
43
Page 44
Technical Data
NPT liquid end
Specification Value Unit
PVT liquid end
TTT liquid end
Max. temperature long-term at max.
operating pressure
Max. temperature for 15 min at max. 2
bar
Minimum temperature -10 °C
Specification Value Unit
Max. temperature long-term at max.
operating pressure
Max. temperature for 15 min at max. 2
bar
Minimum temperature -10 °C
Specification Value Unit
Max. temperature long-term at max.
operating pressure
Max. temperature for 15 min at max. 2
bar
45 °C
60 °C
45 °C
120 °C
45 °C
120 °C
SST liquid end
13.6.2 Climate
Minimum temperature -10 °C
Specification Value Unit
Max. temperature long-term at max.
operating pressure
Max. temperature for 15 min at max. 2
bar
Minimum temperature -10 °C
Specification Value Unit
Maximum air humidity *: 95 % rel.
* non-condensing
Exposure in a humid and alternating climate
FW 24 according to DIN 50016 (the standard was withdrawn in
2007).
:
45 °C
120 °C
humidity
13.7 Protection class and Safety Requirements
Degree of protection
Protection against contact and humidity:
IP 65 in accordance with IEC 529, EN 60529, DIN VDE 0470 Part 1
44
Page 45
Safety requirements
Technical Data
Degree of protection:
1 - mains power connection with protective earth conductor
13.8
Compatibility
13.9 Sound Pressure Level
Sound Pressure Level
Some hydraulic parts of the Beta
®
Beta
a, gamma/ L and delta
There is most compatibility with pumps of the Beta
and delta
®
series with the following components and accessories
®
b are identical to those of the
®
.
®
a, gamma/ L
n Signal cable gamma/Vario 2-, 4- and 5-wire for the "Extern" func‐
tion
n Level switch 2-stage (gamma / Vario / Beta
®
)
n Dosing line cross-sections
n Standard gamma connector kit
n Chemical feed container
n Overall height (distance between the suction and discharge
connector)
n Same use of accessories, such as back pressure valves, multi‐
functional valves, dosing monitor and flushing equipment
The sound pressure level is < 70 dB (A)
at a maximum stroke length, maximum stroke rate, maximum
counter pressure (water
) according to:
DIN EN 12639 (Noise testing on liquid pumps).
:
13.10 Shipping Weight
Shipping weight of Beta
Material BT4b BT5b
1000,
0700,
0400
PP, NP,
2.5 2.9 2.9 3.1 3.1 3.3 4.5 4.7 5.1
PV, TT
SS 3.0 3.6 3.6 3.9 3.9 4.4 5.3 5.8 6.6
®
b types in kg
2001,
1601,
1001,
0701,
0401
2002,
1602,
1002,
0702,
0402
1604,
1004,
0704,
0404
0708,
0408,
0413
0220 2504,
1008,
0713
0420 0232
45
Page 46
F
E
92 / 102
10 / 15
K
L
M
10.85
81 / 85
131.5 / 135.5
80
95 / 101
41 / 36
148 / 153
P_BE_0019_SW
Appendix
14 Appendix
14.1 Dimensional Drawings
Dimensional drawing of Beta
material version
®
b, PP
Fig. 13: Dimensional drawing of Beta
®
BT4b/BT5b, PP material version - dimensions in mm
1000 - 1604 0708 - 0220 1008 - 0420 0232
E 19.5 7 14 1.5
F 179 186.5 191.5 200.5
K 71 77.5 74 77.5
L 105.5 111 107.5 94.5
M Ø 70 Ø 90 Ø 90 Ø 110
46
Page 47
80
92 / 102
E
95 / 101
148 / 153
F
K
41 / 36
L
12.9
10 / 15
81 / 85
131.5 / 135.5
M
P_BE_0020_SW
80
92 / 102
41 / 36
10 / 15
81 / 85
131.5 / 135.5
K
L
M
43.9
E
95 / 101
F
148 / 153
P_BE_0021_SW
Dimensional drawing of Beta
material version
®
b, NP
Appendix
Fig. 14: Dimensional drawing of Beta
®
BT4b/BT5b, NP material version - dimensions in mm
1000 - 1604 0708 - 0220 2504 1008 - 0420 0232
E 19 7.2 24.5 14 3.2
F 172 183 178.5 188 199
K 77 77.5 77 74 76
L 105 105.5 105 102 104.5
M Ø 70 Ø 90 Ø 70 Ø 90 Ø 110
Dimensional drawing of Beta
®
b, PP
and NP SEK material version
Fig. 15: Dimensional drawing of Beta
®
BT4b/BT5b, PP and NP material versions with self-bleeding dosing
head SEK - dimensions in mm
1604 0708 - 0220 1008 - 0232
E 19 7.5 13.5
F 170.5 182.5 188.5
K 77 74 74
L 92 105.5 89
M Ø 70 Ø 90 Ø 90
47
Page 48
92 / 102
81 / 85
41 / 36
131.5 / 135.5
80
E
95 / 101
F
M
K
L
10 / 15
148 / 153
29.3
6x4
P_BE_0022_SW
92 / 102
81 / 85
41 / 36
131.5 / 135.5
80
10 / 15
E
95 / 101
F
148 / 153
M
K
L
6.9
P_BE_0023_SW
Appendix
Dimensional drawing of Beta
material version
®
b, PV
Fig. 16: Dimensional drawing of Beta
®
BT4b/BT5b, PV material version - dimensions in mm
1604 0708 - 0220 1008 - 0420 0232
E 19 8 14 3.2
F 179 185.5 191.5 199
K 71 73 73 76
L 83 90 90 93
M Ø 70 Ø 90 Ø 90 Ø 110
Dimensional drawing of Beta
®
b, PV
HV material version
Fig. 17: Dimensional drawing of Beta
®
BT4b/BT5b, PV material version for highly viscous feed chemicals -
dimensions in mm
1604 0708 - 0220 1008 - 0713 0420
E 17 13 22.8 19
F 173 177 179.2 183
K 75.5 77 75.5 78.5
L 94 95 94 96.5
M Ø 80 Ø 85 Ø 85 Ø 85
48
Page 49
K
L
81 / 85
131.5 / 135.5
41 / 36
80
92 / 102
95 / 101
148 / 153
M
E
F
10 / 15
P_BE_0024_SW
10 / 15
81 / 85
131.5 / 135.5
80
92 / 102
41 / 36
E
M
K
L
95 / 101
F
148 / 153
P_BE_0025_SW
Dimensional drawing of Beta
material version
®
b, TT
Appendix
Fig. 18: Dimensional drawing of Beta
®
BT4b/BT5b, TT material version - dimensions in mm
1000 - 1601 1602 - 1604 0708 - 0220 1008 - 0420 0232
E 26 21.5 -13 -7.2 -15.2
F 164 169 203 208.7 216.7
K 78 72 77 77 78
L 91 86 94 94 97
M Ø 60 Ø 70 Ø 85 Ø 85 Ø 100
Dimensional drawing of Beta
®
b, SS
material version
Fig. 19: Dimensional drawing of Beta
®
BT4b/BT5b, SS material version - dimensions in mm
1000 - 1601 1602 - 1604 0708 - 0220 2504 1008 - 0420 0232
E 33 24.5 -8 31.7 -1.8 -8
F 157 165.5 197.5 170,4 203.3 210
K 78 75 82 72 77 78
L 89 87 97 84 92 95
M Ø 60 Ø 70 Ø 85 Ø 70 Ø 85 Ø 110
49
Page 50
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
0 10 20 30 40 50 60 70 80 90 100
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT4b 1000
s [%]
p [bar]
k
A
B
1 2 4 5 6 8 10
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
0 10 20 30 40 50 60 70 80 90 100
0
0.5
1
1.5
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT4b 1601
s [%]
p [bar]
k
A
B
1 2 4 6 8 11 13 16
0
0.5
1
1.5
0
0.5
1
1.5
2
2.5
3
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT4b 1602
s [%]
p [bar]
k
A
B
1 2 4 6 8 11 13 16
0
1
2
3
4
5
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT5b 1604
s [%]
p [bar]
k
A
B
0
0.5
1
1.5
2
1186421 13 16
Appendix
14.2 Diagrams for Setting the Capacity
Fig. 20: A) Capacity C at medium counter pressure according to the stroke length s for different
stroke rates f. B) Associated correction factors k according to the counter pressure p.
50
Page 51
0
0.2
0.4
0.6
0.8
1
1.2
3.5 7
0
1
2
3
4
5
6
7
8
9
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT4b 0708
s [%]
p [bar]
k
A
B
1 2 4 6
0
0.2
0.4
0.6
0.8
1
1.2
1 1.5
0
2
4
6
8
10
12
14
16
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
2 3 4
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT4b 0413
s [%]
p [bar]
k
A
B
0.8
0.85
0.9
0.95
1
1.05
0.5 1 1.5 2
0
5
10
15
20
25
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT4b 0220
s [%]
p [bar]
k
A
B
0
1
2
3
4
5
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT5b 2504
s [%]
p [bar]
k
A
B
0
0.5
1
1.5
2
1686421 20 25
Appendix
Fig. 21: A) Capacity C at medium counter pressure according to the stroke length s for different
stroke rates f. B) Associated correction factors k according to the counter pressure p.
51
Page 52
0
0.2
0.4
0.6
0.8
1
1.2
1.4
0
1
2
3
4
5
6
7
8
9
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT5b 1008
s [%]
p [bar]
k
A
B
1 2
3.5
4 6 7
0
0.2
0.4
0.6
0.8
1
1.2
0
2
4
6
8
10
12
14
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT5b 0713
s [%]
p [bar]
k
A
B
1 2
3.5
4 6 7
0
5
10
15
20
25
0 10 20 30 40 50 60 70 80 90 100
0
0.2
0.4
0.6
0.8
1
1.2
1 1.5 4
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT5b 0420
s [%]
p [bar]
k
A
B
2
3
0
0.2
0.4
0.6
0.8
1
1.2
0.5 1 1.5 2
0
5
10
15
20
25
30
35
40
0 10 20 30 40 50 60 70 80 90 100
180 min
-1
90 min
-1
72 min
-1
54 min
-1
36 min
-1
18 min
-1
162 min
-1
144 min
-1
126 min
-1
108 min
-1
100
f [%]
90
80
70
60
50
40
30
20
10
C [l/h]
BT5b 0232
s [%]
p [bar]
A
B
Appendix
Fig. 22: A) Capacity C at medium counter pressure according to the stroke length s for different
stroke rates f. B) Associated correction factors k according to the counter pressure p.
52
Page 53
14.3 Exploded Views of Liquid Ends
1
5
1
8
6
2
2
3
4
7
P_BE_0038_SW
®
Beta
1000 - 1604 PP liquid end with
bleed valve
Appendix
Fig. 23: Beta
®
1000 - 1604 PP liquid end with bleed valve
Pos. Description Type 1000 Type 1601 Type 1602 Type 1604
1 Connector kit 6/4 PVT 1023246 1023246 1023246 1023246
3 4 Valve balls 404201 404201 404201 404201
4 Bleed valve 1021662 1021662 1021662 1021662
5 Discharge valve, compl. 4.7-2 PVT 1023127 1023127 1023127 1023127
6 Diaphragm 1000244 1000245 1000246 1034612
7 Safety diaphragm 1027414 1027414 1027414 1027414
8 Suction valve, compl. 4.7-2 PVT 1023128 1023128 1023128 1023128
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
53
Page 54
7
1
8
6
5
1
2
2
3
P_BE_0039_SW
Appendix
®
Beta
0708 (1008) - 0220
liquid end with bleed
(0420) PP
Fig. 24: Beta
®
0708 (1008) - 0220 (0420) PP liquid end with bleed
Pos. Description Type 0708
(1008)
Type 0413
(0713)
Type 0220
(0420)
1 Connector kit 8/5 PVT 1023247 1023247 1023247
3 4 Valve balls 404281 404281 404281
4 Bleed valve 1021662 1021662 1021662
5 Discharge valve, compl. 9.2-2 PVT 1023125 1023125 1023125
6 Diaphragm 1000248 1000249 1000250
7 Safety diaphragm 1027414 1027414 1027414
8 Suction valve, compl. 9.2-2 PVT 1023126 1023126 1023126
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
54
Page 55
1
5
1
8
6
7
2
2
3
P_BE_0034_SW
®
Beta
0232 PP liquid end without
bleed valve
Appendix
Fig. 25: Beta
®
0232 PP liquid end without bleed valve
Pos. Description Type 0232
1 Connector kit 12/9 PVT 1023248
3 4 Valve balls 404281
5 Discharge valve, compl. 9.2-2 PVT 1023125
6 Diaphragm 1000251
7 Safety diaphragm 1027414
8 Suction valve, compl. 9.2-2 PVT 1023126
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
55
Page 56
1
5
1
8
6
2
2
3
4
7
P_BE_0035_SW
Appendix
®
Beta
1000 - 1604 NP liquid end with
and without bleed valve
Fig. 26: Beta
Pos. Description Type 1000 Type 1601 Type 1602 Type 1604
®
1000 - 1604 NP liquid end with and without bleed valve
1 Connector kit 6/4 PVT 1023246 1023246 1023246 1023246
3 4 Valve balls 404201 404201 404201 404201
4 Bleed valve 1021662 1021662 1021662 1021662
5 Discharge valve, compl. 4.7-2 PVT 1023127 1023127 1023127 1023127
6 Diaphragm 1000244 1000245 1000246 1034612
7 Safety diaphragm 1027414 1027414 1027414 1027414
8 Suction valve, compl. 4.7-2 PVT 1023128 1023128 1023128 1023128
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
56
Page 57
1
5
1
8
6
2
2
3
4
7
P_BE_0036_SW
®
Beta
0708 (1008) - 0220
(0420) NP
liquid end with and without bleed valve
Appendix
Fig. 27: Beta
Pos. Description Type 0708
®
0708 (1008) - 0220 (0420) NP liquid end with and without bleed valve
(1008)
Type 0413
(0713)
Type 0220
(0420)
1 Connector kit 8/5 PVT 1023247 1023247 1023247
3 4 Valve balls 404281 404281 404281
4 Bleed valve 1021662 1021662 1021662
5 Discharge valve, compl. 9.2-2 PVT 1023125 1023125 1023125
6 Diaphragm 1000248 1000249 1000250
7 Safety diaphragm 1027414 1027414 1027414
8 Suction valve, compl. 9.2-2 PVT 1023126 1023126 1023126
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
57
Page 58
1
5
1
8
6
2
2
3
4
7
P_BE_0037_SW
Appendix
®
Beta
0232 NP liquid end with and
without bleed valve
Fig. 28: Beta
Pos. Description Type 0232
®
0232 NP liquid end with and without bleed valve
1 Connector kit 12/9 PVT 1023248
3 4 Valve balls 404281
5 Discharge valve, compl. 9.2-2 PVT 1023125
6 Diaphragm 1000251
7 Safety diaphragm 1027414
8 Suction valve, compl. 9.2-2 PVT 1023126
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
58
Page 59
1
1
5
2
2
4
8
6
7
3
P_BE_0032_SW
®
Beta
1000 - 1604 PV liquid end with
bleed valve
Appendix
Fig. 29: Beta
®
1000 - 1604 PV liquid end with bleed valve
Pos. Description Type 1000 Type 1601 Type 1602 Type 1604
1 Connector kit 6/4 PVT 1035660 1035660 1035660 1035660
3 4 Valve balls 404201 404201 404201 404201
4 Bleed valve 1021662 1021662 1021662 1021662
5 Discharge valve, compl. 4.7-2 PVT 1023127 1023127 1023127 1023127
6 Diaphragm 1000244 1000245 1000246 1034612
7 Safety diaphragm 1027414 1027414 1027414 1027414
8 Suction valve, compl. 4.7-2 PVT 1023128 1023128 1023128 1023128
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
59
Page 60
1
4
8
6
7
2
2
3
1
5
P_BE_0033_SW
Appendix
®
Beta
0708 (1008) - 0220
liquid end with bleed valve
(0420) PV
Fig. 30: Beta
Pos. Description Type 0708
®
0708 (1008) - 0220 (0420) PV liquid end with bleed valve
(1008)
Type 0413
(0713)
Type 0220
(0420)
1 Connector kit 8/5 PVT 1035661 1035661 1035661
3 4 Valve balls 404281 404281 404281
4 Bleed valve 1021662 1021662 1021662
5 Discharge valve, compl. 9.2-2 PVT 1023125 1023125 1023125
6 Diaphragm 1000248 1000249 1000250
7 Safety diaphragm 1027414 1027414 1027414
8 Suction valve, compl. 9.2-2 PVT 1023126 1023126 1023126
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
60
Page 61
1
5
1
8
6
7
2
2
3
P_BE_0034_SW
®
Beta
0232 PV liquid end without
bleed valve
Appendix
Fig. 31: Beta
®
0232 PV liquid end without bleed valve
Pos. Description Type 0232
1 Connector kit 12/9 FVD PVT 1035659
3 4 Valve balls 404281
5 Discharge valve, compl. 9.2-2 PVT 1023125
6 Diaphragm 1000251
7 Safety diaphragm 1027414
8 Suction valve, compl. 9.2-2 PVT 1023126
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
61
Page 62
1
5
1
8
6
2
2
3
7
P_BE_0047_SW
Appendix
®
Beta
1604 - 0220 (0420) PV HV liquid
end, for highly viscous feed chemicals
Fig. 32: Beta
®
1604 - 0220 (0420) PV HV liquid end, for highly viscous feed chemicals
Pos. Description Type 1604 Type 0708 Type 0413 Type 0220
1 Connector kit DN10 HV with PVT tube nozzle 1017405 1017405 1017405 1017405
3 4 Valve balls 404277 404277 404277 404277
6 Diaphragm 1034612 1000248 1000249 1000250
7 Safety diaphragm 1027414 1027414 1027414 1027414
The positions listed are included in the spare parts kit.
We reserve the right to make technical modifications.
62
Page 63
1
1
5
8
6
7
2
2
3
P_BE_0029_SW
®
Beta
1000 - 1604 TT liquid end
Appendix
Fig. 33: Beta
®
1000 - 1604 TT liquid end
Pos. Description Type 1000 Type 1601 Type 1602 Type 1604
1 Connector kit 6/4 TTT 817201 817201 817201 817201
3 4 Valve balls 404201 404201 404201 404201
5 Discharge valve, compl. 4.7-2 TTT 809406 809406 809406 809406
6 Diaphragm 1000244 1000245 1000246 1034612
7 Safety diaphragm 1027414 1027414 1027414 1027414
8 Suction valve, compl. 4.7-2 TTT 809407 809407 809407 809407
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
63
Page 64
1
1
5
8
6
7
2
2
3
P_BE_0030_SW
Appendix
®
Beta
0708 (1008) - 0220
liquid end
(0420) TT
Fig. 34: Beta
Pos. Description Type 0708
®
0708 (1008) - 0220 (0420) TT liquid end
(1008)
Type 0413
(0713)
Type 0220
(0420)
1 Connector kit 8/5 TTT 817204 817204 817204
3 4 Valve balls 404281 404281 404281
5 Discharge valve, compl. 9.2-2 TTT 809444 809444 809444
6 Diaphragm 1000248 1000249 1000250
7 Safety diaphragm 1027414 1027414 1027414
8 Suction valve, compl. 9.2-2 TTT 809445 809445 809445
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
64
Page 65
1
1
5
8
6
7
2
2
3
P_BE_0031_SW
®
Beta
0232 TT liquid end
Appendix
Fig. 35: Beta
1 Connector kit 12/9 TTT 817202
2 Spring, special accessory
3 4 Valve balls 404281
®
0232 TT liquid end
5 Diaphragm 0232 1000251
6 Safety membrane 1027414
7 Suction valve compl. TTT 809445
4 Discharge valve compl. TTT 809444
Pos. Description Type 0232
1 Connector kit 12/9 TTT 817202
3 4 Valve balls 404281
5 Discharge valve compl. TTT 809444
6 Diaphragm 1000251
7 Safety diaphragm 1027414
8 Suction valve compl. TTT 809445
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
65
Page 66
7
1
8
6
5
1
2
2
3
P_BE_0026_SW
Appendix
®
Beta
1000 - 1604 SS liquid end
Fig. 36: Beta
®
1000 - 1604 SS liquid end
Pos. Description Type 1000 Type 1601 Type 1602 Type 1604
1 Connector kit 6 mm SS 104233 104233 104233 104233
3 4 Valve balls 404201 404201 404201 404201
5 Discharge valve compl. 6 mm SST 809418 809418 809418 809418
6 Diaphragm 1000244 1000245 1000246 1034612
7 Safety diaphragm 1027414 1027414 1027414 1027414
8 Suction valve compl. 6 mm SST 809419 809419 809419 809419
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
66
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1
1
5
8
6
7
2
2
3
P_BE_0027_SW
®
Beta
0708 (1008) - 0220
liquid end
Appendix
(0420) SS
Fig. 37: Beta
Pos. Description Type 0708
®
0708 (1008) - 0220 (0420) SS liquid end
(1008)
Type 0413
(0713)
Type 0220
(0420)
1 Connector kit 8 mm SS 817204 817204 817204
3 4 Valve balls 404281 404281 404281
5 Discharge valve compl. 8 mm SST 809444 809444 809444
6 Diaphragm 1000248 1000249 1000250
7 Safety diaphragm 1027414 1027414 1027414
8 Suction valve compl. 8 mm SST 809445 809445 809445
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
67
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1
1
5
8
6
7
2
2
3
P_BE_0028_SW
Appendix
®
Beta
0232 SS liquid end
Fig. 38: Beta
®
0232 SS liquid end
Pos. Description Type 0232
1 Connector kit 12 mm SS 104245
3 4 Valve balls 404281
5 Discharge valve compl. 12 mm SST 809446
6 Diaphragm 1000251
7 Safety diaphragm 1027414
8 Suction valve compl. 12 mm SST 809447
Spring (pos. 2)
is a special accessory. The positions listed are included in the spare parts kit. We reserve the
right to make technical modifications.
68
Page 69
1
4
3
5
8
10
9
6
7
P_BE_0041_SW
®
Beta
1601 - 1604 PP SEK and 1601
-
1604 NP SEK liquid end, self-bleeding
Appendix
Fig. 39: Beta
®
1601 - 1604 PP SEK and 1601 - 1604 NP SEK liquid end, self-bleeding
Pos. Part Material
version
1, 9, 10 Connector kit 6/4 PPE 817160
1, 9, 10 Connector kit 6/4 PPB 817173
1, 9, 10 Connector kit 6/4 PCE 791161
1, 9, 10 Connector kit 6/4 PCB 817165
9, 10 Connector kit 8/5 PPE 817161
9, 10 Connector kit 8/5 PPB 817174
9, 10 Connector kit 8/5 PCE 792058
9, 10 Connector kit 8/5 PCB 817066
Part no.
9 With 2504: PCB 1035844
69
Page 70
Appendix
Pos. Part Material
version
Connector kit 8/4
10 With 2504:
Connector kit 6/4
10 With 2504:
Connector kit 6/4
3 4 Valve balls 404201
4 Bleed valve PPE 1001063
4 Bleed valve PPB 1001062
4 Bleed valve PCE 1001061
4 Bleed valve PCB 1001060
5 Discharge valve
compl.
5 Discharge valve
compl.
5 Discharge valve
compl.
PCE 791161
PCB 817065
PPE 1001067
PPB 1001066
PCE 1001065
Part no.
5 Discharge valve
compl.
6 Diaphragm 1601 1000245
6 Diaphragm 1602 1000246
6 Diaphragm 1604 1034612
7 Safety diaphragm 1027414
8 Suction valve
compl.
8 Suction valve
compl.
8 Suction valve
compl.
8 Suction valve
compl.
Spare parts kits for
type:
1601 PPE 1001756
Material version Part no.
PCB 1001064
PPE 792644
PPB 792646
PCE 792119
PCB 792026
1602 PPE 1001757
1604 with spring PPE 1035335
1604 without spring PPE 1035339
1601 PPB 1001762
1602 PPB 1001763
1604 with spring PPB 1035336
1604 without spring PPB 1035340
70
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Appendix
Spare parts kits for
type:
1601 NPE 1001660
1602 NPE 1001661
1604 without spring NPE 1035337
1604 with spring NPE 1035333
1601 NPB 1001666
1602 NPB 1001667
1604 without spring NPB 1035338
1604 with spring NPB 1035334
Seal sets Material Part no.
1 Seal set EPDM 1001674
1 Seal set FPM 1001672
The positions listed are included in the spare parts kit.
We reserve the right to make technical modifications
Material version Part no.
.
71
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1
4
3
5
12
8
9
9
6
7
P_BE_0040_SW
Appendix
®
Beta
0708 (1008) - 0220
PP / NP SEK liquid end, self-bleeding
(0420)
Fig. 40: Beta
®
0708 (1008) - 0220 (0420) PP / NP SEK liquid end, self-bleeding
Pos. Part Material
version
1 Connector kit 6/4 PPE 817160
1 Connector kit 6/4 PPB 817173
1 Connector kit 6/4 PCE 791161
1 Connector kit 6/4 PCB 817165
9 Connector kit 8/5 PPE 817161
9 Connector kit 8/5 PPB 817174
9 Connector kit 8/5 PCE 792058
9 Connector kit 8/5 PCB 817066
Part no.
9 Connector kit 12/9 PPE 817162
72
Page 73
Appendix
Pos. Part Material
version
9 Connector kit 12/9 PPB 817175
9 Connector kit 12/9 PCE 790577
9 Connector kit 12/9 PCB 817067
3 4 Valve balls 404201
4 Bleed valve PPE 1001063
4 Bleed valve PPB 1001062
4 Bleed valve PCE 1001061
4 Bleed valve PCB 1001060
5 Discharge valve
compl.
5 Discharge valve
compl.
5 Discharge valve
compl.
5 Discharge valve
compl.
PPE 1001071
PPB 1001070
PCE 1001069
PCB 1001068
Part no.
6 Diaphragm 0708 1000248
6 Diaphragm 0413 1000249
6 Diaphragm 0220 1000250
7 Safety diaphragm 1027414
8 Suction valve
compl.
8 Suction valve
compl.
8 Suction valve
compl.
8 Suction valve
compl.
Spare parts kits for
type:
0708 (1008) PPE 1001759
0413 (0713) PPE 1001760
0220 (0420) PPE 1001761
Material version Part no.
PPE 1001437
PPB 1001436
PCE 1001435
PCB 1001434
0708 (1008) PPB 1001765
0413 (0713) PPB 1001766
0220 (0420) PPB 1001767
0708 (1008) NPE 1001663
0413 (0713) NPE 1001664
0220 (0420) NPE 1001665
73
Page 74
Appendix
14.4 Ordering Information
Spare parts sets for SEK types
Spare parts kits for
type:
0708 (1008) NPB 1001669
0413 (0713) NPB 1001670
0220 (0420) NPB 1001671
Seal sets Material Part no.
1 Seal set EPDM 1001674
1 Seal set FPM 1001672
The positions listed are included in the spare parts kit.
We reserve the right to make technical modifications
The information is given in the corresponding exploded views.
Material version Part no.
.
Spare parts sets for other types
Seal sets for SEK types
Seal sets for other types
Type PP, NP, PV TT SS HV types
1000 1023107 1001737 1001729 -
1601 1023108 1001738 1001730 -
1602 1023109 1001739 1001731 -
1604
(2504)
0708
(1008)
0413
(0713)
0220
(0420)
0232 1024124 1001755 1001736 -
The information is given in the corresponding exploded views.
Type PP, NP PV TT, SS
1035332 1035330 1035331 1035342
1023111 1001741 1001733 1019067
1023112 1001742 1001734 1019069
1023113 1001754 1001735 1019070
1000, 1601,
1602, 1604
0708 (1008)
0413 (0713
0220 (0420)
* 11-part
1023130 1023130 483907 *
1023129 1023129 483975
)
74
Page 75
Relays
Appendix
Type PP, NP PV TT, SS
0232 1023129 1023129 483975
All HV types - 1019364 -
* 11-part
Product Part no.
Fault indicating relay Beta® b: 1028839
Interference suppression aids
Further sources of information
14.5 Retrofitting Relays
Fault indicating / pacing relay
1028840
option Beta® b:
Product Part no.
Varistor: 710912
RC Gate, 0.22 µF / 220 Ω: 710802
Further information on spare parts, accessories and options can be
found in:
n the exploded drawings
n the identity code
n the "General Operating Instructions on ProMinent
dosing pumps
n the ProMinent
".
®
Equipment catalogue
®
solenoid
WARNING!
Risk of electrocution
When retrofitting relays, there is access to live parts
– Disconnect the pump from the mains power supply
prior to commencing work
Scope of delivery
1 - Relay board, compl., with 2 fixing screws
1 - Relay cable, compl., with connector
1 - Seal
Breaking push-through opening
CAUTION!
Pump can be damaged
pump circuit board can become damaged when the
The
opening is broken open.
– When breaking open the opening, avoid pushing the
screwdriver deep into the pump foot.
75
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1
2
P_BE_0045_SW
Appendix
Personnel:
Materials:
n
Technical personnel
n
Screwdriver 8 x 1.5 (mm)
n
Torx wrench
n
Philips head screwdriver
The pump is hydraulically and electrically clamped.
It is fixed well.
1. Push the screwdriver into the slot opening
The screwdriver must be placed almost at the base of the
ð
.
slot opening and lie solidly against its sides.
2. Break open the cover with a movement to the side
3. Neaten the edge of the opening if necessary
.
4. Remove the knock-out from the pump.
Fig. 41.
Fitting the relay board
Fig. 41: Breaking open knock-out opening
Personnel:
1. Hold the relay board by the edge of the relay cover
2. Push the relay board into the knock
n
Electrician
Fig. 42.
-out opening; at the same
time ensure that the 2x3 pins on the left-hand side of the relay
board are positioned correctly on the 2x3 contact in the
knock-out opening.
3. Push the relay board with gentle pressure into the knock
-out
opening.
4. Tighten the screws of the relay cover with the Torx wrench to
the housing.
5. Insert the seal of the relay cable plug into the relay cover
, fit
the relay cable plug and then tighten.
76
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P_BE_0046_SW
Fig. 42: Fitting the relay board
The pump is factory-programmed to "fault indicating
relay (NC)" and - if fitted - "pacing relay (NO)". Should
another switching function be required, the pump can be
reprogrammed in the Heidelberg head office.
Appendix
Retrofit relay kit for Beta
®
b
Name Part no.
Beta
Beta
®
®
b
b
1028839
1028840
77
Page 78
Appendix
14.6 Declaration of Conformity
Fig. 43: EC Declaration of Conformity for Beta
®
BT4b and BT5b
78
Page 79
14.7 Safety Declaration Form
Safety declaration form
A completed form must always be returned with the equipment!
This declaration must only be completed and signed by an authorized member of the technical
staff!
The equipment or its parts will only be repaired or serviced if it is accompanied by a correctly
completed and signed safety declaration form. The work could be delayed if no form is returned.
Legally binding declaration
We hereby assure that:
1. The enclosed equipment
Type: _______________________________________________________________________________________________________
Serial No.:
__________________________________________________________________________________________________
is free from any
toxic
corrosive
microbiological
carcinogenic
explosive
radioactive substances
or other substances that may be harmful to health.
2. The equipment was thoroughly cleaned before being shipped.
3. There is no hazard due to residual contamination.
4. The details given in this form are correct and complete.
Company / Institute: _______________________________________________
Street: ____________________________________________________________________ Postcode, Town: ___________________________________________________
Tel: _________________________________________________________________________ Fax: _______________________________________________________________________
Surname, First name: ____________________________________________ Position: ________________________________________________________________
Date: ______________________________________________________________________
________________________________________________________________________________ _______________________________________________________________________________
pmats ynapmoCerutangis gnidnib yllageL
B
G 6
0/30_710_LA
/ 5
17
6
8
9
.o
N
t
raP
Appendix
Fig. 44: ProMinent
®
Declaration of No Objection
79
Page 80
Index
15 Index
"
"External Control" Terminal................ 17, 18, 22, 26
"Level Switch" Terminal................................. 17, 18
A
About this Pump..................................................... 9
Accuracy.............................................................. 41
Air humidity.......................................................... 44
Ambient Conditions.............................................. 43
Auxiliary Frequency
Auxiliary Relay..................................................... 21
B
Backplate............................................................. 16
Bleed valve........................................................... 16
Bypass tube nozzle.............................................. 16
C
Capacity......................................................... 19, 26
Cleaning Valves................................................... 30
Climate................................................................. 44
Compatibility......................................................... 45
Connector size..................................................... 39
Contacts............................................................... 27
Control Elements.................................................. 17
Control type.......................................................... 36
Correct and Proper Use....................................... 10
D
Declaration of No Objection................................. 14
Decommissioning................................................. 37
Degree of protection............................................. 44
Discharge valve.................................................... 16
Disposal............................................................... 38
Dosing head......................................................... 16
E
Electrical Data...................................................... 42
Electrical Installation............................................ 21
Emergency........................................................... 12
Emptying the liquid end........................................ 37
Explanation of the safety information................... 10
External frequency changeover..................... 18, 20
Extern Contact............................. 17, 18, 20, 22, 27
F
Fault..................................................................... 20
Fault Alerts........................................................... 36
Fault indicating and pacing relay option............... 20
Fault indicating relay................................ 20, 23, 24
Fault indicator (red)........................................ 17, 18
Fault Statuses...................................................... 20
Functions............................................ 17, 18, 20, 26
............................ 18, 20, 22, 26
H
Hierarchy of Operating Modes............................. 20
Humidity............................................................... 44
I
Identity Code.......................................................... 6
Inductive Consumers........................................... 21
Information in the event of an emergency............ 12
IP.......................................................................... 44
L
Leakage hole........................................................ 28
Level..................................................................... 23
Level switch.............................................. 18, 23, 26
M
Mains.................................................................... 26
Mains Cable......................................................... 21
Maintenance......................................................... 28
Manual..................................................... 17, 19, 20
Manual Operation................................................. 26
Material Data........................................................ 42
Minimum Stroke Length....................................... 41
Multifunctional Switch............................... 17, 19, 26
O
Operating indicator (green)............................ 17, 18
Operating Modes............................... 17, 18, 19, 20
Operation............................................................. 26
Ordering Information............................................ 75
Overview of the Device........................................ 16
P
Pacing relay......................................................... 24
Parallel Connection.............................................. 21
Pause................................................. 18, 20, 22, 26
Performance Data................................................ 39
Power consumption.............................................. 42
Priming........................................................... 20, 26
Priming function................................................... 17
Protection against contact and humidity.............. 44
Protection class.................................................... 44
Pulse Control Switch...................................... 17, 27
Q
Qualification of personnel..................................... 12
R
Radioactive.......................................................... 14
RC Gate............................................................... 21
Relay connection.................................................. 17
Relays............................................................ 20, 23
Remote Operation.......................................... 26, 27
Repair................................................................... 30
80
Page 81
Replacing the Diaphragm..................................... 32
Reproducibility
S
Safety Chapter..................................................... 10
Safety requirements............................................. 44
Scope of delivery.................................................. 15
SEK types............................................................ 19
Self-Bleeding........................................................ 19
Semiconductor switch.......................................... 24
Shipping Weight................................................... 45
Sound Pressure Level.................................... 13, 45
Stop................................................................ 20, 26
Storage................................................................. 14
Storage and Transport Temperature................... 43
stroke length................................................... 19, 26
Stroke Length Adjustment Knob.......................... 17
Stroke rate................................................ 17, 19, 26
Strokes................................................................. 27
.......................................... 19, 26, 41
Index
Suction valve........................................................ 16
Supply Voltage..................................................... 21
T
Technical Data..................................................... 39
Temperatures....................................................... 43
Test (function).......................................... 17, 20, 26
Transport.............................................................. 14
Troubleshooting................................................... 35
U
Unpacking............................................................ 14
V
Varistor................................................................. 21
Viscosity............................................................... 41
W
Warning Alert................................................. 23, 36
Warning indicator (yellow).............................. 17, 18
Warning sign........................................................ 10
81
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