Pro-Max GR14SPT-240V Installation And Operation Instructions Manual

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®
SPLIT LID TABLE TOP
TWO SIDED TOASTER
MODEL
GR14SPT-240V
Installation and
Instructions
2M-Z4319 Rev. C 9/29/06
GR14SPT
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SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specifi cations and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations, the specifi cations contained in this sheet are subject to change without notice. While Star Manufacturing exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifi cations. By using the information provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to
ensure a faster service.
Model No.
Serial No.
Voltage
Purchase Date
Authorized Service Agent
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com Telephone: (800) 807-9054 Local (314) 781-2777
The Star Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (800) 807-9054 Local (314) 781-2777
Fax: (800) 396-2677 Local (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star Manufacturing International Inc.
10 Sunnen Drive St. Louis, MO 63143 U.S.A
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GENERAL INSTALLATION DATA
CAUTION
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
INSTALLATION
1. Plug unit into dedicated 240 V.A.C. line with 15AMP receptacle. 2, DO NOT plug into 120V line. Doing so will damage the unit and void the warranty.
3. Each machine has been properly wired and inspected at the factory for operation on the voltage and type of current specifi ed on the nameplate.
DO NOT CONNECT TO ANY TYPE OF CURRENT OTHER THAN 240 V.A.C. OR THE MACHINE WILL BE SERIOUSLY DAMAGED.
CAUTION
INITIAL START UP
Before using the unit for the fi rst time, clean and heat for approximately 45 minutes.
DO NOT ADJUST TIME AND TEMPERATURE The unit time and temperature is preset by the factory to the specifi c customer requirements for fl atbread, burritos, quesadillas and cleaning.
The preset time and temperatures are:
Left Display:
Button Number Time Temperature 1 15sec. 505°F 2 27sec. 505°F 3 35sec. 505°F 4 (Cleaning) 00sec. 275°F
If adjustments are required for additional food products, please refer to the time or temperature programming section in this manual.
OPERATING INSTRUCTIONS
1. Turn unit on by placing switch in "ON" position. The "Heat On" indicator, program number and display will fl ash indicating unit is heating. When the preset temperature is reached, the heating light, display and program light indicator will stop fl ashing followed by 3 beeps. (Initial startup heating time is approximately 30 minutes). 2 Place product on the bottom cooking surface of the unit and close the lids.
3. Press program button and let displayed time count down to "0" at which time unit will beep. To turn off the beeper, press program button again.
4. Raise lids until it engages into fi rst detent and remove food. Using spatula, scrape residue into grease catcher tray. Note: Metal utensils may be used, however, using nonmetal utensils will prolong the life of the cooking surface.
5. Turn the unit off when not in use.
Right Display:
Button Number Time Temperature 1 15sec. Same as Left 2 27sec. Same as Left 3 35sec. Same as Left 4 00sec. Same as Left
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TEMPERATURE/TIMER CONTROLLER OPERATION SPECIFICATIONS
Startup:
1. The preset time will fl ash until preset temperature is reached.
2. When the control reaches preset temperature, time display, "Heat On" indicator and program indicator will stop fl ashing and the alarm will beep three times.
Temperature:
1. To view the actual temperature, press and hold "Temp Button". Display will read "Lo F" if temperature is below 273°F and "Hi F" if temperature is above 573°F.
To Program Time and Temperature:
1. Press and hold "TEMP" (actual temperature displays).
2. While holding "TEMP", press and hold any program button on the Left one second, the LED above the program number light and the display reads "_ _ _ _". Enter the four - digit security code sequence, 4, 3, 2, 1. The security code will not show on display. Once the correct sequence has been entered, the preset time will be displayed and the LED for that program will begin to fl ash.
3. Set the time with the "+ or -" buttons.
4. Press the "TEMP" button to save the time.
5. The preset temperature will now be displayed.
6. Set the desired temperature for this program using the "+ or -" buttons.
7. Press the "TEMP" button to save temperature and to exit programming mode for this program. The LED will stop fl ashing but will remain lit.
2. Press any other program button within 15 seconds to continue programming without re­ entering the security code.
3. While programming a program (LED is fl ashing), if no input is received for 15 seconds, the unit will revert to normal operation and the security code must be re-entered.
Note: Temperature settings are done with the Left side buttons only. The time settings programmed on the Left buttons will also be programmed onto the Right side. See below to make time changes to the Right side only. Each programming change must be saved by
pressing the "TEMP" button!
Right Side (Timer only):
1. To Change the time on Right, press and hold the "TEMP" button, and press and hold any program button on the Right for one second. The LED above the program button will light and the Right Display will read "_ _ _ _". Enter the four-digit security code sequence, 4, 3, 2, 1. The security code will not show on display. Once the correct sequence has been entered, the preset time will be displayed and the LED for that program will begin to fl ash.
2. Set the time with the "+ or -" buttons.
3. Press the "TEMP" button to save the time.
4. The LED will stop fl ashing but will remain lit.
5. Press any other program button within 15 seconds to continue programming without re-entering the security code.
6. While programming a program (LED is fl ashing), if no input is received for 15 seconds, the unit will revert to normal operation and the security code must be re-entered.
Operation:
1. Pressing any program button (1-4) will start the timer countdown and display the preset time remaining. The LED for the appropriate program will be lit during countdown and remain lit until another program is selected.
2. When the display reaches "00:00", the buzzer will sound and the digits will fl ash.
3. Press the program button to silence the buzzer and return the readout to programmed time.
4. The Right and Left sides will operate independent of each other. Both timers can be in operation at the same time. The "00:00" display will show which side is timed out.
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MONTHLY INSPECTION
Check all bolts/screws and tighten if necessary.
CLEANING
All surfaces except the cooking grids are stainless steel and can be cleaned with a warm, damp cloth and detergent.
CAUTION
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN. KEEP AWAY FROM RUNNING WATER. DO NOT SPLASH CONTROL HOUSING!
DO NOT PUT ICE ON COOKING SURFACE.
Do not splash conduit connecting top and bottom of the toaster!!
CAUTION
For models with #4 programmed for "CLEAN" mode:
1. Press #4 button.
2. Open toaster to allow faster cooling.
3. Alarm will sound when toaster is 275° F.
4. Turn unit OFF.
5. Unplug the unit.
6. Begin toaster cleaning procedure using answer system book 5, under toaster.
BEFORE CLEANING ALL OTHER UNITS MAKE SURE POWER IS TURNED OFF AND UNIT IS UNPLUGGED.
To remove burned on grease or food residue use the following mixture: 1 Tablespoon liquid dish detergent 1 Cup of warm water
While holding top lid with one hand, apply this mixture to cold or warm top cooking surface with a sponge or plastic scrubbing pad. Wipe with clean sponge or towel until it is clean.
Empty and clean grease catcher tray as required using detergent and water after removing tray from unit.
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Visit our Website at:
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.
www.star-mfg.com Email: service@star-mfg.com
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
LIMITED EQUIPMENT WARRANTY
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is five (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teflon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teflon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners. This warranty does not apply to the “non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
PARTS WARRANTY
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted. Labor to replace the part is chargeable to the customer.
SERVICES NOT COVERED BY WARRANTY
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
PORTABLE EQUIPMENT
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:
* The Model 510FD Fryer. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPDE, & SPDE Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series.
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
FOR ASSISTANCE
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
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10 . Voltage conversions 11 . Gas conversions 12 . Pilot light adjustment 13 . Miscellaneous adjustments 14 . Thermostat calibration and by-pass adjustment 15 . Resetting of circuit breakers or safety controls or reset buttons 16 . Replacement of bulbs 17 . Replacement of fuses 18 . Repair of damage created during transit, delivery, &
installation OR created by acts of God
ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers * Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens * Heat Lamps * Pumps
Part# 2M-4497-2 05/06 RB
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TOP ELEMENT
LEFT
(ELEMENT MAS ALTO)
115 VAC
10 VAC
CONTROLLER
E11
SENSOR
RIGHT
E2
SENSOR
LEFT
E12
E1
HEATER
RELAYS
E6
AC
IN
E3
E4
SENSOR - RIGHT
(SENSORIO)
SENSOR - LEFT
(SENSORIO)
BOTTOM ELEMENT
(ELEMENTO MAS BAJO)
10
10
11
12
12
13
14
14
13
15
15
16
16
FRONT CONTROL PANEL
SWITCH
(INTERRUPTOR)
TOP ELEMENT
RIGHT
(ELEMENT MAS ALTO)
GREEN
(VERDE)
BLACK
(NEGRO)
WHITE
(BLANCO)
240V - 15 AMP PLUG
(NEMA 6-15P)
RELAY
(RELE)
RELAY
(RELE)
TERMINAL BLOCK
(BLOQUE TERMINAL)
TRANSFORMER
(TRANSFORMADOR)
REAR PANEL
11
----------
----------
GR14SPT-240V
SK1857
PMR
3/5/01
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L INC.
DESCRIPTION OF CHANGE DRDATELTR
REVISIONS
TITLE
PART NO.MODEL NO.
FRACTIONS ± 1/64 DECIMALS ± .005
TOLERANCES UNLESS OTHERWISE NOTED
#10 SUNNEN DRIVE, ST. LOUIS, MO. 63143, USA
STAR MFG. INTERNATIONAL, INC.
STAR MFG. INTERNATIONAL, INC.
FINISH
MATERIAL
DATE CK.DR.
WIRE DIAGRAM, 240V, 2300 WATT
-
-
-
-
R
#10 SUNNEN DRIVE, ST. LOUIS, MO. 63143, USA
TOLERANCES UNLESS OTHERWISE NOTED
FRACTIONS ± 1/64 DECIMALS ± .005
GREEN
(VERDE)
SENSOR - RIGHT
(SENSORIO)
SENSOR - LEFT
(SENSORIO)
3/5/01
BLACK
(NEGRO)
RIGHT
TOP ELEMENT
(ELEMENT MAS ALTO)
LEFT
TOP ELEMENT
(ELEMENT MAS ALTO)
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
240V - 15 AMP PLUG
(NEMA 6-15P)
WHITE
(BLANCO)
TRANSFORMER
(TRANSFORMADOR)
RELAY
(RELE)
REAR PANEL
13
7
C
6
2
10
9
D
A
B
9
14
GR14SPT-240V
SK1857
WIRE DIAGRAM, 240V, 2300 WATT
5
6
16
15
13
14
4
4
8
7
11
01
26
1 0
16
8
8
6 2
12
5
4
3
15
8 4
10
11
12
1
FRONT CONTROL PANEL
E4
IN
AC
E3
E8E8B
E7E7R
E6
E5E5+
2
E2
E1
E12
E11
RELAYS
HEATER
L
LEFT
SENSOR
SENSOR
3
1
CONTROLLER
RIGHT
TERMINAL BLOCK
(BLOQUE TERMINAL)
7
RELAY
(RELE)
SWITCH
(INTERRUPTOR)
BOTTOM ELEMENT
(ELEMENTO MAS BAJO)
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FLA
T
BRE
AD
QUE
S
CLE
AN
TIME
/ T
EM
P
F LAT BRE AD
QUE
S
TEMP
TIME
/ T
EM P
ON
HE AT
OFF
ON
22
C
43
52
41
33
12
30
13
48
44
36
4
38
9
8
5
51
40
46
50
37
10
35
34
20
14
49
19
23
24
28
3
47
32
T E M
T
H
I
P
E
M
A
E
T
/
T E
M
O
O N
O
F F
P
N
1
T I M
E
/
2
T E
F
M
L A
P
B
3
T R E A
D
Q U
4
E
S
C
1
L E
A N
2
F L
A
B
3
T R E
A
D
Q U
4
E S
15
25
1
6
51
42
SOME ITEMS ARE INCLUDED FOR ILLUSTRATIVE PURPOSES ONLY AND IN CERTAIN INSTANCES MAY NOT BE AVAILABLE
MODEL - GR14SPT
7
Nameplate
45
16
39
27
21
18
45
11
26
2
17
STAR MANUFACTURING INTERNATIONAL, IN
SK1750 REV. E 3/22/06
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PARTS LIST September 28, 2006, Rev. C
GR14SPT-240V SPLIT LID TABLE TOP
CLAM SHELL TOASTER
MODEL
Key
Number
1 D9-GR0032 2 TORQUE BOX ASSEMBLY 2 D9-GR0150 1 GREASE CABINET ASSEMBLY 3 D9-GR0152 1 BODY ASSEMBLY 4 D9-GR0177 1 BURN GUARD ASSEMBLY - LEFT 5 D9-GR0176 1 BURN GUARD ASSEMBLY - RIGHT 6 D9-GR0156 1 REAR PLATE ASSEMBLY 7 D9-GR0157 1 GREASE DRAWER ASSEMBLY 8 D9-GR0182 2 TOP RETAINING PLATE ASSEMBLY 9 PART OF ITEM #34 10 2A-Y6142 4 SLEEVE HANDLE 11 2A-Z3828 4 1" SOLID LEG 12 2B-Z3336 4 14” GR14SPT ARM 13 2C-Z3200 4 PIN - TOP HOUSING 14 2C-Z3350 2 HALF CLAMP - .188 DIA. 15 2E-Z3808 1 SWITCH TOGGLE 16 2E-05-07-0350 1 TRANSFORMER 115/10V 6VA 17 D9-GR0194 1 CORD POWER 18 2E-Z2894 1 TERMINAL BLOCK (304) 19 D9-Z3903 2 BRACKET, PROBE MOUNT 20 2E-Z3278 2 RTD PROBE - 48” LONG WIRE 21 2E-Z3335 2 RELAY DBL POLE-SNGL THR 22 2E-Z1945 1 CASTING, SM. BOT., ALUM. 23 2F-Z3237 2 CASTING - TOP 24 2I-05-07-0013 1 BOOT SWITCH 25 2J-Z3263 1 TIME/TEMPERATURE CONTROL 26 2K-Y6764 1 BUSHING 90 SR 17-2 27 2K-Z1971 14 SPACER 28 2M-12-07-0038 1 LABEL ON & OFF 30 2M-Z2620 2 LABEL CAUTION, BI-LINGUAL 31 2M-Z2764 1 LABEL-PATENT PENDING 32 2M-Z3337 1 OVERLAY 33 2N-Z9327 1 ELEMENT, HEATING, 1300 W 34 2N-Z9326 2 ELEMENT, HEATING, TOP 500W 35 2R-Z3345 1 COUNTER BALANCE - SPLIT TOP 36 2V-Z3152 2 HANDLE - TACO BELL 2 37 2V-Z3252 2 TOP HOUSING LATCH ROD 38 B9-04-WB-0046 2 CLAMP WIRE SUPPORT 39 D9-GR0151 1 FACEPLATE ASSEMBLY 40 D9-Z2133 2 INSULATION FIBERGLAS TOP
Part
Number
41 D9-Z2618 1 BTM ELEMENT RET. PLATE 42 D9-Z2619 1 BTM INSULATION RET. PLATE 43 D9-Z2888 1 INSULATION - 14” 44 D9-GR0181 2 TOP HOUSING & CONDUIT AY. 45 D9-Z3259 1 BASE BOTTOM 46 D9-Z3902 2 PLATE - TOP ELEMENT RET. 47 Z1-70-07-0343 1 SWITCH GUARD
Number
Per
Unit
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
1 2
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PARTS LIST September 28, 2006, Rev. C
9D-GR14SPT-240V SPLIT LID TABLE TOP CLAM SHELL TOASTER
MODEL
Number
Key
Number
48 D9-GR0189 2 TOP BURN GUARD AY. 49 D9-GR0183 1 INSULATION BAFFLE AY. 50 D9-Z3826 1 INSULATION - BAFFLE
Part
Number
Per
Unit
Description
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
2 2
10
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STAR MANUFACTURING
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
(800) 807-9054 (314) 781-2777
Parts & Service (800) 807-9054
www.star-mfg.com
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