Pro-Max GR14SPT-120V Installation And Operation Instructions Manual

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®
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SPLIT LID TABLE TOP
TWO SIDED TOASTER
MODEL
GR14SPT SERIES
Installation and
Instructions
2M-Z3391 Rev. K 8/01/12
GR14SPT-120V
9D-GR14SPT-120V
9D-GR14SPT-CUL
1
SAFETY SYMBOL
Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.
Star reserves the right to change specications and product design without
notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and
regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions
reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
RETAIN THIS MANUAL FOR FUTURE REFERENCE
NOTICE
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when
you call to ensure a faster service.
Authorized Service Agent Listing
Model No.
Serial No.
Voltage
Purchase Date
Reference the listing provided with the unit
or
for an updated listing go to:
Website: www.star-mfg.com E-mail Service@star-mfg.com
Service Help Desk
Business 8:00 am to 4:30 p.m. Central Standard Time Hours:
Telephone: (314) 678-6303
Fax: (314) 781-2714
E-mail Parts@star-mfg.com
Service@star-mfg.com
Warranty@star-mfg.com
Website: www.star-mfg.com
Mailing Address: Star International Holdings Inc., Company 10 Sunnen Drive St. Louis, MO 63143 U.S.A
2
2
CAUTION
GENERAL INSTALLATION DATA
This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.
Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.
All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.
Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make
an inspection and will supply necessary claim forms.
INSTALLATION
1. Plug unit into dedicated 120V AC line with 20AMP receptacle, CUL models, 30AMP.
2. DO NOT plug a 120V unit into 220V line. Doing so will damage the unit and void the warranty.
3. Each machine has been properly wired and inspected at the factory for operation on the
voltage and type of current specied on the nameplate.
WARNING
DO NOT CONNECT TO ANY OTHER TYPE OF CURRENT OR THE MACHINE WILL BE SERIOUSLY DAMAGED.
4. DO NOT operate without top burn guard in place.
INITIAL START UP
Before using the unit for the rst time, clean and heat for approximately 45 minutes. Refer to your
corporate operating procedures for seasoning your grill.
OPERATING INSTRUCTIONS
Make sure unit is plugged into 20AMP/30AMP receptacle (depending on model) and is on a
dedicated line specied on the units name plate.
1. Turn unit on by placing switch in "ON" position. The "Heat On" indicator, program number
and display will ash indicating unit is heating. When the preset temperature is reached, the heating light, display and program light indicator will stop ashing followed by 3 beeps.
(Initial start-up heating time is approximately 30 minutes.)
2. Place product on the bottom cooking surface of the unit and close the lids.
3. Press program button and let displayed time count down to "0" at which time unit will beep. To turn off the beeper, press program button again.
4. Raise lid until it engages into rst detent and remove food. Using spatula, scrape residue into
the grease catcher cup.
NOTE: Metal utensils may be used, however, using nonmetal utensils will prolong the
life of the cooking surface.
5. Turn the unit off when not in use.
DO NOT ADJUST TIME AND TEMPERATURE
The unit time and temperature is preset by the factory to the specic customer requirements for atbread, burritos, quesadillas and cleaning. If adjustments are required for additional food products,
please refer to the time or temperature programming section on page 4.
3
TEMPERATURE/TIMER CONTROLLER OPERATION SPECIFICATIONS Start-up:
1. The preset time will ash until the preset temperature is reached.
2. When the control reaches the preset temperature, time display, "Heat On" indicator and program indicator will stop ashing and the alarm will beep three times.
Temperature:
1. To view the actual temperature, press and hold "Temp Button." Display will read "Lo F" if temperature is below 273°F and "Hi F" if temperature is above 573°F.
To Program Time and Temperature:
1. Press and hold "Temp" (actual temperature displays).
2. While holding "TEMP," press and hold any program button on the Left PC board for 1 second,
the LED above program lights and display reads "_ _ _ _." Enter the four - digit security code sequence: 4, 3, 2, 1. Starting with the rst digit, the center horizontal bar will light on each digit as the security code is entered. The security code will not show on display. Once the correct sequence has been entered, the preset time will be displayed and the LED for that program will
begin to ash.
3. Set the time with the + or - buttons.
4. Press the "TEMP" button to save the time.
5. The preset temperature will now be displayed.
6. Set the desired temperature for this program using the + or - buttons.
7. Press the "TEMP" button to save temperature and to exit programming mode for this
program. The LED will stop to ash but will remain lit.
8. To stay in program mode without re-entering the security code, press and hold the "TEMP" button and press the program button that you want to program. The programmed time for that button will display. Release the "TEMP" button and that program button. Repeat
steps 3 through 8 until programming is nished.
9. While programming a program (LED is ashing), if no input is received for 15 seconds,
the unit will revert to normal operation and the security code must be re-entered.
NOTE: Temperature settings are done with the Left PC board only. The time settings
programmed on the Left PC board will also be programmed onto the Right PC board. See next column to make changes to the Right PC board only. Each programming change
must be saved by pressing the "TEMP" button!Right PC board (Timer only):
1. To Change the time on Right PC board, press and hold the "TEMP" button on the Left PC board and press and hold any program button on the Right PC board for one second. The LED above the program button will light and the Right Display will read "_ _ _ _." Enter the four-digit security code sequence, 4, 3, 2, 1. Starting with the rst digit, the center
horizontal bar will light on each digit as the security code is entered. The security code will not show on display. Once the correct sequence has been entered, the preset time will be displayed
and the LED for that program will begin to ash.
2. Set the time with the "+ or -" buttons.
3. Press the "TEMP" button to save the time.
4. The LED will stop to ash but will remain lit.
5. To stay in program mode without re-entering the security code, press and hold the "TEMP"
button and press the program button that you want to program. The programmed time for that button will display. Release the "TEMP" button and that program button. Repeat
steps 3 through 8 until programming is nished.
6. While programming a program (LED is ashing), if no input is received for 15 seconds,
the unit will revert to normal operation and the security code must be re-entered.
Operation:
1. Press any program button (1-4) on either side to begin the timer countdown for that side. The LED for the appropriate program will be lit during the countdown and the remaining time will be displayed. The countdown may be stopped at any time by pressing the same program button. The display will return to the programmed time of that button.
2. When the display reaches "00:00," the buzzer will sound and the digits will ash.
3. Press the program button to silence the buzzer and return the readout to programmed time.
4. The Right and Left boards will operate independent of each other. Both timers can be in operation
at the same time. The "00:00" display will show which side is timed out.
4
MONTHLY INSPECTION
Check all bolts/screws and tighten if necessary.
CLEANING
DAILY CLEANING PROCEDURES
Begin toaster cleaning procedure by using operating procedures within your organization, or follow the
steps below:
1. Scrape griddle with a spatula to remove loose food debris.
2. Turn grill to 275°F by pressing button #4 (programmed for cleaning mode).
3. Once grill reaches cleaning temperature, turn the grill off and unplug it.
4. Pour 1/4 cup of grill cleaner onto the bottom cooking surface of hot grill. (Grill cleaning uid
may be purchased from local distributor.)
5. Immediately spread grill cleaner around the grill with a cleaning pad. Use moderate pressure to scrape away burnt-on food.
6. Apply grill cleaner to a cleaning pad.
7. Use moderate pressure to scrape away burnt-on food on top cooking surfaces.
8. Drain grill cleaner to grease trap.
9. Wipe off remaining grill cleaner with a thick damp cloth until clean.
10. Empty and clean the grease catcher cup as required using detergent and water after removing cup from unit.
CAUTION
CAUTION
CARBON BUILDUP: A black matter that forms on or near the cooking surface. Generally this
is a combination of: releasing agents, oils, food particles etc. that has cooked itself to the surface. After a period of time without cleaning, this will reduce performance and material
may start aking off. When that happens, follow the "Carbon Cleaning" procedures.
CARBON CLEANING
When carbon build up occurs, use a carbon removal agent according to the instructions provided with the cleaner. When this process is complete, you must re-season the grill according to your company/
corporate guidelines, or the seasoning instructions in this manual.
DO NOT IMMERSE OR LET THE UNIT STAND IN WATER. DO NOT HOSE DOWN. KEEP AWAY FROM RUNNING WATER.
To remove burned on grease or food residue use the following mixture: 1 Tablespoon liquid dish detergent
1 Cup of warm water
DO NOT SPLASH CONTROL HOUSING!
Do not splash conduit connecting top and bottom of the toaster!!
MAINTENANCE AND REPAIRS
Contact your local authorized service agent for service or required maintenance. Refer to the authorized
service center listing provided with the unit.
5
6
UNITS WITH IEC CONNECTOR:
POWER INLET CONNECTOR:
IEC 320 C-20 POWER INLET, ON ALL 208 - 240V UNITS.
FOR USE WITH DETACHABLE CORDSETS SUPPLIED
WITH A STRAIGHT, FEMALE, IEC 60320 C-19 CONNECTOR.
TOP ELEMENT
RIGHT
(ELEMENT MAS ALTO)
SENSOR - RIGHT (SENSORIO)
18
19
TOP ELEMENT
LEFT
(ELEMENT MAS ALTO)
L
N
20
SENSOR - LEFT (SENSORIO)
G
RELAY (RELE)
13
16
TRANSFORMER
(TRANSFORMADOR)
7
8
11
1 0
6 2
8 4
D
6
C
5
E1
E11
E2
E12
7811
4
B
A
2
1
10
9
BOTTOM ELEMENT
(ELEMENTO MAS BAJO)
REAR OF CONTROLLER
12
3
6
E4
TERMINAL BLOCK (BLOQUE TERMINAL)
4
14
5
16
15
E3
E7
12
1 0
6 2
8 4
9
15
10
SWITCH (INTERRUPTOR)
13
E6
3
14
1
2
E5
WIRING DIAGRAM IS SHOWN AS UNIT IS ASSEMBLED
WITH THE BOTTOM PLATE REMOVED. THE TOP
DESCRIPTIONS ARE THEIR POSITIONS WHEN UPRIGHT.
WIRE DIAGRAM, 230V, 2300 WATT
MODEL:
THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.
NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.
GR14SPTA-UK
FOR REFERENCE
(2J-Z6323 CONTROLLER ONLY)
STAR MANUFACTURING INTERNATIONAL INC.
SK2017 Rev C 06/30/2011
7
FLAT BREAD
1
2
QUES
3
CLEAN
4
TIME / TEMP
1
FLAT
BREAD
QUES
2
3
4
TEMP
TIME / TEMP
ON
HEAT
OFF
ON
Nameplate
STAR MANUFACTURING INTERNATIONAL, INC.
MODEL - GR14SPT
CERTAIN INSTANCES MAY NOT BE AVAILABLE
ILLUSTRATIVE PURPOSES ONLY AND IN
SOME ITEMS ARE INCLUDED FOR
SK1750 REV. J 10/29/13
60
54
57
56
58
59
59
62
63
52
61
61
51
49
45
39
27
40
46
38
8
44
30
9
13
59
34
20
23
19
14
17
26
11
16
21
18
6
1
7
15
25
45
3
53
54
32
47
28
24
5
35
37
10
50
48
36
12
33
22
4
52
42
43
41
51
6455
2M-Z3391, SPLIT LID TABLE TOP TWO SIDED TOASTER
8
PARTS LIST January 16, 2013, Rev. J
GR14SPT-120V, CUL, CE SPLIT LIDD TABLE TOP TOASTER PARTS LIST
Fig. No Part No Qty Description Application
1 2A-Z6484 2 PLATE (COUNTER BALANCE MOUNT) 3 D9-GR0152 1 BODY ASSEMBLY 4 D9-GR0177 1 BURN GUARD ASSEMBLY - LEFT 5 D9-GR0176 1 BURN GUARD ASSEMBLY - RIGHT 6 D9-GR0156 1 REAR PLATE ASSEMBLY 7 D9-GR0518 1 GREASE DRAWER ASSEMBLY 8 D9-GR0182 2 TOP RETAINING PLATE ASSEMBLY
9 PART OF ITEM #34 10 2A-Y6142 4 SLEEVE HANDLE 11 2A-Z11501 4 FOOT 1” SOLID RUBBER 12 2B-Z3336 4 14” ARM 13 2C-Z3200 4 PIN - TOP HOUSING 14 2C-Z3350 2 HALF CLAMP - .188 DIA. 15 2E-Z3808 1 SWITCH TOGGLE
2M-Z3391, SPLIT LID TABLE TOP TWO SIDED TOASTER
2E-05-07-0350
16
2E-05-07-0351 TRANSFORMER 115/10V 6VA 2E-Y9251 2E-Z4119 CORD POWER 5-20P 120V
17
2E-Z4304 CORD POWER 5-30P CUL
2E-Z4314 POWER CORD, 12/3 6-15P 240V
18 2E-Z2894 1 TERMINAL BLOCK (304) 19 D9-Z3903 2 BRACKET, PROBE MOUNT 20 2E-Z3278 2 RTD PROBE - 48” LONG WIRE 21 2E-Z3335 2 RELAY DOUBLE POLE-SINGLE THROW 22 PS-GR0361 1 KIT, 2F-Z1945 CASTING - SMOOTH BOTTOM, ALUMINUM 23 PS-GR0356 2 KIT, 2F-Z3237 CASTING - TOP 24 2I-05-07-0013 1 BOOT SWITCH
2J-Z3263
25
2J-Z6323 TIME/TEMPERATURE CONTROL °F/°C
D9-GR0529 TIME/TEMPERATURE CONTROL F/C PROGRAMMED GR14SPT-CE, GR14SPTK-TAI
26 2K-Y6764 1 BUSHING 90 SR 17-2 27 2K-Z1971 14 SPACER 28 2M-Z18461 1 LABEL - ON & OFF 30 2M-Z2620 2 LABEL - CAUTION, BI-LINGUAL 32 2M-Z3337 1 OVERLAY
2N-Z9324
33
2N-Z9327 ELEMENT 1300WATT 240V-14B GR14SPT-CE
PS-Z9325
34
PS-Z9326 ELEMENT, 500 WATT 240V SPT, TOP GR14SPT-CE
35 2R-Z3345 1 COUNTER BALANCE - SPLIT TOP 36 2V-Z3152 2 HANDLE 37 2V-Z3252 2 TOP HOUSING LATCH ROD 38 B9-04-WB-0046 2 CLAMP WIRE SUPPORT 39 D9-GR0151 1 FACEPLATE ASSEMBLY
TRANSFORMER 230V/10A 6VA GR14SPT-CE
1
CORD SET CONT EUR 16AMP GR14SPT-CE
1
TIME/TEMPERATURE CONTROL, °F
1
ELEMENT, HEATING, 1300W@120V, 11.07OHMS, 10 AMPS 120V, CUL
1
ELEMENT, HEATING, TOP 500W 120V, CUL
2
GR14SPT-120V, 240V, CUL, GR14STB-120V, 240V, GR14STE-120V
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 1 INCLUDE MODEL AND SERIAL NUMBER OF 2
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
9
PARTS LIST January 16, 2013, Rev. J
GR14SPT-120V, CUL, CE SPLIT LIDD TABLE TOP TOASTER PARTS LIST
Fig. No Part No Qty Description Application
40 D9-Z2133 2 INSULATION FIBERGLAS TOP 41 D9-Z2618 1 BTM ELEMENT RET. PLATE 42 D9-Z2619 1 BTM INSULATION RET. PLATE 43 D9-Z2888 1 INSULATION - 14” 44 D9-GR0181 2 TOP HOUSING AND CONDUIT ASSEMBLY
D9-GR0520
45
D9-GR0526 BASE BTM / GRS CAB / IEC ASSY GR14SPT-CE 46 D9-Z3902 2 PLATE - TOP ELEMENT RET. 47 Z1-70-07-0343 1 SWITCH GUARD 48 D9-GR0189 2 TOP BURN GUARD ASSEMBLY 49 D9-GR0183 1 INSULATION BAFFLE ASSEMBLY 50 D9-Z3826 1 INSULATION - BAFFLE 51 2A-Z6604 12 SPACER - INSULATION PLATE 52 2C-08-07-0285 12 SCREW 10-24X3/4X3/8 TYPE 2 HEX DBL END STL
NI 2E-Y9253 1 INLET IEC 320 16 AMP GR14SPT-CE 53 2E-Z3768 2 LOCKNUT, CONDUIT 1/2” 54 2E-Z2898 2 CONDUIT ASSY 55 2C-1516 4 SCREW 10-24 X 1” STL RH NP, LATCH ROD 56 2C-Z3780 4 RETAINER, CONDUIT 57 2C-Z3917 4 RIVIT, POP 58 2A-Z3827 2 PLATE, STAMPING CONDUIT 59 2C-40637 12 ACORN NUT, 1/4-20 CAP MS 60 PS-GR134 AR KIT, BEARING ASSY, COUNTER BALANCE 61 2C-Z2992 12 BOLT 1/4-20X1 PHP STL NP 62 2C-08-07-0262 8 WASHER 1/4-20X1 INT STL NP 63 2C-Z5883 8 10-24 X 1/2” FZA SCREW
64 2C-Z2593 4 10-24 X 1-1/2 SL HX/W NP
BASE ASSY / GREASE CABINET
1
IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE 2 INCLUDE MODEL AND SERIAL NUMBER OF 2
Some items are included for illustrative purposes only and in certain instances may not be available.
Star Manufacturing International, Inc.
2M-Z3391, SPLIT LID TABLE TOP TWO SIDED TOASTER
10
Visit our Website at: www.star-mfg.com Email: service@star-mfg.com
This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.
All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.
THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL
LIMITED EQUIPMENT WARRANTY
> Star will not assume any responsibility for loss of revenue.
> On all shipments outside the United States and Canada, see International Warranty.
* The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.
* The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.
* The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.
* The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit.
* The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to
Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.
> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts
and ninety (90) days on labor.
> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or
the Service Center's sub-agency.
> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and
Operating instructions.
> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.
Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.
1. Travel time and mileage rendered beyond the 50 mile radius limit
2. Mileage and travel time on portable equipment (see below)
3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.
4. Installation of equipment
5. Damages due to improper installation
6. Damages from abuse or misuse
7. Operated contrary to the Operating and Installation Instructions
8. Cleaning of equipment
9. Seasoning of griddle plates
Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:
* The Model 510FD, 510FF Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. * All Fast Steamer Models except Direct Connect Series.
Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.
15MC & 18MCP Hot Food Merchandisers.
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.
SERVICES NOT COVERED BY WARRANTY
PARTS WARRANTY
10. Voltage conversions
11. Gas conversions
12. Pilot light adjustment
13. Miscellaneous adjustments
14. Thermostat calibration and by-pass adjustment
15. Resetting of circuit breakers or safety controls or reset buttons
16. Replacement of bulbs
17. Replacement of fuses
18. Repair of damage created during transit, delivery, &
PORTABLE EQUIPMENT
FOR ASSISTANCE
installation OR created by acts of God
ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers
(Model 16PD-A Only)
* Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens
(Model PO12 Only)
* Heat Lamps * Pumps-Manual
2M-4497-2 6/1312
11
STAR INTERNATIONAL HOLDINGS INC. COMPANY
Star - Holman - Lang - Wells - Bloomeld - Toastmaster
10 Sunnen Drive, St. Louis, MO 63143 U.S.A.
www.star-mfg.com
(314) 678-6303
12
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