Pro-Max CG28 SERIES Installation And Operation Instructions Manual

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Page 1

TWO-SIDED

GRILLS

MODEL

CG28, GR28 SERIES

Installation and

Operation

Instructions

2M-Z9667 Rev. E 1/17/2013

GR28SPTI

GR28IT

Page 2

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change specications and product design without

notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and

regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not

responsible for errors or omissions in information provided or conclusions

reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when

you call to ensure a faster service.

SAFETY SYMBOL

Model No.

Serial No.

Voltage

Purchase Date

Business 8:00 am to 4:30 p.m. Central Standard Time Hours:

Telephone: (314) 678-6303 Fax: (314) 781-2714

E-mail Parts@star-mfg.com

Service@star-mfg.com

Warranty@star-mfg.com

Website: www.star-mfg.com

Service Help Desk

Authorized Service Agent Listing

Reference the listing provided with the unit

or for an updated listing go to:

Website: www.star-mfg.com E-mail Service@star-mfg.com

Mailing Address: Star International Holdings Inc., Company

10 Sunnen Drive St. Louis, MO 63143 U.S.A

Page 3

PRODUCT IDENTIFICATION

Star Manufacturing International, Inc. Two Sided Grills Models:

GR28I-240V-Smooth Iron Platens without Timers GR28I-240VC-Smooth Iron Platens without Timers, Canadian GR28IT-240V-Smooth Iron Platens with 2 Timers GR28IT-240VC-Smooth Iron Platens with 2 Timers, Canadian GR28ITGS-240V-Iron Platens, 1 Grooved & 1 Smooth Top, Smooth Bottom with 2 Timers GR28ITGS-240VC-Iron Platens, 1 Grooved & 1 Smooth Top, Smooth Bottom with 2 Timers, Canadian GR28SPTI-240V-Smooth Iron Platens with 2 Timers GR28IEA-240V-Smooth Iron Plattens with Electronic Controls CG28I-240V-Grooved Iron Platens without Timers CG28I-240VC-Grooved Iron Platens without Timers, Canadian CG28IT-240V-Grooved Iron Platens with 2 Timers CG28IT-240VC-Grooved Iron Platens with 2 Timers, Canadian CG28IGT-240V-Iron Platens, Grooved Top and Smooth Bottom without Timers CG28IGT-240VC-Iron Platens, Grooved Top and Smooth Bottom without Timers, Canadian CG28ITGT-240V-Iron Platens, Grooved Top and Smooth Bottom with 2 Timers CG28ITGT-240VC Iron Platens, Grooved Top and Smooth Bottom with 2 Timers, Canadian CG28SPTI-240V-Grooved Iron Platens with 2 Timers CG28IEA-240V-Grooved Iron Platens with Electornic Controls CG28IEGTA240V-Grooved Iron Bottom Platen, Smooth Top Platens, with Electronic Controls

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CAUTION

WARNING

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.

All shipping containers should be checked for freight damage both visible and concealed. This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier.

Concealed damage or loss - if damage or loss is not apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. Be certain to retain all contents plus external and internal packaging materials for inspection. The carrier will make an inspection and will supply necessary claim forms.

Ventilation and Clearances

The installation of any components such as a vent hood, grease extractors, and/or re

extinguishing systems, must conform to their applicable nationally recognized installation standards and/or local building codes.

Electrical Connection

Before making any electrical connection be sure to read data plate which is located at the bottom of the unit.

WARNING

Electrical Grounding Instructions

This unit is equipped with a 3-prong (grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded 3-prong receptacle.

DO NOT CUT OR REMOVE THIS PLUG OR GROUNDING PRONG FROM THE PLUG. CONNECT/PLUG UNIT INTO DEDICATED A.C LINE ONLY SPECIFIED ON THE DATA PLATE

OF THE UNIT.

ELECTRICAL SPECIFICATIONS

Rated

Model No. Volts

GR28I 240 7200 30 L6-30P GR28IT 240 7200 30 L6-30P GR28ITGS 240 7200 30 L6-30P GR28SPTI 240 7100 30 L6-30P CG28I 240 7200 30 L6-30P CG28IT 240 7200 30 L6-30P CG28IGT 240 7200 30 L6-30P CG28ITGT 240 7200 30 L6-30P CG28SPTI 240 7100 30 L6-30P

Wattage Amps NEMA Plug

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Initial Start Up

Level unit using the adjustable feet under the unit (approximately 1/2" adjustment).

Before using the unit for the rst time, clean and heat for approximately 30 minutes. The grill may

emit a small amount of smoke as the cooking surfaces reach 300-350°F. Do not be alarmed, as the smoke is caused by oils associated with the manufacturing process and will stop when the grill reaches 400°F.

Seasoning The Cooking Surfaces First Time Seasoning

Follow your company/corporate guidelines for seasoning cooking surfaces or

1. Bring the grill to 300°F and leave it on while doing the next three steps.

2. Brush the cooking surfaces with a release agent. If using an aerosol agent,

rst apply into a cup and then brush onto cooking surface.

3. Let sit for 20 minutes, and then wipe clean using a warm damp cloth.

Daily Seasoning

The grill should not require much seasoning while in use. In most cases, brush a light coating of the baking release agent in the morning and occasionally throughout the day will be enough to prevent any sticking. It is not necessary to spray before grilling each item.

MANUAL CONTROL OPERATION

Setting The Temperature

The thermostat control knob is used to set the temperature to your requirements. The maximum set point is 550°F (288°C), the minimum set point is 175°F (79°C). See Knob Settings.

Setting The Timer (Timer Models Only)

(9 MIN. 59 SEC. MAX) The timer may be factory pre-set. If changes are required follow these simple steps:

1. To increase time, press and hold the (UP) button. The Start/Stop button can now be used to increase the cooking time.

2. To decrease time, press and hold the (DOWN) button. The Start/Stop button can now be used to decrease cooking time.

Knob Setting

Knob Position Approx. Temp 1-2 175°F / 79°C

3 200°F / 93°C 4 250°F / 121°C 5 300°F / 148°C 6 350°F / 176°C 7 400°F / 204°C 8 450°F / 232°C 9 500°F / 260°C 10 550°F / 287°C

On/off Rocker Switch (Timer Models Only)

The switch turns the unit on and off. The switch has three positions:

With the switch in this position, both top and bottom platens will heat.

With the switch in this position, neither platen will heat.

With the switch in this position only bottom platen will heat.

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Daily Operation

Always allow 30 minutes of preheat time before loading the unit with product. Failure to allow

sufcient preheat time will result in unsatisfactory cooking of the rst load.

Check the power cord to insure that it is plugged into a proper outlet. Check that the switch and thermostat control are turned on. Set the unit's ON/OFF rocker switch to desired position. Set the thermostat control knob to desired temperature.

Operating Hints And Safety

Disconnect power to the unit with the switch at the end of each day of operation. Do not leave the unit in operation without an attendant. Turn thermostat down to 200°F (93°C) during idle periods. It will take only a few minutes to regain

operating temperature. Use spatula to push excess grease into grease drawer after each load of food is cooked. This will

reduce smoking of hot grease and carbonizing. Do not leave the unit at high temperature when not in use or during idle periods. This will cause food

particles and grease lm to carbonize.

"Season" cooking surfaces with non-salted vegetable oil to reduce product sticking.

Monthly Lubrication/Inspection

Apply two (2) drops of non-toxic mineral or vegetable oil to counter balance shoulder rivets and plastic spacers.

Check and clean brass rollers to make sure they are rolling and not sliding on the cam surfaces of the counterbalance.

Check the bolts, screws and nuts, tighten if necessary.

Cleaning

Begin cleaning procedure by using the operating procedures within your organization, or follow the steps below:

1. If particles adhere to the cooking surface during the day, scrape them off with a spatula. NOTE: It is best not to let food cook onto the grill, as food build-up on the grill will increase

sticking and smoking. In addition, carbon may build up on the grill surface and reduce the

cooking efciency.

Carbon Buildup: A black matter that forms on or near the cooking surface. Generally this is a combination of: releasing agents, oils, food particles etc. ,that have cooked to the surface. After a

period of time without cleaning, this will reduce performance and material may start aking off. When

that happens, follow the "Carbon Cleaning" procedures.

2. At the end of the day, wipe down all surfaces with a warm, damp cloth and mild detergent, then dry.

Carbon Cleaning

When carbon build up occurs, use a carbon removal agent (safe for aluminum surfaces) according to the instructions provided with the cleaner. When this process is complete, you must re-season the grill according to your company/corporate guidelines, or the seasoning instructions in this manual.

DO NOT IMMERSE OR LET THE UNIT STAND IN WATER.

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DO NOT HOSE DOWN THE UNIT OR THE TABLE/COUNTER IF THE UNIT IS ON THE TABLE/ COUNTER.

CAUTION

KEEP AWAY FROM RUNNING WATER. DO NOT USE SHARP OBJECTS TO REMOVE CARBON BUILD-UP. DO NOT USE ICE ON THE COOKING SURFACE! BEFORE CLEANING MAKE SURE POWER IS TURNED OFF, UNIT IS UNPLUGGED AND IS

NOT TOO HOT.

While holding top lid with one hand, apply only cleaners which are safe for aluminum and iron surfaces. Wipe with clean sponge or towel until unit is clean.

DO NOT SPLASH FRONT CONTROL PANEL! DO NOT SPLASH FLEX CONDUIT CONNECTING TOP AND BOTTOM OF THE UNIT.

Remove and empty to clean grease catcher drawer as required using mild detergent and water.

WARNING

Do not use ice or cold water to clean the cooking surfaces when the unit is hot. The surfaces are cast aluminum or cast iron and may crack or deform under the shock of rapid temperature change.

Operation Troubleshooting

1. Unit not heating.

A. Check if unit is plugged in correct receptacle. B. Check incoming power line. C. Check that the switch is in correct position. D. Check that thermostat is set to proper temperature.

2. Top platen not heating.

A. Check that the ON/OFF switch is in correct position.

3. Counterbalance roller not rolling.

A. Clean rollers.

If unit still does not operate contact the factory or one of its representatives or a local service company for service or required maintenance.

Page 8

ELECTRONIC CONTROL OPERATION

Preset Times And Temperatures

If adjustments are required, please refer to the time or temperature programming section in this manual.

°F/°C CONVERSION

To change the temperature display from °F to °C or from °C to °F, hold the TEMP button while the unit is turned off. While holding the TEMP button, turn the unit on. The display will be the changed temperature mode. To change back, repeat the procedure.

Operating Instructions

1. Turn the unit on by placing the switch in the ON position. The HEAT ON indicator, program number

and display will ash indicating the unit is heating. When the preset temperature is reached, the heating light, display and program light indicator will stop ashing followed by 3 beeps. (Initial

startup heating time is approximately 30 minutes).

2. Place product on the bottom cooking surface of the unit and close the lids.

3. Press the PROGRAM button and let the displayed time count down to "0" at which time the unit will beep. To turn off the beeper, press the PROGRAM button again.

4. Raise the lid until it engages into the rst detent and remove food. Using a spatula, scrape residue

into the grease catcher tray.

NOTE: Metal utensils may be used, however, using nonmetal utensils will prolong the life of the

cooking surface.

5. Turn the unit off when it is not in use.

Temperature/timer Controller Operation Specications

Startup:

1. The preset time will ash until the preset temperature is reached.

2. When the control reaches the preset temperature, time display, the HEAT ON indicator and program

indicator will stop ashing and the alarm will beep three times.

Temperature:

1. To view the actual temperature, press and hold the TEMP button. The display will read "Lo" if the temperature is below 135°C (273°F) and "Hi" if the temperature is above 300°C (573°F).

To Program Time and Temperature:

1. Press and hold TEMP (actual temperature displays).

2. While holding TEMP, press and hold any program button on the left for one second. The LED above the program number will light and the display will read "_ _ _ _." Enter the four-digit security code sequence: 4, 3, 2, 1. The security code will not show on the display. Once the correct sequence has

been entered, the preset time will be displayed and the LED for that program will begin to ash.

3. Set the time with the "+ or -" buttons.

4. Press the TEMP button to save the time.

5. The preset temperature will now be displayed.

6. Set the desired temperature for this program using the "+ or -" buttons.

7. Press the TEMP button to save the temperature and to exit the programming mode for this

program. The LED will stop ashing but will remain lit.

8. Press any other program button within 15 seconds to continue programming without re-entering the security code.

9. While programming a program (LED is ashing), if no input is received for 15 seconds the unit will

revert to normal operation and the security code must be re-entered.

NOTE: Temperature settings are done with the Left side buttons only. The time settings programmed on the left buttons will also be programmed onto the Right side. See the next section to make time changes to the Right side only. Each programming change must be

saved by pressing the TEMP button!

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Right Side (Timer only):

1. To change the time on right, press and hold the TEMP button, then press and hold any program button on the right for one second. The LED above the program button will light and the right display will read "_ _ _ _." Enter the four-digit security code sequence: 4, 3, 2, 1. The security code will not show on display. Once the correct sequence has been entered,

the preset time will be displayed and the LED for that program will begin to ash.

2. Set the time with the "+ or -" buttons.

3. Press the TEMP button to save the time.

4. TheLEDwillstopashingbutwillremainlit.

5. Press any other program button within 15 seconds to continue programming without reentering the security code.

6. Whileprogrammingaprogram(LEDisashing),ifnoinputisreceivedfor15secondsthe

unit will revert to normal operation and the security code must be re-entered.

Operation:

1. Pressing any program button (1-4) will start the timer countdown and display the remaining preset time. The LED for the appropriate program will be lit during the countdown and will remain lit until another program is selected.

2. When the display reaches "00:00", the buzzer will sound and the digits will ash.

3. Press the program button to silence the buzzer and return the readout to programmed time.

4. The right and left sides will operate independently of each other. Both timers can be in operation at the same time. The "00:00" display will show which side is timed out.

NOTE: Metal utensils may be used, however, using nonmetal utensils will prolong the life

of the cooking surface.

5. Turn the unit off when it is not in use.

Page 10

2M-4497-2 6/1312

The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.

FOR ASSISTANCE

Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department.

In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using.

ALL: * Pop-Up Toasters * Butter Dispensers * Pretzel Merchandisers

(Model 16PD-A Only)

* Pastry Display Cabinets * Nacho Chip Merchandisers * Accessories of any kind * Sneeze Guards * Pizza Ovens

(Model PO12 Only)

* Heat Lamps * Pumps-Manual

Visit our Website at: www.star-mfg.com Email: service@star-mfg.com

THOROUGHLY INSPECT YOUR UNIT ON ARRIVAL

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid.

> Star will not assume any responsibility for loss of revenue. > On all shipments outside the United States and Canada, see International Warranty. * The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor. * The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor. * The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years. * The warranty period for the Chrome-Max Griddles is ve (5) years on the griddle surface. See detailed warranty provided with unit. * The warranty period for Teon/Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to

Teon/Dura-Tec coatings from improper cleaning, maintenance, use of metallic utensils, or abrasive cleaners, abrasive pads, product identiers and

point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials.

> This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts

and ninety (90) days on labor.

> This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or

the Service Center's sub-agency.

> This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and

Operating instructions.

> This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician.

PARTS WARRANTY

Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT

Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:

1. Travel time and mileage rendered beyond the 50 mile radius limit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damages due to improper installation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

10. Voltage conversions

11. Gas conversions

12. Pilot light adjustment

13. Miscellaneous adjustments

14. Thermostat calibration and by-pass adjustment

15. Resetting of circuit breakers or safety controls or reset buttons

16. Replacement of bulbs

17. Replacement of fuses

18. Repair of damage created during transit, delivery, & installation OR created by acts of God

* The Model 510FD, 510FF Fryer. * The Model 526TOA Toaster Oven. * The Model J4R, 4 oz. Popcorn Machine. * The Model 518CMA & 526CMA Cheese Melter. * The Model 12MC & 15MC & 18MCP Hot Food Merchandisers. * The Model 12NCPW & 15NCPW Nacho Chip/Popcorn Warmer. * All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers. * All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer. * All Condiment Dispensers except the Model HPD & SPD Series Dispenser. * All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series. * All QCS/RCS Series Toasters except Model QCS3 & RCS3 Series. * All Fast Steamer Models except Direct Connect Series.

Page 11

(ELEMENTO MAS BAJO)

BOTTOM ELEMENT

(ELEMENTO MAS ALTO)

TOP ELEMENT

WIRE NO PART NO.

(HILO NO.) (PARTE NO.)

QTY.

(CANTIDAD)

4 D9-GR0058 1

2,5 D9-GR0059 1

1,8 D9-GR0060 1

3,6,7 D9-GR0064 1

10 D9-GR0057 1

9 D9-GR0065 1

11 D9-GR0106 1

12 D9-GR0107 1

(ELEMENTO MAS ALTO)

TOP ELEMENT

(ELEMENTO MAS BAJO)

BOTTOM ELEMENT

MATERIAL

DR. CK. DATE

FINISH

MODEL NO.

TITLE

PART NO.

STAR MFG. INTERNATIONAL, INC.

10 SUNNEN DRIVE ST. LOUIS, MO 63143

LIMITS UNLESS OTHERWISE NOTED

FRACTIONS 1/64 DECIMALS .005

- SK-1709

7-05-99

WIRE DIAGRAM 240V 7200W UL W/TIMER

GR/CG28IT-240V

CG28ITGT-240V

Page 12

(ELEMENTO MAS BAJO)

BOTTOM ELEMENT

(ELEMENTO MAS ALTO)

TOP ELEMENT

T-STAT

FRONT CONTROL PANEL

PILOT

LIGHT

(BLOQUE TERMINAL)

TERM BLOCK

REAR PANEL

TOP ELEMENT

(ELEMENTO MAS ALTO)

BOTTOM ELEMENT

(ELEMENTO MAS BAJO)

(BLANCO)

GREEN

(VERDE)

NEMA L6-30 P PLUG

WHITE

REAR PANEL

(BLOQUE TERMINAL)

TERM BLOCK

T-STAT

PILOT

LIGHT

FRONT CONTROL PANEL

(NEGRO)

BLACK

230V UNITS

INLET IEC 320 16A

240V UNITS

WIRE NO PART NO.

(HILO NO.) (PARTE NO.)

QTY.

(CANTIDAD)

1 D9-GR0103 1

2 D9-GR0104 1

3 D9-GR0105 1

14 D9-GR0106 1

15 D9-GR0107 1

3,6,7 D9-GR0064 1

1,8 D9-GR0060 1

2,5 D9-GR0059 1

WIRE NO PART NO.

(HILO NO.) (PARTE NO.)

20 D9-GR0252 2

19 D9-GR0251 2

18 D9-GR0250 2

9 D9-GR0065 1

10 D9-GR0057 1

4 D9-GR0058 1

(CANTIDAD)

QTY.

MODEL:

GR-CG28I-230/240V

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

STAR MANUFACTURING INTERNATIONAL INC.

SK1710 Rev B

8/09/2004

Page 13

6 2

1 0

SENSOR - RIGHT

(SENSORIO)

BOTTOM ELEMENT

(ELEMENTO MAS BAJO)

TOP ELEMENT

RIGHT

(ELEMENT MAS ALTO)

GREEN / YELLOW

STRIPE

BROWN

BLUE

BS 1363A PLUG

(13 AMP)

E4 E3

E5E6

REAR OF CONTROLLER

E11

E12

SENSOR - LEFT

(SENSORIO)

TOP ELEMENT

LEFT

(ELEMENT MAS ALTO)

TRANSFORMER

(TRANSFORMADOR)

RELAY

(RELE)

TERMINAL BLOCK

(BLOQUE TERMINAL)

FOR REFERENCE

WIRING DIAGRAM IS SHOWN AS UNIT IS ASSEMBLED

WITH THE BOTTOM PLATE REMOVED. THE TOP

DESCRIPTIONS ARE THEIR POSITIONS WHEN UPRIGHT.

1 0

6 2

SWITCH

(INTERRUPTOR)

INLET IEC 320 16A

230V UNITS

6 2

1 0

A C

SENSOR - RIGHT

(SENSORIO)

BOTTOM ELEMENT

(ELEMENTO MAS BAJO)

TOP ELEMENT

RIGHT

(ELEMENT MAS ALTO)

E4 E3

E5E6

REAR OF CONTROLLER

E11

E12

SENSOR - LEFT

(SENSORIO)

TOP ELEMENT

LEFT

(ELEMENT MAS ALTO)

TRANSFORMER

(TRANSFORMADOR)

RELAY

(RELE)

TERMINAL BLOCK

(BLOQUE TERMINAL)

1 0

6 2

SWITCH

(INTERRUPTOR)

MODEL:

GR-CG28SPTI-230/240V

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

STAR MANUFACTURING INTERNATIONAL INC.

SK2169 Rev -

1/20/2006

Page 14

STAR MANUFACTURING INTERNATIONAL, INC.

SK2183 REV. B 9-14-2011

MODEL: CG/GR28_TOP HOUSING ASSY

CERTAIN INSTANCES MAY NOT BE AVAILABLE OR MAY VARY SLIGHTLY FROM ILLUSTRATION SHOWN.

ILLUSTRATIVE PURPOSES ONLY AND IN

SOME ITEMS ARE INCLUDED FOR

No reproduction or disclosure of its

to Star Manufacturing International, Inc.

This drawing contains information confidential

contents is permitted.

Part of Item 26

Do not hose d

own.

basestand in water.

DANGER

DO NOT TOUCH

HOT SURFACE.

running water

Keep away

from

estancada so

bre agua

o dejarque la ba

se este

Favorde no sumer

gir

No rociacon

manguera.

Maintengas

e l ejos de

corriente de agua.

PRECAUCION

SUPERIFICIE

FAVOR NO TOCAR

CALIENTE

PELIGRO

Do not immerse orlet

CAUTION

22 23

24 25

SPTI MODELS ONLY

See Detail

A for “B-Style”

SPTI

Counter Balance Shown

SPTI

HOUSING ARM

CONNECTION

Version

Earlier

Version

75 74

Page 15

PARTS LIST January 17, 2013, Rev. E

GR/CG28I, GR/CG28IT, GR28ITGS, CG28IGT, CG28ITGT, GR/CG28SPTI

Key

Number

1A D9-GR0324 2 TOP CENTER BURN GUARD ASSY SPTI, IEA 1 D9-GR-0189 2 TOP ENDS BURN GUARD ASSY SPTI, IEA 2 D9-GR0335 1 BURN GUARD ASSY LEFT SPTI, IEA 3 D9-GR0334 1 BURN GUARD ASSY RIGHT SPTI, IEA 4 D9-GR0332 1 BURN GUARD CENTER ASSY RIGHT SPTI, IEA 5 D9-GR0333 1 BURN GUARD CENTER ASSY LEFT SPTI, IEA 6 2C-1512 4 SCREW 10-24X3/8 RH 2C-1512 8 SCREW 10-24X3/8 RH SPTI, IEA 7A 2V-Z9517 2 ROD - TOP HOUSING CENTER STOP SPTI, IEA 7 2V-Z3079 2 PIN ASSY - TOP HOUSING STOP 2V-Z3252 2 PIN ASSY - TOP HOUSING STOP SPTI, IEA 8A 2C-1810 8 WASHER, 3/16” SPTI, IEA 8 2A-Y6142 4 SLEEVE HANDLE SPTI, IEA 9 2R-Z2896 2 COUNTER BALANCE (Not Shown) 2R-Z3345 2 COUNTER BALANCE, SPLIT-TOP SPTI, IEA (Shown) 9A PS-GR134 4 ROLLER BEARING KIT COUNTER BALANCE REPAIR KIT 10 2C-40637 8 NUT 1/4”-20 ACORN STL MS 11 2C-08-07-0262 8 WASHER 1/4” INT STL NP 12 2C-Z2992 8 BOLT 1/4” 20X1 PHP STL NP 13 2B-Z9515 8 ARM, 14” SPTI, IEA 2B-Z2987 4 ARM, 14” 14 2V-Z2989 2 HANDLE, 14” 2V-Z3152 4 HANDLE, 7” SPTI, IEA 15 2C-Z2992 4 BOLT 1/4” 20X1 PHP STL NP 16 2M-Z2620 2 LABEL, CAUTION 2M-Z5623 4 LABEL, CAUTION, BI-LINGUAL SPTI, IEA 17 2C-Z2820 4 PIN, TOP HOUSING 2C-Z3200 8 PIN, TOP HOUSING SPTI, IEA 18 2A-Z3827 2 CONDUIT STAMPING PLATE 19 D9-GR0181 4 TOP HOUSING 7”, CONDUIT ASSY SPTI, IEA D9-GR0202 2 TOP HOUSING 14”, CONDUIT ASSY 20 B9-04-WB-0046 4 CLAMP WIRE SUPPORT SPTI, IEA D9-04-GR-0166 2 WIRE MOUNT 21 D9-GR0079 2 TOP RETAINING PLATE 14” D9-GR0182 4 TOP RETAINING PLATE 7” SPTI, IEA 22 D9-Z2133 4 INSULATION 7” SPTI, IEA D9-Z2888 2 INSULATION 14” 23 2A-Z6604 16 SPACER - INSULATED PLATE 24 D9-Z2075 2 TOP ELEMENT PLATE 14” D9-Z9513 4 TOP ELEMENT PLATE 7” SPTI, IEA 25 2C-08-07-0285 8 SCREW 10-24 X 3/4 X 3/8 26 PS-Z2391 2 TOP ELEMENT, 1800W PS-Z3810 4 TOP ELEMENT, 500W SPTI, IEA 27 PS-GR0352 1 KIT, 2F-Z1948 TOP CASTING - SMOOTH GR28ITGS PS-GR0352 2 KIT, 2F-Z1948 TOP CASTING - SMOOTH GR28I, GR28IT, PS-GR0353 1 KIT, 2F-Z1950 TOP CASTING - GROOVED GR28ITGS PS-GR0353 2 KIT, 2F-Z1950 TOP CASTING - GROOVED CG28IGT, CG28ITGT, CG28I, CG28IT 2F-Z8349 4 TOP CASTING - SMOOTH GR28SPTI 2F-Z7967 4 CASTING, IRON, TOP, GR -SPT CG28SPTI 28 D9-Z3903 4 BRACKET, PROBE MOUNT SPTI, IEA 29 2C-Z3350 4 HALF CLAMP - .188 DIA. SPTI, IEA 30 2E-Z3278 4 RTD-PROBE - 48” LONG WIRE SPTI, IEA 73 2C-Z5883 AR 10-24 X 1/2 FZA SCREW 74 2C-1512 AR SCREW 10-24X3/8 RHP STL NP B SERIES UNITS 75 2C-6260 AR WASHER #10 INT STL NP B SERIES UNITS 76 2V-Z11388 AR LINK ASSY BASE, TOP HOUSING B SERIES UNITS 77 2A-Z11676 AR CHAIN LINK, 50SS B SERIES UNITS

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Part

Number

MODEL

Number

Per

Unit

Description Model

1 3

Star Manufacturing International, Inc.

Page 16

MODEL:GR28 - CG28 - BASE

STAR MANUFACTURING INTERNATIONAL INC.

SK2182 Rev. A 4/15/10

START

TIME / TEMP

STOP

HEAT

TEMP

START STOP

TIME / TEMP

START STOP

TIME / TEMP

START STOP

TIME / TEMP

HEAT

TEMP

ELECTRONIC CONTROL

MANUAL CONTROL

ON ( I )

POWER

OFF ( O )

TIME

STOP

START

TIME

STOP

START

ON ( I )

OFF ( O )

POWER

Pro-Max

CERTAIN INSTANCES MAY NOT BE AVAILABLE OR MAY VARY SLIGHTLY FROM ILLUSTRATION SHOWN.

ILLUSTRATIVE PURPOSES ONLY AND IN

SOME ITEMS ARE INCLUDED FOR

No reproduction or disclosure of its

to Star Manufacturing International, Inc.

This drawing contains information confidential

contents is permitted.

Page 17

PARTS LIST January 17, 2013, Rev. E

GR/CG28I, GR/CG28IT, GR28ITGS, CG28IGT, CG28ITGT, GR/CG28SPTI

Key

Number

31 PS-GR0365 1 KIT, 2F-Z1962 BOTTOM CASTING - SMOOTH GR28I, GR28IT, CG28IGT, CG28ITGT, GR28ITGS PS-GR0366 1 KIT, 2F-Z1963 BOTTOM CASTING - GROOVED CG28I, CG28IT 32 2C-08-07-0117 8 SCREW 10-24X3/4 FZA 2C-08-07-0285 32 SCREW 10-24X3/4X3/8, 2 HEX DBL END STL SPTI, IEA 33 2N-Z2392 2 ELEMENT, BOTTOM 1800W 2N-Z9520 2 ELEMENT, BOTTOM 2150W SPTI, IEA 34 D9-Z2618 2 BOTTOM ELEMENT RET. PLATE D9-Z8082 2 BOTTOM ELEMENT RET. PLATE SPTI, IEA 35 D9-Z2888 2 INSULATION 14” 36 D9-Z2619 2 BOTTOM INSULATION RET. PLATE D9-Z8082 2 BOTTOM ELEMENT RET. PLATE SPTI, IEA 37 2A-Z3026 2 HALF CLIP 38 D9-GR0098 1 BODY ASSY 28” D9-GR0320 1 BODY ASSY 28” SPTI D9-GR0580 1 BODY ASSY 28” IEA 39 2K-Y1139 1 BUSHING, HEYCO 40 2K-3485 1 BUSHING, HEYCO 240V 41 2P-Z2911 2 PLUG, DOUBLE “D” 42 2E-Z11879 1 CORD, SET 6/3 6-50P 240C/240VC 2E-Z2922 1 CORD STO 10/3NEMA L6-30P 240V D9-GR0577 1 CORD STO 10/3-72" OPEN CG28ITGTBKSA, CG28ITGT-KSA 43 2C-Z3780 4 CONDUIT RETAINER 44 2E-Z2898 2 CONDUIT ASSY PTFE 45 2E-Z2894 2 TERMINAL BLOCK 46 2E-05-07-0350 2 TRANSFORMER 230V/10V;6VA 47 2E-Z3768 4 CONDUIT LOCKNUT 48 D9-GR0054 1 REAR LINER ASSY - BOTTOM CORD SET D9-GR0156 2 REAR LINER ASSY SPTI D9-GR0180 1 REAR LINER ASSY - REAR CORD SET 240V D9-GR0317 1 REAR LINER ASSY - REAR CORD SET 240VC 49 D9-GR0032 4 TORQUE BOX ASSY 50 D9-Z3071 4 HANDLE BRACKET 51 2V-Z3072 2 SIDE HANDLE 53 D9-GR0519 1 BASE ASSY/GREASE CAB - LEFT D9-GR0528 1 BASE ASSY/GREASE CAB - LEFT SPTI, IEA 54 D9-GR0521 1 BASE ASSY/GREASE CAB - RIGHT D9-GR0527 1 BASE ASSY/GREASE CAB - RIGHT SPTI, IEA 55 2V-Z3027 2 LEG SUPPORT - CROSS 56 D9-Z9516 2 SIDE LEG SUPPORT 57 2V-Z9504 1 CROSS SUPPORT 28” 58 D9-Z3030 1 LEG SUPPORT L.H. 59 D9-Z3029 1 LEG SUPPORT R.H. 60 2A-Z0314 4 FOOT, 4" DIE CAST 2A-Z12946 4 BASE, FOOT NON-SKID 61 2E-Z3335 4 RELAY DBL POLE-SNGL THR SPTI 62 2J-Z6323 2 TIME/TEMPERATURE CONTROL SPTI, IEA 63 2E-Z3808 2 SWITCH TOGGLE SPTI, IEA 2E-Z6863 2 SWITCH, 3 POSITION, CG28IT(ser. no. less than CGB29481 use PS-GR0225) CG28ITGT (serial no. less than CGB25137 use PS-GR0225) PS-GR0225 1 SWITCH KIT 64 2I-05-07-0013 2 SWITCH BOOT

Part

Number

MODEL

Number

Per

Unit

Description Model

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

2 3

Page 18

PARTS LIST January 17, 2013, Rev. E

GR/CG28I, GR/CG28IT, GR28ITGS, CG28IGT, CG28ITGT, GR/CG28SPTI

Key

Number

65 2M-Z3045 1 OVERLAY w/TIMER, Rocker Switch CG/GR28IT 2M-Z7431 1 OVERLAY w/TIMER, Toggle Switch CG/GR28IT 2M-Z3088 1 OVERLAY w/PILOT LIGHT CG/GR28I 2M-Z9107 1 OVERLAY w/TIMER SPTI 66 2K-Z1971 8 SPACER 2K-Z1971 14 SPACER SPTI, IEA 67 D9-GR0151 2 FACEPLATE ASSEMBLY SPTI, IEA 68 D9-GR0518 2 GREASE DRWR ASSY, FLAT FRONT SPTI D9-GR0517 2 GREASE DRAWER ASSY 69 D9-GR0099 1 FACE PLATE - LEFT w/TIMER D9-GR0114 1 FACE PLATE - RIGHT w/TIMER D9-GR0118 1 FACE PLATE - RIGHT w/PILOT LIGHT 69 D9-GR0119 1 FACE PLATE - LEFT w/PILOT LIGHT 70 2J-Z1836 2 TIMER CONTROL 71 2R-Z4621 2 KNOB - THERMOSTAT 72 2T-6447 2 THERMOSTAT 73 2C-Z5883 AR 10-24 x 1/2 FZA SCREW NI 2J-Z2329 2 PILOT LIGHT 240V (NOT SHOWN)

Part

Number

MODEL

Number

Unit

Per

Description Model

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE DESIRED PAGE INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Star Manufacturing International, Inc.

3 3

Page 19

STAR MANUFACTURING INTERNATIONAL, INC.

PS-GR0536, PS-GR0537, PS-GR0538 PS-GR0560, PS-GR0561

Rev. D 1/15/14SK2507

MODEL: SG HINGE MECHANISM

9 10 11

Top Housing

Page 20

PARTS LIST September 23, 2013

HINGE MECHANISM TWO SIDED GRILLS

Fig No Part No Description Qty Application

2A-Z15740 SPRING GUIDE MTG ROD, 14”

2A-Z11404 SPRING GUIDE MOUTING ROD SPLIT TOP 2A-Z16413 MOUNTING ROD 10” UNITS 2A-Z15739 ASSEMBLY CROSSBAR, 14”

2V-Z12452 ARM GUIDE ASSY., ST SPLIT TOP

2A-Z16415 ASSEMBLY CROSSBAR, 10” 10” UNITS 3 2C-Z11807 E-RING 5/8 AR ALL 5 D9-GR0515 BASIC ASSY, STOP 1 ALL

6 2V-Z12612 ROD, SPRING GUIDE

2V-Z11400 SPRING SUPPORT, TOP 7

2A-Z11406 SPRING SUPPORT, TOP, SPT SPLIT TOP

2V-Z14936 SPRING SUPPORT, TOP-10” ALL SINGLE 10” UNITS

2P-Z11408 SPRING, 14” AL

2P-Z11409 SPRING, COMPRESSION, SPT 8

2P-Z13941 SPRING COMPRESSION, 14” GR IRON

2P-Z15100 SPRING,COMPRESSION, 10” IRON 10” IRON

2P-Z15137 SPRING,COMPRESSION, 10” AL 10” ALUMINUM 9 2A-Z11397 SPRING PISTON STOP

10 2C-Z17917 WASHER, FLT, 9/32ID X 1

11 2C-Z2670

12 2V-Z11399 SPRING TUBE 13 2C-9704 SCREW 10-24X1 STL HEX NP 8 SPLIT TOP

14 2C-20204-07 WASHER S/S #10 LOCK INT 12 ALL 15 2F-Z11383 LEFT SUPPORT 1 ALL

2V-Z11401

2A-Z11407 SPLIT TOP

2V-Z14937 SPRING SUPPORT, BOTTOM-10” ALL SINGLE 10” UNITS

17 2C-200230 NUT 10-24 HEX SS 4 ALL 18 2F-Z11384 RIGHT SUPPORT 1 ALL

D9-Z11387

D9-Z11883 SPLIT TOP

20 2C-Z11821 SCREW 10-24X1-1/4 HHD 4 ALL

PS-GR0574 SER. KIT BRKT AYS, STE (2 BRK, 4 CAMS) ALL SPLIT TOP

PS-GR0571 SER. KIT BRKT AYS, STD (2 BRK, 4 CAMS NON SPLIT TOP

22 2A-Z12620 SPACER BLOCK 2 ALL 23 2C-6260 #10 INTERNAL TOOTH LOCK WASHER 2 ALL 24 2C-1516 #10-24 UNC X 1.00 LG RHP SCREW 2 ALL NI 61-Q2686 LOCTIT THREADLOCKER 242 AR

PS-GR0536 KIT, HINGE SPING 14 SPLT 2 SPLIT TOP

PS-GR0537 KIT, HINGE SPRING, 14” ALUMINUM 1 14” ALUMINUM

PS-GR0538 KIT, HINGE SPRING, 14” SMOOTH IRON 1 14” IRON SMOOTH

PS-GR0639 KIT, HINGE & SPRING, 14GR IRON 1 14” IRON GROOVED

PS-GR0560 KIT, HINGE & SPRING, 10 ALUM 1 10” ALUMINUM

PS-GR0561 KIT, HINGE & SPRING, 10 IRON 1 10” IRON

PS-GR0570 SER. KIT CROSSBAR, 14” STD PS-GR0571 SER. KIT BRACKETS, SG MODELS PS-GR0592 SERVICE KIT, ROLLER MOUNT BRACKETS (LEFT & RIGHT) STE MODELS

NUT 1/4-20 W/LOCKWASHER 1 SPLIT TOP NUT 1/4-20 W/LOCKWASHER 2 ALL SINGLE

SPRING SUPPORT, BOTTOM

SUPPORT MOUNTING BRACKET 2

ITEM 25 DOES NOT INCLUDE ITEMS 20 THRU 24

SG HINGE SERVICE KITS

ALL SINGLE 14” UNITS

1 SPLIT TOP 2 ALL SINGLE

ALL SINGLE 14” UNITS

2 SMOOTH & GROOVED ALUMINUM

SMOOTH IRON

SPLIT ALUMINUM GROOVED IRON

1 SPLIT TOP 2 ALL SINGLE 1 SPLIT TOP 2 ALL SINGLE

1 SPLIT TOP 2 ALL SINGLE

ALL SINGLE 14” UNITS

ALL SINGLE