PROMAG
STARCREM 30/60 IngleseUTILIZZATORE (USER)
le macchine per il gelato
USE AND MAINTENANCE
INSTRUCTION MANUAL:
"CUOCICREMA" MACHINE
STARCREM 30 Evolution
STARCREM 60 Evolution
USER INSTRUCTIONS
STARCREM 60 EvolutionSTARCREM 30 Evolution
03 - 2004
STARCREM 30 Evolution - STARCREM 60 Evolution
2
PROMAG
The technical data for each machine model is
shown in the enclosed tables and on the data
plate located on the rear side of the machine.
This data is used as a reference when
performing inspections or checks.
Bar code
A = air condensation
W = water condensation
Manufacturer
PROMAG
Via Emilia, 45
40011 Anzola dell'Emilia
Bologna Italy
Tel. 051-6505385
Telefax 051-6505253
This plate is an exact
copy of that located on
the rear side of the
machine, for this reason
the manual forms an
integral part of the
machine and must be
kept together with it.
Safe machine operation is assured by correctly following the
instructions given in this manual. Therefore, we suggest you keep the
manual in a safe place where it can be readily consulted as required.
USER INSTRUCTIONS
PROMAG
GB
3
pag.
pag.
7/60
61/76
STARCREM 30 Evolution - STARCREM 60 Evolution
INSTRUCTIONS FOR USER
INSTRUCTIONS FOR TECHNICIAN-INSTALLER
A
B
pag.
77/89
SPARE PARTS
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
4
INTRODUCTION
PROMAG
This manual gives all assembly, operating and
maintenance instructions required for assuring
excellent operating results and a long machine service
life.
Before starting to use the machine,
read these instructions and follow them
very carefully.
Please do not hesitate to contact us for
any assistance you may require.
Failure to abide by the norms included in this
manual will invalidate the guarantee.
If the machine is sold or otherwise put into another
person's possession,ensure that the manual
accompanies the machine therefore allowing the new
owner to correctly follow the operating procedures
and abide by the relative precautions.
The present "CUOCICREMA" machine,
is a multi-functional machine, destined exclusively for
pastry products (cream cooking) and ice cream making
(preparation and/or pasteurization of ice cream
mixture).
Never try to repair the machine yourselves,
as any attempt to make repairs by incompetent
persons will not only be dangerous but may also
cause serious injuries.
In the case of a malfunction, contact the distributor
from whom the machine was bought.
They can give you the address of the Authorized
Service Centre closest to you.
Only use original spare parts for any necessary
replacements.
If you decide to no longer use the machine,
we advise you to cut the electrical cord so that it
cannot be used (after disconnecting the plug from
the power socket).
In addition:
- Under no circumstances should the refrigerant
gas or compressor oil be allowed to escape and
thus contaminate the environment.
- See that the machine is disassembled and that
the parts are disposed of in accordance with the
national regulations in force.
Do not utilize the "CUOCICREMA" for any other use
other than that described above.
A similar use shall be considered improper.
This machine is designed to be used by adults. Keep
children away from the machine;
they should not be allowed to play with it.
Any attempt to modify this machine will not only
invalidate the guarantee but is also extremely
dangerous.
In order to assure efficient, correct machine operation
carefully follow the manufacturer's instructions and only
allow professionally qualified personnel to perform
any necessary maintenance.
This machine contains H.C.F.C. gas which could be
harmful to the environment in the case of incorrect
maintenance operations or disassembly.
Therefore, any such operations must be done in
accordance with the national regulations in force,
and must only be performed by authorized
maintenance personnel.
PROMAG reserves the right to make any and all
modifications reemed necessary in order to keep
the machine updated - technically or otherwise as well as to allow it to meet the requirements of
certain individual countries.
For any additional information or technical help you
may require, please contact your authorized service
centre.
USER INSTRUCTIONS
PROMAG
GB
5
This manual is made
up of three parts:
I) La ditta PROMAG, con la firma del suo delegato alla sicurezza del prodotto, dichiara sotto la propria esclusiva responsabilità
che la macchina:
2) The company PROMAG hereby declares under its own sole responsibility, through the signature of its product safety manager, that
the machine:
3) La société PROMAG, parla signature de son délégué à fa sécurité du produit, déclare sous sa propre et exclusive responsabilité
que la machine:
4) Die Firma PROMAG erklärt unter ihrer ausschließlichen Verantwortung mit der Unterschrift ihres Beauftragten für die ProduktSicherheit, daß die Maschine:
5) Het bedrijf PROMAG verklaart hierbij uitsluitend op eigen verantwoordelijkheid, door middel van de handtekening van zijn
manager produktveiligheid, dat de machine:
6) La empresa PROMAG, mediante la firma de su encargado para la seguridad del producto, declara bajo su propia y exclusiva
responsabilidad que la máquina:
7) A firma PROMAG, com a assinatura do seu delegado para a segurança do produto, declara sob a própria e exclusiva
responsabilidade que a máquina:
Part A:
instructions and information for
the User and
the Technician-Installer
Copy of the conformity declaration found with the machine
STARCREM 30 Evolution - STARCREM 60 Evolution
Part B:
instructions and information for
the Technician - the Shipper
the Installer - the Maintenance Man the Repair Man
Part C:
electrical diagrams
and spare parts
8) Firmaet PROMAG erklærer hermed, gennem den produktsikkerhedsansvarliges underskrft og under eget ansvar, at maskinen:
9) Yhtiö PROMAG vakuuttaa täten tuoteturvallisuudesta vastaavansa allekirjoittamana ja omalla vastuullaan, että kone:
10) Härmed intygar företaget PROMAG, genom underskrift av sin produktsäkerhetsansvarige och på eget ansvar, att maskinen:
11) Firmaet PROMAG erklærer herved, ved den produktsikkerhetsansvarliges underskrift og under sitt eneansvar, at maskinen:
STARCREM 30/60 Matr..................
1) preparatore e pastorizzatore di prodotti per pasticceria e gelateria, è conforme ai requisiti essenziali previsti dalle Direttive CEE
89/392, 91/368, 89/336, 73/23 e 93/68.
2) preparing and pasteurizing machine for pastry and ice cream products, complies with the essential requirements indicated in
EEC directive 89/392, 91/368, 89/336, 73/23 and 93/68.
3) machine pour la prèparation et la pasteurisation de produits pour pâtisserie et glacerie, est conforme aux conditions requises
essentielles prévues par les directives CEE 89/392, 91/368, 89/336, 73/23 et 93/68.
4) Maschine für die Vorbereitung und Pasteurisierung von Konditorei- und Speiseeisprodukten, den grundlegenden, von den
EWG-Richtlinien 89/392, 91/368, 89/336, 73/23 und 93/68 gestellten Anforderungen genügt.
5) machine voor het bereiden en pasteuriseeren van producten voor gebak en consumptieijs, voldoet aan de essentiële
voorwaarden vervat in de EEG-Richtlijnen 89/392, 91/368, 89/336, 73/23 en 93/68.
6) preparador y pasteurizador de productos para pastelería y helados, es conforme a los requisitos esenciales prevístos por las
Directivas CEE 89/392, 91/368, 89/336, 73/23y 93/68.
7) Preparador e pastorizador de produtos para confeitaria e sorveteria, é feita conforme os resuisitos principais previstos pelas
Normas CEE 89/392, 91/368, 89/336, 73/23 e 93/68.
8) maskine til tilberedning og pasteurisering af konditorkager og is-produkter overensstemmer med de væsentligste krav anført i
EU direktiv 89/392, 91/368, 89/336, 73/23 og 93/68.
9) konditoria-ja jäätelötuotteiden valmistus-ja pastörointikone noudattaa EU direktiiveissä 89/392, 91/368, 89/336, 73/23 ja 93/68
ilmaistuja olennaisia vaatimuksia.
10) för tillagning samt pastörisering av bakverk och glassprodukter uppfyller de väsentliga kraven i EU-direktiv 89/392, 91/368, 89/
336, 73/23 och 93/68.
11) maskin for tilberedning og pasteurisering av deig-og iskremprodukter er i samsvar med de vesentligste krav angitt i EUdirektiv 89/392, 91/368, 89/336, 73/23 og 93/68.
The operating instructions form an integral part of the machine. - The machine user must not perform any of the operations
described in parts B and C; these must only be carried out by a qualified technician. - The user is therefore informed that if he
attempts to do so he will compromise the safety and health standards with which the machine is designed and built.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
6
INFORMATION FOR THE USER AND TECHNICIAN-INSTALLER
PROMAG
General Information
Thank you for having chosen this machine.
Please read the instructions in this manual
carefully; they will assure long machine
service life.
We can guarantee that only the very best
materials have been used for this machine,
that it has been very carefully tested,
and that we are always ready to serve and
assist you in the best possible way.
IMPORTANT PRECAUTIONS
When the machine is being installed,
make sure that a disconnecting switch is
installed on the power supply line by a qualified
technician.
Always ensure that the plug is disconnected
from the mains before putting your hands inside
the machine or before performing cleaning or
maintenance operations.
HELPFUL ADVICE
When manufacturing your products only use
the very best ingredients, in order to fully
satisfy even your most demanding customers.
Obtain all basic ingredients from well-established
firms that have a proven reliability.
When making your products follow the
instructions very carefully and do not try
to change the recipe in any way.
Always keep the machine spotlessly clean.
(Contact a qualified technician whenever
maintenance is required).
Never clean the machine using a water jet
under pressure.
Always ensure that the plug is disconnected
from the mains before removing the housing,
side panels or any other protection in order to
carry out any operation within the inner part
of the machine.
(Such operations must only be performed by a
qualified technician)
For all necessary repair work always contact one of PROMAG's assigned maintenance
firms.
If any of the operating, cleaning or maintenance instructions given in this manual are not
carefully followed, and an accident occurs, PROMAG cannot be held responsible.
Thanking you once again, we wish you all the best.
USER INSTRUCTIONS
PROMAG
GB
7
STARCREM 30 Evolution - STARCREM 60 Evolution
INSTRUCTIONS FOR THE USER AND THE TECHNICIAN-INSTALLER
A
A 1
A 2
A 3
A 4
A 5
A 6
A 7
A 8
A 9
A 10
A 11
A 12
A 13/A 14
A 15
A 16
A 17
A 18/A19
A 20
A 21
A 22
A 23/A 30
A 31
A 32
A 33
A 34
A 35
A 36
A 37
A 38
A 39
A 40
A 41
A 42
Environmental conditions
Machine description
Number of users and type of work
Productive cycle
Operating modes
Precautions
Safety devices
Machine use
Description of external components
Correct use of product dispensing cock
Scraping blades
Description of internal components
Dangerous points on the machine
Protection measures for dangerous machine areas
Risks information
Recommendations on prevention measures to be adopted
Installation/Use of machine
Machine preparation
Operation
Execution of automatic programs
Cycles
User programs construction
Programs reading
Deleting a user program
User programming
Inverter manual function
Black out
Alarms
Operations to be performed after use
Dismantling
Technical characteristics
Dimensions
Programming table inverter
page
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8
9
10
10
10
11
12/14
15
16/22
23/24
25
26
27/28
29
29/30
30/31
32
32
33/34
35
36/37
38/39
40
40
41
42
43
44
45
46
47
48
50
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
8
A 1 - ENVIRONMENTAL CONDITIONS
The machine must not be kept in a room where the
temperature can drop below 0° C.
The machine is not designed for installation in
atmospheres where there is a risk of explosion.
A 1.1
MACHINE OPERATING NOISE LEVELS
The acoustical pressure level produced by the
machine is shown on the enclosed technical
diagram.
Measurements were made throughout the operating
cycle using a class 1 instrument held
at the point where the user stands in relation to the
machine (as indicated in the sketch).
PROMAG
Level of continuous acoustical pressure measured
with a ponderation "A" filter.
STARCREM 30 - STARCREM 60
dB (A) 61 ÷ 65
USER INSTRUCTIONS
PROMAG
GB
9
Significance of trade-mark names
STARCREM 30 = 30 litres
STARCREM 60 = 60 litres
Function:
MULTIFUNCTIONAL MACHINE TO BE USED EXCLUSIVELY FOR PASTRY
PRODUCTS (CREAM COOKING) AND ICE CREAM MAKING
(PREPARATION AND/OR PASTEURIZATION OF ICE CREAM MIXES,
MAINTENANCE AND/OR MATURING OF ICE CREAM MIXES).
For technical data of machines, see enclosures.
Machine components
The machine is complete with a main frame with a stainless
steel structure, the base of which is provided with four
wheels, one at each corner.
STARCREM 30 Evolution - STARCREM 60 Evolution
A 2 - MACHINE DESCRIPTION
On opening any one of the two lids, all machine
operations will be interrupted and "OPEN" will appear
on the display.
As already mentioned, the motors are mounted on
motor bearings.
Above are served by a magnetic safety microswitch.
On lifting the motor bearings, all operations of the
machine are interrupted and "OPEN" will appear on
the display.
The frame is parallelpipedal, containing the cylinder,
electric box and cooling system.
The cylinder is mounted vertically, disposing of a cooling
system on external surface (containing refrigerating gas),
a heating system (containing water) and a deep basin
(containing water), in which resistances are located, and
whereby heating is carried out with "bain-marie" method,
a particular characteristic of Promag.
The low speed and high speed mixer shafts are
immersed in the cylinder. They are connected to
respective motors, the latter being assembled onto motor
bearings.
The main cooling system elements comprise: a
compressor, a condenser, a thermostatic valve and a
compressor pressure switch.
The cylinder diposes of an outlet which is located on the
front side of the machine. This opening may be closed
with a cock, provided with a piston with two O-ring seals.
The manual cock commanding the small washing
shower unit is located on the upper left front side of
the machine.
The small shower unit is situated on the bottom of the
cylinder in the right-hand corner.
A control panel, facing inwards, is located on the upper
front side of the machine, where an electronic card
may be found.
Control buttons are accessible on control panel.
The electric box, as described above, is also included
inside the frame and is positioned on the rear side of
same.
Water connections for cooling system are present on
the rear side of the machine, in addition to those for
drinking water for small shower unit.
Electric feed cables are also present.
Above closes outlet at the level of container edge. This
solution guarantees a perfect hygiene, as the mix
contained in the cylinder has no chance of stagnating in
the stub pipe.
The outlet diameter may also be reduced for the
discharge of extremely liquid mixes.
Two half-lids are located at the upper part of the cylinder,
served by two magnetic safety microswitches.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
10
A 3 - NUMBER OF USERS AND TYPE OF WORK
The machine is designed to be used by one
operator only, in charge of loading product to be
processed, setting productive cycle and
subsequent recovery of product through cock.
A 4 - PRODUCTIVE CYCLE
The user opens the front half-lid (34) and pours the
product into the cylinder, closing same.
He starts up productive cycle, after having set
appropriate parameters with buttons (36).
He unloads product by using special cock (37).
PROMAG
A 5 - OPERATING MODES
The machine is designed for a single type of
continuous operation, on pressing heating or
maintenance buttons.
Machine stops automatically.
Machine is also designed for manual operation on
pressing buttons for low speed stirring, intermittent
low speed stirring, high speed stirring.
USER INSTRUCTIONS
PROMAG
GB
11
STARCREM 30 Evolution - STARCREM 60 Evolution
A 6 - PRECAUTIONS
Danger points
The machine has certain danger points and areas where
accidents may occur if the following precautions are not
observed.
- It is forbidden and very dangerous to approach machine
cylinder when same is turned on or in motion.
- It is forbidden and very dangerous to carry out
any repairs on system, whether mechanical or electrical,
when the machine is functioning.
Refer to enclosures for electric and water systems.
- It is forbidden to use the machine without operatorís
supervision.
- It is forbidden and very dangerous to come too near
and/or touch with any part of the body and/or any type of
object the shaft bars: low speed and high speed mixers
project from cylinder covers
until reaching motor bearings.
For the same reason do not approach relative motors
from rear side of motor casing.
- It is forbidden and very dangerous to introduce parts of
the body or any type of object into the product outlet.
- It is dangerous to touch machine ON/OFF wall switch
with wet hands.
- It is strictly forbidden to open electric box.
- It is forbidden and very dangerous to approach
the machine with magnetic materials, as they
would interfere with magnetic safety microswitches
located under the two cylinder half-lids and under the
right shoulders of the motor bearings
(For the user only)
It is forbidden and very dangerous for user to carry out any intervention which should
be done by a TECHNICIAN/INSTALLER.
Removal of protective coverings and access to internal parts of machine, in addition to all internal
maintenance operations, repairs, installation, transport and unpacking must be
carried out by qualified personnel.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
12
A 7 - SAFETY DEVICES
PROMAG
A 7.1
Three magnetic microswitches are mounted onto the
STARCREM machines (19) (20) (21).
Microswitch (19) is located on the front left-hand side
under the cylinder.
Microswitch (20) is located on the rear right-hand
side under the cylinder.
Microswitch (21) is located on the rear left-hand side
under the cylinder.
Their purpose is to block any machine operation
should the front half-lid [(microswitch (19)], motor
bearings [(microswitch (20)], rear half-lid
[(microswitch (21)], be opened or lifted with the
machine in operation.
22
A 7.2
There is a machine stop button (7) located on the
control panel at the front of the machine which, when
pressed, stops any machine operation.
A 7.3
- 12 Volt control panel.
21
19
22 Blocking device for motor bearings
20
7
21 Rear left-hand microswitch
19 Front left-hand microswitch
20 Rear right-hand microswitch
USER INSTRUCTIONS
PROMAG
GB
13
A 7.5
The STARCREM machines also have a safety device
to block the motor bearings (22).
The purpose of this is to prevent motor bearings falling
onto cylinder plane, should the latter be lifted for either
cleaning of mixer shafts or for any other reason.
A 7.5a
Normal position of motor bearings with machine in
operation. The motor bearing leans on cylinder plane
and disconnected blocking device.
STARCREM 30 Evolution - STARCREM 60 Evolution
Motor bearing
A 7.5b
Turnover phase of motor bearings.
The motor bearing may be lifted subsequent to
unscrewing of closing handwheel screws.
Perform above operation with extreme care, so that
motor bearing does not fall on cylinder plane,
subsequently hitting operator and causing serious
damage.
Blocking
device
Hinge pin
Cylinder plane
Until motor bearing is not in a vertical position, the
relative safety blocking device will not be activated;
therefore, as already mentioned, it is the operatorís
responsibility to take precautions, utilizing the
necessary measures to prevent risks of crushing,
entangling, or cutting with regard to persons, animals
or objects.
Closing handwheel
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
14
PROMAG
A. 7.5c
Motor bearing entirely upturned: motor bearing has
been completely lifted, therefore now in vertical
position. Only in this position will the blocking
security device be activated, causing the block pip
to protrude.
In this manner, the motor bearing cannot fall onto the
cylinder plane and cleaning and washing operations
may be safely performed.
However, it is always necessary to check that above
device is functioning properly, together with wear of
same.
Should any deterioration be detected, please
contact authorized technical service.
Motor bearing left
shoulder
Blocking pip
Motor bearing in
vertical position
A. 7.5e
Closing of motor bearing on cylinder plane.
In order to carry out this operation, it is necessary to
unblock security device.
With the right hand, firmly maintain motor bearing in
vertical position; contemporarily pull the security
device knob towards the left with the left hand.
Slightly lower motor bearing, until block pip grazes
over left shoulder of motor bearing. In this position,
safety block may no longer be activated.
Firmly grip motor bearing with both hands,
subsequently lowering same onto cylinder plane.
Carry out this operation extremely carefully, avoiding
that motor bearing falls abruptly onto cylinder plane,
subsequently hitting operator and causing serious
damage.
When closing motor bearing, it is operatorís
responsibility to be careful, taking necessary
precautions to prevent risks of crushing, entangling
and cutting with respect to persons, animals or
things.
When the motor bearing is on the cylinder plane,
block it with two closing handwheels.
Safety device knob
Motor bearing left
shoulder
Hinge pin
Closing handwheel
USER INSTRUCTIONS
PROMAG
GB
15
STARCREM 30 Evolution - STARCREM 60 Evolution
A 8 - MACHINE USE
Use according to norms.
STARCREM machines are expressly designed to
cook cream, being multifunctional and only
destined for pastry products (cream cooking), ice
cream making (preparation and/or pasteurization of
ice cream mixes), maintenance and/or maturing of
ice cream mixes.
Use for any other purpose will not conform to the
norms.
The manufacturer is not responsible for any
damages deriving from improper use.
Any risks will be borne by user.
Manufacturerís safety, operational and maintenance
regulations must be observed.
The norms in force regarding accident prevention
and other acknowledged technical safety
regulations must also be observed.
Only properly trained and qualified personnel may
use, maintain or repair the machine.
The machine is mainly manufactured in stainless
steel AISI 304, together with plastic material as for
the food industry.
Any arbitrary modifications made to the machine will
exonerate manufacturer from any eventual damages
deriving therefrom.
The machine may only be used with original
accessories and spare parts made by the
manufacturer.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
16
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (front view)
PROMAG
35) Rear half-lid
34) Front half-lid
40) Hinge
41) Closing handwheel
43) Shower cock
45) Outlet for
dense products
39) Motor bearing
38) Motor casing
42) Small shower
36) Control panel
37) Product outlet cock
44) Slide
47) Fixed rear wheels
48) Rotating front wheels
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS
(top view without motor casing)
49) Motor bearing
blocking device
46) Outlet for
liquid products
USER INSTRUCTIONS
PROMAG
GB
17
STARCREM 30 Evolution - STARCREM 60 Evolution
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (Control panel )
Alphameric display
9) Machine stop key
6) Temperature SET incrementing
alarms reset
8) Timer
1) Heating
12) Recipes recording key
3) ON/OFF low speed beater motor
11)
programmed
recipes key
5)Temperature SET decrementing
4) Intermittent low speed beater motor
2) Cooling
7) ON/OFF high speed
beater motor
13) Info (events)
10) User programming key
Function confirmation key
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
18
A 9 - DESCRIPTION OF INTERNAL COMPONENTS (controls)
A 9.1
Machine stop - alarms reset
In this function, the machine is not working and its
led is on. From stop position, access to any machine
function is made possible. On display: real time
This button is also used to reset every alarm.
A 9.2
ON/OFF low speed beater motor
This button activates beating in the tank. The function
can be deactivated with STOP key. Time as well as
mix temperature in the tank are displayed.
Low speed beating is controlled by an Inverter. That's
why low speed beating is divided into 3 speed
modes: Low, Mid and High.
PROMAG
One pressure of this key will fixed-light relevant led
and activates Low speed.
If the same key is pressed twice, relevant led will
blink and Mid Speed will be activated.
On third pressure, led will blink more quickly and
High Speed will be activated.
When pressing the same key again, beating mode
will be deactivated.
A 9.3
INTERMITTENT low speed beater motor
any of LOW BEATING MODES can be INTERMITTENT
if you press this button.
One can insert intermittence only after activating a
beating mode.
A 9.4
ON/OFF high speed beater motor
This key activates toggle high speed beating in tank.
High speed beater motor is independent of low speed
beater motor .
The screen displays time and temperature of mix
inside the tank.
Intermittent high speed beating activation is not
allowed.
A 9.5
Functions confirmation
By pressing this key you confirm the execution of
an automatic program selected.
USER INSTRUCTIONS
PROMAG
GB
19
A 9.6
Heating
By pressing this key, the screen will display the time on
top, the temperature to be reached (set) down leftwards
and the real temperature read in that moment down
rightwards.
The product is heated till pre-set temperature (set) is
reached and held through Low Speed low beating on
continuous running.
By pressing low speed beating key, you can change
speed mode or disable it in order to get a static heating.
It is also possible to activate and deactivate high speed
beating by pressing relevant key.
With buttons (5) Decrementing or (6) Incrementing
one can respectively decrease and increase the value of
pre-set temperature (set).
STARCREM 30 Evolution - STARCREM 60 Evolution
A 9.7
Cooling
By pressing this key, the screen will display the time on
top, the temperature to be reached (set) down leftwards
and the real temperature read in that moment down
rightwards.
The product is cooled till pre-set temperature (set) is
reached and held through low speed beating.
By pressing low speed beating key, you can change
speed mode or disable it.
It is also possible to activate and deactivate high speed
beating by pressing relevant key.
With buttons (5) Decrementing or (6) Incrementing
one can respectively decrease and increase the value of
pre-set temperature (set).
A 9.8
Incrementing
This key is used to increment temperature sets,
whenever it is allowed (relevant led on).
In programming mode, it is used to increase the value
of programming steps.
A 9.9
Decrementing
This key is used to decrement temperature sets,
whenever it is allowed (relevant led on).
In programming mode, it is used to decrease the value
of programming steps.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
20
A 9.10
Timer
This timer is linked up with acoustic signal, only.
Once it is pressed, the screen display time on top, set
value down leftwards and incrementing time down
leftwards.
An acoustic signal will warn you that time is over.
The value can be changed through (5) decrementing
and (6) incrementing keys 1 to 59 minutes; if you go
on increasing the value, hours (minutes may no longer
be changed) will automatically increase up to a
maximum of 9.
A 9.11
Info (events)
The machine has a wide memory which helps us
storing most events (selected functions, alarms, etc.)
In order to read events it is necessary to set the machine
at STOP and press INFO key. The screen will display
the most recent event and will also indicate date and
time of happening. Events can be scrolled using
incrementing and decrementing keys.
In order to leave events mode, press STOP or just
wait for 15".
PROMAG
A 9.12
Recipes recording
This key has different functions referring to reading,
personalizing and constructing recipes personalized by
the user.
In order to construct a recipe, it is necessary to set the
machine at STOP and press recipes recording key : the
machine will automatically set at the first free program
(1÷9).
It is time to insert the necessary functions of the
program steps, now (heating, cooling, timer, etc.). Press
the Recipes Recording in order to store and enter next
step. Max. number of steps per program is 25. Going
beyond this limit, the screen would display "Steps out",
so returning to STOP and cancelling the porgram.
A 9.13
Programmed recipes
By pressing this key, the first available automatic
program will be displayed. You have 8 automatic
programs and can select them by means of
incrementing and decrementing buttons. Once the
program you may wish to execute is selected, press
selection confirmation key (10).
USER INSTRUCTIONS
PROMAG
GB
21
STARCREM 30 Evolution - STARCREM 60 Evolution
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS PRODUCT OUTLET COCK
Cock security lock
Piston guide rod
Bush
Piston bearing
Setscrew
Outlet lock for liquid mixes
Knob
Piston rod
OR Seal
Cylinder
Outlet for dense mixes
Piston guide rod bearing
Outlet for liquid mixes
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
22
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (rear view)
27) Wall ON/OFF switch
PROMAG
25) Electric cable
for high speed
mixer motor
28) Electric cable
26) Electric cable
for low speed
mixer motor
29) Air extraction fan
30) Drinkable water
inlet for small
washing shower
31) Cooling system
water inlet
In order to avoid mineral deposits in the tubes and condenser, caused by water hardness, it is
recommended to install a water softener.
32) Water outlet
USER INSTRUCTIONS
PROMAG
GB
23
STARCREM 30 Evolution - STARCREM 60 Evolution
A 10 - CORRECT USE OF PRODUCT DISPENSING COCK
In order to use the product dispensing cock correctly,
the following must be carried out:
begin productive cycle after having carried out cleaning
operations indicated in specific paragraph.
However, remember that mechanical parts in contact with
food must be perfectly sterilized, whilst those in motion
or sliding must be subsequently lubricated,
using advised products or similar.
A - Check that guide rod, piston bush and 2 OR
seals are duly lubricated. Push piston guide rod bearing
against slide.
Tighten the dowel on the right-hand side with
special setscrew wrench.
B - Place cock safety lock in vertical position.
C - Place liquid mix outlet lock in downward position.
D - Assemble piston group onto guide rod with piston bush.
Centering of bush with rod should be carried out carefully,
thereby avoiding any damage to bush during introduction,
wearing out external edges of same.
Cock safety lock
Piston
Piston bush
Guide rod
Liquid mix outlet
lock
Setscrew
OR seals
E - Screw setscrew until contact is made with guide rod.
A 10.2
Cock disassembly
Repeat previous operations in opposite sense.
A 10.3
Cock closing
A - Push the piston group towards the dense mix outlet.
The movement direction must be perpendicular to outlet.
IN NO WAY MUST GUIDE ROD OR PISTON GROUP BE FORCED
IN DIFFERENT DIRECTION, as disalignment of guide could be
caused, with consequential erroneous centering of piston in outlet.
Assembled cock
B - Introduce piston into the outlet with a smooth movement, avoiding
that any metallic parts of the two components come into contact with
one another. Push piston until reaching stop.
C - Lower the cock safety lock.
D - This will guarantee closing position, also in the presence of strong
mixing vibrations in the cylinder towards outside.
Working surface
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
24
A 10.4
Extraction of liquid mix
A - Once the cock is closed, pull the lock upwards to discharge
liquid mixes.
B - Place the cock safety lock in vertical position.
C - Pull piston group in perpendicular direction with respect to
outlet, until lock for liquid mix outlet rests against the setscrew.
At this point, the mix will be discharged from the lower part of the
outlet, through the stub pipe with a diameter suitable for liquid
mixes.
Attention:
After every extraction of liquid mixes, wash the cock
perfectly, using the proper swabs. Subsequently, sterilize
using the proper hygienic solutions.
A 10.4
Extraction of dense mix
A - When liquid mix is ready to be discharged, lower outlet
lock.
PROMAG
Cock
B - Pull piston group in perpendicular direction with respect
to outlet, until same rests against the setscrew.
C - Very slightly turn piston group around guide rod.
D - Push piston group, leaning it on outlet.
At this point, a small quantity of the mix will be discharged
from the lower part of the outlet through the pipe stub with a
diameter suitable for liquid mixes, whilst the majority will be
discharged from the front part of the outlet for dense mixes.
Attention:
After every extraction of dense mixes, wash the cock
perfectly, using the proper swabs. Subsequently,
sterilize using the proper hygienic solutions.
A 10.5
ATTENTION
Never unscrew cock screws. The only screw which
may be unscrewed, for cleaning purposes, is that
supporting the piston guide rod.
Cock
USER INSTRUCTIONS
PROMAG
GB
25
A 11 - SCRAPING BLADES
A 11.1
The slow speed beater shaft is provided with two blades made of teflon,
which function is to scrape the tank wall and at the same time to stir the
product.
A 11.2
Blade assembly
In order to assemble the blades, the motor bearing must
be in vertical position.
With regard to above, reference should be made to
paragraphs on safety devices, dangerous points on the
machine and other risks, inviting the user, technicianinstaller or any other person to strictly follow instructions
contained therein.
STARCREM 30 Evolution - STARCREM 60 Evolution
Scraping blade for cylinder wall
No responsibility will be assumed for improper use of
the machine or operations carried out which are not in
compliance with safety regulations.
The blades are hooked on, mating hole with head,
pushing blade until resting against slot.
A 11.2
Disassembly of blades
Proceed as indicated for assembly, but with reverse
sequence.
Scraping blade for cylinder bottom
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
26
Informative notes for user, but strictly concerning technician-installer
A 12 DESCRIPTION OF INTERNAL COMPONENTS STARCREM 30 - 60
Cylinder
Dehydrator filter
PROMAG
Electric box
Security valve
Humidity indicator
Thermostatic valve
Warmgases solenoid valve
Pressure switch
Compressor wiring box
Gas tap (high
pressure mains tap)
Compressor
Pressure control valve
Electrovalve
Water discharge filter
Water condenser
Filling group
Electrovalve
USER INSTRUCTIONS
PROMAG
GB
27
STARCREM 30 Evolution - STARCREM 60 Evolution
A 13 - DANGEROUS POINTS ON THE MACHINE
Definition of dangerous areas with relative warning modalities;
general description of protection measures adopted.
PARTS IN MOTION TAKE CARE OF
HANDS
A 13.1)
Danger of entangling and dragging.
Danger of cutting and crushing.
- High speed mixer shaft.
- Low speed mixer shaft.
- Blades.
- Product outlet with cock open or
disassembled.
A 13.4)
Dangerous electric voltage
- General electric panel.
- Motor compressor.
- Motors.
A 13.2)
Thermal danger:
hot and cold parts.
- Cooling system.
- Compressor connection tube,
condenser.
- Cylinder.
A 13.3)
Dangerous pressure:
- Cooling system under
pressure.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
28
A 14 - DANGEROUS POINTS ON MACHINE
with motor bearings in vertical position and during opening
High speed mixer shaft
PROMAG
Low speed mixer shaft
Magnetic
microswitch
In order to lift motor bearing bracket, grip onto
Magnetic
microswitch
A 14.1)
Danger of cutting, entangling, crushing, dragging
- High speed mixer shaft
- Low speed mixer shaft
- Blades
- Left and right brackets of motor bearing
- Motor bearing
- Motor casing
- Cylinder edge
- Cylinder bottom
-Small fans of high speed mixer shaft.
Never grip onto high speed mixer shaft as this
operation would unbalance same and jeopardize
ATTENTION:
low speed mixer shaft.
operation.
Magnetic
microswitch
USER INSTRUCTIONS
PROMAG
GB
29
STARCREM 30 Evolution - STARCREM 60 Evolution
A 15 - PROTECTION MEASURES FOR DANGEROUS MACHINE AREAS
A 15.1
The machine is equipped with a casing, preventing
access to internal part of machine, together with
moving parts.
Above casing is fixed with screws.
Casing (fixed with screws) may only be removed by
qualified personnel and authorized by Promag.
A 15.2
Manual access to cylinder outlet is very difficult and
nevertheless it is only possible when cock has been
disassembled or is in open position.
The distances of the liquid mix and dense mix outlets
from the lateral surface of the cylinder and therefore
from the scraping blades and relative low speed shaft
is considerable, thereby preventing access of body
parts and avoiding above-mentioned dangers.
A 15.3
Access to high speed mixer shaft and low speed mixer
shaft is possible only by lifting the front and/or rear halflid and/or motor bearing. With above operations, the
three safety magnetic microswitches interrupt all
machine operations, stopping rotation motion of same.
A 15.4
During cleaning phase of two shafts, the motor bearing
is lifted in vertical position.
It is impossible for same to fall backwards, thereby
crushing hands or upper limbs of operator, as in this
position the motor bearing lock device is automatically
activated, as previously described.
A 16 - INFORMATION ON OTHER RISKS IMPOSSIBLE TO ELIMINATE,
DESPITE MEASURES ADOPTED BY DESIGNER
Other risks involved using the machine are:
A 16.1
Danger of entangling and dragging.
Please note that it is absolutely forbidden to come
into contact with mobile parts inside the cylinder (high
speed mixer shaft, low speed mixer shaft) whilst the
machine is functioning, with any object whatsoever or
part of the body, as this could result in jamming,
crushing and/or cutting.
Danger exists if, for imprudent cleaning operations
with cleaning rods or similar and with the machine still
in operation, one attempts access to cylinder through
the liquid mix outlet or through the cylinder pipe
union, with tap either disassembled or open. In case
of danger, press the STOP button.
A 16.2
Dangerous pressures
The cooling system still remains under pressure
even when the machine is off.
Before carrying out maintenance operations on same,
eliminate this type of risk.
A 16.3
Thermal danger
Please note that on water and cooling systems both hot
and cold mechanical parts exist, protected by special
casings.
Besides, any contact with same is absolutely
forbidden, thereby avoiding burning risks.
Danger exists in the case of repair and/or with internal
inspection of machine when same is still functioning or
recently turned off. (Remember that these operations
must be carried out by qualified personnel, authorized
by Promag).
Danger also exists when processing mixes whose final
heating temperature is high and when cylinder lid is
opened for product inspection.
If user is near the cylinder, steam produced by liquid
mix may hit his face, causing burning. Danger also
exists if hands or other parts of the body are introduced
into the mix. It is absolutely forbidden to introduce
hands or any other part of the body into the hot mix. It
is absolutely forbidden to bring face or other parts of
the body near the cylinder.
In case of danger, press the STOP button.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
30
A 16.4
Danger of cutting, entangling and crushing
During washing and cleaning operations, the motor
bearing is lifted and placed in vertical position. As
already mentioned, there is no danger of same falling
and crushing hands or upper limbs, as in this position
the motor bearing lock device is automatically
activated, as described above. Danger still exists,
however, if, during opening of motor bearing, operator
fails to take a firm grip of same, owing to wet hands or
similar, or lacks sufficient strength.
In this case, the motor bearing would fall on the
cylinder plane, hitting any object in its way, causing
crushing, cutting and entangling between itself and the
edge of the cylinder, in addition to cylinder plane.
It is absolutely forbidden to place the machine in an
environment unsuitable for its appropriate use.
It is absolutely forbidden to move the machine and/or
its components in an irregular manner, thereby
jeopardizing its stability and reliability.
In case of danger, push the STOP button.
A 16.5
Danger also exists when approaching the machine
(especially with motor bracket open) with magnetic
materials, as same would interfere with safety magnetic
microswitches located under the two cylinder half-lids
and under the right shoulder of the motor bearing. In
this case, if the machine were operating, the two
PROMAG
motors would start up, causing the respective shafts to
rotate, dragging anything in contact around with them.
It is absolutely forbidden to approach the machine with
magnetic materials or interfere with safety magnetic
switches on purpose.
In case of danger, press the STOP button.
A 16.6
Dangerous electric voltage
During repair and/or maintenance operations,
(operations nevertheless permitted only by qualified
personnel, authorized by Promag), it is possible that
technician needs access to control panel, motor
compressor, motors or any other electric or
electromechanical component.
Danger exists if these operations are carried out without
having previously cut off electricity from mains, using a
special disconnecting device provided for during
machine installation, or even worse, when the machine
is in operation.
It is absolutely forbidden to gain access to electric and/
or electromechanical parts, without having previously
turned off machine with special disconnecting device.
In case of danger, press the STOP button.
A 17 - RECOMMENDATIONS ON PREVENTION MEASURES TO BE ADOPTED
A 17.1
Safety regulations.
In order to maintain the machine in a perfect state
and guarantee a safe operation for user, we advise
that following regulations are scrupulously followed.
This machine must only be used for the purpose for
which it has been originally designed.
Any other use is to be considered improper and
therefore dangerous.
During handling, loading and unloading of machine, be
very careful in choosing lifting points.
Do not leave machine exposed to atmospheric agents
(rain, sun, etc.).
Do not permit machine to be used by children or
inexperienced persons.
Machine must not be used by untrained personnel.
Maintain machine in perfect operating state, always
utilizing the various protections provided for, having
periodical maintenance carried out by professionally
qualified personnel.
Before connecting the machine, control that plate data
corresponds to that of electric and water distribution
network, (the plate is situated at the rear part of the
machine).
USER INSTRUCTIONS
PROMAG
GB
31
STARCREM 30 Evolution - STARCREM 60 Evolution
Assure that machine is perfectly grounded, as foreseen
by safety regulations in force.
It is necessary that this fundamental safety requisite is
respected: in the case of doubt, ask for a careful
control of the plant by professionally qualified people.
Check that plant electric power is suitable to the
maximum absorbed power of the machine.
In case of doubt, revert to a qualified person, who must
control that the plant cable section is suitable for
absorbed power of machine.
Do not touch the machine with either wet or damp
hands or feet
Do not use the machine barefoot
Do not use extensions in rooms destined for
bathrooms or shower rooms
Do not pull the feed cable to disconnect the machine
from mains.
A 17.2
In order to avoid dangerous overheating, it is
necessary to wind up the entire feed cable.
Before carrying out any maintenance operation,
disconnect machine from mains, using plant
disconnecting device.
temperature of 100° C and well secured to the drain collector.
For cleaning operations, scrupulously follow
instructions laid down by manufacturer.
Do not block suction or dissipation grilles.
After having disconnected the machine, only qualified
personnel may have access to control panel.
When washing stainless steel, it is absolutely
In case of breakdown and/or poor functioning of
machine, disconnect the main disconnecting device,
abstaining from any attempt to repair or intervene
directly, reverting only to professionally qualified and
authorized personnel.
Eventual product repair will have to be carried out by
manufacturing company or by an authorized Service
Centre, only using original spare parts.
Machine safety could be compromised, if above
instructions are not observed.
A 17.3
Never utilize water to turn out fires occurring on electric
parts, but a dry powder fire extinguisher.
The machine must be turned off when not in use.
Do not modify protections and remove them only when
machine is no longer operative and disconnected from
mains.
Should you decide to no longer use this type of
machine, disconnect same by removing feed cable
from mains.
Discharge line must be in a position to resist a continuous
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
32
The cream cooking machine must be
positioned so that rear part is at least 20 cm
from wall or any object, thereby permitting free
air circulation.
Block the wheels with fitted brakes. It is
advisable to leave a space between the sides
of the machine and surrounding walls, thereby
facilitating cleaning operations.
A 19.1 OPERATION START-UP
PROMAG
A 18 - INSTALLATION
20 cm
A 19 - USE OF MACHINE
A 19.4
A 19.2
Open the tap of water mains.
A 19.3
Connect to power with
relative switch especially
provided for during
installation.
Date and time will be displayed
6
5
11
10
A 20 - MACHINE PREPARATION
It is advisable that first work cycle after machine installation is carried out with cylinder full of water rather than mix,
in order to control the various work phases.
To carry out above, proceed as follows:
- Lift the lid and pour water into the cylinder for a quantity not lower than advised minimal values reported in
technical specifications.
- Press button (11) and with buttons (5) and (6) select recipe Nr 2 Ice cream mix pasteurization.
- Press button (10) and the cycle will begin.
- Complete the cycle, empty the cylinder through the extraction cock.
USER INSTRUCTIONS
PROMAG
GB
33
STARCREM 30 Evolution - STARCREM 60 Evolution
A 21 - OPERATION
A 21.1
STARCREM machines have been designed to satisfy customerís needs to the utmost, together with those of
technician-installer/repairer.
With above philosophy, the mix is processed and electronically controlled.
forbidden to use steel shavings, wool or brushes.
33
27
For protection of environment and machine itself,
please abstain from using corrosive or polluting
products, not exceeding advised quantities.
A 21.2
MACHINE START-UP
Open the water mains tap (33), insert the wall switch (27)
as mentioned above.
OFF will appear on display.
Open the front half-lid and introduce the mix.
The quantities are specified in the following table.
Model Minimum Maximum
STARCREM 30
STARCREM 60
Close half-lid.
15 Litri
30 Litri
30 Litri
60 Litri
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
34
LOW SPEED motor
(cold mixing)
HEATING CYCLE START
PROMAG
A 21. 3
At this point, two possibilities exist:
ALARMS RESET
Select RECIPE-BOOK and
AUTOMATIC CYCLE
INTERMITTENT BEATING
low speed beater motor
AUTOMATIC CYCLE START
Selected from the recipe-book
HIGH SPEED motor
(cold mixing)
COOLING CYCLE START
USER INSTRUCTIONS
PROMAG
GB
35
6
5
STARCREM 30 Evolution - STARCREM 60 Evolution
A 22 - EXECUTION OF AUTOMATIC PROGRAMS
A 22.1
For the execution of an automatic program, press
programmed recipes button (11) (either the led of this
button or the one of imcrementing and decrementing
11
10
buttons will light up).
The screen will display "Custard" (the first automatic
program). Select the desired program through (5)
decrementing and (6) incrementing buttons. Press
functions confirmation button (10) in order to execute the
program.
Available programs:
- Recipe nr 1 Custard
- Recipe nr 2 Static Custard
- Recipe nr 3 Ice cream mix pasteurization
- Recipe nr 4 Dark chocolate
- Recipe nr 5 Milk chocolate
- Recipe nr 6 coloured chocolate
- Recipe nr 7 hardening storage
- Recipe nr 8 Hardening final step
When in any program phase the set value can be modified,
Incrementing and Decrementing key leds will light up.
In order to skip a step, press the programmed recipes key
(11) for a few seconds. As each step ends, the buzzer
will sound 5 seconds. At the end of the cycle, the program
name will alternate with storage time or extraction
message.
If the program is modified during its execution, the new
values will be stored. If you execute the program again,
the new values will be recalled.
Some recipes end with an indeterminate time storage.
Such a time is computed and displayed on top rightwards.
For example, when Custard program ends and if Storage
time was 31 minutes, following 2 messages will alternate
on display:
OK CUSTARD 1
set +04°c +03°c
STORAGE 00:31
set +04°c +03°c
For the product extraction you can select any beating mode
at the end of any program. The beating mode selected
will run on a continuous basis and you can disconnect it
by pressing the same button, so inserting a static
thermostatic control. If you insert a beating mode and
you then select the intermittence, a thermostatic control
will start with beating (the one you selected) and together
with the compressor.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
36
A 23 - CYCLE 1 Custard
A 23.1
Cycle description:
- Continuous Low Speed Beating for 1 minute
- Continuous Low Speed Beating and Heating up to 95°C (value can be modified 91°C to 110°C).
- Continuous Low Speed Beating for 1 minute (value can be modified 1 to 99 minutes)
- Cooling with Continuous Low Speed Beating up to 25°C
- Intermittent Low Speed Beating up to 4°C (value can be modified 0°C to 20°C)
- Custard is ready
A 24 - CYCLE 2 Static Custard
A 24.1
Cycle description:
- Continuous Low Speed Beating for 1 minute
- Continuous Low Speed Beating and Heating up to 95°C (value can be modified 91°C to 110°C)
- Continuous Low Speed Beating for 1 minute (value can be modified 1 to 99 minutes)
- Cooling with Continuous Low Speed Beating up to 55°C
- Intermittent Low Speed Beating up to 4°C (value can be modified 0°C to 20°C)
- Custard is ready
PROMAG
A 25 - CYCLE 3 Ice cream mix Pasteurization
A 25.1
Cycle description:
- Continuous Mid Speed Beating for 1 minute
- Continuous Mid Speed Beating and Heating up to 85°C (valuecan be modified 6 5°C to 99°C)
- Continuous Mid Speed Beating for a time which is automatically computed
- Cooling with Continuous Mid Speed Beating up to 55°C
- Continuous Mid Speed Beating up to 4°C (value can be modified 2°C to 20°C)
- Ice cream Mix is ready
A 26 - CYCLE 4 dark chocolate
A 26.1
Cycle description:
- Water loading
- Static heating for 4 minutes (value can be modified 3 to 10)
- Heating up to 45°C (value can be modified 40°C to 60°C) with continuous low speed beating
- Cooling up to 30°C (value can be modified 20°C to 60°C)
- 3 minutes after reaching 31°C, acoustic signal
- IDark chocolate is ready
USER INSTRUCTIONS
PROMAG
GB
37
STARCREM 30 Evolution - STARCREM 60 Evolution
A 27 - CYCLE 5 Milk chocolate
A 26.1
Cycle description:
- Water loading
- Static heating for 4 minutes (value can be modified 3 to 10)
- Heating up to 45°C (value can be modified 40°C to 60°C) with continuous low speed beating
- Cooling up to 30°C (value can be modified 20°C to 60°C)
- 3 minutes after reaching 31°C, acoustic signal
- Milk chocolate is ready
A 28 - CYCLE 6 Coloured chocolate
A 28.1
Cycle description:
- Water loading
- Static heating for 4 minutes (value can be modified 3 to 10)
- Heating up to 45°C (value can be modified 40°C to 60°C) with continuous low speed beating
- Cooling up to 30°C (value can be modified 20°C to 60°C)
- 3 minutes after reaching 31°C, acoustic signal
- Coloured chocolate is ready
A 29 - CYCLE 7 Hardening storage
A 29.1
Cycle description:
- Water loading
- Heating up to 45°C (value can be modified 40°C to 60°C) with continuous low speed beating
- On reaching 45°C, the product is held at this temperature through intermittent low speed beating
A 30- CYCLE 8 Hardening final step
A 30.1
Cycle description:
- Water loading
- Cooling up to 30°C (value can be modified 20°C to 60°C)
- 3 minutes after reaching 31°C, acoustic signal and beginning of intermittent low speed beating
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
38
A 31 - USER PROGRAMS CONSTRUCTION
PROMAG
12
It is possible to store up to 9 user's personal cycles
into USER PROGRAMS memory space.
Recipe Recording button (12 ) has different functions
referring to reading, personalizing and constructing
users' cycles.
A 31.1
Constructing a user program
From STOP press il pulsante (12 ) Recipe Recording
button: the machine will automatically set at the first
free program 1 to 9, where one can insert the new
personalized working cycle.
Following will be the new display (provided that the
first free program is Nr 1):
PROGRAM Nr 1
set P. 01
One at a time, all working phases, called cycle STEPS, will
now be loaded and stored ( heating, cooling, etc.). In order to
store each step you select, press the button (12) and go to next
step.
Max. number of steps per program is 25.
If you go beyond this limit, the screen will display "STEPS OUT"
and the machine will set at STOP so cancelling the program.
To complete the program with end cycle temperature holding
at an indetermined time (THERMOSTATIC CONTROL) it is
enough last step is set with a TIMER at "0" (without pressing
either cooling or heating buttons)
If, beside the THERMOSTATIC CONTROL at indetermined
time, which is so stored, you also load an INTERMITTENT
BEATING, this will take place in parallel with the compressor.
Only in this case will the beating NOT take place on an
intermittent mode, but it will only start when cold is required by
the compressor.
To complete storing the cycle, it is enough you press the button
(12) without selecting any function. the machine sets at STOP,
now.
USER INSTRUCTIONS
PROMAG
GB
39
A 31.2
Example of a user program construction
Heating to 90°C with continuous high speed, thermostatic
control at 90°C for 5 minuti (static), cooling with continuous
loow speed beating up to 2°C, thermostatic control at
indeterminate time at 2°C (static).
Operations sequence Key Display
STARCREM 30 Evolution - STARCREM 60 Evolution
1) Press Recipes Recording PROGRAM Nr 2
2) Press Heating PROGRAM Nr 2
3) Press Increment up to 90°C PROGRAM Nr 2
4) Press High Speed Beating PROGRAM Nr 2
5) Press Recipes Recording PROGRAM Nr 2
6) Press Timer PROGRAM Nr 2
7) Press Decrement up to 5' PROGRAM Nr 2
8) Press Recipes Recording PROGRAM Nr 2
set P.01
set +85° P.01
set +90° P.01
set +90° P.01
set P.02
set 0:30 P.02
set 0:05 P.02
set P.03
9) Press Cooling (Low Beating will
automatically activate)
10) Press Decrement up to 2°C PROGRAM Nr 2
11) Press Recipes Recording PROGRAM Nr 2
12) Press Timer PROGRAM Nr 2
13) Press Decrement up to 0' PROGRAM Nr 2
14) Press Recipes Recording PROGRAM Nr 2
15) Press Recipes Recording again
Program 2 is now coded and can be executed at any time.
PROGRAM Nr 2
set +04° P.03
set +02° P.03
set P.04
set 0:30 P.04
set 0:00 P.04
set P.05
14:15:08 MAR
10/06 +02°
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
40
A 32- (Automatic and user) PROGRAMS READING
To read a program steps sequence:
6
12
11
- Press Programmed Recipes key (11)
- Select your recipe with Decrementing (5) and
Incrementing (6) keys
- Press Recipes Recording key (12)
Each step of any program can by this be scrolled with
no need of execution.
5
To pass to next step, press Recipes Recording key (12)
When reading the steps, temperature and time values
can be modified by means of Decrementing (5) and
Incrementing (6 ) keys.
Above mentione values can be modified with the same
keys (5 ) and (6) also during the program execution.
PROMAG
A 33- DELETING A USER PROGRAM
12
6
5
11
10
To delete a User Program you will have to
- Pressl Programmed Recipes key (11)
- Through Decrementing (5) and Incrementing (6)
keys select the recipe you are going to delete
- Press Recipes Recording key (12)
- Press Recipes REcording key (12) 5 seconds.
On display:
Sure? [Y/N]
[GO/RIC]
By pressing Functions Confirmation key (10) you will
confirm program deletion, whereas you will abandon
the operation by pressing the Programmed Recipes key
(11).
USER INSTRUCTIONS
PROMAG
GB
41
From STOP press Functions Confirmation key (10)
about 3 seconds.
On display:
Language
ITA [num]
STARCREM 30 Evolution - STARCREM 60 Evolution
A 34- USER PROGRAMMING
9
6
indicating Italian language
Release the key (10).
Change language by means of Decrementing (5) and
Incrementing (6 ) keys, if need be.
Press funcitons Confirmation key (10) : in this way
steps of following table will all be displayed in a
sequence and they can be modified by means of keys
(5) and (6).
In order to come out from User Programming, press
Stop key (9) or you will leave it automatically if no key
is pressed some 15" long.
Changed values will automatically be stored.
STEP DISPLAY COMMENTS M.U. MIN MAX
1 Language ITA, FRA, ENG, DEU nr ITA DEU
5
10
2 HOURS hours 0 23
3 MINUTES min 0 59
4 SECONDS sec 0 59
5 DAY OF WEEK gg sun sat
6 DAY OF MONTH gg 1 31
7 MONTH mese 1 12
6 Time Beater ON Intermittent beating sec. 003 60
9 Time Beater OFF Intermittent beating s-m 001" 60
10 Defrost Trigger °C 10 40
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
42
A 35 - INVERTER MANUAL FUNCTION
PROMAG
3
A 35.1
By pressing key (3) once, relevant led will fixed-light up
and Low speed will be activated.
By pressing the same key for the second time, relevant
led will blink slowly and Mid Speed will be activated.
By pressing it for the third time, the led will blink more
quickly and High Speed will be activated.
A new pressure will deactivate beating.
The Inverter function can always be entered from
manual functions.
This function allows changes of speed within automatic
programs. Once an automatic program has been
modified, the change will be stored and recalled by next
cycle execution.
USER INSTRUCTIONS
PROMAG
GB
43
A 36.1
BLACK OUT
In the event of power failure, if the machine was in
- Stop
- Slow Speed beating
- High Speed beating
- Timer
on power return, it sets at STOP.
STARCREM 30 Evolution - STARCREM 60 Evolution
A 36 - BLACK OUT
On power return, it is therefore checked the temperature of the mix inside the tank. By mix that has
undergone no alteration it is meant that if power
failure time during COOLING is LESS than what
mentioned in the table herebelow referring to relevant
temperature range, the machine will restart the function
in progress.
In case of power failure during Pasteurization cycle,
the machine CPU stores the temperature and computes
blackout time. On power retunr the CPU will allow
restarting the function in progress only if temperature
and time parameters can guarantee that the mix did
not go bed. If, on the contrary, through temperature
and time values the CPU senses that the mix was
altered, a new pasteurization cycle will start and the
operator will receive a warning message.
On display:
RESTART Automat.
Min=012 TEV +28°C
meaning that we hade a 12 minutes power failure and
on its return TEV is 28°C. A few seconds later,
following message will be displayed:
BLACK OUT
set=+50°C +28°C
alternating with
BLACKOUT MANAGING TABLE
Temperature range TEV Time
85°C to 65°C 1 hour
64°C to 50°C 30 minutes
49°C to15°C 10 minutes
14°C to 4°C 20 minutes
4°C 2 hours
If a new pasteurization cycle was necessary after a
blackout and the new cycle is completed successfully,
the message on display will be as follows:
High Pasteur.
set=+50°C +28°C
alternating with
BLK 28/09 13:16
set=+50°C +28°C
BLK 28/09 13:16 means that power returned on 28/
09 at 13:16 and the machine carried out the program
again.
program 1 P.01
set=+50°C +28°C
meaning that pastesurization will be executed again
starting from step 1 (heating at 50°C).
USER INSTRUCTIONS
In the event of repeated blackouts in one cycle, the
stored one is always the latest.
STARCREM 30 Evolution - STARCREM 60 Evolution
44
A 37 - ALARMS
PROMAG
A 37.1
STARCREM units are provided with a series of
protections to machine and operators.
A37.2
Alarms on display
If an alarm causes the machine to set at STOP, it will
be displayed in both lines of the display.
For example (pressure switch alarm)
Pressure switch Alarm
Pressure switch Alarm
The message on the second line indicates that the
alarm is still active and it will disappear on alarm reset.
The message on the first line is left on display as a
reminder. To cancel it, press a key at random.
If it occurs an alarm that does not cause the machine
to set at STOP (such as pressure switch in Storage
), following message will be displayed:
Cover open
Tank cover is open
Whenever tank cover is opened during machine
operation, the machine will immediately stop and
following message will appear on display: "Cover
open". The machine will only restart after closing the
cover. Alarm will be on display till a key at random is
pressed.
Alarm TEV
TEV temperature sensor broken or under short
circuit.
On display "Alarm TEV" and the machine sets at Stop.
Alarm TEC
TEC temperature sensor broken or under short circuit.
On display "Alarm TEC" and the machine sets at Stop.
Alarm TCC
TCC temperature sensor broken or under short circuit.
On display "Alarm TCC" and the machine sets at Stop.
Press. Switch Alarm
set +04°C +28°C
the alarm is displaye on the first line, whereas on the
second one the display goes on indicating temperature of times values. On alarm reset, the message on
top line is still displayed as a reminder till a key at
random is pressed.
Alarm list:
Thermal relay High speed beating
High Speed beat. thermal relay tripping.
(Alarm RTV) : machine sets at STOP and the message
on display will be "Thermal relay High Speed beat."
Pressure Switch alarm
Safety pressure switch tripping.
This alarm stops the compressor. On pressure switch
reset, the alarm, too, will automatically reset. On
display: Press. Switch Aalrm ".
Alarm lNVERTER
The inverter used has a free contact which is closed
in the event of a overhead alarm caused by the
inverter itself.
USER INSTRUCTIONS
PROMAG
GB
45
STARCREM 30 Evolution - STARCREM 60 Evolution
A 38 - OPERATIONS TO BE PERFORMED AFTER USE
A 38.1
OPERATIONS TO BE PERFORMED AFTER USE
Every day after use turn off the Cream cooking machine
by pressing button (10);
OFF will appear on display.
Subsequently turn off at wall switch.
Only now may cleaning operations safely begin.
A 38. 2
CLEANING OPERATIONS
After installation, before use or at the end of production, carefully
clean, as indicated below.
A 38.3
Fill the tank with lukewarm water.
Press the button (3) starting the low speed beater motor.
Press ithe button (7) starting the high speed beater
motor.
Let lukwarm water run for a time necessary to clean.
Press ithe button (9) and drain washing water from the
tap
Repeat the operation in order to eliminate any residues.
A 38.7
Unscrew high speed mixer shaft and wash carefully.
Should any difficulties exist in unscrewing, use a 27 and 17
spanner. Reassemble and firmly screw up.
High speed mixer shaft.
A 38.4
By loosening setscrew, remove and carefully wash
complete piston group.
Reassemble, putting same back on machine by
tightening setscrew.
A 38.5
Unhook blades, carefully washing them and rehook.
A 38.6
Unscrew low speed mixer shaft, unhook and carefully
wash.
Reassemble and tightly screw the knurled screw
above reducer.
Knurled screw.
A 38.8
Repeat all previous operations with a sterilizing detergent
solution like DETERSTOV (specific for machines in
contact with foodstuffs, non-toxic, and not damaging parts
with which it is in contact), subsequently rinsing.
A 38.9
Washing operations must be carried out on all
components in contact with food mixes.
It should be remembered that for parts subject to other
risks, cleaning operations should be carried out with the
machine entirely disconnected and more generally operative operations on machine should be carried out in
safety conditions.
In general, washing with small hoses should be carried
out with a maximum water pressure of 0.2 Mpa (3Bar).
THE FOLLOWING IS ALSO RECOMMENDED:
Ten minutes before starting new productive cycle,
sterilize parts in contact with foodstuff mix, rinse and do
not touch sterilized parts.
Low speed mixer shaft.
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
46
PROMAG
A 39 - DISMANTLING
If you decide to discontinue using the machine, follow the instructions given in the preface regarding the
removal of the machine’s electrical and water connections.
Do not leave the machine in any area where it can create a hazard.
The removal and disposal of the refrigerant gas must be carried out by competent personnel in compliance
with the norms regarding the protection of the ozone layer.
USER INSTRUCTIONS
PROMAG
GB
47
STARCREM 30 Evolution - STARCREM 60 Evolution
A 40- TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS
Tank capacity
Loading tank capacity (litres)
Connections to the electric web
Electric resistances
Power of the reduction motor (kW)
Power of the high speed mixer motor
Standard calibration of the thermic (A)
Power of the compressor motor (kW)
Absorption of the compressor (A)
Total electric power, including the absorption of
the high speed mixer motor (kW)
Refrigerant gas
Gas quantity
Net weight (kg)
STARCREM 30
41
15/30
380-400/50/3
2 kW x
n° 2 resistances
0,18
0,18
0,80
1,2
Nom. 2,22
Max. 3
4,8
R404A
0,7kg
149
200/50-60/3
220/60/3
1,4
Nom. 4,7
Max. 6,6
4,5
STARCREM 60
76
30/60
380-400/50/3
2 kW x
n° 3 resistances
0,26
0,18
0,80
2,2
Nom. 3,9
Max. 4,2
7,2
R404A
0,75kg
185
USER INSTRUCTIONS
STARCREM 30 Evolution - STARCREM 60 Evolution
48
A 41 - DIMENSIONS
PROMAG
DIMENSIONS
Reference STARCREM 30 STARCREM 60
1596
525
231
760
157
1440
195
625
690
M
A
B
C
D
E
F
G
H
I
L
1390
515
160
650
70
157
60
1348
195
625
600
USER INSTRUCTIONS
70
60
PROMAG
GB
49
STARCREM with lifted motor assembly
STARCREM 30 Evolution - STARCREM 60 Evolution
DIMENSIONS
Reference STARCREM 30 STARCREM 60
N
O
P
Q
R
S
T
U
V
Y
Z
60
874
900
110
1010
770
50
550
90
675
250
1000
1110
USER INSTRUCTIONS
60
964
110
870
50
620
90
680
250
STARCREM 30 Evolution - STARCREM 60 Evolution
50
A 42 - PROGRAMMING TABLE INVERTER
Nr Name of parameter Comments Default Starcrem
01 Line voltage 01
02 Carrier frequency 02 04
03 Starting method 01
04 Stopping method 01
05 Standard speed reference 01 02
06 Relays output 16-17:NA->NCin caseof
10 Functions TB-13A selection 01 04
11 Funcitons TB-13B selection 01 04
12 Functions TB-13Eselection 01 04
14 Control 01
16 Unit editing 02
17 Rotation 01
19 Acceleration time 20.0 3
20 Deceleration time 20.0 3
21 cc brake time 0.0
22 cc brake voltage 0.0
23 minimum frequency 0.0 0.0
24 maximum frequency 50.0 50.0
25 Current limit 180
26 Motor overload 100
27 Basic frequency 50
28 Fixed boost 1.0
29 Acceleration boost 0.0
30 Creeping compensation 0.00
31 Pre-set speed #1 0.0 22
32 Pre-set speeds #2 0.0 32
33 Pre-set speeds #3 0.0
34 0.0 42
38 Jump bandwith 0.0
39 Speed reduction 0.0
42 Accel/Decel #2 20.0
44 Password 225
45 Speed to the minimum of reference mark 0.0 0.0
46 Speed to the maximum of reference mark 50.0 50.0
47 Events eraser 01
48 Program selection 01
50 Alarm events N/A
51 Software code N/A
52 cc bus tension N/A
53 motor tension N/A
54 Load N/A
55 Input 0-10 VCC N/A
56 Input 4-20 mA N/A
57 Status terminal board TB N/A
58 Status keypad N/A
alarm
PROMAG
01 04
USER INSTRUCTIONS
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