Promag CUOCICREMA Series, STARCREM 30/1 INV, STARCREM 60/1 INV User Instructions

PROMAG
STARCREM 30/60 IngleseUTILIZZATORE (USER)
le macchine per il gelato
USE AND MAINTENANCE
INSTRUCTION MANUAL:
"CUOCICREMA" MACHINE
STARCREM 30/1 INV STARCREM 60/1 INV
with R404A
USER INSTRUCTIONS
02 - 2002
STARCREM 30/1 INV - STARCREM 60/1 INV
2
PROMAG
The technical data for each machine model is shown in the enclosed tables and on the data plate located on the rear side of the machine. This data is used as a reference when performing inspections or checks.
Bar code
A = air condensation
W = water condensation
Manufacturer
PROMAG
Via Benaco 4 20098 San Giuliano Milanese Milano Italy Tel. 02 - 98296.1 Telefax 02 - 98.80.232
This plate is an exact copy of that located on the rear side of the machine, for this reason the manual forms an integral part of the machine and must be kept together with it.
Safe machine operation is assured by correctly following the
instructions given in this manual. Therefore, we suggest you keep the
manual in a safe place where it can be readily consulted as required.
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
pag.
pag.
7/60
INSTRUCTIONS FOR USER
INSTRUCTIONS FOR TECHNICIAN-INSTALLER61/76
A
B
77/89pag.
SPARE PARTS
USER INSTRUCTIONS
3
STARCREM 30/1 INV - STARCREM 60/1 INV
4
INTRODUCTION
PROMAG
This manual gives all assembly, operating and maintenance instructions required for assuring excellent operating results and a long machine service life.
Before starting to use the machine, read these instructions and follow them very carefully.
Please do not hesitate to contact us for any assistance you may require.
Failure to abide by the norms included in this manual will invalidate the guarantee.
If the machine is sold or otherwise put into another person's possession,ensure that the manual accompanies the machine therefore allowing the new owner to correctly follow the operating procedures and abide by the relative precautions.
The present "CUOCICREMA" machine, is a multi-functional machine, destined exclusively for pastry products (cream cooking) and ice cream making (preparation and/or pasteurization of ice cream mixture).
Never try to repair the machine yourselves, as any attempt to make repairs by incompetent persons will not only be dangerous but may also cause serious injuries.
In the case of a malfunction, contact the distributor from whom the machine was bought. They can give you the address of the Authorized Service Centre closest to you.
Only use original spare parts for any necessary replacements.
If you decide to no longer use the machine, we advise you to cut the electrical cord so that it cannot be used (after disconnecting the plug from the power socket).
In addition:
- Under no circumstances should the refrigerant gas or compressor oil be allowed to escape and thus contaminate the environment.
- See that the machine is disassembled and that the parts are disposed of in accordance with the national regulations in force.
Do not utilize the "CUOCICREMA" for any other use other than that described above.
A similar use shall be considered improper. This machine is designed to be used by adults.
Keep children away from the machine; they should not be allowed to play with it.
Any attempt to modify this machine will not only invalidate the guarantee but is also extremely dangerous.
In order to assure efficient, correct machine operation carefully follow the manufacturer's instructions and only allow professionally qualified personnel to perform any necessary maintenance.
This machine contains H.C.F.C. gas which could be harmful to the environment in the case of incorrect maintenance operations or disassembly.
Therefore, any such operations must be done in accordance with the national regulations in force, and must only be performed by authorized maintenance personnel.
PROMAG reserves the right to make any and all modifications reemed necessary in order to keep the machine updated - technically or otherwise ­as well as to allow it to meet the requirements of certain individual countries.
For any additional information or technical help you may require, please contact your authorized service centre.
USER INSTRUCTIONS
PROMAG
GB
This manual is made up of three parts:
Part A:
instructions and information for
the User and the Technician-Installer
Copy of the conformity declaration found with the machine
I) La ditta PROMAG, con la firma del suo delegato alla sicurezza del prodotto, dichiara sotto la propria esclusiva responsabilità che la macchina:
2) The company PROMAG hereby declares under its own sole responsibility, through the signature of its product safety manager, that the machine:
3) La société PROMAG, parla signature de son délégué à fa sécurité du produit, déclare sous sa propre et exclusive responsabilité que la machine:
4) Die Firma PROMAG erklärt unter ihrer ausschließlichen Verantwortung mit der Unterschrift ihres Beauftragten für die Produkt­Sicherheit, daß die Maschine:
5) Het bedrijf PROMAG verklaart hierbij uitsluitend op eigen verantwoordelijkheid, door middel van de handtekening van zijn manager produktveiligheid, dat de machine:
6) La empresa PROMAG, mediante la firma de su encargado para la seguridad del producto, declara bajo su propia y exclusiva responsabilidad que la máquina:
7) A firma PROMAG, com a assinatura do seu delegado para a segurança do produto, declara sob a própria e exclusiva responsabilidade que a máquina:
Part B:
instructions and information for the Technician - the Shipper
the Installer - the Maintenance Man the Repair Man
STARCREM 30/1 INV - STARCREM 60/1 INV
Part C:
electrical diagrams and spare parts
8) Firmaet PROMAG erklærer hermed, gennem den produktsikkerhedsansvarliges underskrft og under eget ansvar, at maskinen:
9) Yhtiö PROMAG vakuuttaa täten tuoteturvallisuudesta vastaavansa allekirjoittamana ja omalla vastuullaan, että kone:
10) Härmed intygar företaget PROMAG, genom underskrift av sin produktsäkerhetsansvarige och på eget ansvar, att maskinen:
11) Firmaet PROMAG erklærer herved, ved den produktsikkerhetsansvarliges underskrift og under sitt eneansvar, at maskinen:
STARCREM 30/60 Matr..................
1) preparatore e pastorizzatore di prodotti per pasticceria e gelateria, è conforme ai requisiti essenziali previsti dalle Direttive CEE 89/392, 91/368, 89/336, 73/23 e 93/68.
2) preparing and pasteurizing machine for pastry and ice cream products, complies with the essential requirements indicated in EEC directive 89/392, 91/368, 89/336, 73/23 and 93/68.
3) machine pour la prèparation et la pasteurisation de produits pour pâtisserie et glacerie, est conforme aux conditions requises essentielles prévues par les directives CEE 89/392, 91/368, 89/336, 73/23 et 93/68.
4) Maschine für die Vorbereitung und Pasteurisierung von Konditorei- und Speiseeisprodukten, den grundlegenden, von den EWG-Richtlinien 89/392, 91/368, 89/336, 73/23 und 93/68 gestellten Anforderungen genügt.
5) machine voor het bereiden en pasteuriseeren van producten voor gebak en consumptieijs, voldoet aan de essentiële voorwaarden vervat in de EEG-Richtlijnen 89/392, 91/368, 89/336, 73/23 en 93/68.
6) preparador y pasteurizador de productos para pastelería y helados, es conforme a los requisitos esenciales prevístos por las Directivas CEE 89/392, 91/368, 89/336, 73/23y 93/68.
7) Preparador e pastorizador de produtos para confeitaria e sorveteria, é feita conforme os resuisitos principais previstos pelas Normas CEE 89/392, 91/368, 89/336, 73/23 e 93/68.
8) maskine til tilberedning og pasteurisering af konditorkager og is-produkter overensstemmer med de væsentligste krav anført i EU direktiv 89/392, 91/368, 89/336, 73/23 og 93/68.
9) konditoria-ja jäätelötuotteiden valmistus-ja pastörointikone noudattaa EU direktiiveissä 89/392, 91/368, 89/336, 73/23 ja 93/68 ilmaistuja olennaisia vaatimuksia.
10) för tillagning samt pastörisering av bakverk och glassprodukter uppfyller de väsentliga kraven i EU-direktiv 89/392, 91/368, 89/ 336, 73/23 och 93/68.
11) maskin for tilberedning og pasteurisering av deig-og iskremprodukter er i samsvar med de vesentligste krav angitt i EU­direktiv 89/392, 91/368, 89/336, 73/23 og 93/68.
The operating instructions form an integral part of the machine. - The machine user must not perform any of the operations described in parts B and C; these must only be carried out by a qualified technician. - The user is therefore informed that if he attempts to do so he will compromise the safety and health standards with which the machine is designed and built.
USER INSTRUCTIONS
5
STARCREM 30/1 INV - STARCREM 60/1 INV
6
INFORMATION FOR THE USER AND TECHNICIAN-INSTALLER
PROMAG
General Information
Thank you for having chosen this machine. Please read the instructions in this manual carefully; they will assure long machine service life.
We can guarantee that only the very best materials have been used for this machine, that it has been very carefully tested, and that we are always ready to serve and assist you in the best possible way.
IMPORTANT PRECAUTIONS When the machine is being installed, make sure that a disconnecting switch is installed on the power supply line by a qualified technician.
Always ensure that the plug is disconnected from the mains before putting your hands inside the machine or before performing cleaning or maintenance operations.
HELPFUL ADVICE
When manufacturing your products only use the very best ingredients, in order to fully satisfy even your most demanding customers.
Obtain all basic ingredients from well-established firms that have a proven reliability.
When making your products follow the instructions very carefully and do not try to change the recipe in any way.
Always keep the machine spotlessly clean.
(Contact a qualified technician whenever maintenance is required).
Never clean the machine using a water jet under pressure.
Always ensure that the plug is disconnected from the mains before removing the housing, side panels or any other protection in order to carry out any operation within the inner part of the machine.
(Such operations must only be performed by a qualified technician)
For all necessary repair work always contact one of PROMAG's assigned maintenance
firms.
If any of the operating, cleaning or maintenance instructions given in this manual are not
carefully followed, and an accident occurs, PROMAG cannot be held responsible.
Thanking you once again, we wish you all the best.
USER INSTRUCTIONS
PROMAG
GB
A 1
STARCREM 30/1 INV - STARCREM 60/1 INV
INSTRUCTIONS FOR THE USER AND THE TECHNICIAN-INSTALLER
Environmental conditions
page
A
8 A 2 A 3 A 4 A 5 A 6 A 7 A 8 A 9
A 10 A 11 A 12
A 13/A 14
A 15 A 16 A 17
A 18/A19
A 20
Machine description Number of users and type of work Productive cycle Operating modes Precautions Safety devices Machine use Description of external components Correct use of product dispensing cock Scraping blades Description of internal components Dangerous points on the machine Protection measures for dangerous machine areas Risks information Recommendations on prevention measures to be adopted Installation/Use of machine Machine preparation
page page page page page page page page page page page page page page page page page
9
10 10 10 11
12/14
15 16/19 20/21
22
23 24/25
26 26/27 27/28
29
29
A 21
A 22
A 23 A 24
A 25
A 26 A 27 A 28 A 29 A 30 A 31 A 32 A 33
A 34/45
A 46 A 47 A 48
Operation Program check Inverter manual operation Inverter semiautomatic operation Cycle A Pastry cream Cycle B High temperature pasteurization for ice cream mix Cycle C Low temperature pasteurization for ice cream mix Cycle D solidification of plain chocolate Cycle G Bavarian cream Cycle H Fruit jam Cycle I Cooling Cycle L Manual Cooking Cycle M - N Personalized Significance of programmable parameters Stop modes Black out Anomalies
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30/31
32
33 33/34 34/35 36/37 38/39
40
41
42
43
44
45 46/52
53
53
54
A 49 A 50 A 51 A 52 A 53 A 54
Operations to be performed after use Dismantling Technical characteristics Dimensions Programming table inverter Starcrem 30/1 INV Tabella programmazione inverter Starcrem 60/1 INV
USER INSTRUCTIONS
page page page page page page
55
56
57 58/59
60
60
7
STARCREM 30/1 INV - STARCREM 60/1 INV
8
A 1 - ENVIRONMENTAL CONDITIONS
The machine must not be kept in a room where the temperature can drop below 0° C.
The machine is not designed for installation in atmospheres where there is a risk of explosion.
A 1.1 MACHINE OPERATING NOISE LEVELS
The acoustical pressure level produced by the machine is shown on the enclosed technical diagram.
Measurements were made throughout the operating cycle using a class 1 instrument held at the point where the user stands in relation to the machine (as indicated in the sketch).
PROMAG
Level of continuous acoustical pressure measured with a ponderation "A" filter.
STARCREM 30 - STARCREM 60 dB (A) 61 ÷ 65
USER INSTRUCTIONS
PROMAG
GB
Significance of trade-mark names
STARCREM 30 = 30 litres STARCREM 60 = 60 litres
Function:
MULTIFUNCTIONAL MACHINE TO BE USED EXCLUSIVELY FOR PASTRY PRODUCTS (CREAM COOKING) AND ICE CREAM MAKING (PREPARATION AND/OR PASTEURIZATION OF ICE CREAM MIXES, MAINTENANCE AND/OR MATURING OF ICE CREAM MIXES). For technical data of machines, see enclosures.
Machine components
The machine is complete with a main frame with a stainless steel structure, the base of which is provided with four wheels, one at each corner.
STARCREM 30/1 INV - STARCREM 60/1 INV
A 2 - MACHINE DESCRIPTION
On opening any one of the two lids, all machine operations will be interrupted and "OPEN" will appear on the display.
As already mentioned, the motors are mounted on motor bearings. Above are served by a magnetic safety microswitch. On lifting the motor bearings, all operations of the machine are interrupted and "OPEN" will appear on the display.
The frame is parallelpipedal, containing the cylinder, electric box and cooling system.
The cylinder is mounted vertically, disposing of a cooling system on external surface (containing refrigerating gas), a heating system (containing water) and a deep basin (containing water), in which resistances are located, and whereby heating is carried out with "bain-marie" method, a particular characteristic of Promag.
The low speed and high speed mixer shafts are immersed in the cylinder. They are connected to respective motors, the latter being assembled onto motor bearings.
The main cooling system elements comprise: a compressor, a condenser, a thermostatic valve and a compressor pressure switch.
The cylinder diposes of an outlet which is located on the front side of the machine. This opening may be closed with a cock, provided with a piston with two O-ring seals.
The manual cock commanding the small washing shower unit is located on the upper left front side of the machine. The small shower unit is situated on the bottom of the cylinder in the right-hand corner.
A control panel, facing inwards, is located on the upper front side of the machine, where an electronic card may be found.
Control buttons are accessible on control panel. The electric box, as described above, is also included
inside the frame and is positioned on the rear side of same.
Water connections for cooling system are present on the rear side of the machine, in addition to those for drinking water for small shower unit. Electric feed cables are also present.
Above closes outlet at the level of container edge. This solution guarantees a perfect hygiene, as the mix contained in the cylinder has no chance of stagnating in the stub pipe. The outlet diameter may also be reduced for the discharge of extremely liquid mixes.
Two half-lids are located at the upper part of the cylinder, served by two magnetic safety microswitches.
USER INSTRUCTIONS
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STARCREM 30/1 INV - STARCREM 60/1 INV
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A 3 - NUMBER OF USERS AND TYPE OF WORK
The machine is designed to be used by one operator only, in charge of loading product to be processed, setting productive cycle and subsequent recovery of product through cock.
A 4 - PRODUCTIVE CYCLE
The user opens the front half-lid (34) and pours the product into the cylinder, closing same. He starts up productive cycle, after having set appropriate parameters with buttons (36). He unloads product by using special cock (37).
PROMAG
A 5 - OPERATING MODES
The machine is designed for a single type of continuous operation, on pressing heating or maintenance buttons.
Machine stops automatically. Machine is also designed for manual operation on pressing buttons for low speed stirring, intermittent low speed stirring, high speed stirring.
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 6 - PRECAUTIONS
Danger points
The machine has certain danger points and areas where accidents may occur if the following precautions are not observed.
- It is forbidden and very dangerous to approach machine cylinder when same is turned on or in motion.
- It is forbidden and very dangerous to carry out any repairs on system, whether mechanical or electrical, when the machine is functioning.
Refer to enclosures for electric and water systems.
- It is forbidden to use the machine without operatorís supervision.
- It is forbidden and very dangerous to come too near and/or touch with any part of the body and/or any type of object the shaft bars: low speed and high speed mixers project from cylinder covers until reaching motor bearings. For the same reason do not approach relative motors from rear side of motor casing.
- It is forbidden and very dangerous to introduce parts of the body or any type of object into the product outlet.
- It is dangerous to touch machine ON/OFF wall switch with wet hands.
- It is strictly forbidden to open electric box.
- It is forbidden and very dangerous to approach the machine with magnetic materials, as they would interfere with magnetic safety microswitches located under the two cylinder half-lids and under the right shoulders of the motor bearings
(For the user only)
It is forbidden and very dangerous for user to carry out any intervention which should
be done by a TECHNICIAN/INSTALLER.
Removal of protective coverings and access to internal parts of machine, in addition to all internal
maintenance operations, repairs, installation, transport and unpacking must be
carried out by qualified personnel.
USER INSTRUCTIONS
11
STARCREM 30/1 INV - STARCREM 60/1 INV
12
A 7 - SAFETY DEVICES
PROMAG
A 7.1
Three magnetic microswitches are mounted onto the STARCREM machines (19) (20) (21). Microswitch (19) is located on the front left-hand side under the cylinder. Microswitch (20) is located on the rear right-hand side under the cylinder. Microswitch (21) is located on the rear left-hand side under the cylinder. Their purpose is to block any machine operation should the front half-lid [(microswitch (19)], motor bearings [(microswitch (20)], rear half-lid [(microswitch (21)], be opened or lifted with the machine in operation.
22
A 7.2
There is a machine stop button (7) located on the control panel at the front of the machine which, when pressed, stops any machine operation.
A 7.3
- 12 Volt control panel.
21
19
22 Blocking device for motor bearings
20 36
7
21 Rear left-hand microswitch
19 Front left-hand microswitch
20 Rear right-hand microswitch
USER INSTRUCTIONS
PROMAG
GB
A 7.5
The STARCREM machines also have a safety device to block the motor bearings (22). The purpose of this is to prevent motor bearings falling onto cylinder plane, should the latter be lifted for either cleaning of mixer shafts or for any other reason.
A 7.5a
Normal position of motor bearings with machine in operation. The motor bearing leans on cylinder plane and disconnected blocking device.
STARCREM 30/1 INV - STARCREM 60/1 INV
Motor bearing
A 7.5b
Turnover phase of motor bearings. The motor bearing may be lifted subsequent to unscrewing of closing handwheel screws.
Perform above operation with extreme care, so that motor bearing does not fall on cylinder plane, subsequently hitting operator and causing serious damage.
Blocking device
Hinge pin
Cylinder plane
Until motor bearing is not in a vertical position, the relative safety blocking device will not be activated; therefore, as already mentioned, it is the operatorís responsibility to take precautions, utilizing the necessary measures to prevent risks of crushing, entangling, or cutting with regard to persons, animals or objects.
Closing handwheel
USER INSTRUCTIONS
13
STARCREM 30/1 INV - STARCREM 60/1 INV
14
PROMAG
A. 7.5c
Motor bearing entirely upturned: motor bearing has been completely lifted, therefore now in vertical position. Only in this position will the blocking security device be activated, causing the block pip to protrude. In this manner, the motor bearing cannot fall onto the cylinder plane and cleaning and washing operations may be safely performed. However, it is always necessary to check that above device is functioning properly, together with wear of same. Should any deterioration be detected, please contact authorized technical service.
Motor bearing left shoulder
Blocking pip
Motor bearing in vertical position
A. 7.5e
Closing of motor bearing on cylinder plane. In order to carry out this operation, it is necessary to unblock security device. With the right hand, firmly maintain motor bearing in vertical position; contemporarily pull the security device knob towards the left with the left hand. Slightly lower motor bearing, until block pip grazes over left shoulder of motor bearing. In this position, safety block may no longer be activated. Firmly grip motor bearing with both hands, subsequently lowering same onto cylinder plane. Carry out this operation extremely carefully, avoiding that motor bearing falls abruptly onto cylinder plane, subsequently hitting operator and causing serious damage. When closing motor bearing, it is operatorís responsibility to be careful, taking necessary precautions to prevent risks of crushing, entangling and cutting with respect to persons, animals or things. When the motor bearing is on the cylinder plane, block it with two closing handwheels.
Safety device knob
Motor bearing left shoulder
Hinge pin
Closing handwheel
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 8 - MACHINE USE
Use according to norms.
STARCREM machines are expressly designed to cook cream, being multifunctional and only destined for pastry products (cream cooking), ice cream making (preparation and/or pasteurization of ice cream mixes), maintenance and/or maturing of ice cream mixes.
Use for any other purpose will not conform to the norms.
The manufacturer is not responsible for any damages deriving from improper use.
Any risks will be borne by user. Manufacturerís safety, operational and maintenance regulations must be observed.
The norms in force regarding accident prevention and other acknowledged technical safety regulations must also be observed.
Only properly trained and qualified personnel may use, maintain or repair the machine.
The machine is mainly manufactured in stainless steel AISI 304, together with plastic material as for the food industry.
Any arbitrary modifications made to the machine will exonerate manufacturer from any eventual damages deriving therefrom.
The machine may only be used with original accessories and spare parts made by the manufacturer.
USER INSTRUCTIONS
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STARCREM 30/1 INV - STARCREM 60/1 INV
16
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (front view)
PROMAG
35) Rear half-lid
34) Front half-lid
40) Hinge
41) Closing handwheel
43) Shower cock
45) Outlet for
dense products
39) Motor bearing
38) Motor casing
42) Small shower
36) Control panel
37) Product outlet cock
44) Slide
47) Fixed rear wheels
48) Rotating front wheels
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (top view without motor casing)
49) Motor bearing
blocking device
46) Outlet for liquid products
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (Control panel )
15) ON-OFF low speed motor led
14) Start-up led for cooling and
maintenance cycle
2) Start button for cooling and maintenance cycle
13) Start-up led for cooking cycle
1) Start button for cooking cycle
3) Low speed motor ON-OFF button
16) Manual start-up led for low speed intermittent motor
17) High speed motor ON-OFF led
6) Button for
parameter
increase
7) High speed motor ON-OFF button
4)Low speed intermittent motor manual start-up button
8) Bell setting button
5) Button for parameter
reduction
9) Reset button
12) Program button
10) Emergency
stop button
USER INSTRUCTIONS
17
STARCREM 30/1 INV - STARCREM 60/1 INV
18
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS PRODUCT OUTLET COCK
Cock security lock
Piston guide rod
PROMAG
Bush
Piston bearing
Setscrew
Outlet lock for liquid mixes
Knob
Piston rod
OR Seal
Cylinder
Outlet for dense mixes
Piston guide rod bearing
Outlet for liquid mixes
USER INSTRUCTIONS
PROMAG
GB
27) Wall ON/OFF switch
STARCREM 30/1 INV - STARCREM 60/1 INV
A 9 - DESCRIPTION OF EXTERNAL COMPONENTS (rear view)
25) Electric cable
for high speed
mixer motor
28) Electric cable
26) Electric cable
for low speed
mixer motor
29) Air extraction fan
30) Drinkable water
inlet for small
washing shower
31) Cooling system water inlet
In order to avoid mineral deposits in the tubes and condenser, caused by water hardness, it is
recommended to install a water softener.
32) Water outlet
USER INSTRUCTIONS
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STARCREM 30/1 INV - STARCREM 60/1 INV
20
A 10 - CORRECT USE OF PRODUCT DISPENSING COCK
In order to use the product dispensing cock correctly, the following must be carried out: begin productive cycle after having carried out cleaning operations indicated in specific paragraph. However, remember that mechanical parts in contact with food must be perfectly sterilized, whilst those in motion or sliding must be subsequently lubricated, using advised products or similar.
A - Check that guide rod, piston bush and 2 OR seals are duly lubricated. Push piston guide rod bearing against slide. Tighten the dowel on the right-hand side with special setscrew wrench.
B - Place cock safety lock in vertical position. C - Place liquid mix outlet lock in downward position. D - Assemble piston group onto guide rod with piston bush.
Centering of bush with rod should be carried out carefully, thereby avoiding any damage to bush during introduction, wearing out external edges of same.
Cock safety lock
Piston
Piston bush
Guide rod
PROMAG
Liquid mix outlet lock
Setscrew
OR seals
E - Screw setscrew until contact is made with guide rod.
A 10.2 Cock disassembly
Repeat previous operations in opposite sense.
A 10.3 Cock closing A - Push the piston group towards the dense mix outlet.
The movement direction must be perpendicular to outlet. IN NO WAY MUST GUIDE ROD OR PISTON GROUP BE FORCED IN DIFFERENT DIRECTION, as disalignment of guide could be caused, with consequential erroneous centering of piston in outlet.
Assembled cock
B - Introduce piston into the outlet with a smooth movement, avoiding
that any metallic parts of the two components come into contact with one another. Push piston until reaching stop.
C - Lower the cock safety lock. D - This will guarantee closing position, also in the presence of strong
mixing vibrations in the cylinder towards outside.
USER INSTRUCTIONS
Working surface
PROMAG
GB
A 10.4 Extraction of liquid mix A - Once the cock is closed, pull the lock upwards to discharge
liquid mixes.
B - Place the cock safety lock in vertical position. C - Pull piston group in perpendicular direction with respect to
outlet, until lock for liquid mix outlet rests against the setscrew. At this point, the mix will be discharged from the lower part of the outlet, through the stub pipe with a diameter suitable for liquid mixes.
Attention: After every extraction of liquid mixes, wash the cock perfectly, using the proper swabs. Subsequently, sterilize using the proper hygienic solutions.
A 10.4 Extraction of dense mix
A - When liquid mix is ready to be discharged, lower outlet
lock.
STARCREM 30/1 INV - STARCREM 60/1 INV
Cock
B - Pull piston group in perpendicular direction with respect to outlet, until same rests against the setscrew.
C - Very slightly turn piston group around guide rod. D - Push piston group, leaning it on outlet.
At this point, a small quantity of the mix will be discharged from the lower part of the outlet through the pipe stub with a diameter suitable for liquid mixes, whilst the majority will be discharged from the front part of the outlet for dense mixes.
Attention: After every extraction of dense mixes, wash the cock perfectly, using the proper swabs. Subsequently, sterilize using the proper hygienic solutions.
A 10.5 ATTENTION Never unscrew cock screws. The only screw which may be unscrewed, for cleaning purposes, is that supporting the piston guide rod.
Cock
USER INSTRUCTIONS
21
STARCREM 30/1 INV - STARCREM 60/1 INV
22
A 11 - SCRAPING BLADES
A 11.1
The slow speed beater shaft is provided with two blades made of teflon, which function is to scrape the tank wall and at the same time to stir the product.
A 11.2 Blade assembly
In order to assemble the blades, the motor bearing must be in vertical position.
With regard to above, reference should be made to paragraphs on safety devices, dangerous points on the machine and other risks, inviting the user, technician­installer or any other person to strictly follow instructions contained therein.
PROMAG
Scraping blade for cylinder wall
No responsibility will be assumed for improper use of the machine or operations carried out which are not in compliance with safety regulations.
The blades are hooked on, mating hole with head, pushing blade until resting against slot.
A 11.2 Disassembly of blades
Proceed as indicated for assembly, but with reverse sequence.
Scraping blade for cylinder bottom
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
Informative notes for user, but strictly concerning technician-installer
A 12 DESCRIPTION OF INTERNAL COMPONENTS STARCREM 30 - 60
Cylinder Dehydrator filter
Electric box
Security valve
Humidity indicator Thermostatic valve
Warmgases solenoid valve Pressure switch
Compressor wiring box Gas tap (high
pressure mains tap)
Compressor
Pressure control valve
Electrovalve
Water discharge filter
Water condenser
Filling group
Electrovalve
USER INSTRUCTIONS
23
STARCREM 30/1 INV - STARCREM 60/1 INV
24
A 13 - DANGEROUS POINTS ON THE MACHINE
Definition of dangerous areas with relative warning modalities; general description of protection measures adopted.
PARTS IN MOTION TAKE CARE OF
HANDS
A 13.1) Danger of entangling and dragging.
Danger of cutting and crushing.
- High speed mixer shaft.
- Low speed mixer shaft.
- Blades.
- Product outlet with cock open or disassembled.
PROMAG
A 13.4) Dangerous electric voltage
- General electric panel.
- Motor compressor.
- Motors.
A 13.2) Thermal danger:
hot and cold parts.
- Cooling system.
- Compressor connection tube, condenser.
- Cylinder.
A 13.3) Dangerous pressure:
- Cooling system under pressure.
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 14 - DANGEROUS POINTS ON MACHINE
with motor bearings in vertical position and during opening
High speed mixer shaft
Low speed mixer shaft
Magnetic microswitch
In order to lift motor bearing bracket, grip onto
Magnetic microswitch
A 14.1)
Danger of cutting, entangling, crushing, dragging
- High speed mixer shaft
- Low speed mixer shaft
- Blades
- Left and right brackets of motor bearing
- Motor bearing
- Motor casing
- Cylinder edge
- Cylinder bottom
-Small fans of high speed mixer shaft.
Never grip onto high speed mixer shaft as this
operation would unbalance same and jeopardize
ATTENTION:
low speed mixer shaft.
operation.
Magnetic microswitch
USER INSTRUCTIONS
25
STARCREM 30/1 INV - STARCREM 60/1 INV
26
A 15 - PROTECTION MEASURES FOR DANGEROUS MACHINE AREAS
PROMAG
A 15.1
The machine is equipped with a casing, preventing access to internal part of machine, together with moving parts. Above casing is fixed with screws. Casing (fixed with screws) may only be removed by qualified personnel and authorized by Promag.
A 15.2
Manual access to cylinder outlet is very difficult and nevertheless it is only possible when cock has been disassembled or is in open position. The distances of the liquid mix and dense mix outlets from the lateral surface of the cylinder and therefore from the scraping blades and relative low speed shaft is considerable, thereby preventing access of body parts and avoiding above-mentioned dangers.
A 15.3
Access to high speed mixer shaft and low speed mixer shaft is possible only by lifting the front and/or rear half­lid and/or motor bearing. With above operations, the three safety magnetic microswitches interrupt all machine operations, stopping rotation motion of same.
A 15.4
During cleaning phase of two shafts, the motor bearing is lifted in vertical position. It is impossible for same to fall backwards, thereby crushing hands or upper limbs of operator, as in this position the motor bearing lock device is automatically activated, as previously described.
A 16 - INFORMATION ON OTHER RISKS IMPOSSIBLE TO ELIMINATE, DESPITE MEASURES ADOPTED BY DESIGNER
Other risks involved using the machine are: A 16.1 Danger of entangling and dragging.
Please note that it is absolutely forbidden to come into contact with mobile parts inside the cylinder (high speed mixer shaft, low speed mixer shaft) whilst the machine is functioning, with any object whatsoever or part of the body, as this could result in jamming, crushing and/or cutting. Danger exists if, for imprudent cleaning operations with cleaning rods or similar and with the machine still in operation, one attempts access to cylinder through the liquid mix outlet or through the cylinder pipe union, with tap either disassembled or open. In case of danger, press the STOP button.
A 16.2 Dangerous pressures
The cooling system still remains under pressure even when the machine is off. Before carrying out maintenance operations on same, eliminate this type of risk.
A 16.3 Thermal danger
Please note that on water and cooling systems both hot and cold mechanical parts exist, protected by special casings. Besides, any contact with same is absolutely forbidden, thereby avoiding burning risks. Danger exists in the case of repair and/or with internal inspection of machine when same is still functioning or recently turned off. (Remember that these operations must be carried out by qualified personnel, authorized by Promag). Danger also exists when processing mixes whose final heating temperature is high and when cylinder lid is opened for product inspection. If user is near the cylinder, steam produced by liquid mix may hit his face, causing burning. Danger also exists if hands or other parts of the body are introduced into the mix. It is absolutely forbidden to introduce hands or any other part of the body into the hot mix. It is absolutely forbidden to bring face or other parts of the body near the cylinder. In case of danger, press the STOP button.
USER INSTRUCTIONS
PROMAG
GB
A 16.4 Danger of cutting, entangling and crushing
During washing and cleaning operations, the motor bearing is lifted and placed in vertical position. As already mentioned, there is no danger of same falling and crushing hands or upper limbs, as in this position the motor bearing lock device is automatically activated, as described above. Danger still exists, however, if, during opening of motor bearing, operator fails to take a firm grip of same, owing to wet hands or similar, or lacks sufficient strength. In this case, the motor bearing would fall on the cylinder plane, hitting any object in its way, causing crushing, cutting and entangling between itself and the edge of the cylinder, in addition to cylinder plane. It is absolutely forbidden to place the machine in an environment unsuitable for its appropriate use. It is absolutely forbidden to move the machine and/or its components in an irregular manner, thereby jeopardizing its stability and reliability. In case of danger, push the STOP button.
A 16.5
Danger also exists when approaching the machine (especially with motor bracket open) with magnetic materials, as same would interfere with safety magnetic microswitches located under the two cylinder half-lids and under the right shoulder of the motor bearing. In this case, if the machine were operating, the two
STARCREM 30/1 INV - STARCREM 60/1 INV
motors would start up, causing the respective shafts to rotate, dragging anything in contact around with them. It is absolutely forbidden to approach the machine with magnetic materials or interfere with safety magnetic switches on purpose. In case of danger, press the STOP button.
A 16.6
Dangerous electric voltage During repair and/or maintenance operations, (operations nevertheless permitted only by qualified personnel, authorized by Promag), it is possible that technician needs access to control panel, motor compressor, motors or any other electric or electromechanical component. Danger exists if these operations are carried out without having previously cut off electricity from mains, using a special disconnecting device provided for during machine installation, or even worse, when the machine is in operation. It is absolutely forbidden to gain access to electric and/ or electromechanical parts, without having previously turned off machine with special disconnecting device. In case of danger, press the STOP button.
A 17 - RECOMMENDATIONS ON PREVENTION MEASURES TO BE ADOPTED
A 17.1 Safety regulations. In order to maintain the machine in a perfect state and guarantee a safe operation for user, we advise that following regulations are scrupulously followed.
This machine must only be used for the purpose for which it has been originally designed.
Any other use is to be considered improper and therefore dangerous.
During handling, loading and unloading of machine, be very careful in choosing lifting points. Do not leave machine exposed to atmospheric agents (rain, sun, etc.).
Do not permit machine to be used by children or
inexperienced persons. Machine must not be used by untrained personnel. Maintain machine in perfect operating state, always utilizing the various protections provided for, having periodical maintenance carried out by professionally qualified personnel. Before connecting the machine, control that plate data corresponds to that of electric and water distribution network, (the plate is situated at the rear part of the machine).
USER INSTRUCTIONS
27
STARCREM 30/1 INV - STARCREM 60/1 INV
28
PROMAG
Assure that machine is perfectly grounded, as foreseen by safety regulations in force. It is necessary that this fundamental safety requisite is respected: in the case of doubt, ask for a careful control of the plant by professionally qualified people. Check that plant electric power is suitable to the maximum absorbed power of the machine. In case of doubt, revert to a qualified person, who must control that the plant cable section is suitable for absorbed power of machine. Do not touch the machine with either wet or damp hands or feet Do not use the machine barefoot Do not use extensions in rooms destined for bathrooms or shower rooms Do not pull the feed cable to disconnect the machine from mains.
A 17.2
In order to avoid dangerous overheating, it is necessary to wind up the entire feed cable. Before carrying out any maintenance operation, disconnect machine from mains, using plant disconnecting device.
temperature of 100° C and well secured to the drain collector. For cleaning operations, scrupulously follow
instructions laid down by manufacturer. Do not block suction or dissipation grilles.
After having disconnected the machine, only qualified personnel may have access to control panel. When washing stainless steel, it is absolutely
In case of breakdown and/or poor functioning of machine, disconnect the main disconnecting device, abstaining from any attempt to repair or intervene directly, reverting only to professionally qualified and authorized personnel. Eventual product repair will have to be carried out by manufacturing company or by an authorized Service Centre, only using original spare parts.
Machine safety could be compromised, if above instructions are not observed.
A 17.3
Never utilize water to turn out fires occurring on electric parts, but a dry powder fire extinguisher. The machine must be turned off when not in use. Do not modify protections and remove them only when machine is no longer operative and disconnected from mains. Should you decide to no longer use this type of machine, disconnect same by removing feed cable from mains. Discharge line must be in a position to resist a continuous
USER INSTRUCTIONS
PROMAG
GB
The cream cooking machine must be positioned so that rear part is at least 20 cm from wall or any object, thereby permitting free air circulation. Block the wheels with fitted brakes. It is advisable to leave a space between the sides of the machine and surrounding walls, thereby facilitating cleaning operations.
A 19.1 OPERATION START-UP
STARCREM 30/1 INV - STARCREM 60/1 INV
A 18 - INSTALLATION
20 cm
A 19 - USE OF MACHINE
OFF will appear on display.
A 19.2
Open the tap of water mains.
2
1
A 19.3
Connect to power with relative switch especially provided for during installation.
A 19.4
O F F
11
A 20 - MACHINE PREPARATION
It is advisable that first work cycle after machine installation is carried out with cylinder full of water rather than mix, in order to control the various work phases.
To carry out above, proceed as follows:
- Check that OFF is written on display
- Lift the lid and pour water into the cylinder for a quantity not lower than advised minimal values reported in technical specifications.
- Press button (11) and the temperature of the water in the cylinder will appear on display, together with previously set program and cycle achievement set.
- Press button (1) and (2) and the cycle will begin.
- Complete the cycle, empty the cylinder through the extraction cock.
USER INSTRUCTIONS
29
STARCREM 30/1 INV - STARCREM 60/1 INV
30
PROMAG
A 21 - OPERATION
A 21.1
STARCREM machines have been designed to satisfy customerís needs to the utmost, together with those of technician-installer/repairer. With above philosophy, the mix is processed and electronically controlled.
forbidden to use steel shavings, wool or brushes.
33
27
For protection of environment and machine itself, please abstain from using corrosive or polluting products, not exceeding advised quantities.
A 21.2 MACHINE START-UP
Open the water mains tap (33), insert the wall switch (27) as mentioned above.
OFF will appear on display. Open the front half-lid and introduce the mix.
The quantities are specified in the following table.
Model Minimum Maximum
STARCREM 30 STARCREM 60
Close half-lid. On pushing button (11), display will indicate
temperature measured by product probe and the program previously set.
It should be pointed out that on pressing this button, machine is prepared for subsequent setting phases.
The appearance of temperature on display, is to be intended as equivalent to ON position (machine in operation).
15 Litri 30 Litri
30 Litri 60 Litri
2 0 A 9 5
At this point, all buttons of control panel are active, whilst with OFF position, on pressing same, no response would be given as machine is not operati­ve.
11
USER INSTRUCTIONS
PROMAG
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COOKING CYCLE START-UP
Button 1
STARCREM 30/1 INV - STARCREM 60/1 INV
A 21. 3
At this point, two possibilities exist:
START-UP OF COOLING CYCLE - NIGHT PRESERVATION FOR CYCLES D -E -F Button 2.
COLD MIXING Button 3 (manual operation of low speed mixer)
COLD MIXING: button 7 (manual operation of high speed mixer)
PROGRAM CHECK: button 12.
RESET: button 9 (all program values are based on STANDARD values).
SWITCHING ON OR OFF OF ACOUSTIC SIGNALS: button 8
USER INSTRUCTIONS
31
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32
A 22 - PROGRAM CHECK
O F F
10
A
12
PROMAG
PROGRAM CHECK: A 22.1
Display must be in OFF position. On the contrary, press button 10.
A 22.2
Press button (12). Letter A will appear on display. With buttons (-) or (+) desired cycle may be selected.
A 22.3
On pressing button (12) again, all set parameters of the selected cycle will be evidenced in sequence on display.
A 22.4
On pressing button (12) again, program is quitted and display will visualize OFF.
O F F
12
10
A
EXAMPLE: A 22.5
Press button (10). OFF will appear on display.
A 22.6
Press button (12). Letter A will appear on display (pastry cream).
A 22.7
Press button (12). 1A, 2A, 3A will appear in sequence on display.
A 22.8
Having checked program by pressing button (12) again, program is quitted and last program set will appear on display.
USER INSTRUCTIONS
PROMAG
GB
°C
1
7
STARCREM 30/1 INV - STARCREM 60/1 INV
A 23 - INVERTER MANUAL OPERATION
A 23.1
Press the button (7) ON, the tank temperature and the selected program will be on display.
A 23.2
Press the button (3) slow beating and the last digit on display will indicate the speed. Through the buttons (+/-) you can change the speed. When stopping the motor with the same button (3) the speed will be stored. If you stop the motor with the button (OFF) or a black-out occurs, the speed will not be stored and consequently the motor will starts at speed 1 (standard).
3
9
°C
A 24 - INVERTER SEMIAUTOMATIC OPERATION
A 24.1
In this function you can change the speeds within a program A-M-N, or D-E-F and also to store at what temperatures those changes were made. The program will be stored and it can be consequently recalled automatically. Press the button ON (7), and the tank temperature will be on
7
display. Press the button RESET (9) for 5", wait for the acoustic signal and release.
A 24.2
Select one of the above mentioned programs and press the cooking start button (1). During water filling step, the machine runs at speed 1.
1
USER INSTRUCTIONS
33
STARCREM 30/1 INV - STARCREM 60/1 INV
34
A 24.3
While cooking, there are 3 steps in which we can change the speed,
P0
9
V1
9
namely:
- P0
- P1
- P2 Once at the 1st temperature set, where you may wish to change the speed, press the button RESET (9) and P0 will blink on the display; with buttons (+/-) it is possible to change P1, P2.
A 24.4
Press again RESET (9) and V1 will blink on the display; with buttons (+/-) you can change the speed.
The speed is stored only when no futher changes are made for 5".
In order to modify the speed in cooking pause, vary P3. P4, P5, P6 are steps where we can change the speed during cooling cycle. P7 to be used to change the speed in storage mode.
Changes canot be seen.
PROMAG
A 25 - CYCLE A Pastry cream
1
13
7
13
8
14
15
15
17
16
18
18
A 25.1
Visualize cycle A on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will come on. Electrovalve will load water for 2 minutes. During loading time, the low speed "motor" (led 15 alight) and high speed "motor" (led 17 alight) will start up at a distance of 5 seconds from one another. Once water loading has finished, (electrovalve in OFF position), the relay of the first resistance is activated. After 5 seconds, the relay of the second resistance. Activation of ringing device 12 A (temperature alarm during cooking). Led 18 is alight. At programmed temperature 6A (temperature at end of high speed mixing), the high speed "motor" turns off. Above may occur also manually, by pressing button (7) (ON/OFF high speed motor button). Led 17 is off.
A 25.2
During cooking cycle an acoustic signal 12A is possible, lasting for five seconds, for the introduction of ingredients. Activation of this acoustic signal is visualized by led 18. Above may be cancelled by pressing button (8). Led 18 is off. On reaching final cooking temperature 2A, pause time starts at final cooking tempe­rature 10A. The electric resistances are disactivated. The display in position of fourth or fifth digit (figure or letter) proceeds with a COUNT­DOWN (backwards) in minutes until end of pause. Once time has expired (00), the display SET visualizes temperature 3A of cycle end [through button (12)]. The electrovalve opens for pre-cooling until final pre-cooling 4A temperature. Led (14) lights up and led (13) turns off.
USER INSTRUCTIONS
PROMAG
GB
3
14
2
10
16
11
STARCREM 30/1 INV - STARCREM 60/1 INV
A 25.3
Interval ON/OFF times of low speed mixer are 8A (OFF time low speed motor during intermittent phase) and 9A (ON time of low speed motor during intermittent phase). During the cooling phase to temperature 13A, it is possible to set a 5-second alarm signal. At the end cycle temperature 3A, the compressor turns off , together with low speed motor with alternated operation (led 14 off, led 16 off). When the product temperature rises to 2°C with respect to 3A, the compressor and motor with intermittent operation start functioning again until reaching 3A.
A 25.4 Option for patsry cream static storage (A-M-N)
DIP 8 in ON position enables the static storage of pastry cream. When reaching the cooling temperature set (3A, 3M, 3N) the compressor will stop and will restart when the temperature raises by 2° C as to the value set. Parameter A18 taht can be programmed 0÷5 minutes determines the operation time for low speed beater Parameter A19 determines pause time for the beater and can be programmed 1÷4 hours. If parameter A18 has value 0, low speed beater will not restart.
3
A 25.5
In order to extract the product, open the tap in dense mix position and press ke (10) (OFF), button (11) (last program set and activation of functions of all buttons) and button (3) (continuous low speed mixing).
A 25.6
Pressing button (3) again, the machine remains in STAND-BY position. The low speed mixer stops. On pressing button (3) again, the low speed mixer restarts operation. To maintain product left in the cylinder, press button (2). When the temperature is over 2°C with respect to SET 3A, the compressor and alternated low speed mixer will start functioning until reaching 3A. N.B. The SET 2A and 3A can be changed even when cycle is in progress.
USER INSTRUCTIONS
35
STARCREM 30/1 INV - STARCREM 60/1 INV
36
A 26 - CYCLE B High temperature pasteurization for ice cream mix
A 26.1
17
13
1
Visualize cycle B (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. Electrovalve will load water for 1 minute. During loading time, the low speed "motor" (led 15 lit) and high speed "motor" (led 17 lit) will start up at a distance of 15 seconds from one another.
A 26.2
Once water has been loaded (electrovalve in OFF position), resistance 1 relay is activated. After 5 seconds, resistance 2 relay. Ringing device 12B is activated (led 18 alight). Above may be cancelled with button (8). (led 18 turned off).
PROMAG
4
13
8
18
A 26.3
The first two digits show the temperature variation on display, the third digit, the program selected. During heating it is possible to have a 5-second acoustic signal for introduction of ingredients. During acoustic signal led 18 flashes. This acoustic signal can be cancelled with button (8) (led 18 off).
A 26.4
During the heating phase it is possible to turn off low speed "motor" manually with button (4). On reaching programmed final cooking temperature 2B, electric resistances are disconnected, led 13 flashes for the pause time at the final cooking tempera­ture 10B.
USER INSTRUCTIONS
PROMAG
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2
3
13
8
14
STARCREM 30/1 INV - STARCREM 60/1 INV
A 26.5
The last two digits of display start COUNT-DOWN of pause time in minutes. Once pause time has terminated, the pre-cooling phase begins. The electrovalve functions until final pre-cooling tem­perature 4B is reached (led 13 is off and led 14 is alight). At temperature 5B refrigeration compressor will come on, turning off at temperature 3B. SET indicates temperature 3B (through button 12).
A 26.6
During cooling phase, motors may be turned on and off manually. At programmed temperature 3B, refrigeration compressor turns off, together with low speed motor (if functioning). High speed motor continues to turn if 11 B is ON. It stops if OFF.
A 26.7
When product temperature increases by 2°C with respect to SET 3B, the compressor starts up. Similarly, high speed motor starts up until newly reaching 3B. Should button (10) "OFF" be mistakenly pressed during cooling stage, press button (3) "ON" and button (2) to continue cooling.
A 26.8
In order to extract product, open tap to liquid mix position.
USER INSTRUCTIONS
37
STARCREM 30/1 INV - STARCREM 60/1 INV
38
A 27 - CYCLE C low temperature pasteurization of ice cream mix
PROMAG
1
13
15
17
18
A 27.1
Visualize cycle C on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. Electrovalve will load water for 1 minute. During loading time, the low speed "motor" (led 15 lit) and high speed "motor" (led 17 lit) will start up at a distance of 15 seconds from one another.
A 27.2
Once water has been loaded (electrovalve in OFF position), relay is activated, together with resistance
1. After 5 seconds, relay and resistance 2. Ringing device 12C is activated (led 18 alight). Above may be cancelled with button (8). (led 18 turned off). The first two digits show temperature variation on display, the third digit shows the program selected.
4
13
8
8
18
A 27.3
During heating it is possible to have a 5-second acoustic signal for introduction of ingredients. During acoustic signal led 18 flashes. This acoustic signal can be cancelled with button (8) (led 18 off).
During the heating phase it is possible to turn off low speed "motor" manually with button (4). On reaching programmed final cooking temperature 2C, electric resistances are disconnected, led 13 flashes for the pause time at the final cooking temperature 10C.
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
13
14
A 27.4
The last two digits of display start COUNT-DOWN of pause time in minutes. Once pause time has terminated, the pre-cooling phase begins. The electrovalve functions until final pre-cooling tem­perature 4B is reached (led 13 is off and led 14 is alight). At temperature 5C, refrigeration compressor turns on, turning off at temperature 3C. SET shows temperature 3C (through button 12).
A 27.5
During cooling phase, motors may be manually turned off and on. If in operation, refrigeration compressor, together with low speed "motor" will turn off at programmed temperature 3C. The high speed "motor" continues to turn if 11C is ON. It stops if on OFF position.
3
2
10
A 27.6
When product temperature increases by 2°C with respect to SET 3C, the compressor starts up. In same manner, high speed "motor" also starts up until reaching 3C again. Should "OFF" button (10) be mistakenly pressed during cooling phase, press "ON" button (2) to con- tinue cooling.
A 27.7
In order to extract product, open tap in liquid mix position.
USER INSTRUCTIONS
39
STARCREM 30/1 INV - STARCREM 60/1 INV
40
A 28 - CYCLE D Solidification of plain chocolate
A 28.1
Visualize cycle D on display (see program check). Start-up cycle D by pressing button (1). Resistances will be activated in sequence. After 5 seconds low speed mixer will be activated. At melting temperature 2D, COUNT-DOWN with resistances OFF will appear on display. At the end of COUNT-DOWN, the electrovalve and refrigeration compressor will start operating. At temperature 4D, STOP of electrovalve will appear. At temperature 14D, compressor will start operating and alternated movement will begin. Operation for a time 15D with a pause 16D until temperature 3D. In order to reach solidification temperature 17D, first resistance is started up. After five minutes, the acustic signal will be on, the bell and the temperature leds will blink. Above temperature is maintained with a precision of ±1°C.
PROMAG
A 28.2
Manual short solidification cycle On terminating the solidification cycle and pressing cooking button, a short solidification cycle begins. Led 13 will be flashing and the two resistances will be activated with the low speed mixer in operation until reaching temperature 19D. At this temperature, there will be a pause of five minutes, with electrovalve and refrigerator operating for the time 15D and 16D. Once set 20D has been reached, refrigerator will stop. Temperature led will flash for five minutes. Maintenance with a precision of ± 1°C.
A 28.3
Automatic short solidification cycle with parameter 23D different from zero. The manual solidification cycle is repeated at programmed intervals (one hour, two hours, three hours).
A 28.4
Overnight preservation of chocolate At any moment during short solidification process, heating cycle will begin by pressing button (2) and led 14 will flash. Low speed mixer will remain in operation until temperature 18D for ten minutes. After ten minutes the low speed mixer functions every thirty minutes for five minutes. Maintenance with a precision of ±1°c.
USER INSTRUCTIONS
PROMAG
GB
13
1
13
8
14
15
17
18
STARCREM 30/1 INV - STARCREM 60/1 INV
A 29 - CYCLE G Bavarian cream
A 29.1
Visualize cycle G on display (see program check). Press button (1) (cooking cycle start-up button). Led (13) will come on. Electrovalve will load water for 1 minute. During loading time, the low speed "motor" (led 15 lit) and high speed "motor" (led 17 lit) will start up at a distance of five seconds from one another. On terminating water loading (electrovalve on OFF position) relay and resistance 1 are activated. After five seconds relay and resistance 2 (only if 13G is ON). During cooking cycle, it is possible to have a 5-second acoustic signal 12 G (led 18 lit). During signalling led 18 flashes. Signalling may be interrupted with button (8) (led 18 off). During the cooking phase high speed mixer may be manually excluded with button (7). At final cooking temperature 2G, electric resistances are disconnected and the pause phase 10G begins. Led 18 flashes.
A 29.2
First two digits show temperature variation on display. Third digit shows program selected. Fourth and fifth digits show first SET of achievement of started cycle. On reaching programmed final cooking temperature 2G, electric resistances are no longer active, led 13 flashes for the pause time at the final cooking temperature 10G. The last two digits on display start COUNT-DOWN of pause time in minutes. On termination of pause time, low speed pre-cooling phase begins (led 13 off, led 14 on). The electrovalve operates until final pre-cooling temperature 4G is reached. At temperature 5G the refrigeration compressor comes on, turning off at temperature 3G. SET indicates temperature 3G. When product temperature increases by 2°C with respect to SET 3G, the compressor starts operating.
3
3
10
11
A 29.3
In order to extract product, open tap to dense mix position and press button (10) (OFF), button (11) (last program set and activation of functions of all buttons) and button (3) (low speed continuous mixing). Press button (3) again: the machine remains in STAND-BY. Low speed mixer stops. By pressing button (3) again, the low speed mixer starts operating again. To maintain product remained in cylinder press button (2). When temperature exceeds 2°C with respect to SET 3G, the compressor and low speed alternated mixer will start operating until reaching 3G.
USER INSTRUCTIONS
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STARCREM 30/1 INV - STARCREM 60/1 INV
42
A 30 - CYCLE H Fruit jam
A 30.1
Visualize cycle H on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. The electrovalve will load water for 1 minute. During loading time, low speed "motor" (led 15 lit) and high speed "motor" (led 17 lit) will start up at a distance of 1 minute from one another. On termination of water loading (electrovalve OFF), relay and resistance 1 are activated. After five seconds the relay and resistance 2. During the cooking cycle it is possible to have a 5-second acoustic signal 12H (led 18 alight). During signalling led 18 flashes. Signalling may be turned off by pressing button (8) (led 18 off). During cooking the high speed mixer can be manually excluded with button (7).
A 30.2
At final cooking temperature 2H, electric resistances are deactivated and pause phase 10 H begins. Led 13 flashes. Temperature variation is shown on display by first two digits. Third digit shows program selected. Fourth and fifth digits show first SET of achievement of started cycle. On reaching programmed final cooking temperature 2H, electric resistances are no longer active, led 13 flashes for the pause time at the final cooking temperature 10H. The last two digits on display start COUNT-DOWN of pause time in minutes. On termination of pause time, low speed pre-cooling phase begins (led 13 off, led 14 on). The electrovalve operates until final pre-cooling temperature 4H is reached. At temperature 5H the refrigeration compressor comes on, turning off at tempera­ture 3H. SET indicates temperature 3H with a 5-second acoustic signal at end of cycle. Low speed "motor" is functioning. When product temperature increases by 2°C with respect to SET 3H, the compressor starts operating.
1
7
13
13
15
8
17
18
14
PROMAG
3
2
A 30.3
In order to extract product, open tap to dense mix position and press button (10) (OFF), button (11) (last program set and activation of all button functions) and button (3) (low speed continuous mixing). Press button (3) again: the machine remains in STAND-BY position. Low speed mixer stops. By pressing button (3) again, the low speed mixer starts operating again. To maintain product remained in cylinder press button (2). When temperature exceeds 2°C with respect to SET 3H, the compressor and low speed alternated mixer will start operating until
10
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 31 - CYCLE I Cooling
2
A 31.1
Visualize cycle I on display (see program check). Press button (2). Pre-cooling electrovalve starts up if temperature measured is over 14 I. Refrigeration compressor starts up if temperature measured is less than 5 I. Manual high speed mixer motor starts up. Manual continuous low speed mixer motor starts up. Manual alternated low speed mixer motor starts up. If times 8 I and 9 I have been set and if temperature is less than 7 I.
A 31.2
If cooling cycle has taken place with high speed mixer motor with 11 I: OFF, at the temperature of 3 I the compressor will be turned off. If the cooling cycle has taken place with the alternated low speed mixer, at the temperature of 3 I, compressor will turn off, together with low speed mixer. When temperature increases by 2°C with respect to 3 I, refrigeration compressor will start up again, together with alternated mixing up to 3 I.
USER INSTRUCTIONS
43
STARCREM 30/1 INV - STARCREM 60/1 INV
44
A 32 - Cycle L Manual Cooking
18
13
1
18
17
PROMAG
A 32.1
Visualize cycle L on display (see program check). Press button (1) (cooking cycle start-up button). Led 13 will light up. Electrovalve will load water for 1 minute. On terminating water loading (electrovalve on OFF position) relay and resistance 1 are activated. After five seconds relay and resistance 2. 12L temperature alarm during cooking. Start-up of manual high speed motor. Start-up of manual low speed motor. Led 18 is alight.
A 32.2
Motors may also be turned off manually by pressing button (7) (high speed motor ON/OFF button). Led 17 is off. During cooking, an acoustic signal 11L and 12L may be obtained for five seconds for introduction of ingredients. Activation of this acoustic signal is visualized by led 18. Led flashes during acoustic signals. Signals may be cancelled by pressing button (8). Led 18 is off. On reaching final cooking temperature 2L, pause time begins at final cooking temperature 10 L. Electric resistances are no longer active. Pause phase is indicated by flashing led 13. In the fourth and fifth digit position (figure or letter) the display carries out a COUNT-DOWN (backwards) in minutes until end of pause. Should the 10L value be zero, the 2L temperature is controlled with 1t=2°C.
7
8
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 33 - CYCLE M-N Personalized
1
13
7
13
8
14
15
15
16
17
18
18
A 33.1
Only parameters which user will insert during programming will vary, according to recipes.
A 33.2
Visualize cycle M-N on display (see program check). Press button (1) (cooking cycle button). Led (13) will come on. Electrovalve will load water for 1 minute. During loading time, the low speed "motor" (led 15 lit) and high speed "motor" (led 17 lit) will start up at a distance of five seconds from one another. On terminating water loading (electrovalve on OFF position) relay of first resistance is activated. After five seconds relay of second resistance. Activation of signalling 12 M-N (temperature alarm during cooking stage). At programmed temperature 6M-N (temperature at end of high speed mixing) the high speed "motor" turns off. The motor may also be turned off manually, by pressing button (7) (high speed motor ON/OFF button). Led 17 is off.
A 33.3
During cooking cycle, it is possible to have a 5-second acoustic signal 12M-N for introduction of ingredients. Presence of this acoustic signal is visualized by led 18. Same can be cancelled by pressing button (8). Led 18 is off. On reaching final cooking temperature 2M-N, pause time begins at final cooking temperature 10 M-N. Electric resistances are no longer activated. The display in fourth and fifth digit position (figure or letter) carries out COUNT­DOWN (backwards) in minutes until end of pause time. Once time has expired (00), the display SET visualizes temperature 3M-N of cycle end [(through button (12)]. The electrovalve opens for pre-cooling until final pre-cooling temperature 4M­N. The led (14) lights up and led (13) turns off. Refrigeration compressor starts up at temperature 5A and at temperature 7M-N the low speed mixer passes from continuous operation to intermittent operation (led 15 off, led 16 alight).
A 33.4
ON/OFF interval times of low speed mixer are 8M-N (OFF time low speed motor during intermittent stage) and 9M-N (ON time low speed motor during intermittent stage).
A 33.5
LED LIGHT UP Leds display process stage of machine. Each led is associated with a button function, as specified by identical symbology. Lit led signifies operation in progress. Unlit led signifies no operation.
USER INSTRUCTIONS
45
STARCREM 30/1 INV - STARCREM 60/1 INV
46
123456789
101112
MIN. VALUE
PROGRAM.
SET STAND.
+10
110
9970709960
120
120
99
99
1
°C°C°C°C°C°C°C
SECONDS
SECONDS
MINUTES
°C
-
1°C
1°C
1°C
1°C
1°C
1°C
1°C
5 seconds
5 seconds
1 minute
1°C
-
0956
6060953015
15
001
SEQUENCE
SYMBOL
(see table page.43UNIT OF MEASURE
1A2A3A4A5A6A7A8A9A
10A
12A
13A
-10
0
0
20
20
0000000
PROGRAMMED PARAMETERS FOR CYCLE "A": PASTRY CREAM
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
SIGNIFICANCE OF PROGRAMMABLE PARAMETERS NOTE
123456789
10111213141516
17
18 *
19 *
20
23
PROBE CALIBRATION
FINAL COOKING TEMPERATURE
FINAL COOLING TEMPERATURE WITH COMPRESSOR
FINAL PRE-COOLING TEMPERATURE WITH ELECTROVALVE
INITIAL TEMPERATURE COMPRESSOR
STOP TEMPERATURE OF HIGH SPEED MIXER DURING HEATING
INITIAL TEMPERATURE OF ALTERNATED MIXING DURING COOLING
ON TIME LOW SPEED MIXER
OFF TIME LOW SPEED MIXER
COOKING OR MELTING PAUSE TIME
HIGH SPEED MOVEMENT DURING PRESERVATION
ACOUSTIC ALARM DURING HEATING
PARTIALIZED RESISTANCE
INITIAL TEMPERATURE OF ALTERNATED COMPRESSOR
ON TIME COMPRESSOR
OFF TIME COMPRESSOR
CHOCOLATE SOLIDIFICATION TEMPERATURE
NIGHT PRESERVATION TEMPERATURE
SHORT CYCLE HEATING TEMPERATURE
SHORT CYCLE SOLIDIFICATION TEMPERATURE
SELECTION OF AUTOMATIC CYCLE FOR SHORT SOLIDIFICATION CYCLE
*
Such parameters in
cycles A-M-N are to be
understood as follows:
18 Time ON low speed
beater
19 Time OFF low speed
beater
Parameters are actibated
by a
dip-switch and are used
for the static storage of
pastry cream
PROMAG
A 34
A 35
USER INSTRUCTIONS
PROMAG
GB
1234567
8
1C2C3C4C5C
10C
11C
12C
°C°C°C°C°C
MINUTES
­°C
0834
555530
1
0
- 10
0
0
20
20
000
+ 10
9999707099199
1°C
1°C
1°C
1°C
1°C
1 minute
­1°C
1234567
8
1B2B3B4B5B
10B
11B
12B
°C°C°C°C°C
MINUTES
­°C
0854
55
55
100
- 10
0
0
20
20
000
+ 10
9999707099199
1°C
1°C
1°C
1°C
1°C
1 minute
­1°C
MIN. VALUE
PROGRAM.
SET STAND.
SEQUENCE
SYMBOL
(see table page.43UNIT OF MEASURE
PROGRAMMED PARAMETERS FOR CYCLE "B": HIGH PASTEURIZATION OF ICE CREAM
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
PROGRAMMED PARAMETERS FOR CYCLE "C": LOW PASTEURIZATION OF ICE CREAM
STARCREM 30/1 INV - STARCREM 60/1 INV
A 36
A 37
USER INSTRUCTIONS
47
STARCREM 30/1 INV - STARCREM 60/1 INV
48
+10
6060606030
60160606035504535
3
°C°C°C°C°C
MINUTES
°C-°C
SECONDS
SECONDS
°C°C°C
°C
ORE
-
1°C
1°C
1°C
1°C
1°C
1 MINUTE
1°C-1°C
1 SECOND
1 SECOND
1°C
1°C
1°C
1°C
1 HOUR
0
4528505010
0
1454
5032453532
0
1D2D3D4D5D
10D
12D
13D
14D
15D
16D
17D
18D
19D
20D
23D
-10
0
24
24
0000000
283030
25
0
123456789
10111213141516
PROGRAMMED PARAMETERS FOR CYCLE "D": SOLIDIFICATION AND PRESERVATION OF PLAIN CHOCOLATE
MIN. VALUE
PROGRAM.
SET STAND.
SEQUENCE
SYMBOL
(see table page.43UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
PROMAG
A 38
USER INSTRUCTIONS
PROMAG
GB
+10
6060606030
60160606035503535
3
°C°C°C°C°C
MINUTES
°C-°C
SECONDS
SECONDS
°C°C°C
°C
HOURS
1°C
1°C
1°C
1°C
1°C
1 MINUTE
1°C-1°C
1 SECOND
1 SECOND
1°C
1°C
1°C
1°C
1 HOUR
0
4327505010
0
1454
5032453532
0
1E2E3E4E5E
10E
12E
13E
14E
15E
16E
17E
18E
19E
20E
23E
-10
0
24
24
0000000
253030
25
0
123456789
10111213141516
PROGRAMMED PARAMETERS FOR CYCLE "E": SOLIDIFICATION AND PRESERVATION OF MILK CHOCOLATE
MIN. VALUE
PROGRAM.
SET STAND.
SEQUENCE
SYMBOL
(see table page.43UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
STARCREM 30/1 INV - STARCREM 60/1 INV
A 39
USER INSTRUCTIONS
49
STARCREM 30/1 INV - STARCREM 60/1 INV
50
+10
6060606030
60160606035503535
3
°C°C°C°C°C
MINUTES
°C-°C
SECONDS
SECONDS
°C°C°C
°C
HOURS
1°C
1°C
1°C
1°C
1°C
1 MINUTE
1°C-1°C
1 SECOND
1 SECOND
1°C
1°C
1°C
1°C
1 HOURS
0
4327505010
0
1454
5029433529
0
1F2F3F4F5F
10F
12F
13F
14F
15F
16F
17F
18F
19F
20F
23F
-10
0
24
24
0000000
253030
25
0
123456789
10111213141516
1234567
8
1G2G3G4G5G
10G
12G
13G
°C°C°C°C°C
MINUTES
­°C
0
852060
60
001
- 10
0
0
20
20
000
+ 10
9999707099199
1°C
1°C
1°C
1°C
1°C
1 minute
­1°C
PROGRAMMED PARAMETERS FOR CYCLE "F": SOLIDIFICATION AND PRESERVATION OF WITHE CHOCOLATE
PROGRAMMED PARAMETERS FOR CYCLE "G": BAVARIAN CREAM
MIN. VALUE
PROGRAM.
SET STAND.
SEQUENCE
SYMBOL
(see table page.43UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
MIN. VALUE
PROGRAM.
SET STAND.
SEQUENCE
SYMBOL
(see table page.43UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
PROMAG
A 40
USER INSTRUCTIONS
A 41
PROMAG
GB
1234567
8
1H2H3H4H5H
10H
12H
13H
°C°C°C°C°C
MINUTES
°C
-
0
9510606020
0
1
- 10
0
0
20
20
000
+ 10
110
9970709999
1
1°C
1°C
1°C
1°C
1°C
1 minutE
°C
-
1234567
8
1 I3 I4 I5 I7 I8 I9
11
°C°C°C°C°C
SECONDS
SECONDS
-
0
4
3055551515
1
- 10
0
20
20
000
0
+ 10
307070
70
120
120
1
1°C
1°C
1°C
1°C
1°C
5 SECONDS
5 SECONDS
-
PROGRAMMED PARAMETERS FOR CYCLE "H": JAM
PROGRAMMED PARAMETERS FOR CYCLE "I": SMANUAL COOLING
MIN. VALUE
PROGRAM.
SET STAND. SEQUENCE
SYMBOL
(see table
page. 43
UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
MIN. VALUE
PROGRAM.
SET STAND. SEQUENCE
SYMBOL
(see table
page. 43
UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
STARCREM 30/1 INV - STARCREM 60/1 INV
A 42
A 43
USER INSTRUCTIONS
I
I
51
STARCREM 30/1 INV - STARCREM 60/1 INV
52
1234567
1L2L8L
9L
10L
12L
13L
°C
°C
SECONDS
SECONDS
MINUTES
°C
-
0
951515
001
- 10
00000
0
+ 10
110
120
120
60
99
1
1°C
1°C
1 SECOND
1 SECOND
1 MINUTE
1°C
-
123456789
101112
+10
110
9970709960
120
120
99
99
1
°C°C°C°C°C°C°C
SECONDS
SECONDS
MINUTES
°C
-
1°C
1°C
1°C
1°C
1°C
1°C
1°C
1 SECOND
1 SECOND
1 MINUTE
1°C
-
006
55
55
0
0
15
15
001
1M - 1N
2M - 2N
3M - 3N
4M - 4N
5M - 5N
6M - 6N
7M - 7N
8M - 8N
9M - 9N
10M - 10N
12M - 12N
13M - 13N
-10
0
0
20
20
0000000
PROGRAMMED PARAMETERS FOR CYCLE "L": MANUAL COOKING
PROGRAMMED PARAMETERS FOR CYCLE "M - N": PERSONALIZED
MIN. VALUE
PROGRAM.
SET STAND. SEQUENCE
SYMBOL
(see table
page. 43
UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
MIN. VALUE
PROGRAM.
SET STAND. SEQUENCE
SYMBOL
(see table
page. 43
UNIT OF MEASURE
MAX. VALUE
PROGRAM.
SOLUTION (increase or de-
crease of numer ical value every
time button 5 or 6 is
PROMAG
A 44
A 45
USER INSTRUCTIONS
PROMAG
GB
O F F
10
STARCREM 30/1 INV - STARCREM 60/1 INV
A 46 - STOP MODES
A 46.1
Stop device Operator has stop button (10) at disposal on control panel to interrupt machine operation.
On pressing button (10) the word OFF will appear on display and button functions will be deactivated.
A 47 - BLACK OUT
A 47.1
In case the electric energy should be interrupted, all the functions of the machine are stopped. When the tension is back, the first and the tenth led blink. By pressing the button Reset, the blinking led will turn off and the cycle will be visualised from the point where it was interrupted. The user will be able to choose either to start a new cycle or to continue from where it was interrupted.
Anyway, we advise to start a new cycle with the following conditions:
- The cycle had been interrupted during the cooling phase and the time of black out is unknown. An excessive time at a temperature higher than 4° C allows the offspring of bacteria.
USER INSTRUCTIONS
53
STARCREM 30/1 INV - STARCREM 60/1 INV
54
PROMAG
A 48 - ANOMALIES
IMPORTANT The STARCREM cream cookers are fitted with a self-control system, indicating eventual anomalies in machine operation; please find below wording which could appear on display, the eventual anomaly or cause and action to be undertaken to eliminate defect.
WORDING ON ANOMALY/CAUSE REMEDY DISPLAY
OPEn+ Lifted front half-lid Close front half-lid acoustic signal Lifted rear half-lid Close rear half-lid
Lifted motor bearing Close motor bearing
t2L+ Intervention of themal Press Reset button on inverter acoustic signal switch of low speed mixer Press Reset button (9).
motor. Motor overheating.
The resetting of the thermic is t3V+ Thermal switch of automatic and takes place when acoustic signal high speed mixer motor the temperature of the engine
activated windings has gone below the Motor overheating safety levels.
Press Reset button (9). H20+ Pressure switch of Check if water tap open.
acoustic signal cooling system activated Check water delivery from
Lack of water delivery water mains. from water mains.
Al4 + Excess mix temperature. Stop the machine. acoustic signal Probe temperature Call technical service.
measures 130°C.
AL3 + Excess mix temperature. Stop the machine. acoustic signal Temperature probe has Call technical service.
measured - 15°C.
Al2 + Temperature probe anomaly. Stop the machine. acoustic signal Short system interruption Call technical assistance.
of probe connection.
First and tenth Interruption of the electric energy Press Reset button (9). leds blinking (see Black out paragraph, page 51)
In all cases, it is advisable to call technician, indicating type of wording, so that same may efficiently intervene.
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 49 - OPERATIONS TO BE PERFORMED AFTER USE
A 49.1 OPERATIONS TO BE PERFORMED AFTER USE
Every day after use turn off the Cream cooking machine by pressing button (10); OFF will appear on display. Subsequently turn off at wall switch. Only now may cleaning operations safely begin.
A 49. 2 CLEANING OPERATIONS
After installation, before use or at the end of production, carefully clean, as indicated below.
A 49.3
Fill the cylinder with luke warm water. Press button (11) and last set cycle will appear on display. Press button (8), starting up low speed mixer motor. Press button (7) starting up high speed mixer motor. Leave luke warm water in motion for an adequate cleaning time. Press button (10) (OFF) extracting washing water from tap. Repeat operation to eliminate eventual residues.
A 49.7
Unscrew high speed mixer shaft and wash carefully. Should any difficulties exist in unscrewing, use a 27 and 17 spanner. Reassemble and firmly screw up.
High speed mixer shaft.
A 49.4
By loosening setscrew, remove and carefully wash complete piston group. Reassemble, putting same back on machine by tightening setscrew.
A 49.5
Unhook blades, carefully washing them and rehook.
A 49.6
Unscrew low speed mixer shaft, unhook and carefully wash. Reassemble and tightly screw the knurled screw above reducer.
Knurled screw.
A 49.8
Repeat all previous operations with a sterilizing detergent solution like DETERSTOV (specific for machines in contact with foodstuffs, non-toxic, and not damaging parts with which it is in contact), subsequently rinsing.
A 49.9
Washing operations must be carried out on all components in contact with food mixes. It should be remembered that for parts subject to other risks, cleaning operations should be carried out with the machine entirely disconnected and more generally ope­rative operations on machine should be carried out in safety conditions. In general, washing with small hoses should be carried out with a maximum water pressure of 0.2 Mpa (3Bar).
THE FOLLOWING IS ALSO RECOMMENDED:
Ten minutes before starting new productive cycle, sterilize parts in contact with foodstuff mix, rinse and do not touch sterilized parts.
Low speed mixer shaft.
USER INSTRUCTIONS
55
STARCREM 30/1 INV - STARCREM 60/1 INV
56
PROMAG
A 50 - DISMANTLING
If you decide to discontinue using the machine, follow the instructions given in the preface regarding the removal of the machine’s electrical and water connections.
Do not leave the machine in any area where it can create a hazard. The removal and disposal of the refrigerant gas must be carried out by competent personnel in compliance
with the norms regarding the protection of the ozone layer.
USER INSTRUCTIONS
PROMAG
GB
STARCREM 30/1 INV - STARCREM 60/1 INV
A 51- TECHNICAL CHARACTERISTICS
TECHNICAL CHARACTERISTICS
Tank capacity Loading tank capacity (litres) Connections to the electric web
Electric resistances
Power of the reduction motor (kW)
Power of the high speed mixer motor Standard calibration of the thermic (A) Power of the compressor motor (kW) Absorption of the compressor (A)
Total electric power, including the absorption of the high speed mixer motor (kW)
STARCREM 30
41
15/30
380-400/50/3
2 kW x
n° 2 resistances
0,18
0,18 0,80
1,2
Nom. 2,22
Max. 3
4,8
200/50-60/3
220/60/3
1,4
Nom. 4,7 Max. 6,6
4,5
STARCREM 60
76
30/60
380-400/50/3
2 kW x
n° 3 resistances
0,26
0,18 0,80
2,2
Nom. 3,9
Max. 4,2
7,2 Refrigerant gas Gas quantity
Net weight (kg)
R404A
0,7kg
149
R404A
0,75kg
185
USER INSTRUCTIONS
57
STARCREM 30/1 INV - STARCREM 60/1 INV
58
A 52 - DIMENSIONS
PROMAG
DIMENSIONS
Reference STARCREM 30 STARCREM 60
1596
525 231 760
157
1440
195 625 690
M
A
B C
D
E F G
H
I
L
1390
515 160 650
70
157
60
1348
195 625 600
USER INSTRUCTIONS
70
60
PROMAG
GB
STARCREM with lifted motor assembly
STARCREM 30/1 INV - STARCREM 60/1 INV
DIMENSIONS
Reference STARCREM 30 STARCREM 60
N O
P
Q
R S T
U
V Y Z
60 874 900 110
1010
770
50 550
90 675 250
1000
1110
USER INSTRUCTIONS
60
964
110
870
50
620
90 680 250
59
STARCREM 30/1 INV - STARCREM 60/1 INV
60
A 53 - PROGRAMMING TABLE INVERTER STARCREM 30/1 INV
Sequence DESCRIPTION SET VALUE
D02 Visualizes motor input (Pilot lighta Aon keyboard will light up) Reading value
F01 Selection frequency or Frequency set 60 Hz F02 Acceleration time (time within which it supplies motor with frequency) 3 sec F03 Deceleration time (time within which it takes frequency away from motor) 5 sec A01 Frequency set order (00 strengthening 01Analog terminals 02Functions F01) 02
A03 Base frequency (maximum output voltage generated by inverter) 90
A21 Multispeed regulation frequency 59,5
A22 Multispeed regulation frequency 100 Hz A23 Multispeed regulation frequency 120
A41 Boost selection method (00 manual 01automatic) 01 B12 thermal protection current ( Beater motor rated current) 1,1 B21 Overload limit 01
PROMAG
B22 Overload limit current (rated urrent inverter x1.25) 1,87 B32 Magnetization current ( rated current inverter x0.58) 0,64 B83 Modulation frequency ( higher frequencya =less noise= more electr. noise) 5 Khz
A04 Full scale frequency 130 Hz
A 54 - PROGRAMMING TABLE INVERTER STARCREM 60/1 INV
Sequence DESCRIPTION SET VALUE
D02 Visualizes motor input (Pilot lighta Aon keyboard will light up) Reading value
F01 Selection frequency or Frequency set 60 Hz
F02 Acceleration time (time within which it supplies motor with frequency) 3 sec F03 Deceleration time (time within which it takes frequency away from motor) 5 sec A01 Frequency set order (00 strengthening 01Analog terminals 02Functions F01) 02
A03 Base frequency (maximum output voltage generated by inverter)) 90
A21 Multispeed regulation frequency 53 A22 Multispeed regulation frequency 89 A23 Multispeed regulation frequency 107
A41 Boost selection method (00 manual 01automatic) 01
B12 Thermal protection current ( Beater motor rated current) 2,05
B21 Overload limit 01 B22 Overload limit current (rated urrent inverter x1.25) 3,1 B32 Magnetization current ( rated current inverter x0.58) 1,1 B83 Modulation frequency ( higher frequencya =less noise= more electr. noise) 5 kHz
A04 Full scale frequency 130 Hz
USER INSTRUCTIONS
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