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PL-VC2000-PI
Hardware Manual
17 pgs1.52 Mb0

Prolon PL-C1000-VAV, PL-T500, PL-T1100, PL-T1000, PL-T200 Hardware Manual

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HARDWARE GUIDE
www.proloncontrols.com | info@proloncontrols.com
I/O Guide
Specifications and Operational Guide
17 510, rue Charles, Suite 100, Mirabel, QC, J7J 1X9
REV. 6.1.7
PL-HRDW-I/O-EN
Table of Contents
PL-VC2000(-PI) (VAV).................................................................................................................................3
PL-C1000-VAV ..........................................................................................................................................4
PL-T 110 0 PL-T1000 PL-T500 / PL-T200 PL-M2000-RTU/RTUS PL-C1000-RTU/RTUS PL-M2000-HP/HPS PL-C1000-HP/HPS PL-M2000-BLR PL-C1000-BLR PL-M2000-MUA PL-C1000-HU PL-C1000-WLC PL-M2000-FLX PL-C1000-FLX
(Thermostat) .................................................................................................................................5
(Digital Wall Sensor) ......................................................................................................................6
(Digital Wall Sensor) ......................................................................................................6
(Zoning Rooftop Controller & Single-Zone Rooftop Controller).......................................7
(Zoning Rooftop Controller & Single-Zone Controller) ....................................................8
(Zoning Heatpump Controller & Single-Zone Heatpump Controller) ....................................9
(Zoning Heatpump Controller & Single-Zone Heatpump Controller) ...................................10
(Boiler) ............................................................................................................................11
(Boiler) .............................................................................................................................12
(Air Make-Up) .................................................................................................................13
(Humidifier) ........................................................................................................................14
(Water Loop Controller) ......................................................................................................15
(FlexIO Controller) .............................................................................................................16
(FlexIO Controller) ..............................................................................................................17
PL-VC2000(-PI) (VAV)
VC2000
Network communication
General Purpose Analog Input
(0-5 VDC, 4-20mA, 10K thermistor)
Supply, Radiant, Zone, Occupancy, Discharge
Digital Sensor (T1000, T500 or T200) /
Remote computer with Focus
Analog Output (0-10 VDC) (Max Current: 40 mA)
Digital Output - Isolated Triac
Dry Contact
24 VAC (Max current: 750 mA)
DO/AO disabled on morning
warm-up (Optional)
DO/AO override based on
outside temp (Optional)
Power source of the controller
24 VAC (Class 2)
DO/AO override based on
outside temp (Optional)
T1000
T500 T200
Radiant Floor Temperature
(Optional, T1000 only)
PL-C1000-VAV
PL-C1000-VAV
INT Port: Incoming Modbus RS485 communication from digital
sensor or remote computer with ProLon Focus software
NET Port: Incoming Modbus RS485 communication - OR -
BACnet MS/TP - OR - Lon FFT-10 Free Topology Twisted Pair
Digital Input for Night Setback / Standby Mode
Multi-function Analog Input
Common for all the inputs
Temperature setpoint (0-10K potentiometer)
Room temperature sensor (10K thermistor)
Output 5 (Analog 0-10VDC)
(Max Current: 40 mA)
Output 4 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Output 3 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Output 2 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Output 1 - Isolated or Source, TRIAC 24 VAC
(Max Current: 300 mA)
Power source of the controller
24 VAC - Class 2
T1000
T500 T200
Radiant Floor Temperature
(Optional, T1000 only)
PL-T110 0 (Thermostat)
Network communication
Power source of the controller
24 VAC
Digital Output - Sink, TRIAC 24 VAC
(Max current: 300mA)
Analog Output (0-10VDC)
(Max current: 40mA)
Auxiliary / Radiant Floor temperature
sensor (10K thermistor)
1
2
3
4
5
6
7
8
9
10
NET A
NET B
24 VAC
COM
DO+
DO-
AO
COM
AUX IN
COM
RJ45
DO/AO disabled on morning
warm-up (Optional)
DO/AO override based on
outside temp (Optional)
DO/AO override based on
outside temp (Optional)
PL-T1000 (Digital Wall Sensor)
Interface communication
Power source of the controller
24 VAC
Auxiliary / Radiant Floor temperature
sensor (10K thermistor)
1
2
3
4
5
6
7
8
9
10
INT A
INT B
24 VAC
COM
AUX IN
COM
RJ45
PL-T500 / PL-T200 (Digital Wall Sensor)
Interface communication
Power source of the controller
24 VAC
1
2
3
4
INT A
INT B
24 VAC
COM
RJ45
PL-M2000-RTU/RTUS (Zoning Rooftop Controller & Single-Zone Rooftop Controller)
24
VAC
AO 3 Bypass / VSD
AO 2 Economizer
AO 1 Preheating / Mod. Heat
DO 5 Heat (W2) / Exhaust Fan / Baseboard
DO 4 Heat (W1) / Preheat Perm.
DO 3 Cooling (Y2)
DO 2 Cooling (Y1)
DO 1 Fan (G)
Bottom Row:
Common for all outputs
Bottom Row: Common for all inputs
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Controller’s power source
Unit’s R&C terminals (24VAC)
Mixed air temp (10K therm) / Dry contact for clogged lter /
Dry contact for schedule override / Auxiliary Temp Input (10K thermistor)
RTUS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTUS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
RTU
Outgoing network
communication
(to zones)
Bottom Row: Common for all inputs
Incoming communication
from remote computer
or network controller
(Dual RJ45 and
Terminal Blocks)
RTU
DO 5 Heat (W2) / Exhaust Fan / Baseboard
INT Port: ProLon Digital
Temperature Sensor
Incoming RS485 Network
Communication (Modbus)
AO 3 Bypass / VSD
AO 2 Economizer
AO 1 Preheating / Mod. Heat
DO 4 Heat (W1) / Preheat Perm.
DO 3 Cooling (Y2)
DO 2 Cooling (Y1)
DO 1 Fan (G)
Common for all outputs
VC2000
C1000-VAV
T1100
NC2000
RTUS
- OR -
Bottom Row:
Zone Demand
Unoccupied Override
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-M2000-RTU)
C1000-HU
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
CO2 sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Mixed air temp (10K therm) / Dry contact for clogged lter /
Dry contact for schedule override / Auxiliary Temp Input (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
RTU
24
VAC
Outgoing network
communication
(to zones)
Controller’s power source
Unit’s R&C terminals (24VAC)
Net Port: ProLon Digital
Temperature Sensor
Incoming RS485 Network
Communication (Modbus)
Request for Fan
Dehumidication Demand
RTUS
- OR -
NC2000
INFO RECEIVED FROM NETWORK
Occupancy (Optional)
Outside Temp (Optional)
(PL-M2000-RTUS)
M2000-RTU
C1000-RTU
Outside Temp
PL-C1000-RTU/RTUS (Zoning Rooftop Controller & Single-Zone Controller)
PL-C1000-RTU/RTUS
INT Port: Incoming RS485
RTU
Network communication
(Modbus)
RTU
Net Port: Outgoing RS485
Network communication
to Zones (Modbus)
External dry contact for night setback or proof of fan
Supply air temperature sensor (10K thermistor)
Common for all inputs
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 (Analog 0-10VDC)
Preheating / Heat (W2)
Output 4 Heat (W1)
Output 3 Cooling (Y2)
Output 2 Cooling (Y1)
Output 1 Fan (G)
INT Port: ProLon Digital
Temperature Sensor
Incoming RS485 Network
Communication (Modbus)
Net Port: ProLon Digital
Temperature Sensor
Incoming RS485 Network
Communication (Modbus)
RTUS
- OR -
RTUS
- OR -
RJ45 Pinout
VC2000
C1000-VAV
T1100
NC2000
NC2000
INFO RECEIVED FROM NETWORK
Zone Demand
Unoccupied Override
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
Occupancy (Optional)
Outside Temp (Optional)
Controller’s power source
Unit’s R&C terminals (24VAC)
(PL-C1000-RTU)
C1000-HU
(PL-C1000-RTUS)
M2000-RTU C1000-RTU
Request for Fan
Dehumidication Demand
Outside Temp
PL-M2000-HP/HPS (Zoning Heatpump Controller & Single-Zone Heatpump Controller)
24
VAC
AO3 Bypass / VSD
AO2 Economizer
AO1 Preheating / Mod. Heat
DO5 Aux Heat
DO4 Rev Valve
DO3 Compressor 2 (Y2)
DO2 Compressor 1 (Y1)
DO1 Fan (G)
Bottom Row:
Common for all outputs
Bottom Row: Common for all inputs
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
Ext dry contact for alarm / CO sensor (4-20 mA)
External dry contact for proof of fan
Zone temperature setpoint (0-10K potentiometer)
Zone temperature sensor (10K thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Supply water temp sensor (10K thermistor)
Controller’s power source
Unit’s R&C terminals (24VAC)
Dry contact for clogged lter / Dry contact for schedule
override / Supply water temp (10k thermistor)
HPS
INT Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
HPS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
HP
Outgoing network
communication
(to zones)
Incoming communication
from remote computer
HP
or network controller
(Dual RJ45 and
Terminal Blocks)
Incoming RS485 Network
Communication (Modbus)
AO1 Preheating / Mod. Heat
DO3 Compressor 2 (Y2)
DO2 Compressor 1 (Y1)
Common for all outputs
VC2000
C1000-VAV
T1100
NC2000
HPS
INT Port: ProLon Digital
Temperature Sensor
- OR -
AO3 Bypass / VSD
AO2 Economizer
DO5 Aux Heat
DO4 Rev Valve
DO1 Fan (G)
Bottom Row:
Unoccupied Override
Occupancy (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
(PL-M2000-HP)
Zone Demand
INFO RECEIVED FROM NETWORK
(PL-M2000-HPS)
Bottom Row: Common for all inputs
Ext dry contact for alarm / CO sensor (4-20 mA)
Zone temperature setpoint (0-10K potentiometer)
Outside air temperature sensor (10K thermistor)
24
VAC
C1000-HU
Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)
External dry contact for proof of fan
Zone temperature sensor (10K thermistor)
Dry contact for clogged lter / Dry contact for schedule
override / Supply water temp (10k thermistor)
Supply air temperature sensor (10K thermistor)
Return air temperature sensor (10K thermistor)
Supply water temp sensor (10K thermistor)
HP
Outgoing network
communication
(to zones)
Controller’s power source
Unit’s R&C terminals (24VAC)
HPS
Net Port: ProLon Digital
Temperature Sensor
- OR -
Incoming RS485 Network
Communication (Modbus)
Request for Fan
NC2000
Occupancy (Optional)
Outside Temp (Optional)
M2000-HP
C1000-HP
Outside Temp
PL-C1000-HP/HPS (Zoning Heatpump Controller & Single-Zone Heatpump Controller)
PL-C1000-HP/HPS
INT Port: Incoming RS485
HP
Network communication
(Modbus)
HP
Net Port: Outgoing RS485
Network communication
to Zones (Modbus)
External dry contact for night setback or Proof of fan
Supply temperature sensor (10K thermistor)
Return temperature sensor (10K thermistor)
Outside temp (10K therm), Water intake temp (10K therm) or Dry contact for alarm
Output 5 - Preheating /
Aux Heat / Econo
Output 4 - Aux Heat
Output 3 - Rev Valve
Output 2 - Compressor 1
Output 1 - Fan (G)
INT Port: ProLon Digital Temperature Sensor
Incoming RS485 Network Communication
Net Port: ProLon Digital Temperature Sensor
Incoming RS485 Network Communication
Common for all the inputs
HPS
- OR -
(Modbus)
HPS
- OR -
(Modbus)
Output 5 - Aux Heat
Output 4 - Rev Valve
Output 3 - Compressor 2
Output 2 - Compressor 1
Output 1 - Fan (G)
VC2000
VC2000
C1000-VAV
C1000-VAV
T1100
T1100
NC2000
NC2000
NC2000
NC2000
INFO RECEIVED FROM NETWORK
INFO RECEIVED FROM NETWORK
Zone Demand
Zone Demand
Unoccupied Override
Unoccupied Override
Occupancy (Optional)
Occupancy (Optional)
Outside Temp (Optional)
Outside Temp (Optional)
INFO RECEIVED FROM NETWORK
INFO RECEIVED FROM NETWORK
Occupancy (Optional)
Occupancy (Optional)
Outside Temp (Optional)
Outside Temp (Optional)
Controller’s power source Unit’s
R&C terminal (24VAC)
1 Compressor 2 Compressors
(PL-C1000-RTU)
(PL-C1000-HP)
C1000-HU
C1000-HU
(PL-C1000-RTUS)
(PL-C1000-HPS)
M2000-RTU
M2000-HP
C1000-RTU
C1000-HP
Controller’s power source Unit’s
R&C terminal (24VAC)
Request for Fan
Request for Fan
Dehumidication Demand
Dehumidication Demand
Outside Temp
Outside Temp
10REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-BLR (Boiler)
INT Port: Incoming RS485
Network communication
(Modbus)
AO3 Valve (0-10 / 2-20 / 0-5 VDC)
or Backup Modulating Boiler
AO2 Modulating Boiler
(0-10 / 2-10 / 0-5 VDC)
AO1 Pump 2 (ON/OFF) (0-10 VDC)
DO5 Pump 1
DO4 Boiler Stage 4
DO3 Boiler Stage 3
DO2 Boiler Stage 2
DO1 Boiler Stage 1
Bottom Row:
Common for all outputs
Bottom Row: Common for all inputs
Disable Boiler Call (Dry Contact)
Use Max Heat Setpoint (Dry Contact)
Proof of Pump 2 (AO1) (Dry Contact)
Proof of Pump 1 (DO5) (Dry Contact)
Return Water temp sensor (10K thermistor)
Supply Water temp sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
NET Port: Incoming RS485 Network
24
VAC
communication (Modbus)
Controller’s power source
24 VAC - Class 2
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
INFO RECEIVED FROM NETWORK
Occupancy
Math values
Outside temp
NC2000
Occupancy (Optional)
Outside temp (Optional)
11REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-BLR (Boiler)
PL-C1000-BLR
INT Port: Incoming RS485
Network communication (Modbus)
NET Port: Incoming RS485
Network communication (Modbus)
External dry contact for proof of pump
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Outside air temperature sensor (10K thermistor)
Output 5 - Valve / Modulating Boiler
(Analog 0-10 / 2-10 / 0-5 DVC)
Output 4 - Boiler 2 Action
(Digital - ON/OFF)
Output 3 - Boiler 1 Action
(Digital - ON/OFF)
Output 2 - Pump 2 Action
(Digital - ON/OFF)
Output 1 - Pump 1 Action
(Digital - ON/OFF)
Power source of the controller
24 VAC
Occupancy
Outside temp
Math Values
12REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-MUA (Air Make-Up)
Bottom Row: Common for all inputs
INT Port: Incoming RS485 Network Communication
(Modbus)
AO 3 - Variable Frequency Drive
AO 2 - Cooling
AO 1 - Modulating Heat
DO 5 - Alarm
DO 4 - Preheat Permission
DO 3 - Fan
DO 2 - Outside Air Damper
DO 1 - Occupancy (Exhaust)
Bottom Row:
Common for all outputs
NC2000
INFO RECEIVED FROM NETWORK
Occupancy (Optional)
Outside temp (Optional)
24
VAC
T1100
CO2 (4-20mA) / Building Pressure (0-5VDC)
Zone Temperature (10K Thermistor)
Outside Temperature (10K Thermistor)
Supply Temperature (10K Thermistor)
Manual Reset
Proof of Fan
Proof Outside Air Damper Open
Proof Exhaust 2 / Manual override
Proof Exhaust 1
NET Port: Incoming RS485 Network
communication (Modbus)
Controller’s power source
24 VAC - Class 2
Zone Demand
Occupancy Override
13REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-HU (Humidifier)
INTERFACE
A
NET
B
INTREC
OCC
STAT
SUPPLY
NETSNDNETREC INTSND
GND
SETPT
HBEATOUT5OUT4OUT3
ROOM
+
COM
PL-C1000-HU
24VAC
COM
24VAC
COM
INT Port: Incoming RS485 Network communication (Modbus)
NET Port: Incoming RS485 Network communication (Modbus)
External dry contact for proof of fan
Supply humidity sensor (0-5VDC)
Common for all the inputs
Room / Return humidity sensor (0-5VDC)
Outside temperature sensor (10K thermistor)
Output 5 - Humidier (Analog 0-10 / 2-10 VDC)
Output 4 - Humidier (Digital - ON/OFF)
Output 3 - Dehumidier (Digital - ON/OFF)
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
RESET
24VACCOM
Proof of Fan
Power source of the controller - 24VAC
NC2000
Outside temp (Optional)
Outside temp
14REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-WLC (Water Loop Controller)
PL-C1000-WLC
INTERFACE
A
NET
B
INTREC
OCC
STAT
SUPPLY
NETSNDNETREC INTSND
GND
SETPT
HBEATOUT5OUT4OUT3OUT2OUT1
ROOM
+
COM
24VAC
COM
24VAC
COM
24VAC
COM
24VAC
COM
RESET
24VACCOM
INT Port: Incoming RS485 Network
communication (Modbus)
NET Port: Incoming RS485 Network
communication (Modbus)
Auxiliary Digital Input
Supply water temperature sensor (10K thermistor)
Common for all the inputs
Return water temperature sensor (10K thermistor)
Auxiliary temperature sensor (10K thermistor)
Output 5 - Water Tower Stage 2
(Analog 0-10 VDC)
Output 4 - Water Tower Stage 1
(Digital - ON/OFF)
Output 3 - Pump
(Digital - ON/OFF)
Output 2 - Valve / Damper / Cooling
(Digital - ON/OFF)
Output 1 - Boiler
(Digital - ON/OFF)
Power source of the controller
(24VAC)
15REV. 6.1.7 / PL-HRDW-I/O-EN
PL-M2000-FLX (FlexIO Controller)
RS485 Network Communication
(INT Port)
Analog Output 3
Analog Output 2
Analog Output 1
Digital Output 5
Digital Output 4
Digital Output 3
Digital Output 2
Digital Output 1
Bottom Row:
Common for all outputs
Bottom Row: Common for all inputs
Analog Input 9
Analog Input 8
Analog Input 7
Analog Input 6
Analog Input 5
Analog Input 4
Analog Input 3
Analog Input 2
Analog Input 1
24
VAC
RS484 Network Communication
(NET Port)
Controller’s power source
24 VAC
M2000-RTU
M2000-HP
M2000-HYD
C1000-RTU
C1000-HP
INFO RECEIVED FROM NETWORK
Outside Temp
Occupancy
Supply Air Temp
Math Values
NC2000
Outside Temp (Optional)
9 Dierent Schedules (Optional)
16REV. 6.1.7 / PL-HRDW-I/O-EN
PL-C1000-FLX (FlexIO Controller)
PL-C1000-FLX
INT Port: Incoming RS485
Network communication (Modbus)
NET Port: Incoming RS485
Network communication (Modbus)
Digital Input
Analog Input 3
Common for all the inputs
Analog Input 2
Analog Input 1
Analog Output
(0-10 / 2-10 / 0-5 VDC)
Digital Output 4
(ON/OFF, PWM)
Digital Output 3
(ON/OFF, PWM)
Digital Output 2
(ON/OFF, PWM)
Digital Output 1
(ON/OFF, PWM)
Power source of the controller
24 VAC
INFO RECEIVED FROM NETWORK
M2000-RTU
M2000-HP
Outside Temp
NC2000
Occupancy
M2000-HYD
C1000-RTU
C1000-HP
REV. 6.1.7
PL-HRDW-I/O-EN
© Copyright 2018 ProLon. All rights reserved. No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of ProLon. All specications are nominal and may change as design improvements are introduced. ProLon shall not be liable for damages resulting from misapplication or misuse of its products. All trademarks are the property of their respective owners.
Supply Air Temp
Math Values
Outside Temp (Optional)
5 Dierent Schedules (Optional)
17REV. 6.1.7 / PL-HRDW-I/O-EN
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