Prolon M2000 SERIES, PL-M2000-FLX, PL-M2000-BLR, PL-M2000-HPS, PL-M2000-HYD Quick Start Manuals

...

Download

Page 1

REV.2.0

PL-QCK-M2000-EN

www.proloncontrols.com | [email protected]

17 510 rue Charles, Suite 100, Mirabel, QC, J7J 1X9

QUICK START GUIDE

M2000 SERIES

Page 2

© Copyright 2018 Prolon. All rights reserved. No part of this document may be photocopied or reproduced by any means, or translated to another language without prior written consent of Prolon. All specications are nominal and may change as design improvements are introduced. Prolon shall not be liable for damages resulting from misapplication or misuse of its products. All trademarks are the property of their respective owners.

Page 3

REV.2.0 / PL-QCK-M2000-EN 3

Table of Contents

Boiler Controller (PL-M2000-BLR) ................................................................................. 4

FlexIO Controller (PL-M2000-FLX) ................................................................................6

Heatpump Controller (PL-M2000-HP & PL-M2000-HPS) ...............................................8

Hydronic Controller (PL-M2000-HYD) ...................................................................... 10

Make Up Air Controller (PL-M2000-MUA) ............................................................... 12

Rooftop Controller (PL-M2000-RTU & PL-M2000-RTUS) .............................................. 14

Compliance............................................................................................................... 16

Technical Specications ....................................................................................... 16

Page 4

REV.2.0 / PL-QCK-M2000-EN4

Boiler Controller (PL-M2000-BLR )

32-122 °F (0-50 °C) Non-condensing

INT Port: Incoming RS485 network

communication (Modbus)

AO 3 - Valve (0-10 / 2-10 / 0-5 VDC)

or backup modulating boiler

AO 2 - Modulating boiler

(0-10 / 2-10 / 0-5 VDC)

AO 1 - Pump 2 (ON/OFF) (0/10VDC)

DO 5 - Pump 1

DO 4 - Boiler stage 4

DO 3 - Boiler stage 3

DO 2 - Boiler stage 2

DO 1 - Boiler stage 1

Bottom row:

common for all outputs

Page 5

REV.2.0 / PL-QCK-M2000-EN 5

cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

VAC

NET Port: Incoming RS485 network

communication (modbus)

Controller’s power source

(24VAC - Class 2)

Bottom row: common for all inputs

Proof of pump 2 (AO1) (dry contact)

Use max heat setpoint (dry contact)

Disable Boiler Call (dry contact)

Return water temp sensor (10K thermistor)

Proof of pump 1 (DO5) (dry contact)

Supply water temp sensor (10K thermistor)

Outside air temperature sensor

(10K thermistor)

Page 6

REV.2.0 / PL-QCK-M2000-EN6

FlexIO Controller (PL-M2000-FLX)

32-122 °F (0-50 °C) Non-condensing

INT Port: RS485 network

communication (Modbus)

Analog output 1

Digital output 5

Digital output 4

Digital output 3

Digital output 2

Digital output 1

Bottom row:

common for all outputs

Analog output 2

Analog output 3

Page 7

REV.2.0 / PL-QCK-M2000-EN 7

cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

VAC

NET Port: RS485 network

communication (Modbus)

Controller’s power source

(24VAC - Class 2)

Bottom row: common for all inputs

Analog input 5

Analog input 6

Analog input 7

Analog input 8

Analog input 9

Analog input 3

Analog input 4

Analog input 2

Analog input 1

Page 8

REV.2.0 / PL-QCK-M2000-EN8

Heatpump Controller (PL-M2000-HP & PL-M2000-HPS)

32-122 °F (0-50 °C) Non-condensing

Bottom row:

common for all outputs

AO3 - Bypass / VSD

AO2 - Economizer

AO1 - Preheating / Mod. Heat

DO5 - Aux Heat

DO4 - Rev Valve

DO3 - Compressor 2 (Y2)

DO2 - Compressor 1 (Y1)

DO1 - Fan (G)

HPS

INT Port: Prolon

digital temperature

sensor

- OR -

Incoming RS485

network

communication

(Modbus)

Incoming

communication

from remote

computer

- OR -

Network Controller

(dual RJ45 and

terminal blocks)

Page 9

REV.2.0 / PL-QCK-M2000-EN 9

cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

VAC

Bottom Row: common for all inputs

Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)

Ext dry contact for alarm / CO2 sensor (4-20 mA)

External dry contact for proof of fan

Zone temperature setpoint (0-10K potentiometer)

Zone temperature sensor (10K thermistor)

Supply air temperature sensor (10K thermistor)

Return air temperature sensor (10K thermistor)

Outside air temperature sensor (10K thermistor)

Supply water temp sensor (10K thermistor)

Controller’s power source

Unit’s R&C terminals (24VAC)

Dry contact for clogged filter / Dry contact for

schedule override / Supply water temp (10k therm)

HPS

Net Port: Prolon digital

temperature sensor

- OR -

Incoming RS485 network

communication (Modbus)

Outgoing network

communication

(to zones)

Page 10

REV.2.0 / PL-QCK-M2000-EN10

Hydronic Controller (PL-M2000-HYD)

32-122 °F (0-50 °C) Non-condensing

Bottom row:

common for all outputs

Incoming communication from

remote computer -OR- Network Controller

(dual RJ45 and terminal Blocks)

Analog output 3 (0-10VDC)

Analog output 2 (0-10VDC)

Analog output 1 (0-10VDC)

Digital output 5 (24 VAC)

Output function varies

depending on chosen setup

Digital output 4 (24 VAC)

Digital output 3 (24 VAC)

Digital output 2 (24 VAC)

Digital output 1 (24 VAC)

Page 11

REV.2.0 / PL-QCK-M2000-EN 11

cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

VAC

Bottom row: common for all inputs

Controller’s power source

Unit’s R&C terminals (24VAC)

Analog input 9 (thermistor / 4-20mA / 0-5VDC)

Analog input 8 (thermistor / 4-20mA / 0-5VDC)

Analog input 7 (thermistor / 4-20mA / 0-5VDC)

Analog input 6 (thermistor / 4-20mA / 0-5VDC)

Analog input 5 (thermistor / 4-20mA / 0-5VDC)

Analog input 4 (thermistor / 4-20mA / 0-5VDC)

Analog input 3 (thermistor / 4-20mA / 0-5VDC)

Outgoing network communication

(to zones)

Analog input 2 (thermistor / 4-20mA / 0-5VDC)

Analog input 1 (thermistor / 4-20mA / 0-5VDC)

Input function varies

dependint on chosen setup

Page 12

REV.2.0 / PL-QCK-M2000-EN12

Make Up Air Controller (PL-M2000-MUA)

32-122 °F (0-50 °C) Non-condensing

Bottom row:

common for all outputs

INT Port: Incoming RS485 network

communication (Modbus)

AO3 - Variable frequency drive

AO2 - Cooling

AO1 - Modulating heat

DO5 - Alarm

DO4 - Preheat permission

DO3 - Fan

DO2 - Outside air damper

DO1 - Occupancy (exhaust)

Page 13

REV.2.0 / PL-QCK-M2000-EN 13

cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

VAC

Controller’s power source

(24VAC - Class 2)

Bottom row: common for all inputs

NET Port: Incoming RS485 network

communication (Modbus)

CO2 (4-20mA) / Building pressure (0-5VDC)

Zone temperature (10K thermistor)

Outside temperature (10K thermistor)

Supply temperature (10K thermistor)

Manual reset

Proof of san

Proof outside air damper open

Proof exhaust 2 / Manual override

Proof exhaust 1

Page 14

REV.2.0 / PL-QCK-M2000-EN14

Rooftop Controller (PL-M2000-RTU & PL-M2000-RTUS)

32-122 °F (0-50 °C) Non-condensing

Bottom row:

common for all outputs

RTUS

INT Port: Prolon

digital temperature

sensor

- OR -

Incoming RS485

network

communication

(Modbus)

RTU

Incoming

communication

from remote

computer

- OR -

Network Controller

(dual RJ45 and

terminal blocks)

AO3 - Bypass / VSD

AO2 - Economizer

AO1 - Preheating / Mod. heat

DO5 - Heat (W2) / Exhaust fan / Baseboard

DO4 - Heat (W1) / Preheat perm.

DO3 - Cooling (Y2)

DO2 - Cooling (Y1)

DO1 - Fan (G)

Page 15

REV.2.0 / PL-QCK-M2000-EN 15

cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

VAC

Bottom row: common for all inputs

Controller’s power source

unit’s R&C terminals (24VAC)

RTUS

Net Port: Prolon digital

temperature sensor

- OR -

Incoming RS485 network

communication (Modbus)

RTU

Outgoing network

communication

(to zones)

Static pressure (0-5 / 1-5V) (1 / 1.5 / 2 / 2.5 in)

CO2 sensor (4-20 mA)

External dry contact for proof of fan

Zone temperature setpoint (0-10K potentiometer)

Zone temperature sensor (10K thermistor)

Supply air temperature sensor (10K thermistor)

Return air temperature sensor (10K thermistor)

Outside air temperature sensor (10K thermistor)

Mixed air temp (10K therm) / Dry contact for

clogged filter / Dry contact for schedule override /

Auxiliary temp input (10K thermistor)

Page 16

REV.2.0 / PL-QCK-M2000-EN16

Compliance

Technical Specications

• cULus Listed; UL 916 Energy Management Equipment, File E364757, Vol.1

• CAN/CSA-C22.2 No. 2015-12, Signal Equipment

• FCC Compliant to CFR47, Part 15, Subpart B, Class B

• Industry Canada (IC) Compliant to ICES-003, Issue 5: CAN ICES-3 (B) / NMB-3(B)

• RoHS Directive (2002/95/EC)

FCC User Information

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Industry Canada

This Class (B) digital apparatus meets all the requirements of the Canadian Interference-Causing Equipment regulations.

Cet appareil numérique de la Classe (B) respecte toutes les exigences du Réglement sur le matériel brouilleur du Canada.

Supply: 24 VAC ±10%, 50/60 Hz, Class 2 Power: 5 VA (consumption), 40 VA (Input)