Progressive International Paint Sprayer User Manual

providing "PROGRESSIVE SOLUTIONS" for your industry.
PO Box 7277
“REAL” Pump
Power Spraying System
- Owners Manual
rev0209
providing "PROGRESSIVE SOLUTIONS" for your industry.
“REAL” Pump
Power Spraying System
- Owners Manual
rev0209
4 1
FOR USE WITH ALL
“REAL” PUMP
POWER SPRAYERS
Algonquin, IL 60102
800.801.7832 - 847.639.7272 support@4progressive.com
providing "PROGRESSIVE SOLUTIONS" for your industry.
rev0209
www.4progressive.com
Power Spraying System
- Owners Manual
Pump will not start:
• Check the circuit breaker
!
WARNINGS:
!
Always unplug unit before attempting to service.
Never spray flammable material.
Do NOT operate near flammable materials.
Use only original manufacturer parts.
Do NOT modify from original specifications.
Replace damaged hoses immediately.
Always wear protective clothing and
eye wear when operating.
Release pressure before disconnecting
spray control gun and spray wand.
Disconnect or unplug unit when not in use.
Never immerse pump.
• Check for proper voltage (+/-10%) & good electrical connections
• Check pressure switch for proper operation
• Check motor for an open or grounded circuit
• Check for a locked drive assembly
Leaks from pump head or switch:
• Check for loose screws at the switch or pump head
• Switch diaphragm may be torn or pinched
Noisy or Rough Operation:
• Check for loose upper housing or drive screws
• Is the surface that the pump is sitting on magnifying the normal noise
Pump will not prime:
• Out of product
• Check for debris in strainer
• Check for vacuum leak in suction hose
• Check suction tube and outlet hose for kinks or clogs
• Check for debris in valve plate
• Check for proper operating voltage (+/-10%) with the pump operating
• Check upper housing for cracks
• Be sure spray control handle and spray tip are open and free of debris
• If pump has been sitting try turning the unit upside down and pour water into the suction hose or attach a garden hose to
Pump will not shut off:
• If recirculator is installed it will need to be adjusted to 175psi for the pressure switch to operate
• Check that the outlet hose is closed an does not leak
• Check for trapped air in the head or outlet hose
• Check for proper operating voltage (+/-10%) to pump
• Check valve assembly for wear
• Check for loose drive assembly or upper housing screws
• Check pressure switch to verify it has not
moved out of adjustment the suction hose and turn the garden hose on. Then turn the unit on. This procedure will force water thru the valves and free them if they are sticking.
If you have any questions regarding the use or repair of this product
please feel free to contact Customer Support by telephone:
providing "PROGRESSIVE SOLUTIONS" for your industry.
rev0209
DIRECTIONS FOR USE:
1)
Position the unit on top of the container you wish to dispense from and insert the suction hose. The brass suction nozzle has been threaded so that a garden hose may be connected to lengthen the suction line or give the operator the ability to spray water. The maximum vertical self prime is 15 feet.
2)
Check the switch to be sure it is in the "OFF" position, then connect the power
source. AC - Insert the plug into a grounded outlet. DC - Connect the RED (+) clamp to the positive battery terminal. Then connect the BLACK (-) clamp to a grounded metal portion of the chassis or engine. For stand alone battery applications the BLACK (-) clamp may be connected directly to the negative battery terminal.
3)
Squeeze the spray control gun or remove the spray control gun. Insert end into container. Move switch to the "ON" position and allow the unit to prime.
4)
When primed, move switch to "OFF" and connect the spray control gun and wand if not already connected. If the product must be circulated before spraying, leave unit "ON" with hose or wand end in the container and allow product to circulate. *A bypass is available for products that need to be continuously circulated.
DIRECTIONS FOR CLEANING:
1)
After spraying, remove the suction hose from the container. Insert the wand end into the container and hold the spray control gun in the OPEN position. Allow the unit to expel the unused material back into the container. The wand and the spray tip are left attached for this process to provide a back pressure that will help expel 90% of the unused material out of the unit.
2)
Then circulate either soap and water or other recommended cleaning solution through the unit until it comes out clean and clear. NEVER USE STRAIGHT XYLENE. Soap and water or diesel are best.
3)
Drain all liquid from the pump. Do NOT allow liquid to freeze in the pump. Failure to do this will result in damage to the internal components of the pump. In freezing conditions, draw some windshield washer fluid or diesel into the pump to protect against freezing.
Black (Brown)
Power Cord
Red (+)
Black (-)
PO Box 7277 Algonquin, IL 60102
800.801.7832 - 847.639.7272 support@4progressive.com www.4progressive.com
White (Blue)
Green (Yellow)
Power Cord
1 amp
Circuit Breaker
Ground
Red (+)
10 amp
Circuit Breaker
Black (-)
Power Spraying System
MUST BE CLEANED AFTER EVERY USE!
Wiring Diagrams
Black (Brown)
Black (Brown)
DPST
Switch
Wire Nut
White (Blue)
Green (Yellow)
Ground
DPST
Switch
Red (+)
(230v AC Pump)
Red (+)
Black (-)
- Owners Manual
FOR USE WITH ALL
“REAL” PUMP
POWER SPRAYERS
115v AC Pump
or
12v DC Pump
Pressure
Switch
Pressure
Switch
800.801.7832 – 847.639.7272 or via email: support@4progressive.com.
PN:01088
4 1
providing "PROGRESSIVE SOLUTIONS" for your industry.
PO Box 7277
“REAL” Pump
Power Spraying System
- Owners Manual
rev0209
providing "PROGRESSIVE SOLUTIONS" for your industry.
“REAL” Pump
Power Spraying System
- Owners Manual
rev0209
2 3
FOR USE WITH ALL
“REAL” PUMP
POWER SPRAYERS
Algonquin, IL 60102
800.801.7832 - 847.639.7272 support@4progressive.com
providing "PROGRESSIVE SOLUTIONS" for your industry.
rev0209
www.4progressive.com
Power Spraying System
- Owners Manual
PO Box 7277 Algonquin, IL 60102
800.801.7832 - 847.639.7272 support@4progressive.com
providing "PROGRESSIVE SOLUTIONS" for your industry.
rev0209
www.4progressive.com
Power Spraying System
- Owners Manual
Hose Reel Parts
Qty PN Description
1 01000 100’ Capacity Hose Reel
4 01011 5/16 x 1/2 Bolt
4 01013 5/16 Serrated Lock Nut
1 01018 100’ Yellow Chem Hose
1 01020 Female Quick Connect
1 01031 5/8” Two Ear Clamp
1 01034 1/4 MPT x 3/8 Barb
1 01047 100’ Capacity Reel Hub
1 01048 Reel Axle
1 01049 Swivel w/ 45” Jumper Hose
1 01050 Handle Kit w/ Hose Clamp
1 01053 Spring Washer
1 01054 Double Snap Button
1 01060 5/8 Worm Gear Clamp
Motor Cover Parts
Qty PN Description
1 01004 Pump Cover
1 01005 AC/DC ON/OFF Switch
1 01006 ON/OFF Indicator Plate
2 01008 10/24 x 3/8 Bolt
2 01012 10/24 Nylon Lock Nut
1 01021 Anti-Strain Cord Lock
1 01024 9’ AC Power Cord
1 01026 Positive Bat Clip DC -
1 01027 Negative Bat Clip DC - black
1 01090 Circuit Breaker 10amp - DC
1 01091 Circuit Breaker 1amp - AC
1 01092
Circuit Breaker - Slip On Cover
1 01100 25’ DC Power Cord w/ Clips
1 01084 9’ AC Power Cord “AU”
1 01105 9’ AC Power Cord “EU”
w/ Plug
red
Base Plate Parts
Qty PN Description
1 01001 Base Plate
4 01010 10/24 x 1” Bolt
4 01012 10/24 Nylon Lock Nut
4 01014 Rubber Foot
1 01017 9/16 - 18 Jam Nut
4 01028 3/16 x 1” Flat Washer
1 01036 Male Quick Connect (MPT)
Qty PN Description
Spray Control Parts
1 64001 18” Straight Wand
1 64011 18” Curved Wand
1 65120 1 gpm Brass Fan Tip
1 65140 Adj Brass Fan Tip
1 61012 1/4 MPT x 1/4 MPT
1 61013 Male Connect - 3/8” MPT
1 66100 Spray Ctrl Gun w/ QC
Pump / Suction Parts
Qty PN Description Qty PN Description
1 01002 115v AC Pump Complete
1 01003 12v DC Pump Complete
1 01007 230v AC Pump Complete
4 01009 10/24 x 1 1/4 Bolt
4 01012 10/24 Nylon Lock Nut
1 01041 Twist On Wire Cnnctr (AC)
2 01040 Elec Female Term Cnnctr
1 01063 Pressure Swtch Assm
1 01064 Check Valve Components
1 01065 Upper Housing
FOR USE WITH ALL
“REAL” PUMP
POWER SPRAYERS
Optional Parts & Kits
Qty PN Description
1 01016 Strainer - Large Chrome (use w/01062)
1 01062 MGHT x MGHT Brass
(use w/01016)
1 67000 Recirculator Kit
1 69100 RP Stock Wand Rplcmnt Kit
PNs: 65120, 65140, 64001, 64111
1 69101 100’ Hose Extension Kit
PNs: 01018, 01020, (2)01031, 01019, 01034
1 69102 100’ Hose Replacement Kit PNs: 01018, 01020, 01031, 01060
2 3
1 01015 3’ 10” Suction Hose
1 01102 Brass Suction Nozzle
1 01101 Screen - Suction Nozzle
1 01103 3/8 Quick Cnnct x 3/8 Barb
1 01104 3/8 Quick Cnnct x 1/2 Barb
1 01031 5/8 Two Ear Clamp
2 01032 3/4 Two Ear Clamp
4 01039 Elec Spade Terminal Cnnctr
1 01066 Valve Plate Assembly
1 01067 Std Diap/Piston Cmpts
1 01068
Water Only Diap/Pstn Cmpts
1 01069 Oil Only Diap/Piston Cmpts
1 01070 Drive Assembly
1 01071 115v AC Motor Only
1 01072 12v DC Motor Only
1 01106 230v AC Motor Only
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