This drawing shows the location(s) of the warning decal(s). If a decal is missing or illegible, see the
front cover of this manual and request a free replacement decal. Apply the decal in the location
shown. Note: The decal(s) may not be shown at actual size.
(one on each side)
PROFORM is a registered trademark of ICON Health & Fitness, Inc.
2
Page 3
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your weight system before using your weight
system. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
1. It is the responsibility of the owner to ensure
that all users of the weight system are
adequately informed of all precautions.
2. Before beginning any exercise program,
consult your physician. This is especially
important for persons over age 35 or persons
with pre-existing health problems.
3. The weight system is not intended for use by
persons with reduced physical, sensory, or
mental capabilities or lack of experience and
knowledge, unless they are given supervision or instruction about use of the weight
system by someone responsible for their
safety.
4. Use the weight system only as described in
this manual.
5. The weight system is intended for home use
only. Do not use the weight system in a commercial, rental, or institutional setting.
6. Keep the weight system indoors, away from
moisture and dust. Do not put the weight
system in a garage or covered patio, or near
water.
7. Use the weight system only on a level
surface. Cover the floor beneath the weight
system to protect the floor.
8. Inspect and properly tighten all parts each
time the weight system is used. Replace any
worn parts immediately.
9. Keep children under age 16 and pets away
from the weight system at all times.
10. The weight system should not be used
by persons weighing more than 300 lbs.
(136 kg).
11. Wear appropriate exercise clothes while exercising; do not wear loose clothes that could
become caught on the weight system. Always
wear athletic shoes for foot protection.
12. Keep hands and feet away from moving
parts.
13. Always secure the weight stack with the lock
pin and the lock after exercising to prevent
unauthorized use of the weight system
(see LOCKING THE WEIGHT STACK on
page 25).
14. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on the pulleys.
15. Always stand on the foot plate when performing an exercise that could cause the weight
system to tip.
16. Never release the arms, leg lever, lat bar, or
handle strap while weights are raised. The
weights will fall with great force.
17. Always disconnect the lat bar from the
weight system when performing an exercise
that does not require the lat bar.
18. Over exercising may result in serious injury
or death. If you feel faint, if you become short
of breath, or if you experience pain while
exercising, stop immediately and cool down.
3
Page 4
STANDARD SERVICE PLANS
all
4
Page 5
BEFORE YOU BEGIN
Thank you for selecting the versatile PROFORM
SPORT POWER STACK XT weight system. The
weight system offers a selection of weight stations
designed to develop every major muscle group of the
body. Whether your goal is to tone your body, build
dramatic muscle size and strength, or improve your
cardiovascular system, the weight system will help you
to achieve the specic results you want.
For your benet, read this manual carefully before
using the weight system. If you have questions after
Length: 5 ft. 4 in. (163 cm)
Width: 3 ft. 1 in. (101 cm)
Height: 6 ft. 7 in. (200 cm)
High Pulley Station
®
reading this manual, please see the front cover of this
manual. To help us assist you, note the product model
number and serial number before contacting us. The
model number and the location of the serial number
decal are shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
Arm Pin
Arm
Left Side
Backrest
Right Side
Seat
Leg Lever
Leg Lever Pin
Low Pulley Station
Foot Plate
Note: The terms “right side” and “left side” are used relative to a person sitting on the seat; they
do not refer to right and left on the drawings in this manual.
Weight
Accessories
5
Page 6
PART IDENTIFICATION CHART
Use the drawings below to identify small parts used in assembly. The number in parentheses by each drawing is
the key number of the part, from the PART LIST near the end of this manual. Note: If a part is not in the hard-ware kit, check to see if it has been preattached.
M6 Locknut
(33)
M6 Washer
(82)
M8 Locknut
(58)
M8 Washer
(59)
10mm Spacer
(61)
M10 Locknut
(56)
M10 Washer
(57)
13mm Spacer
M12 Nut (13)
Large Washer (17)
(52)
M4 x 13mm
Screw (94)
M8 x 20mm
Screw (84)
M4 x 19mm
Self-tapping
Screw (69)
M8 x 20mm
Shoulder Bolt (65)
M4 x 25mm
Self-tapping
Screw (85)
M10 x 20mm
Screw (72)
6
M6 x 16mm
Screw (62)
M10 x 25mm
Screw (77)
Page 7
M10 x 45mm Bolt (81)
M8 x 50mm Shoulder Bolt (66)
M10 x 50mm Bolt (95)
M10 x 60mm Bolt (64)
M10 x 64mm Bolt Set (76)
M6 x 65mm Screw (70)
M8 x 65mm Bolt (68)
M10 x 65mm Bolt (49)
M10 x 68mm Bolt (71)
M10 x 63mm Bolt (75)
M8 x 65mm Carriage Bolt (87)
M10 x 77mm Bolt (79)
M10 x 80mm Bolt (67)
7
Page 8
ASSEMBLY
• To hire an authorized service technician to
assemble the weight system, call 1-800-445-2480.
• Assembly requires two persons.
• Because of its weight and size, assemble the
weight system in the location where it will be used.
Make sure that there is enough clearance to walk
around the weight system.
• Place all parts in a cleared area and remove
the packing materials. Do not dispose of the
packing materials until assembly is nished.
• For help identifying small parts, see page 6.
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the weight system.
• The following tools (not included) may be required
for assembly:
two adjustable wrenches
one rubber mallet
one standard screwdriver
one Phillips screwdriver
Assembly may be easier if you have your own
set of wrenches. To avoid damaging parts, do not
use power tools.
Cable Assembly—During this stage you will attach
the cables and pulleys that connect the arms to the
weights.
Arm Assembly—During this stage you will
assemble the arms and the leg lever.
1. Go to my.proform.com on your computer and
register your product.
• documents your ownership
• activates your warranty
• ensures priority customer support if assistance
is ever needed
Note: If you do not have internet access, call
Customer Care (see the front cover of this
manual) and register your product.
Seat Assembly—During the final stage you will
assemble the seat and the backrest.
1
8
Page 9
Frame Assembly
2. To make assembly easier, read the information
on page 8. Before you begin, make sure
that you have:
2
A
A
25
• removed the packaging materials from all
of the parts
• placed all of the parts near you in a
clear area
• located the included grease packet
Identify the two Lower Weight Guides (25), which
have threaded upper ends (A).
Attach the Lower Weight Guides (25) and
the Stabilizer (2) to the Base (1) with two
M10 x 68mm Bolts (71), two M10 Washers (57),
and two M10 Locknuts (56). Do not tighten the
Locknuts yet.
See the inset drawing. Insert two M10 x 25mm
Screws (77) upward into the Base (1) and into
the Stabilizer (2), and tighten the Screws into the
Lower Weight Guides (25).
Then, attach the Base Foot (19) to the Base (1)
with two M4 x 19mm Self-tapping Screws (69).
25
57
56
2
57
71
1
71
25
1
77
2
19
3. Insert the Front Base (78) into the Base (1).
Note: The Front Base will be attached in step 6.
Then, insert two M8 x 65mm Carriage Bolts (87)
upward into the indicated holes (B) in the Base
(1). Note: The Carriage Bolts will be used in the
next step.
69
3
78
B
1
87
9
Page 10
4. Orient the Lower Upright (20) as shown.
Attach the Lower Upright (20) to the Base (1)
with the two indicated M8 x 65mm Carriage Bolts
(87) and two M8 Locknuts (58). Do not tighten
the Locknuts yet.
4
20
58
58
1
87
5. Orient the Upper Upright (3) as shown.
Insert the Upper Upright (3) into the Lower
Upright (20). Attach the Upper Upright with an
M10 x 65mm Bolt (49), two M10 x 20mm Screws
(72), four M10 Washers (57), and an M10
Locknut (56). Do not tighten the Locknut or
the Screws yet.
5
3
57
56
57
57
20
72
57
49
10
Page 11
6. Attach the Front Leg (7) to the Base (1) and to
the Front Base (78) with two M8 x 20mm Screws
(84). Do not tighten the Screws yet.
Next, hold the Leg Bumper (60) against the Front
Leg (7); orient the Leg Bumper so that the indicated end (C) is pointing upward. Attach
the Leg Bumper with an M4 x 25mm Self-tapping
Screw (85).
6
C
7
7. Attach the Seat Frame (6) to the Lower Upright
(20) with two M8 x 65mm Bolts (68), two M8
Washers (59), and two M8 Locknuts (58). Do
not tighten the Locknuts yet.
Attach the Seat Frame (6) to the Front Leg (7)
in the same way.
68
68
7
68
84
1
59
58
59
20
85
60
84
78
7
68
6
59
11
58
59
Page 12
8. Slide the two Weight Bumpers (27) onto the
Lower Weight Guides (25).
Next, orient eight Weights (22) so that the pin
holes (D) are in the position shown, and slide the
Weights onto the Lower Weight Guides (25).
8
25
22
D
27
9. Insert the Weight Selector Cap (23) into the
Weight Selector (24).
Next, orient the Weight Selector (24) so that the
pin (E) is in the position shown, and insert the
Weight Selector into the eight Weights (22).
Orient the remaining Weight (22) so that the pin
hole (D) is in the position shown, and slide the
Weight onto the Lower Weight Guides (25).
9
22
D
25
E
24
25
23
22
12
Page 13
10. Tighten the two Upper Weight Guides (21) onto
the Lower Weight Guides (25).
Next, attach the Top Frame (4) to the Upper
Upright (3) with two M8 x 65mm Bolts (68), two
M8 Washers (59), and two M8 Locknuts (58). Do
not tighten the Locknuts yet.
Next, attach the Top Frame (4) to the Upper
Weight Guides (21) with two M10 x 25mm
Screws (77).
10
68
59
59
4
77
Then, tighten the two M8 Locknuts (58).
See steps 2, 4, 5, 6, and 7. Tighten the M10
Locknuts (56), the M8 Locknuts (58), the
M10 x 20mm Screws (72), and the M8 x 20mm
Screws (84) used in these steps.
Arm Assembly
11. Using a plastic bag to keep your fingers clean,
apply grease to the barrel of an M10 x 64mm
Bolt Set (76).
11
76
58
3
58
21
25
Grease
7
Orient the Leg Lever (8) so that the welded
support (F) is on the side shown.
Attach the Leg Lever (8) to the Front Leg (7) with
the M10 x 64mm Bolt Set (76). Make sure that
the barrel of the Bolt Set is inserted through
both sides of the bracket on the Front Leg.
13
8
F
76
Page 14
12. Apply grease to an M10 x 77mm Bolt (79).
Orient the Pivot Frame (5) so that the welded
pins (G) are on the side shown. Attach the
Pivot Frame to the Top Frame (4) with the
M10 x 77mm Bolt (79) and an M10 Locknut (56).
Do not overtighten the Locknut; the Pivot
Frame must pivot easily.
Next, attach the two Arm Pins (40) to the Pivot
Frame (5) with two M4 x 19mm Self-tapping
Screws (69).
Insert the Arm Pins (40) into the two holes (H) in
the Upper Upright (3).
12
40
69
4
56
H
79
5
Grease
G
3
69
40
13. Apply grease to an M8 x 50mm Shoulder
Bolt (66).
Attach a Cable Pivot (39) to the Left Arm (10)
with the M8 x 50mm Shoulder Bolt (66) and an
M8 Locknut (58).
Next, wet the inside of a Large Foam Pad (42)
with soapy water. Slide the Large Foam Pad
onto the Left Arm (10).
Then, attach a Handle (11) to the Left Arm (10)
with two M10 x 25mm Screws (77) and two M10
Washers (57).
Assemble the Right Arm (9) in the same way.
13
9
11
66
Grease
39
10
58
42
57
77
14
Page 15
14. Apply grease to an M10 x 80mm Bolt (67) and to
two Arm Bushings (44).
Attach the Right Arm (9) to the Pivot Frame (5)
with the M10 x 80mm Bolt (67), the two Arm
Bushings (44), and an M10 Locknut (56). Do not
overtighten the Locknut; the Right Arm must
pivot easily.
Attach the Left Arm (10) to the Pivot Frame
(5) in the same way.
14
9
Grease
44
44
Grease
67
5
10
56
Cable Assembly
15. IMPORTANT: See the CABLE DIAGRAM on
page 29. Cut along the dotted line, and lay
the CABLE DIAGRAM beside this manual for
reference while you assemble the cables and
the pulleys.
Identify the Arm Cable (54).
Apply grease to an M8 x 20mm Shoulder
Bolt (65).
Attach the Arm Cable (54) to the indicated Cable
Pivot (39) with the M8 x 20mm Shoulder Bolt
(65) and an M8 Locknut (58).
15
58
39
54
Grease
65
15
Page 16
16. IMPORTANT: Identify the two V-pulleys
(46), the nine Pulleys (48), and the two Thin
Pulleys (47).
Tip: It may be helpful to refer to the
EXPLODED DRAWING near the end of
this manual to identify the locations of the
pulleys.
Route the Arm Cable (54) over a V-pulley (46).
16
3
56
41
46
50
41
75
Attach the V-pulley (46), a Cable Trap (50),
and two Full Guards (41) to the Upper Upright
(3) with an M10 x 63mm Bolt (75) and an M10
Locknut (56).
Make sure that the Large Cable Trap (50) is
oriented to hold the Arm Cable (54) in the
groove of the V-pulley (46).
17. Route the Arm Cable (54) under a Pulley (48).
Attach the Pulley (48) and two Half Guards
(43) to the Double U-bracket (63) with an
M10 x 45mm Bolt (81) and an M10 Locknut (56).
Make sure that the Half Guards are on the
outside of the Double U-bracket as shown.
17
46
48
81
54
48
43
54
47
56
43
63
18. Route the Arm Cable (54) over a V-pulley (46).
Attach the V-pulley (46), a Cable Trap (50),
and two Full Guards (41) to the Upper Upright
(3) with an M10 x 63mm Bolt (75) and an M10
Locknut (56).
Make sure that the Cable Trap (50) is oriented
to hold the Arm Cable (54) in the groove of
the V-pulley (46).
16
18
75
46
54
41
50
41
3
56
Page 17
19. Apply grease to an M8 x 20mm Shoulder
Bolt (65).
19
Attach the Arm Cable (54) to the indicated Cable
Pivot (39) with the M8 x 20mm Shoulder Bolt
(65) and an M8 Locknut (58).
20. See the CABLE DIAGRAM. Identify the Low
Cable (53).
Route the Low Cable (53) through the Leg
Lever (8) and the Front Leg (7). Make sure that
the eyelet end (I) of the Low Cable is in the
location shown.
Attach a Pulley (48) inside the Leg Lever (8),
above the Low Cable (53), with an M10 x 60mm
Bolt (64), two M10 Washers (57), two 10mm
Spacers (61), and an M10 Locknut (56).
20
Grease
65
56
61
I
53
57
39
54
8
58
48
7
57
64
61
21. Attach a Pulley (48) inside the Front Leg (7),
above the Low Cable (53), with an M10 x 68mm
Bolt (71), two M10 Washers (57), two 13mm
Spacers (52), and an M10 Locknut (56).
21
56
52
57
48
7
52
53
57
71
17
Page 18
22. Route the Low Cable (53) under a Pulley (48)
and through the Lower Upright (20).
Attach the Pulley (48) inside the Lower Upright
(20) with an M10 x 68mm Bolt (71), two M10
Washers (57), two 13mm Spacers (52), and an
M10 Locknut (56).
22
56
52
53
57
20
48
57
23. Route the Low Cable (53) over a Pulley (48).
Attach the Pulley (48) and two Half Guards
(43) to the Double U-bracket (63) with an
M10 x 45mm Bolt (81) and an M10 Locknut (56).
Make sure that the Half Guards are on the
outside of the Double U-bracket as shown.
24. Route the Low Cable (53) under a Pulley (48).
Attach the Pulley (48) and two Half Guards (43)
to the Base (1) with an M10 x 45mm Bolt (81)
and an M10 Locknut (56). Make sure that the
Half Guards are on the outside of the bracket
(J) as shown.
23
24
56
43
56
43
53
53
63
48
43
81
52
48
71
18
43
J
1
81
Page 19
25. Attach the Low Cable (53) to the U-bracket (45)
with an M6 Washer (82) and an M6 Locknut (33).
See the inset drawing. Do not overtighten the
M6 Locknut (33); it should be threaded onto
the end of the Low Cable (53) so that only
two threads are showing above the Locknut.
25
53
45
33
82
33
45
53
26. See the CABLE DIAGRAM. Identify the High
Cable (55).
Route the High Cable (55) upward through the
Top Frame (4) and over a Pulley (48). Make
sure that the eyelet end (K) of the High Cable
is in the location shown.
Attach the Pulley (48) inside the Top Frame
(4) with an M10 x 68mm Bolt (71), two M10
Washers (57), two 13mm Spacers (52), and an
M10 Locknut (56).
27. Route the High Cable (55) over a Thin Pulley
(47) and downward through the Top Frame (4).
Attach the Thin Pulley (47) inside the Top Frame
(4) with an M10 x 68mm Bolt (71), an M10
Washer (57), and a 10mm Spacer (61). Make
sure that the Thin Pulley does not fall out of
the Top Frame while you complete steps 28
and 29.
Note: Another Thin Pulley (not shown) will be
installed inside the Top Frame (4) with the same
M10 x 68mm Bolt (71) in step 29.
26
27
56
52
57
K
55
52
55
48
57
4
71
47
4
61
57
71
19
Page 20
28. Wrap the High Cable (55) under a Pulley (48).
Attach the Pulley (48), a Cable Trap (50), and
two Half Guards (43) to the upper hole in the
U-bracket (45) with an M10 x 50mm Bolt (95)
and an M10 Locknut (56).
Make sure that the Cable Trap (50) is oriented
to hold the High Cable (55) in the groove of
the Pulley (48) and that the Half Guards (43)
are on the outside of the U-bracket (45).
28
56
43
55
48
50
43
95
45
29. Route the High Cable (55) upward through the
Top Frame (4) and over a Thin Pulley (47).
Attach the Thin Pulley (47) inside the Top Frame
(4) with the M10 x 68mm Bolt (71) used in step
27, a 10mm Spacer (61), an M10 Washer (57),
and an M10 Locknut (56).
30. Route the High Cable (55) over a Pulley (48) and
downward through the Top Frame (4).
Attach the Pulley (48) inside the Top Frame
(4) with an M10 x 68mm Bolt (71), two M10
Washers (57), two 13mm Spacers (52), and an
M10 Locknut (56).
29
30
56
56
4
61
57
57
52
55
48
47
55
4
71
52
57
71
20
Page 21
31. Thread an M12 Nut (13) all of the way onto the
end of the High Cable (55).
Next, place a Large Washer (17) on top of the
Weight Selector (24).
31
55
13
Tighten the High Cable (55) into the Weight
Selector (24) until all of the slack is removed
from the cables.
Then, tighten the M12 Nut (13) against the Large
Washer (17).
Tip: If the High Cable (55) does not reach
to the Weight Selector (24), see step 25. If
more than two threads of the Low Cable (53)
are showing above the M6 Locknut (33), adjust
the Locknut so that only two threads of the Low
Cable are showing.
Seat Assembly
32. Attach the Backrest (16) to the Lower Upright
(20) with two M6 x 65mm Screws (70) and two
M6 Washers (82).
32
16
82
82
17
24
70
20
70
33. Attach the Seat (15) to the Seat Frame (6) with
four M6 x 16mm Screws (62).
33
15
6
62
21
Page 22
34. Attach the Lock Plate (73) to the Front Leg (7)
with an M10 x 68mm Bolt (71), an M10 Washer
(57), and an M10 Locknut (56). Do not over-
tighten the Locknut; the Lock Plate must
pivot easily.
Next, attach the Leg Lever Pin (38) to the
Front Leg (7) with an M4 x 19mm Self-tapping
Screw (69).
Then, insert the Leg Lever Pin (38) through the
Leg Lever (8) and the Lock Plate (73).
34
69
38
56
57
73
8
7
71
35. Insert a Pad Tube (29) into the Front Leg (7).
Next, slide a Small Foam Pad (28) onto each
end of the Pad Tube (29).
Then, press a Pad Cap (34) into each end of the
Pad Tube (29).
Repeat this step on the Leg Lever (8).
35
34
28
34
28
29
29
8
28
7
28
34
34
22
Page 23
36. Press a Shroud Connector (93) onto the Left
Lower Shroud (92).
36
Then, attach the Left Lower Shroud (92) to
the Base (1) and the Stabilizer (2) with two
M4 x 13mm Screws (94). Do not tighten the
Screws yet.
Repeat this step on the other side of the
weight system.
37. Press the Left Upper Shroud (90) into the
Shroud Connector (93).
Then, attach the Left Upper Shroud (90) to the
Top Frame (4) with an M4 x 13mm Screw (94).
Do not tighten the Screw yet.
37
93
92
2
94
1
90
4
94
Repeat this step on the other side of the
weight system.
94
93
23
Page 24
38. Press the Shroud Cover (88) onto the Right and
Left Upper Shrouds (89, 90).
Attach the Shroud Cover (88) to the Right
and Left Upper Shrouds (89, 90) with two
M4 x 13mm Screws (94).
See steps 36 and 37. Tighten the M4 x 13mm
Screws (94) used in these steps.
39. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
ADJUSTMENT, beginning on the following page.
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly
around the pulleys. If one of the cables does not move smoothly, find and correct the problem.
38
94
89
88
94
90
IMPORTANT: If the cables are not properly installed, they may become damaged when heavy weight
is used. See the CABLE DIAGRAM on page 29 for proper cable routing. If there is any slack in the
cables, you will need to remove the slack by tightening the cables. See MAINTENANCE on page 28.
24
Page 25
ADJUSTMENT
This section explains how to adjust the weight system. See the EXERCISE GUIDELINES on page 31 for important information about how to get the most benefit from your exercise program. Also, refer to the accompanying
exercise guide to see the correct form for several exercises.
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn
parts immediately. The weight system can be cleaned with a damp cloth and a mild, non-abrasive detergent; do
not use solvents.
CHANGING THE WEIGHT SETTING OF THE
WEIGHT STACK
To change the weight setting of the weight stack,
insert the Weight Pin (26) under the desired Weight
(22) until the bent end of the Weight Pin touches the
Weight. Then, turn the bent end downward.
Note: Due to the cables and pulleys, the amount
of resistance at each exercise station may
vary from the weight setting (see the WEIGHT
RESISTANCE CHART on page 27).
22
LOCKING THE WEIGHT STACK
To lock the weight stack after each workout, insert
the Lock Pin (86) through one of the Lower Weight
Guides (25), and secure the Lock (74) to the
Lock Pin.
26
25
74
86
25
Page 26
CONVERTING THE ARMS
To use the Arms (9, 10) as press arms, insert the two
Arm Pins (40) into the holes in the Pivot Frame (5)
and into the holes in the Arms as shown.
9
40
A
3
To use the Arms (9, 10) as butterfly arms, insert the
two Arm Pins (40) into the holes (A) in the Upper
Upright (3).
ATTACHING THE ACCESSORIES
Attach the Lat Bar (35) to the High Cable (55) at the
high pulley station with a Cable Clip (37).
For some exercises, attach the Chain (83) between
the Lat Bar (35) and the High Cable (55) with two
Cable Clips (37). Adjust the length of the Chain
between the Lat Bar and the High Cable so that
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Lat Bar (35) or the Handle Strap (80) can be
attached at either pulley station in the same way.
Always engage the Lock Plate (not shown) when
using the low pulley station (see USING THE LEG
LEVER below).
40
5
10
55
35
37
37
83
80
USING THE LEG LEVER
To use the Leg Lever (8), pull the Leg Lever Pin (38)
out of the Leg Lever and the Lock Plate (73).
To use the low pulley station, insert the Leg Lever
Pin (38) fully into the Leg Lever (8) and the Lock
Plate (73).
26
38
8
73
Page 27
WEIGHT RESISTANCE CHART
The chart below shows the approximate weight resistance at each exercise station. The numbers in the left column refer to the 12.5-lb. weights. Note: The weight resistance shown for the butterfly arm station is for each
arm. The actual resistance at each station may vary due to differences in individual weights as well as
friction between the cables, pulleys, and weight guides.
WEIGHT RESISTANCE
WEIGHT
1
2
3
4
5
6
7
8
9
Note: 1 lb. = 0.45 kg
BUTTERFLY
ARM
(lbs.)
22
33
44
54
67
78
90
103
115
PRESS
ARM
(lbs.)
33
62
87
105
129
158
176
202
224
HIGH
PULLEY
(lbs.)
17
31
46
59
73
86
102
118
130
LEG
LEVER
(lbs.)
45
66
113
135
156
188
225
251
280
LOW
PULLEY
(lbs.)
40
64
94
116
144
172
205
228
265
27
Page 28
MAINTENANCE
Make sure that all parts are properly tightened each time the weight system is used. Replace any worn
parts immediately. To clean the weight system, use a damp cloth and a mild, non-abrasive detergent; do not
use solvents to clean the weight system.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pin into the middle of the weight stack. Slack can be removed from the cables in three ways:
See the inset drawing. Tighten the M6 Locknut (33)
that connects the Low Cable (53) to the
U-bracket (45).
48
To further tighten the cables, remove the M10
Locknut (56) and the M10 x 50mm Bolt (95) from the
two Half Guards (43), the U-bracket (45), the Cable
Trap (50), and the Pulley (48).
Reattach the Pulley (48), Cable Trap (50), and Half
Guards (43) to the other hole in the U-bracket (45).
Make sure that the Cable Trap is in the proper
position and that the Low Cable (53) and the
Pulley move smoothly.
If there is still slack in the cables, loosen the M12
Nut (13) on the High Cable (55).
Next, tighten the High Cable (55) into the Weight
Selector (24) until the slack is removed from the
High Cable.
Then, retighten the M12 Nut (13) against the Large
Washer (17).
53
45
33
55
56
53
43
50
43
95
45
13
17
24
Do not overtighten the cables. If the cables are overtightened, the top weight will be lifted off the weight
stack. If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and
reinstall it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this
manual.
28
Page 29
CABLE DIAGRAM
The diagram below shows the proper routing of the cables. The numbers in each drawing show the proper route
of that cable. Cut along the dotted line, and refer to this diagram while you assemble the cables and the pulleys. If
the cables and the pulleys are not assembled correctly, the weight system will not function properly and damage
may occur. Make sure that the cable traps do not touch or bind the cables. After you assemble the weight
system, save this diagram with this manual for future reference.
5
Arm Cable (54)
Length: 7 ft. 5 in. (227 cm)
High Cable (55)
Length: 9 ft. 1 in. (278 cm)
4
2
1
3
4
3
1
6
5
2
6
Low Cable (53)
Length: 10 ft. 8 in. (326 cm)
4
3
2
1
5
29
Page 30
NOTES
30
Page 31
EXERCISE GUIDELINES
FOUR TYPES OF STRENGTH WORKOUTS
Note: A “repetition” is one complete cycle of an
exercise, such as one sit-up. A “set” is a series of
repetitions.
Muscle Building—Work your muscles near their maximum capacity and progressively increase the intensity
of your exercise. Adjust the intensity level of an individual exercise as follows:
• Change the amount of resistance used.
• Change the number of repetitions or sets performed.
Use your own judgment to determine the amount of
resistance that is right for you. Begin with 3 sets of 8
repetitions for each exercise you perform. Rest for 3
minutes after each set. When you can complete 3 sets
of 12 repetitions without difficulty, increase the amount
of resistance.
Toning—Tone your muscles by working them to a
moderate percentage of their capacity. Select a moderate amount of resistance and increase the number of
repetitions in each set. Complete as many sets of 15 to
20 repetitions as possible without discomfort. Rest for
1 minute after each set. Work your muscles by completing more sets rather than by using high amounts of
resistance.
Weight Loss—To lose weight, use a low amount of
resistance and increase the number of repetitions in
each set. Exercise for 20 to 30 minutes, resting for a
maximum of 30 seconds between sets.
Cross Training—Combine strength training and aerobic exercise by following this type of program:
• Strength training workouts on Monday, Wednesday,
and Friday.
• 20 to 30 minutes of aerobic exercise on Tuesday and
Thursday.
• One full day of rest each week to give your body time
to regenerate.
WORKOUT GUIDELINES
Familiarize yourself with the equipment and learn the
proper form for each exercise. Use your own judgment
to determine the appropriate length of time for each
workout, and the numbers of repetitions and sets to
complete. Progress at your own pace and be sensitive
to your body’s signals. Follow each workout with at
least one day of rest.
Warming Up—Start with 5 to 10 minutes of stretching and light exercise. A warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.
Working Out—Include 6 to 10 different exercises in
each workout. Select exercises for every major muscle
group, emphasizing areas that you want to develop.
To give balance and variety to your workouts, vary the
exercises from workout to workout.
Cooling Down—Finish with 5 to 10 minutes of stretching. Stretching increases the flexibility of your muscles
and helps to prevent post-exercise problems.
EXERCISE FORM
Move through the full range of motion for each exercise and move only the appropriate parts of the body.
Perform the repetitions in each set smoothly and
without pausing. The exertion stage of each repetition should last about half as long as the return stage.
Exhale during the exertion stage of each repetition and
inhale during the return stroke. Never hold your breath.
Rest for a short period of time after each set:
• Muscle Building—Rest for three minutes after each
set.
• Toning—Rest for one minute after each set.
• Weight Loss—Rest for 30 seconds after each set.
STAYING MOTIVATED
For motivation, keep a record of each workout. Write
the date, the exercises performed, the resistance used,
and the numbers of sets and repetitions completed.
Record your weight and key body measurements once
a month. To achieve good results, make exercise a
regular and enjoyable part of your life.
31
Page 32
EXERCISE LOG
Make copies of this page, and use the copies to schedule and record your strength and aerobic workouts.
Scheduling and recording your workouts will help you to make exercise a regular and enjoyable part of your life.
Strength
Date:
Aerobic
Date:
Strength
Date:
ExerciseLbs. Sets Reps
1.
2.
3.
4.
5.
Exercise
6.
7.
8.
9.
10.
Lbs. Sets Reps
ExerciseTimeDistanceSpeed
ExerciseLbs. Sets Reps
1.
2.
Exercise
6.
7.
Lbs. Sets Reps
Aerobic
Date:
Strength
Date:
3.
4.
5.
8.
9.
10.
ExerciseTimeDistanceSpeed
ExerciseLbs. Sets Reps
1.
2.
3.
4.
5.
Exercise
6.
7.
8.
9.
10.
Lbs. Sets Reps
Aerobic
Date:
ExerciseTimeDistanceSpeed
32
Page 33
PART LIST
Key No. Qty. Description Key No. Qty. Description
Model No. PFSY21620.1 R0820A
1 1 Base
2 1 Stabilizer
3 1 Upper Upright
4 1 Top Frame
5 1 Pivot Frame
6 1 Seat Frame
7 1 Front Leg
8 1 Leg Lever
9 1 Right Arm
10 1 Left Arm
11 2 Handle
12 1 Square Plate
13 1 M12 Nut
14 2 Stabilizer Foot
15 1 Seat
16 1 Backrest
17 1 Large Washer
18 2 Lat Bar Cap
19 1 Base Foot
20 1 Lower Upright
21 2 Upper Weight Guide
22 9 Weight
23 1 Weight Selector Cap
24 1 Weight Selector
25 2 Lower Weight Guide
26 1 Weight Pin
27 2 Weight Bumper
28 4 Small Foam Pad
29 2 Pad Tube
30 4 50mm Round Inner Cap
31 7 50mm Square Inner Cap
32 1 38mm Square Outer Cap
33 1 M6 Locknut
34 4 Pad Cap
35 1 Lat Bar
36 2 Handgrip
37 3 Cable Clip
38 1 Leg Lever Pin
39 2 Cable Pivot
40 2 Arm Pin
41 4 Full Guard
42 2 Large Foam Pad
43 8 Half Guard
44 4 Arm Bushing
45 1 U-bracket
46 2 V-pulley
47 2 Thin Pulley
48 9 Pulley
49 1 M10 x 65mm Bolt
50 3 Cable Trap
51 2 45mm Square Inner Cap
52 8 13mm Spacer
53 1 Low Cable
54 1 Arm Cable
55 1 High Cable
56 19 M10 Locknut
57 23 M10 Washer
58 12 M8 Locknut
59 6 M8 Washer
60 1 Leg Bumper
61 4 10mm Spacer
62 4 M6 x 16mm Screw
63 1 Double U-bracket
64 1 M10 x 60mm Bolt
65 2 M8 x 20mm Shoulder Bolt
66 2 M8 x 50mm Shoulder Bolt
67 2 M10 x 80mm Bolt
68 6 M8 x 65mm Bolt
69 9 M4 x 19mm Self-tapping Screw
70 2 M6 x 65mm Screw
71 8 M10 x 68mm Bolt
72 2 M10 x 20mm Screw
73 1 Lock Plate
74 1 Lock
75 2 M10 x 63mm Bolt
76 1 M10 x 64mm Bolt Set
77 8 M10 x 25mm Screw
78 1 Front Base
79 1 M10 x 77mm Bolt
80 1 Handle Strap
81 3 M10 x 45mm Bolt
82 3 M6 Washer
83 1 Chain
84 2 M8 x 20mm Screw
85 1 M4 x 25mm Self-tapping Screw
86 1 Lock Pin
87 2 M8 x 65mm Carriage Bolt
88 1 Shroud Cover
89 1 Right Upper Shroud
90 1 Left Upper Shroud
91 1 Right Lower Shroud
92 1 Left Lower Shroud
93 2 Shroud Connector
94 8 M4 x 13mm Screw
95 1 M10 x 50mm Bolt
Note: Specifications are subject to change without notice. For information about ordering replacement parts, see
the back cover of this manual. *These parts are not illustrated.
33
Page 34
EXPLODED DRAWING A
54
77
42
57
30
65
44
44
9
58
11
39
66
44
30
44
11
58
58
10
66
58
39
65
54
42
69
40
Model No. PFSY21620.1 R0820A
56
79
67
56
31
5
67
69
56
40
34
18
34
28
53
36
56
76
28
57
57
57
59
71
71
77
68
68
68
15
62
80
6
1
56
43
48
87
83
71
43
71
19
69
81
35
29
28
85
48
34
57
60
84
37
69
51
38
61
76
61
8
51
29
56
56
57
52
48
57
64
31
34
36
30
57
18
62
59
58
73
52
84
7
78
28
31
34
Page 35
EXPLODED DRAWING B
Model No. PFSY21620.1 R0820A
31
56
55
75
32
41
16
57
52
12
41
56
50
56
4
48
57
3
57
46
56
59
61
52
57
71
68
20
57
57
47
56
52
58
57
77
59
41
72
61
82
72
49
81
56
46
41
48
57
43
70
43
50
77
48
48
52
31
57
26
71
75
43
63
81
56
82
56
22
33
43
22
43
48
45
13
53
55
17
24
23
50
43
89
93
94
91
94
94
95
74
21
25
86
94
88
94
90
93
92
48
56
57
58
52
52
58
59
57
58
82
71
70
31
14
27
94
57
2
69
77
56
14
57
69
9494
31
35
Page 36
ORDERING REPLACEMENT PARTS
To order replacement parts, please see the front cover of this manual. To help us assist you, be prepared to the
following information when contacting us:
• the model number and serial number of the product (see the front cover of this manual)
• the name of the product (see the front cover of this manual)
• the key number and description of the replacement part(s) (see the PART LIST and the EXPLODED DRAWING
near the end of this manual)
LIMITED WARRANTY
IMPORTANT: To protect your fitness equipment with an extended service plan, see page 4.
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and
material, under normal use and service conditions. Parts and labor are warranted for ninety (90) days from
the date of purchase.
This warranty extends only to the original purchaser (customer) and is not transferrable. ICON’s obligation under this warranty is limited to repairing or replacing, at ICON’s option, the product through one of
its authorized service providers. All repairs for which warranty claims are made must be preauthorized by
ICON. If replacement parts are shipped while the product is under warranty, the customer will be responsible for a minimal handling charge. For in-home service, the customer may be responsible for a minimal
trip charge. This warranty does not extend to freight damage to the product. This warranty will automatically be voided by the following conditions: (1) if the product is used as a store display model, (2) if the
product is purchased or transported outside the USA, (3) if all instructions and warnings in this manual are
not followed, (4) if the product is abused or improperly or abnormally used, or (5) if the product is used for
commercial or rental purposes. No other warranty beyond that specically set forth above is authorized
by ICON.
ICON is not responsible or liable for the following damages: (1) indirect, special, or consequential damages arising out of or in connection with the use or performance of the product; (2) damages with respect
to any economic loss, loss of property, loss of revenues or prots, loss of enjoyment or use, or costs of
removal or installation; or (3) other consequential damages of any kind. Some states do not allow the
exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not
apply to the customer.
The warranty extended hereunder is in lieu of any and all other warranties, and any implied warranties of
merchantability or tness for a particular purpose are limited in their scope and duration to the terms set
forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the
above limitation may not apply to the customer. This warranty provides specic legal rights; the customer
may have other rights that vary from state to state.
For warranty service, please call the telephone number on the front cover of this manual. Please be prepared to provide the model number and serial number of the product (see the front cover of this manual).
ICON Health & Fitness, Inc., 1500 S. 1000 W., Logan, UT 84321-9813