ProForm PFTL590040 User Manual

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Model No. PFTL590040
Serial No.

Serial

Number

Decal

QUESTIONS?

If you have questions, or if there
are missing or damaged parts,
we will guarantee complete sat­isfaction through direct assis­tance from our factory.

TO AVOID DELAYS, PLEASE
CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE.
The trained technicians on our
Customer Hot Line will provide
immediate assistance, free of
charge to you.

USER'S MANUAL

CUSTOMER HOT LINE:

1-888-533-1333

Mon.–Fri., 6 a.m.–6 p.m. MST

Patent Pending

CAUTION

Read all precautions and instruc­tions in this manual before using
this equipment. Save this manual
for future reference.

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

OPERATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

HOW TO FOLD AND MOVE THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART, an EXPLODED DRAWING, and a PART LIST are attached in the
center of this manual.

PROFORM is a registered trademark of ICON IP, Inc.

2

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the

following important precautions and information before operating the treadmill.

1. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.

2. Use the treadmill only as described.

3. Place the treadmill on a level surface, with at
least eight feet of clearance behind it and two
feet on each side. Do not place the treadmill
on any surface that blocks air openings. To
protect the floor or carpet from damage, place
a mat under the treadmill.

4. Keep the treadmill indoors, away from mois­ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.

5. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.

6. Keep children under the age of 12 and pets
away from the treadmill at all times.

7. The treadmill should not be used by persons
weighing more than 250 pounds.

8. Never allow more than one person on the
treadmill at a time.

9. Wear appropriate exercise clothes when
using the treadmill. Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women. Always wear athletic

shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals.

12. Failure to use a properly functioning surge
suppressor could result in damage to the con­trol system of the treadmill. If the control sys­tem is damaged, the walking belt may change
speed, accelerate, or stop unexpectedly, which
may result in a fall and serious injury.

13. Keep the power cord and the surge suppres­sor away from heated surfaces.

14. Never move the walking belt while the power
is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the
treadmill is not working properly. (See
BEFORE YOU BEGIN on page 5 if the tread­mill is not working properly.)

15. Never start the treadmill while you are stand­ing on the walking belt. Always hold the
handrails while using the treadmill.

16. The treadmill is capable of high speeds.
Adjust the speed in small increments to avoid
sudden jumps in speed.

17. The pulse sensor is not a medical device.
Various factors, including the user's move­ment, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.

18. Never leave the treadmill unattended while it
is running. Always remove the key, unplug
the power cord and move the reset/off circuit
breaker to the off position when the treadmill
is not in use. (See the drawing on page 5 for
the location of the reset/off circuit breaker.)

10. When connecting the power cord (see page 9),
plug the power cord into a surge suppressor
(not included) and plug the surge suppressor
into a grounded circuit capable of carrying 15
or more amps. No other appliance should be on
the same circuit. Do not use an extension cord.

11.

Use only a single-outlet surge suppressor that
meets all of the specifications described on
page 9. To purchase a surge suppressor, see
your local
1333
your local electronics store.

PROFORM

and order part number 146148, or see

dealer or call

1-888-533-

19. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMBLY on page 6, and HOW TO FOLD
AND MOVE THE TREADMILL on page 22.) You
must be able to safely lift 45 pounds (20 kg) to
raise, lower, or move the treadmill.

20. Do not change the incline of the treadmill by

placing objects under the treadmill.

21. When folding or moving the treadmill, make

sure that the storage latch is fully closed.

3

When using iFIT.com CDs and videos, an

22.
electronic “chirping” sound will alert you
when the speed and/or incline of the treadmill
is about to change. Always listen for the
“chirp” and be prepared for speed and/or in
cline changes. In some instances, the speed
and/or incline may change before the per­sonal trainer describes the change.

23. When using iFIT.com CDs and videos, you
can manually override the speed and incline
settings at any time by pressing the speed
and incline buttons. However, when the next
“chirp” is heard, the speed and/or incline will
change to the next settings of the CD or video
program.

Inspect and properly tighten all parts of the

25.
treadmill regularly.

26. Never insert or drop any object into any

-

opening.

DANGER: Always unplug the power

27.
cord immediately after use, before cleaning
the treadmill, and before performing the main­tenance and adjustment procedures de­scribed in this manual. Never remove the
motor hood unless instructed to do so by an
authorized service representative. Servicing
other than the procedures in this manual
should be performed by an authorized service
representative only.

24. Always remove iFIT.com CDs and videos from
your CD player or VCR when you are not
using them.

28. This treadmill is intended for in-home use
only. Do not use this treadmill in any commer­cial, rental, or institutional setting.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

SAVE THESE INSTRUCTIONS

The decals shown have been placed on your treadmill. If a decal is missing, or if a
decal is not legible, please call our Customer Service Department, toll-free, to order
a free replacement decal (see the front cover of this manual). Apply the decal in the
location shown.

Note: The decal shown at the
right is 50% of actual size.

4

BEFORE YOU BEGIN

Thank you for selecting the new PROFORM®CX12i
treadmill. The PROFORM CX12i treadmill combines
advanced technology with innovative design to help
you get the most from your exercise program in the con­venience of your home. And when you’re not exercising,
the unique PROFORM CX12i can be folded up, requir­ing less than half the floor space of other treadmills.

For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-

ing this manual, please call our Customer Service

Water Bottle
Holder (Bottle
not included)

Pulse Sensor

Latch Knob

Department toll-free at 1-888-533-1333, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (ex­cluding holidays). To help us assist you, please note
the product model number and serial number before
calling. The model number of the treadmill is
PFTL590040. The serial number can be found on a
decal attached to the treadmill (see the front cover of
this manual for the location).

Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.

Book Holder

Console

Handrail

Key/Clip

LEFT SIDE

Foot Rail

Walking Belt

RIGHT SIDE

Reset/Off

Circuit Breaker

Power Cord

Front Wheel

Cushioned Walking Platform

Rear Roller

Adjustment Bolts

5

ASSEMBLY

Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials; do not
dispose of the packing materials until assembly is completed.

Assembly requires the included allen wrench and your own phillips screwdriver ,
adjustable wrench , and rubber mallet .

Use the PART IDENTIFICATION CHART in the center of this manual to identify small parts as you assem­ble the treadmill. The hardware is divided into separate bags. Each bag is marked to show which assem­bly step uses the hardware. Note: Some hardware bags may include extra hardware.

1. Do not plug in the power cord until all assembly
steps are completed.

With the help of a second person, carefully tip the
treadmill onto its left side as shown. Partially fold the
Frame (51) so that the treadmill will be more stable. Do

not fully fold the treadmill until it is completely as­sembled.

Attach the six Base Pads (44) to the bottom of the Base
(116) with six 1” Tek Screws (13). Note: Only three Tek
Screws are shown.

2. Identify the Right and Left Uprights (55, 64); the Left
Upright has two small holes near the square post. See
drawing 2a. Make sure that there are two U-nuts (100) in
the lower end of each Upright.

Hold the Right Upright (55) near the Base (116), and ori­ent the Right Upright as shown. Make sure that the
Right Upright bends in the direction shown. Straighten
the Wire Harness (49), and feed it into the lower end of
the Right Upright and out of the upper end. Make sure no
wires are pinched. Hand tighten two Upright Bolts (112)
with Star Washers (111) into the bottom of the Base (116)
and the lower end of the Right Upright.

1

2

112

49

13

111

44

116

13

116

Bend

51

Holes

2a

55, 64

44

55

64

Attach the Left Upright (64) as described above. Note:
There is not a wire harness on the left side.

3. With the help of a second person, carefully tip the tread­mill back down so that the Uprights (55, 64 [not shown])
are vertical. Make sure that the end of the Wire

Harness (49) does not fall into the Right Upright.

Set the Console Base (38) on the Right Upright (55) as
shown. Check the pins in the connector on the Wire
Harness (49) and make sure that they are straight.
Connect the Wire Harness to the indicated connector on
the back of the Console Base. Make sure to insert the

connectors properly (see the inset drawing). The con­nectors should slide easily and snap into place.

connectors do not slide easily and snap into place, turn
one connector and try again.

If the

6

3

38

100

49

49

55

4. Loosely thread a 1/2” Tek Screw (113) into the left side of
the Crossbar (46) and the Left Upright (64). Note: The
1/2” Tek Screws may be preassembled in the Left
Upright.

Attach the Latch Assembly (32) to the Left Upright (64)
with two

3/4” Tek Screws (35).

4

(Leave loose)

35

113

32

64

46

5. Tighten a 1/2” Tek Screw (113) into the right side of the
Crossbar (46) and the Right Upright (55).

Attach the Console Base (38) to the Uprights (55, 64) with
four 1/2” Screws (33). Make sure that the Wire Harness

(49) is not pinched.

6. Tighten the 1/2” Tek Screw (113) in the left side of the
Crossbar (46).

Orient one of the Handrail Extensions (34) so the bottom is
open as shown, and insert it as far as possible into the post
on the Left Upright (64). If necessary, tap the Handrail
Extension with a rubber mallet to fully insert it. Attach the
Handgrip Extension with two 3/4” Tek Screws (35), one to­wards the front of the post and the other towards the back.

Attach the other Handgrip Extension to the post on the
Right Upright (not shown) in the same way.

5

49

33

6

Open side

34

113

55

Post

35

64

46

38

33

113

64

46

35

7. See the inset drawing. Identify the Left Top Handgrip
(31); there are identifying marks inside of the Handgrips.
Set the Left Top Handgrip on the left Handgrip Extension
(34). Insert two 1/2” Screws (33) into the two holes in

the Handgrip Extension indicated by the arrows.
Tighten the Screws into the Left Top Handgrip.
Important: Do not tighten the Screws into the plastic
bosses on the bottom of the Left Top Handgrip.

7

Bosses

34

64

33

31

31

43

7

8. Attach the matching Left Bottom Handgrip (82) with three
1/2” Screws (33).

Attach the Right Top Handgrip and the Right Bottom
Handgrip (not shown) as described above.

8

82

33

9. Attach a Wheel (58) to the right side of the Base (116)
with a Wheel Bolt (56) and a Nut (3) as shown.

Attach a Wheel to the left side of the Base (not shown) in
the same way.

10.Carefully lower the Uprights (55, 64) as shown.

Press the Console Back (40) onto the back of the
Console Base (38). Make sure that the Console Back

and the Console Base are mated correctly and that no
wires are pinched. Tighten two 1/2” Silver Screws (114)

into the indicated holes. Tighten 3/4” Screws (37) into the
other holes in the Console Back.

Make sure that the left side of the Left Upright (64) is flush
with the left side of the Base (116). Firmly tighten—but do
not overtighten—the two Upright Bolts (112) in the left side
of the Base. Then, make sure that the Right Upright (55)
is flush with the right side of the Base. Tighten the two
Upright Bolts (not shown) in the right side of the Base.

9

10

39

114

3

58

40

55

116

56

37

114

50

38

64

Insert the Left and Right Cup Holders (39, 50) into the

117

37

112

116

large holes in the Console Base (38). If there is a small
hole under each Cup Holder, the two Small Clamps (117)
should be attached. See the inset drawing. Loop a Small
Clamp through the hole in the bottom of a Cup Holder and
attach it with a 3/4” Screw (37). Attach a Small Clamp to
the other Cup Holder in the same manner.

Raise the Uprights (55, 64) back to the vertical position.

11.Make sure that all parts are properly tightened before you use the treadmill. Keep the included allen
wrench in a secure place; the allen wrench is used to adjust the walking belt (see page 25).

Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a
small amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This does
not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off the lubricant
with a soft cloth and a mild, non-abrasive cleaner.To protect the floor or carpet from damage, place a mat
under the treadmill.

8

OPERATION AND ADJUSTMENT

PRE-LUBRICATED WALKING BELT

THE

Your treadmill features a walking belt coated with high­performance lubricant. IMPORTANT: Never apply sil-

icone spray or other substances to the walking
belt or the walking platform. Such substances will
deteriorate the walking belt and cause excessive
wear.

HOW TO PLUG IN THE POWER CORD

DANGER: Improper connection

of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or service­man if you are in doubt as to whether the
product is properly grounded. Do not modify
the plug provided with the product—if it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.

an equipment-grounding conductor and a grounding
plug.

and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Important: The treadmill is not compatible with
GFCI-equipped outlets.

This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illus­trated in drawing 1 below. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.

1

Plug the power cord into a surge suppressor,

Grounded Outlet Box

Surge Suppressor

Grounding Pin

Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by
sudden voltage changes in your home’s power.
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appli­ances being turned on or off. To decrease the possi-

bility of your treadmill being damaged, always use
a surge suppressor with your treadmill (see draw­ing 1 at the right). To purchase a surge suppres­sor, see your local PROFORM dealer or call 1-888­533-1333 and order part number 146148, or see
your local electronics store.

Use only a single-outlet surge suppressor that is
UL 1449 listed as a transient voltage surge sup­pressor (TVSS). The surge suppressor must have a
UL suppressed voltage rating of 400 volts or less
and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for
120 volts AC and 15 amps. There must be a moni­toring light on the surge suppressor to indicate
whether it is functioning properly. Failure to use a
properly functioning surge suppressor could result
in damage to the control system of the treadmill. If
the control system is damaged, the walking belt
may change speed, accelerate, or stop unexpect­edly, which may result in a fall and serious injury.

This product must be grounded.

tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of elec­tric shock. This product is equipped with a cord having

If it should malfunc-

Grounding Pin

Grounded Outlet

2

Grounded Outlet Box

Adapter

Lug

Metal Screw

The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.

The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw.

covers are not grounded. Contact a qualified elec­trician to determine if the outlet box cover is
grounded before using an adapter.

Some 2-pole receptacle outlet box

Grounding Plug

Surge Suppressor

9

CONSOLE DIAGRAM

Manual/Program Indicators

Note: If there is a thin sheet of plastic
on the face of the console, remove it.

Display

Program Display

Key

CAUTION: Before operating the

console, read the following precautions.

• Do not stand on the walking belt when turn­ing on the power.

• Always wear the clip (see the drawing
above) while operating the treadmill.

•Adjust the speed in small increments to
avoid sudden jumps in speed.

•To reduce the possibility of electric shock,
keep the console dry. Avoid spilling liquids
on the console and place only a sealed water
bottle in the water bottle holder.

FEATURES OF THE CONSOLE

The advanced console offers an impressive array of
features to help you get the most from your exercise.
When the manual mode of the console is selected, the
speed and incline of the treadmill can be changed with
the touch of a button. As you exercise, the console will
display continuous exercise feedback. You can even
measure
sensor or the optional chest pulse sensor (see page 21).

Four certified personal trainer programs are also
offered. Each program automatically controls the

your heart rate using the built-in thumb pulse

Display

speed and incline of the treadmill to give you an effec­tive workout. In addition, two heart rate programs are
featured. Each program controls the speed and incline
of the treadmill to keep your heart rate near a target
level during your workouts.

The console also features new iFIT.com interactive
technology. Having iFIT.com technology is like having a
personal trainer in your home. Using the included audio
cable, you can connect the treadmill to your home
stereo, portable stereo, computer, or VCR and play
special iFIT.com CD and video programs (iFIT.com
CDs and videocassettes are available separately).
iFIT.com CD and video programs automatically control
the speed and incline of the treadmill as a personal
trainer guides you through every step of your workout.
High-energy music provides added motivation. To pur-

chase iFIT.com CDs or videocassettes, call toll­free 1-888-533-1333.

With the treadmill connected to your computer, you
can also go to our Web site at www.iFIT.com and ac­cess programs directly from the internet. Additional op­tions are soon to be available. See www.iFIT.com for

more information.

To use the manual mode of the console
steps beginning on page 11. To use a personal trainer
program, see page 13. To use a heart rate program,

see page 14. To use an iFIT.com CD or video pro-

see page 18.

gram,
directly from our Web site

To use an iFIT.com

Program Profiles

Clip

, follow the

program

, see page 20.

10