ProForm PFSY59000 User Manual
USER'S MANUAL
QUESTIONS?
As a manufacturer, we are
committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, we will guarantee
complete satisfaction through
assistance from our factory.
TO AVOID DELA YS, PLEASE
CALL DIRECT TO OUR
TOLL-FREE CUSTOMER
HOT LINE. The technicians on our customer
hot line will provide
immediate assistance,
free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. PFSY59000
Serial No.
Write the serial number in the space
above for future reference.
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
Serial Number Decal (Under Seat)
Visit our website at
www.proform.com
new products, prizes,
fitness tips, and much more!
2
TABLE OF CONTENTS
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE TRAINING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
PROFORM is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All
products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase.
All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to
a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or
repairs not provided by an ICON authorized service center, products used for commercial or rental purposes, or products used as store display models. No other warranty beyond that specifically set forth
above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
IMPORTANT PRECAUTIONS
3
1. It is the responsibility of the owner to ensure
that all users of the training system are adequately informed of all precautions.
2. Read all instructions in this manual and in
the accompanying literature before using the
training system.
3. Use the training system only on a level sur-
face. Place a mat beneath the training system to protect the floor or carpet.
4. Inspect and tighten all parts often. Replace
any worn parts immediately.
5. Keep children under the age of 12 and pets
away from the training system at all times.
6. Never release the press arm, butterfly arms,
leg lever, leg press, lat bar, ab strap, or nylon
strap while weights are raised. The weights
will fall with great force.
7. Keep hands and feet away from moving parts.
8. Make sure that the cables remain on the pul-
leys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
9. Always disconnect the lat bar from the train
ing system when performing an exercise that
does not use the lat bar.
10. Always wear athletic shoes for foot protection.
11. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
12. The training system is intended for home use
only. Do not use the training system in any
commercial, rental, or institutional setting.
13. The decal shown at
the right has been
attached to the
training system in
the two locations
shown on page 4. If
a decal is missing
or illegible, please
call 1-800-999-3756,
toll-free, to order a
free replacement
decal. Apply the
decal in the location shown.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the training system.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
4
BEFORE YOU BEGIN
ASSEMBLED
DIMENSIONS:
Height: 76.0 in.
Width: 86.5 in.
Length: 91.5 in.
Foot Plate
Low Pulley
Station
High Pulley Station
Lat Bar
Leg Lever
Butterfly Arms
Press Arms
Leg Press
Seat
Seat
Weight Stack
Backrests
Curl Pad
Ab Pulley Station
WARNING DECAL
WARNING
DECAL
Thank you for selecting the versatile PROFORM®960
training system. The PROFORM®960 offers a selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body, build dramatic muscle size and
strength, or improve your cardiovascular system, the
PROFORM
®
960 will help you to achieve the specific
results you want.
For your benefit, read this manual carefully before
using the PROFORM®960. If you have additional
questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is PFSY59000. The
serial number can be found on a decal attached to the
training system (see the front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
5
ASSEMBLY
Make sure you have the following tools:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• You will also need grease or petroleum jelly, a
small amount of soapy water, and clear tape or
masking tape.
Note: Assembly will be more convenient if you have
a socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
How to Identify Parts
To help you identify the small parts used in assembly,
we have included a PART IDENTIFICATION CHART
in the center of this manual. Place the chart on the
floor and use it to easily identify parts during each
assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts
bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the training system, make sure
that all parts are oriented exactly as shown in the
drawings.
Tightening Parts
Tighten all parts as you assemble them, unless
instructed to do otherwise.
Questions?
If you have questions after reading the assembly
instructions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time.
Assembly Requires Two Persons
For your convenience and safety, assemble the
training system with the help of another person.
Set Aside Enough Time
Due to the many features of the training system,
the assembly process will require about six hours.
By setting aside plenty of time and by deciding to
make the task enjoyable, assembly will go smoothly.
You may want to assemble the training system over
a couple of evenings.
Select a Location for the Training
System
Because of its weight and size, the training system
should be assembled in the location where it will be
used. Make sure that there is enough room to walk
around the training system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have
divided the assembly process into four stages. The
parts needed for each stage are found in individual
bags. Important: Wait until you begin each stage
to open the parts bag for that stage. Place all
parts of the training system in a cleared area and
remove the packing materials. Do not dispose of
the packing materials until assembly is completed.
Make Assembly Easier!
Everything in this manual is designed to
ensure that the training system can be
assembled successfully by anyone. Before
beginning assembly, make sure to read the
information on this page. This brief introduction will save you much more time than
it takes to read it!
The Four Stages of the Assembly Process
Frame Assembly—You will begin by assembling
the base and the uprights that form the skeleton of
the training system.
Arm Assembly—During this stage you will
assemble the arms and the leg levers.
Cable Assembly—During this stage you will
attach the cables and pulleys that connect the
arms to the weights.
Seat Assembly—During the final stage you will
assemble the seats and the backrest.
1.
Locate and open the parts bags labeled “FRAME
ASSEMBLY.”
See the inset drawing. Insert two 1 1/2” x 2 1/2”
Inner Caps (83) and two 3/8” x 2” Carriage Bolts
(92) into the Butterfly Base (4).
Insert two 1 1/2” x 2 1/2” Inner Caps (83) into the
indicated ends of the Butterfly Base (4) and the
Press Base (6). Insert six 3/8” x 2” Carriage Bolts
(92) into the Butterfly Base and the Press Base.
Attach the Butterfly Base (4) to the Press Base (6)
with two 3/8” x 3 1/4” Bolts (62), two 3/8” Flat
Washers (48), and two 3/8” Nylon Locknuts (50).
2
FRAME ASSEMBLY
6
50
50
1
4
50
6
50
2
Before you begin this step, make sure that
you have read all of the information on page
5. This brief introduction will save you much
more time than it takes to read it.
1
83
62
83
48
83
50
4
83
4
48
6
2. Attach the Butterfly Upright (1) to the indicated 3/8”
x 2” Carriage Bolts (92) in the Butterfly Base (4)
with two 3/8” Nylon Locknuts (50). Do not tighten
the Nylon Locknuts yet. Be sure the Upright is
attached in the position shown.
Attach the Press Upright (2) to the indicated 3/8” x
2” Carriage Bolts (92) in the Press Base (6) with
two 3/8” Nylon Locknuts (50). Do not tighten the
Nylon Locknuts yet. Be sure the Upright is
attached in the position shown.
3. Make sure the Plastic Bushing (52) is in the top of
the Butterfly Front Leg (3).
Attach the Butterfly Front Leg (3) to the indicated
3/8” x 2” Carriage Bolts (92) in the Butterfly Base
(4) with two 3/8” Nylon Locknuts (50). Do not tight-
en the Nylon Locknuts yet. Make sure that the
Butterfly Front Leg is turned so that the welded
U-bracket is on the side shown.
92
3
50
3
U-bracket
50
52
4
92
92
92
92
92
92
4. Attach the Butterfly Seat Frame (14) to the Butterfly
Upright (1) with two 3/8” x 3 3/4” Bolts (102), two
3/8” Flat Washers (48), and two 3/8” Nylon
Locknuts (50).
Attach the Butterfly Seat Frame (14) to the Butterfly
Front Leg (3) with two 3/8” x 3 3/4” Bolts (102), two
3/8” Flat Washers (48) and two 3/8” Nylon Locknuts
(50).
Do not tighten the Nylon Locknuts (50) yet.
5. Press a 3” Round Inner Cap (78) into the Press
Front Leg (20).
Attach the Press Front Leg (20) to the indicated
3/8” x 2” Carriage Bolts (92) on the Press Base (6)
with two 3/8” Nylon Locknuts (50). Do not tighten
the Nylon Locknuts yet. Make sure that the
Press Front Leg is turned so that the indicated
hole is on the side shown.
6. Attach the Press Seat Frame (7) to the Press
Upright (2) with two 3/8” x 3 3/4” Bolts (102), the
Rounded Support Plate (104), and two 3/8” Nylon
Locknuts (50).
Attach the Press Seat Frame (7) to the Press Front
Leg (20) with two 3/8” x 3 3/4” Bolts (102), two 3/8”
Flat Washers (48), and two 3/8” Nylon Locknuts
(50).
Do not tighten the Nylon Locknuts (50) yet.
5
7
78
50
50
6
20
Hole
4
3
1
102
50
102
50
14
50
48
50
48
6
50
20
7
2
104
48
48
102
50
50
102
50
7
83
87
94
33
83
50
1
50
7. Insert three 1 1/2” x 2 1/2” Inner Caps (83) into the
ends of the Butterfly Top Frame (33).
Attach the Butterfly Top Frame (33) to the Butterfly
Upright (1) with two 3/8” x 2 1/2” Bolts (87), a
Support Plate (94), and two 3/8” Nylon Locknuts
(50). Do not tighten the Nylon Locknuts yet.
83
92
8
89
48
48
48
89
51
6
50
48
21
Slot
15
8. See the inset drawing. Insert two Weight Inserts
(56) into each Weight (21).
Set the two Weight Bumpers (51) over the holes in
the corner bar of the Press Base (6).
Slide the Weight Guides (15) through the Weight
Bumpers (51) and the holes in the Press Base (6).
Secure the Weight Guides to the Press Base with
two 3/8” x 2 3/4” Bolts (89), four 3/8” Flat Washers
(48), and two 3/8” Nylon Locknuts (50).
Slide the Weights (21) onto the Weight Guides (15),
stacking them on top of the Weight Bumpers (51).
Note: Make sure that the Weights are oriented
so that the slots in the Weights are toward the
front, as shown.
9. Press the Weight Tube Bumper (18) into the Weight
Tube (17).
Slide the Top Weight (16) onto the Weight Guides
(15), so that the Weight Tube (17) goes into the
center holes in the Weights (21).
9
15
21
18
16
17
21
56
8
10
83
2
9
87
94
50
50
15
10. Press a 1 1/2” x 2 1/2” Inner Cap (83) into the end
of the Press Top Frame (9).
Attach the Press Top Frame (9) and a Support
Plate (94) to the Press Upright (2) with two 3/8” x 2
1/2” Bolts (87) and two 3/8” Nylon Locknuts (50).
Do not tighten the Nylon Locknuts yet.
Note: Be sure that the Weight Guides (15) are
properly positioned in relation to the Press Top
Frame (9), as shown in drawing 11 on the next
page.
9
48
62
50
48
33
9
11. Secure the Press Top Frame (9) to the Butterfly Top
Frame (33) with two 3/8” x 3 1/4” Bolts (62), two
3/8” Flat Washers (48), and two 3/8” Nylon
Locknuts (50). Do not tighten the Nylon Locknuts
yet.
12. Secure the Weight Guides (15) to the Press Top
Frame (9) with two 3/8” x 1 3/4” Bolts (57) and two
3/8” Nylon Locknuts (50).
Tighten the Nylon Locknuts (50) used in steps
2–12.
11
12
57
9
50
50
15
13
85
Lubricate
31
35
33
38
Axle
31
38
13. Locate and open the parts bag labeled “ARM
ASSEMBLY.”
Press a 1 1/2” Square Inner Cap (35) into the end
of each Pivot Arm (85, 71 [not shown]).
Lubricate the axles on the Butterfly Top Frame (33).
Secure the Right Pivot Arm (85) to the right axle
with two Retainer Rings (31) and a 1” Round Outer
Cap (38). Do not confuse the Right Pivot Arm
with the Left Pivot Arm (not shown). The
Retainer Rings may break if disassembled.
Note: Be sure that the Retainer Rings (31) and
1” Round Outer Cap (38) are oriented as shown
in the inset drawing.
Repeat this step with the Left Pivot Arm (not shown)
and the left axle.
ARM ASSEMBLY
10
14
48
48
10
84
101
10
101
48
48
53
53
14. Insert a 2” Round Inner Cap (101) into the end of
the Butterfly Arm (10).
Attach a Butterfly Handle (53) to the Butterfly Arm
(10) with two 3/8” x 1” Bolts (84) and two 3/8” Flat
Washers (48).
Repeat this step with the other Butterfly Arm (10).
15. Lubricate a 3/8” x 3 1/4” Bolt (62). Attach the left
Butterfly Arm (10) to the Left Pivot Arm (71) with
the Bolt and a 3/8” Nylon Locknut (50).
Repeat this step with the right Butterfly Arm (not
shown) and the Right Pivot Arm (85).
17. Insert a 2” Round Inner Cap (101) into the top of a
Press Arm (77). Press two 1” Round Inner Caps
(86) into the outside ends of the handles.
Attach the Press Arm (77) to the Press Frame (8)
with two 5/16” x 2 3/4” Bolts (96) and two 5/16”
Nylon Locknuts (64).
Repeat this step with the other Press Arm (77).
15
50
10
71
85
62
Lubricate
17
77
64
96
8
101
86
Handles
16. Lubricate a 1/2” x 4” Bolt (68). Attach the Press
Frame (8) to the Press Base (6) with the Bolt and a
1/2” Nylon Jamnut (36). Note: Do not over tighten
the 1/2” Nylon Jamnut; the Press Frame must
be able to pivot easily.
16
8
36
6
68
Lubricate
20.
Locate and open the parts bags labeled “CABLE
ASSEMBLY” and “PULLEYS.”
Secure a 3/8” x 2 1/4” Bolt (79) to the Right Pivot
Arm (85) with a 3/8” Nylon Jamnut (63).
Locate the Butterfly Cable (73), which is the
shorter cable of the two that have loops on both
ends. Attach the Butterfly Cable to the 3/8” x 2 1/4”
Bolt (79) with a 3/8” Nylon Jamnut (63). Note: Do
not fully tighten the Nylon Jamnut; the Butterfly
Cable must be able to pivot easily.
11
18. Attach a Bumper (40) to the Press Front Leg (20)
with a 1” Tap Screw (80).
Press a 3” Round Inner Cap (78) into the top of the
Press Leg Lever (90).
Lubricate a 1/2” x 4” Bolt (68). Attach the Press Leg
Lever (90) to the Press Base (6) with the Bolt and a
1/2” Nylon Jamnut (36). Note: Do not over tighten
the Nylon Jamnut; the Press Leg Lever must be
able to pivot easily.
19. Insert two 2” Square Inner Caps (28) into the Leg
Lever (41).
Attach a Bumper (40) to the Butterfly Front Leg (3)
with a 1” Tap Screw (80).
Lubricate a 3/8” x 3” Bolt (88). Attach the Leg Lever
(41) to the Butterfly Front Leg (3) with the Bolt and
a 3/8” Nylon Jamnut (63). Note: Do not over tight-
en the Nylon Jamnut; the Leg Lever must pivot
easily.
21. Wrap the Butterfly Cable (73) over a “V”-Pulley
(27). Attach the “V”-Pulley and a Large Cable Trap
(32) to the bracket on the Butterfly Upright (1) with
a 3/8” x 2 1/2” Bolt (87) and a 3/8” Nylon Locknut
(50).
18
36
68
20
80
6
78
40
90
CABLE ASSEMBLY
19
20
21
41
28
28
88
63
Lubricate
Lubricate
3
40
80
79
73
63
63
85
50
73
27
1
32
87
IMPORTANT: While assembling the cables, do
not over tighten the bolts and nuts attaching
the pulleys. The pulleys must be able to turn
freely. Refer to the Cable ID Chart on page 26
for help identifying the cables.
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