ProForm IMSW63100, IMSW61500, PFSW62800, IMSW61000, PFSW62800 User Manual

...
USER’S MANUAL
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assistance from our factory.
TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained techni­cians on our customer hot line will provide immediate assis­tance, free of charge to you.
CUSTOMER HOT LINE:
1-877-897-7493
Mon.–Fri., 6 a.m.–6 p.m. MST
Model No. PFSW62800
PFSB62800 PFSG62800
Serial No.
The serial number is on a plastic sign inside the spa behind the access panel. Write the serial number in the space above.
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
Access
Panel
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2
PROFORM is a registered trademark of ICON Health & Fitness, Inc.
Posting the Warning Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Choosing a Location for the Hydrotherapy Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Using the Hydrotherapy Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Spa Shell Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Using the Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Exploded Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
The warning sign, shown below, must be posted on a wall or fence where it will be visible to all users of the hydrotherapy spa. Whenever the spa is moved, the sign must also be moved and reposted near the spa. If the sign becomes lost or illegible, call our toll-free Customer Hot Line at 1-877-897-7493 to obtain a replacement sign. Post the sign as described above.
Posting the Warning Sign
Table of Contents
3
WARNING:To reduce the risk of drowning, electric shock, or serious injury, read the fol-
lowing important precautions before using the hydrotherapy spa.
READ AND FOLLOW ALL INSTRUCTIONS
1. It is the responsibility of the owner to ensure that all users of the hydrotherapy spa are adequately informed of all precautions.
2. Use the hydrotherapy spa only as described in this manual.
3. The hydrotherapy spa is intended for home use only. Do not use the spa in a commercial, rental, or institutional setting.
4. Use the hydrotherapy spa only on a level sur­face. Do not use the spa on carpet or other materials that could be damaged by moisture.
5. The hydrotherapy spa will weigh approxi­mately 3,300 pounds when it is filled with water. Make sure that the location you select for the spa will support this weight, plus the weight of the occupants.
6. Inspect and tighten all parts regularly. Replace any worn parts immediately.
7. DANGER—Risk of injury: Do not remove or alter the covers on the suction fittings. Never operate the hydrotherapy spa if the suction guard is missing or broken. If you need to replace a suction fitting or pump, make sure you use only manufacturer recommended replacement parts. Keep hair and body parts away from the suction guard. Do not allow long hair to float freely in the water; long hair should be restrained with a bathing cap.
8. IMPORTANT: Do not allow the hydrotherapy spa to be exposed to direct sunlight when it is empty. The surface of the spa shell can reach temperatures as high as 150°F in a mat­ter of minutes if exposed to the sun while it is empty. These high temperatures can cause significant damage, such as blistering of the shell surface and warping of the spa shell. Any damage caused by sun exposure is not covered under the warranty.
9. Do not bring any object into the hydrotherapy spa that could damage the spa shell.
10.Never insert any object into any opening.
11.Do not use breakable containers in or near the hydrotherapy spa.
12.Do not sit on the spa cover or place objects on it; it is not designed to support weight.
13.Remove any water or debris that may collect on the spa cover.
14.Keep children under the age of 12 and pets away from the hydrotherapy spa when it is not in use.
15.Keep all chemicals away from children and pets.
16.The pH and chemical balance of the water must be maintained as explained in this man­ual (see pages 10 and 14). Failure to do so may cause injury to users or damage to the hydrotherapy spa, and will void the warranty.
17.Individuals with infections and open sores or wounds should not use the hydrotherapy spa. Bacteria thrive in warm and hot water. Always keep your spa disinfected and main­tain the proper chemical balance.
18.Shower before and after using the hydrother­apy spa. This will remove any deodorant, per­spiration, or body oils that could contaminate the water. Showering after will remove any residual chemicals and any bacteria that may have been in the spa.
19.WARNING—The Ground Fault Circuit Interrupter (GFCI), must be tested before each use. To test the GFCI, press the “test” button while the hydrotherapy spa is running. The spa should shut off. Press the “reset” button. The spa should resume normal opera­tion. If the spa continues to run after the “test” button is pressed, then the GFCI is damaged. Do not use the spa until the GFCI has been repaired or replaced by a qualified electrician.
Important Safety Instructions
4
20.DANGER—Risk of electric shock. Keep all electrical appliances such as radios, tele­phones, televisions, and lights at least five feet away from the water.
21.A wire connector is provided on the electron­ics pack of the hydrotherapy spa to connect a minimum No. 8 AWG (8.04 mm
2
) solid copper conductor between the spa and any metal equipment, electrical enclosure made of metal, metal water pipes, or conduit within five feet of the spa.
22.DANGER—Risk of electric shock: Do not set the hydrotherapy spa within five feet of any metal objects or surfaces. As an alternative, you may use the spa within five feet of metal objects if each metal object is permanently connected to the wire connector on the elec­tronics pack of the spa by a minimum No. 8 AWG (8.04 mm
2
) solid copper conductor (see
instruction 21).
23.Do not operate the pump motor when the hydrotherapy spa is empty. The pump motor may be seriously damaged if it is operated without water circulating.
24.DANGER—Risk of drowning: Exercise extreme caution to prevent unauthorized and unsupervised use of the hydrotherapy spa by children. Children must always be supervised.
25.DANGER—To reduce the risk of drowning:
• Never use the hydrotherapy spa alone.
• Children should not use the spa unless they
are supervised by an adult.
• Keep pets away from the spa at all times.
• Always replace and lock the spa cover when
the spa is not in use.
26.WARNING—To reduce the risk of injury: The water temperature should never exceed 104°F. Temperatures between 100°F and 104°F are considered to be safe for healthy adults. However, if you plan to remain in the hydro­therapy spa for more than 10 to 15 minutes, a lower temperature is recommended. Lower temperatures are also recommended for chil­dren. Children should not be allowed to swim under the surface of the water in the spa.
27.WARNING—To reduce the risk of injury: Before entering the hydrotherapy spa, always use an accurate thermometer to determine the water temperature.
28.WARNING—To reduce the risk of injury: Pregnant women should consult with their
physician before using the hydrotherapy spa. Pregnant women should not use the spa if the water temperature is above 100°F; the unborn child could be seriously harmed. This is especially important during the first 90 days of the pregnancy.
29.DANGER—To reduce the risk of drowning: Prolonged immersion in the hydrotherapy spa may cause hyperthermia. The causes, symp­toms and effects of hyperthermia may be described as follows: Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6˚F. The symp­toms of hyperthermia include an increase in the internal temperature of the body, dizzi­ness, lethargy, drowsiness and fainting. The effects of hyperthermia include failure to per­ceive heat; failure to recognize the need to exit the spa or hot tub; unawareness of impending hazard; fetal damage in pregnant women; physical inability to exit the spa or hot tub and unconsciousness resulting in danger of drowning. WARNING: The use of alcohol, drugs or medication can greatly increase the risk of fatal hyperthermia.
30.WARNING—To reduce the risk of drowning: Do not use the hydrotherapy spa if you are under the influence of alcohol or drugs. Heat from the water, in conjunction with alcohol or drugs, can cause loss of consciousness.
31.WARNING—To reduce the risk of injury or drowning: Consult your physician about pos­sible side-effects of any medications you may be taking before using the hydrotherapy spa. Heat from the water, in conjunction with some medications, may cause drowsiness and increase the risk of drowning. Other medica­tions can effect blood pressure, heart rate, and circulation.
32.Do not use the hydrotherapy spa immediately after strenuous exercise.
33. If you feel pain or dizziness at any time while
using the hydrotherapy spa, discontinue use and contact a physician.
34.WARNING—To reduce the risk of injury: It is especially important for persons over the age of 35 or persons with pre-existing health problems, such as obesity, heart disease, high or low blood pressure, circulatory prob­lems, or diabetes to consult their physician before using the hydrotherapy spa.
5
WARNING:Read all instructions before using the hydrotherapy spa. ICON assumes no
responsibility for personal injury or property damage sustained by or through the use of this product.
SAVE THESE INSTRUCTIONS
35.WARNING: The spa jets produce a stream of water with relatively high pressure. Prolonged exposure of a localized area of the body may cause bruises to the skin.
36.The included warning sign must be posted where all users of the hydrotherapy spa can see and read it. (See POSTING THE WARNING SIGN on page 2.)
37.WARNING DECAL PLACEMENT: Locate the decals shown below and familiarize yourself with the information on the decals.
6
Congratulations for selecting the new PROFORM®6.0 hydrotherapy spa. The innovative PROFORM®6.0 allows you to enjoy all the benefits of hydrotherapy in the comfort and privacy of your home.
Hydrotherapy is a proven method for soothing tired muscles after exercise or for relieving the stress of a busy life. The warm environment stimulates blood flow, which is essential in the healing process, and the powerful massage action further eases tension and stress throughout the body. The PROFORM
®
6.0 hydrotherapy spa gives you the specialized treatment you need to feel your best.
For your benefit, read this manual carefully before using the PROFORM
®
6.0. If you have questions after
reading the manual, please call our Customer Service Department toll-free at 1-877-897-7493, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please mention the product model number and serial number when calling. The model number is PFSW62800, PFSG62800, or PFSB62800. The serial number can be found on a decal on the access panel inside the spa (see the front cover of this manual).
Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.
Cedar
Paneling
Locking
Buckle
Access Panel
Console
Air
Controls
Air
Control
Spa Shell
Filter
Jets
Jet
Before You Begin
7
There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary depending on whether you plan to use the spa inside or outside. We have listed several factors you may wish to consider as you decide where to set up the spa.
If you set up the hydrotherapy spa inside:
1. The spa will increase the level of humidity in your
home. The location you choose should be well ventilated. You may need to install a ventilation fan or use a dehumidifier.
2. The spa should be located near a power source
capable of suppling 240 volts AC power. It must be wired directly into a grounded circuit with a Ground Fault Circuit Interrupter (GFCI) capable of carrying 50 or more amps. No other appliance should be on the same circuit.
3. The spa should be close to a source of water.
4. Do not use the spa on carpet or other material that
may be damaged by moisture. We recommend that you place the spa on a water- and stain-resis­tant, non-slip surface with a floor drain for any water that may splash from the spa.
5. Be sure that the location you choose is stable. It
must be able to support the weight of the spa when it is filled with water, plus the weight of the occupants. The spa weighs approximately 3,300 pounds when it is filled with water.
6. Do not use the spa above a finished living area,
due to the risk of water damage.
7. Be sure that there is room around the spa to per-
mit servicing of the unit. The dimensions of the spa are 84”W x 84” L x 35”H. You should allow for this size when choosing the location.
8. The spa is not designed for in-floor installation.
However, it is compatible with a deck system that is built flush with the top of the spa, provided you leave access to the motor for service.
9. Be sure to note any other considerations, such as
aesthetics or privacy concerns, that may affect the safety or enjoyment of using the spa.
If you set up the hydrotherapy spa outside:
1. Check local building codes concerning the use of outdoor spas.
2. The spa should be located near a power source capable of suppling 240 volts AC power. It must be wired directly into a grounded circuit with a Ground Fault Circuit Interrupter (GFCI) capable of carrying 50 or more amps. No other appliance should be on the same circuit.
3. The spa should be close to a source of water.
4. We recommend that you place the spa on a water­and stain-resistant, non-slip surface. Do not use the spa on rough or sharp surfaces such as gravel or wood chips.
5. Be sure that the location you choose is stable. It must be able to support the weight of the spa when it is filled with water, plus the weight of the occupants. The spa weighs approximately 3,300 pounds when it is filled with water.
6. Consider environmental factors such as rain, wind, shade, sunlight etc.
7. You should be able to monitor the use of the spa from your home, to prevent unauthorized use by children. You may want to enclose the spa with a fence and self-latching gate to prevent unautho­rized use.
8. Be sure that there is room around the spa to per­mit servicing of the unit. The dimensions of the spa are 84”W x 84” L x 35”H. You should allow for this size when choosing the location.
9. The spa is not designed to be installed below ground level. However, it is compatible with a deck system that is built flush with the top of the spa, provided you leave access to the motor for ser­vice.
10.Be sure to note any other considerations, such as aesthetics or privacy concerns, that may affect the safety or enjoyment of using the spa.
Choosing a Location for the Hydrotherapy Spa
8
2. Make sure that the cap (not shown) is fully tightened onto the end of the drain hose.
Locate the two gate valves inside the access open­ing (there are two gate valves per pump). Open each gate valve by pulling up on the handle until you hear a click, indicating that the gate valve is locked in the open position.
Make sure all the collars like the one that is indicat­ed are tightened.
Refer to step 1. Re-attach the Access Panel (5) to the spa.
Before beginning assembly, carefully read the following information and instructions:
• Place all parts in a cleared area and remove the packing materials from the spa shell. Do not dis­pose of the packing materials until assembly is completed and the spa is operating.
• During assembly, make sure that all parts are oriented as shown in the drawings.
• Read each assembly step before you begin.
• Tighten all parts as you assemble them, unless instructed to do otherwise.
ASSEMBLY REQUIRES THE FOLLOWING TOOLS (not included):
• One phillips screwdriver
• You will also need a small amount of soap and a damp cloth.
A wire connector is provided on the electronics pack of the spa to connect a minimum No. 8 AWG (8.04 mm
2
) solid copper conductor between the spa and any metal equipment, electrical enclosure made of metal, metal water pipes, or conduit within five feet of the spa.
1. Before beginning assembly, make sure that you
have read and understand the information in the box above and on the previous two pages.
Remove the Access Panel (5) by inserting your fin­gers into the indicated holes and pulling the Access Panel away from the spa. Be careful not to damage
the spa shell.
Turn each of the spa jets clockwise as tightly as you can. Then, turn each jet counterclockwise until it stops.
Assembly
Drain
Hose
Collar
5
Holes
1
Spa Shell
Filter Cover
2
Gate Valve
9
4. After a qualified electrician has wired the spa to a 240 volt power source, refer to the inset drawing. Lift the filter cover (see assembly drawing 1) and insert the Filter (15), the Basket (4), and the Round Weir (3) into the filter housing.
Remove the two warning decals (not shown) from the spa shell. Using a damp cloth, wipe the spa shell clean. Before filling the spa, make sure that it is
in the desired position and that there is room to easily service it. Once the spa is filled, it will have to be drained before it can be moved.
See the inset drawing. Insert a garden hose or other clean water source into the filter housing. Fill the spa until the water level reaches the line directly below the decorative tile. Do not overfill the spa. Do not use soft water. The spa may be filled with cold water; however, if warm or hot water is used, the spa will be ready for use sooner. Replace the filter cover (see assembly drawing 1).
3. The hydrotherapy spa operates on a 240 volt power source and must be wired directly to a 240 volt Ground Fault Circuit Interrupter (GFCI) installed in your home. This procedure must be performed by a qualified,
licensed electrician. A wiring diagram is found on the inside of the electronics package for reference. Under no circumstances should the spa be wired by someone other than a qualified electrician. Before
you have the spa wired, make sure it is in the desired position, and that it can be easily serviced, if needed.
5. Pull down one of the straps on the Spa Cover (11) and hold the Buckle (26) against one of the premium cedar panels on the spa. (Note: To position the Buckle correctly, have a second person hold the strap on the opposite side of the Spa Cover snug.) The Spa
Cover must be snug. Do not place the Buckle over the grooves between the premium cedar panels.
Refer to the inset drawing. Remove the latch from the Buckle (26). Attach the Buckle to the premium cedar panel with two #4 x 3/4” Screws (27).
Attach the other three Buckles (26) to the premium cedar panels in the same way.
Remove the Spa Cover (11) from the spa.
4
Fill to Here
Garden Hose
Filter
Housing
5
11
26
Strap
Strap
Latch
26
27
4
3
15 Filter
Housing
10
The hydrotherapy spa is designed to seat six adults. The spa holds 375 gallons of water and offers a heat­ing system (80°F to 104°F), a filtration system, and adjustable hydrotherapy jets. Follow the guidelines below to use and maintain the spa for your long-term enjoyment.
WIRING THE HYDROTHERAPY SPA
The hydrotherapy spa is designed to operate with a 240 volt AC power source. It must be wired directly into a grounded circuit with a Ground Fault Circuit Interrupter (GFCI) capable of carrying 50 or more amps. No other appliance should be on the same cir­cuit. Connection of the spa to the 240V power
source must be performed by a qualified, licensed electrician and must comply with all local, state, and federal electrical codes. Please refer to the
instructions on the inside of the electronics package for information about connecting the spa to a 240V power source.
Once the spa is filled with water, the power can be turned on. Note: The first time the power is turned on, the spa will start automatically.
TESTING AND TREATING THE WATER
The hydrotherapy spa comes with a starter chemical pack for maintaining the water in the spa. Disregard the directions on the individual packages of “QUICK pHix It DOWN” and “QUICK pHix It UP.” However, the directions on the bottle of “Non-chlorine Shox” and “Bromine Base” are correct. Always keep the chemi-
cals away from children and pets.
The first time you use the spa, you should test and treat the water. You must also treat the water each time you refill the spa. Once you have verified that the spa is functioning properly, and have allowed the water to circulate for a while, you should remove the spa cover and add 1/3 of the “Bromine Base” bottle, and 1/3 of the “Non-chlorine Shox” bottle to the water in the spa. Allow the water to circulate for five min­utes. You should now test the pH level of the water by using the included test strips. Refer to the test strip packaging for instructions on using the test strips. The pH reading should be between 7.2 and 7.8.
If the level is too low, add half of one of the “QUICK pHix It UP” packets to the water. Let the water circu­late through the spa for five minutes. Test the pH level again. Repeat until the pH level is correct.
If the level is too high, add half of one of the “QUICK pHix It DOWN” packets to the water. Let the water cir­culate through the spa for five minutes. Test the pH level again. Repeat until the pH level is correct.
See WATER CHEMISTRY on page 14 for information concerning proper water maintenance.
STARTING THE HYDROTHERAPY SPA
You should always test the GFCI before using the hydrotherapy spa. First, turn on the spa by pressing the jet button on the console (see USING THE CON­TROLS on page 12). Once the spa is running, press the GFCI “test” button. The spa should shut off. Press the “reset” button. The spa should resume normal operation. If the spa continues to run after the “test” button is pressed, the GFCI is damaged. Do not use the spa until the GFCI has been repaired or replaced by a qualified electrician.
Once you have tested the GFCI, you should verify the water flow from the pumping unit. Set the air control on the console to the lowest setting (see USING THE CONTROLS on page 12). The pumping unit will heat the water as it pumps. Cover the hydrotherapy spa with the spa cover. The spa cover must be tight (see SECURING THE SPA COVER ON THE SPAon this page). The water will heat at about 6°F per hour with the cover on. If you are using the spa indoors, and the room temperature is maintained at 70°F, it will take approximately 6 to 8 hours for the water to reach the set temperature.
The temperature and the water flow can be set or changed with the controls on the console (see USING THE CONTROLS on page 12).
SECURING THE SPA COVER ON THE SPA
To secure the spa cover, snap the latch es on the spa cover into the buckles on the premium cedar panels.
To lock the buckles, insert the key and turn it clock­wise 1/4 turn. To unlock the buckles, insert the key and turn it counterclockwise 1/4 turn. Always keep the
buckles locked when the spa is not in use. Keep the keys in a safe place, out of the reach of children.
Using the Hydrotherapy Spa
Latch
Key
Buckle
A. The filter can be removed for cleaning or replace-
ment (see CHECKING AND CLEANING THE FIL­TER on page 13).
B. The underwater light can be used for night operation
(see USING THE CONTROLS on page 12). The spa includes both red and blue covers for the light.
C. The temperature probe monitors water temperature. D. The volcano jet provides a soothing foot massage. E. The whirlpool jet diverts the water flow three ways.
By turning the outer ring completely counterclockwise, the water flow is diverted to the jets on seats 3, 4, and 5, and the jets labeled L1. By turning the outer ring to the middle position, the water flow is diverted to the jets on seats 1 and 2, the volcano jet, and the jets labeled L1. By turning the outer ring fully clockwise, the water flow is diverted to the whirlpool jet and the jets labeled L1. Note: The outer ring may be hard
to turn while the pump is turned on high.
F. The three suction covers provide water to the
pump. The suction covers should always be in place over the fittings. Never operate the spa without the suction covers in place.
G. The two ozone jets provide ozone sanitation to the
spa. The ozone generator engages during the spa’s filtration cycles to destroy algae, viruses, and bacte-
ria while breaking down chemicals and solids for easy removal by the filtration system. Ozone oxi­dizes combined chlorine and bromine, freeing them to be continuously re-used, reducing the chemical needs and costs of the spa’s sanitation.
H. The console controls the spa jets, turns the underwa-
ter light on and off, and adjusts the water temperature setting (see USING THE CONTROLS on page 12).
I. The four air controls regulate the air flow to the
Hydrotherapy jets.
J. The four neck jets can be adjusted to spray sooth-
ing water on your neck. To activate the neck jets, either pull the nozzles or turn the nozzles clockwise. To turn the neck jets off, push the nozzles or turn
the nozzles counterclockwise. K. The eight rotary jets provide a spinning massage. L. The ten dual rotary jets provide a pulsating mas-
sage action. Rotate the outer ring counterclockwise
to turn the jets on. Rotate the outer ring clockwise to
turn the jets off. The jets labeled L1 are always on
regardless of the position of the whirlpool jet (E). M. The two power massage jets provides a soothing
massage to your lower back. Turn the outer ring to
regulate the flow.
11
Spa Shell Diagram
A
B
D
I
Seat 1
Seat 2
Seat 3 Seat 4
Seat 5
Seat 6
E
I
H
F
M
L
J
L1
M
L
L
K
K
J
K
K
G
C
L1
L1
L
G
12
Using the Controls
Refer to the diagram above. The function of each control is explained below:
Pump/Light Button: Press the Pump/Light button once to turn on the light. Press the button a second time and the low-speed pump and light will run. Press the button a third time, and the high-speed pump and light will run. Press the button a fourth time and only the high-speed pump will run. Press the button a fifth time to turn off all functions.
The light will automatically turn off after 4 hours of operation. The low-speed pump turns off after 2 hours of operation and the high-speed pump turns off after 15 minutes of operation. The low-speed pump starts automatically when the heater is turned on. If auto­matically activated, the low-speed pump cannot be turned off with the Pump/Light button; however, the high-speed pump may be started.
The controller will automatically filter the spa twice each day. The first filter cycle will begin 1 minute after the controller is energized. The second filter cycle will begin 12 hours after the start of the first cycle. The fil­ter cycle is set by the dealer for 2 or 3 hours. During filtration, the low-speed pump and ozone generator (if installed) run continuously.
Temperature Button: Controls the temperature setting of the water. The temperature can be set from 80°F to
104°F. The water heats at about 6°F per hour with the cover on. Use a medical or other accurate thermome­ter to check the temperature of the water.
Temperature adjustment is controlled by pushing the temperature button. The display shows the actual water temperature unless the button is pressed. When the button is pressed, the display will show the set temperature. Pressing the button a second time will cause the set temperature to increase or decrease depending on what direction was last chosen. Each successive press will change the set temperature in the same direction.
If the opposite direction is desired, release the button and let the display revert to the actual water tempera­ture again. Press the button to display the set temper­ature, and again to make the temperature change in the desired direction.
If the letters OH, FL, or Sn appear in the display, refer to page 17.
Air Controls: Determine the amount of air flowing through the spa jets. If a control is turned counter­clockwise, the amount of air flowing through the jets will increase; if a control is turned clockwise, the amount of air will decrease. Test each of the air con­trols to determine which jets are controlled by which air control.
Air Controls
Air Controls
Temperature
Button
Pump/Light
Button
Display
13
The hydrotherapy spa is designed to provide years of enjoyment. Please follow the guidelines below to properly maintain your spa.
MAINTENANCE SCHEDULE
Daily
• Check the water level and refill the spa to the level shown in step 4 on page 9.
• Check the pH balance and sanitizer level. Adjust if necessary (see WATER CHEMISTRY on page 14).
Weekly
• Clean the spa shell at the waterline.
• Check and thoroughly clean the filter (see CHECK­ING AND CLEANING THE FILTER on this page).
• Replace the filter if needed (see ORDERING REPLACEMENT PARTS on the back cover).
Monthly
• Clean the spa cover (see MAINTAINING THE SPA COVER on this page).
• Soak the filter for two hours in a trisodium phos­phate (TSP) solution. Rinse the filter in clean water.
• Replace the filter if needed (see ORDERING REPLACEMENT PARTS on the back cover).
Every Three Months
• Drain the spa and refill it with clean water. Sanitize and test the pH of the water.
• Check for any leaks around the pump or joints in the pipes. The seals will wear out over time; detect­ing leaks early can reduce repair costs.
• Clean the interior of the spa. Do not use solvents or waxes.
MAINTAINING THE SPA EXTERIOR
The premium cedar surround has been treated at the factory. For information and supplies to maintain the beauty and color of your premium cedar surround, contact your local pool and spa supply store.
CLEANING THE SPA SHELL
The spa shell should be cleaned with a mild soap solution; do not use solvents. The spa should always be clean and dry before being moved or stored.
MAINTAINING THE SPA COVER
The spa cover should be cleaned monthly. To clean the spa cover, use water and a non-abrasive cleaner on the entire cover. Rinse the cover with a garden hose to remove any cleaner residue. Dry the cover
entirely. Use a non-silicone-based vinyl conditioner on the cover after you clean it. This will help protect the cover from sun damage.
SANITIZING THE HYDROTHERAPY SPA
Please refer to your local pool and spa supplier for information concerning which chemicals you should use in your area to sanitize the spa.
The most common sanitizing agent is a solid bromine concentrate. The amount required varies according to several factors, such as user load, temperature, water conditions etc. Proper water maintenance is a fairly complex process. We recommend that you contact your local pool and spa supplier for information on how you should best accomplish this.
CHECKING AND CLEANING THE FILTER
The filter should be checked periodically for build-up of dirt and oil. If the filter needs to be cleaned, follow the steps below:
1. Turn off the power.
2. Lift the filter cover (not shown).
3. Turn the round weir and lift it and the basket out of the fil­ter housing.
4. Lift the filter out of the filter housing. Check the filter for dirt and debris. If the filter needs to be cleaned, rinse the fil­ter with a hose. If the filter is still dirty, soak it in cleaning solution from a pool and spa supply store.
5. Inspect the filter for damage. If it is damaged, replace it.
6. Insert the cleaned or new filter, the basket, and the round weir into the filter housing. If the filter will not go into the filter housing, check the spacer ring and make sure it is on the nozzle (not shown).
7. Set the filter cover on the spa.
Maintenance
Basket
Round
Weir
Filter
Filter
Housing
Spacer
Ring
14
WATER CHEMISTRY
The hydrotherapy spa comes with a starter chemical pack for maintaining the water in the spa. (See TEST­ING AND TREATING THE WATER on page 10.) Additional chemicals can be purchased at a pool and spa supply store.
CAUTION: The chemicals used to maintain the pH balance of the water and to sanitize the water can be dangerous. Always follow these basic guide­lines when handling the chemicals:
1. Always read and follow the directions on the label, unless directed otherwise.
2. Never mix different chemicals.
3. Do not exceed the recommended amounts of chemicals—follow the directions on the label closely.
4. Keep all chemicals out of the reach of children and pets.
5. Keep all containers closed tightly when not in use.
6. Never add water to the chemicals—always add the chemicals to the water as directed.
7. Always store chemicals in a cool, dry place.
MAINTAINING THE PROPER PH BALANCE
The pH factor is a measure of the relative acidity or alkalinity in the water. It is measured on a scale of 1 to 14. Pure water has a value of 7, which is neutral. Any value above 7 is alkaline, and any value below 7 is acidic. You should maintain a slightly alkaline pH level, between 7.2 and 7.8, in the hydrotherapy spa.
Severe problems can occur when the pH balance is not maintained within this range. If the pH level exceeds 7.8, dissolved minerals can build up and clog the plumbing in the spa jet unit. If the pH level falls below 7.2, the acid level in the water will begin to cor­rode the metal parts in the spa jet unit. Also, the sani­tation agents in the water will not be effective if the pH level is not properly maintained. Damage caused by improper pH levels is not covered under the warranty.
To maintain the proper pH level, you should test the pH of the water regularly. To test the water, you can either purchase additional test strips or purchase a pH test kit at a pool and spa supply store. The pH read­ing should be between 7.2 and 7.8. If the level is too low, add a pH increaser (usually soda ash). If the level is too high, add a pH reducer (usually sodium bisulfate). Test the water again after five minutes. See the instructions with your pH test kit for additional information about testing and adjusting the pH.
ATTACHING AND REMOVING THE ACCESS PANEL
Turn off the spa power. To remove the access panel, insert your fingers into the indicated holes. Pull the top of the access panel away from the spa.
To replace the access panel, insert the bottom of the access panel into the lip of the spa base. Push the access cover in until it is securely in place.
DRAINING THE HYDROTHERAPY SPA
The hydrotherapy spa should be drained at least four times per year and refilled with clean water. You may need to drain the spa more often, depending on the user load. This must be done because after repeated chemical treatment the water becomes chemically saturated. Once this happens, additional chemical treatment of the water is no longer effective. The spa should also be drained if you will not be using it for long periods of time. The spa must always be drained before major repairs are made.
The hydrotherapy spa should always be covered when it is empty. Direct sunlight can cause exten­sive damage. The surface of the spa shell can reach temperatures as high as 150°F in a matter of minutes if exposed to the sun while it is empty. These high temperatures can cause significant damage, such as blistering of the shell surface and warping of the spa shell. Any damage caused by sun exposure is not covered under warranty.
Access
Panel
Holes
15
To drain the hydrotherapy spa, follow the steps below:
1. Using the console, adjust the temperature to the
lowest setting.
2. Shut off the power to the spa, at the circuit breaker
or GFCI.
3. Remove the pump access panel from the spa.
4. Pull the hose out and hold it above the waterline.
Remove the cap and attach a garden hose to the drain hose. Lower the hose and drain the spa.
5. When the spa is empty, close the valve and
remove the garden hose. Re-attach the cap and return the drain hose inside the spa.
6. Re-attach the access panel.
7. Refill the spa and treat the water with chemicals
(see pages 10 and 14).
DRAINING THE PUMPS
After the hydrotherapy spa is drained, the jet pumps should also be drained if the spa will be stored for more than thirty days or if it may be exposed to freez­ing temperatures.
Turn off the power to the spa. To drain the jet pumps, remove the access panel from the spa unit (see ATTACH­ING AND REMOVING THE ACCESS PANEL on page 14). Locate the jet pumps inside the spa. Loosen the indicated collar on each of the pumps.
WINTER USE AND CARE
The hydrotherapy spa is designed for year-round use. If you decide to store the spa for the winter, store it in a warm, dry location. Follow the steps below to winter­ize the spa.
1. Make sure the power to the spa is turned off.
2. Drain the spa (see DRAINING THE HYDROTHER­APY SPA on the previous page and this page).
3. Remove all remaining water from the spa shell. Dry the spa shell with towels.
4. Set the air control to the lowest setting. Use a wet/dry vacuum to pull any remaining water from the system. To do this, place the vacuum nozzle over each jet, starting with the highest jet and fin­ishing with the lowest jet.
5. Set the air control on the console to the highest setting and repeat step 3.
6. Drain the pumps (see DRAINING THE PUMPS on this page). Once the water is drained from the pumps, place the vacuum nozzle over the drainage hole in the pumps and vacuum any additional water from the pumps. Note: For additional pro-
tection, remove the pump/motors from the spa and store them in a climate-controlled room.
7. Clean the spa shell (see page 13).
8. Clean the filter (see page 13).
9. Shut the power off at the breaker. Label the
breaker in such a way that the breaker will not be turned on accidentally.
10.Re-attach the access panel and the spa cover.
REPLACING THE LIGHT BULB
If the underwater light burns out, you will need to remove the pump access panel to replace it (see A TTACHING AND REMOVING THE ACCESS PANEL on page 14). Make sure the spa power is turned off. Next, locate the light housing. Turn the light housing counterclockwise and remove it from the spa shell.
To replace the light bulb, pull the old light bulb out of the housing and insert a new light bulb. Re-attach the light housing to the spa shell. Re-attach the access panel to the spa.
Collar
Drain Hose
Cap
Light Housing
Light
Housing
Light
Bulb
16
1. SYMPTOM: THE SPA WILL NOT OPERATE
a. Check to see if the GFCI breaker is tripped or
was not turned on. Reset the GFCI breaker.
2. SYMPTOM: THE CIRCUIT BREAKER OR THE GFCI TRIPS WHILE THE SPA IS OPERATING
a. Reset the circuit breaker or the GFCI. If the cir-
cuit breaker or the GFCI trips again, contact a qualified electrician for service.
3. SYMPTOM: THE PUMP HUMS
a. The filter may be dirty or damaged. Remove
the filter from the filter housing and clean or replace the filter (see page 13).
b. The pump may have a foreign object stuck in
the impeller. Contact our customer service department.
c. The pump may have a loose wire connection.
Contact our customer service department.
4. SYMPTOM: THE PUMP HUMS, BUT DOES NOT ROTATE
a. The pump may be jammed. Contact our cus-
tomer service department. If your spa is no longer under warranty, contact a local spa and pool service provider.
5. SYMPTOM: THE PUMP IS NOISY WHILE OPERATING
a. There may be debris in the pump. Contact our
customer service department.
b. The pump may have a bad bearing. Contact
our customer service department.
6. SYMPTOM: THE WATER DOES NOT HEAT
a. Make sure that the hydrotherapy spa is fully
covered with the spa cover. The spa cover must be tight for the water to heat. Set the air control to low. The water will heat at a rate of 6°F per hour. If you are using the spa indoors and the room temperature is main-
tained at 70°F, it will take approximately 6 to 8 hours for the water to reach the set temperature.
b. If you are using the hydrotherapy spa outdoors,
it may take longer for the water to heat. See the chart below for the approximate heating time.
Air
Temperature Heating Time 70°F + 6 to 8 hours 50°F to 70°F 9 to 11 hours 30°F to 50°F 12 to 14 hours
b. If the water still has not heated after four days,
contact our customer service department.
7. SYMPTOM: THE WATER IS NOT BEING CLEANED BY THE FILTER
a. Check to see if the filter is in place. Clean the
filter if it is dirty.
b. Check the chemical balance of the water. If the
pH is incorrect, the sanitizing agents will not function properly. See the section on maintain­ing the proper pH balance on page 14.
8. SYMPTOM: THE WATER PULSATES OR THERE IS MINIMUM WATER FLOW
a. This usually occurs only when the water level is
low. Add water until it is 2 to 4” above the skim­mer basket.
9. SYMPTOM: THE WATER LEVEL DROPS
a. Aclamp or seal inside the pump compartment
may be loose. Check inside the pump compart­ment for excess water and watch the pump unit while it is operating to see if water drips from any of the plumbing. If you can identify the location of the leak inside the spa jet unit, tight­en the clamp or replace the damaged seal.
b. Some water loss due to evaporation is normal.
If rapid water loss occurs, or if you notice wet­ness on the floor around the hydrotherapy spa, the spa shell may have a leak. Contact your local pool and spa service provider for repairs.
Most problems can be solved by following the simple steps below. Find the symptom that applies, and follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at 1-877-897-7493, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.
Trouble-shooting
17
10. SYMPTOM: THE SPA JET UNIT CONTINUES TO RUN AFTER IT HAS BEEN SHUT OFF
a. To turn the main jets off, press pump button 1
once or twice. Note: If the actual spa water temperature is below the set temperature, or if the spa is running a filter cycle, the heater pump/motor will not shut off.
11. SYMPTOM: THE LETTERS OH, FL, OR SN
APPEAR IN THE CONSOLE DISPLAY
OH: Overheat (spa is deactivated). Do not enter the water. If the spa water has reached 112° F,
remove the spa cover to cool the water.
Overheating may occur if the filter cycle is set too long. At 110° F the spa should reset itself. If the high-limit sensor detects 118° F at the heater, the spa will shut down. When the heater cools to 110° F press any button to reset the spa. If the spa will not reset, shut off power to the spa and call your dealer or service organization.
FL: Flow. A pressure switch is not working. Call your dealer or service organization.
Sn: Sensor (spa is deactivated). The high-limit sensor or water temperature sensor is not work­ing. Call your dealer or service organization.
18
Part List
Model No. PFSW62800, PFSB62800, PFSG62800) R0201A
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
1 1 Thermometer Fitting 2 1 4-wire Power Cord 3 1 Round Weir 4 1 Basket, Top Mount 5 1 Access Panel 6 2 Spacer Ring 7 8 Rotary Jet 8 2 Diverter Plate 9 12 #10 x 1 3/4” Sheet Metal Screw
10 2 Ozone Jet
11 1 Spa Cover 12 10 Dual Rotary Jet 13 4 Jet Pump/Motor O-ring 14 1 Heater/Electronics Package 15 1 Filter 16 2 #10 x 1 1/4” Screw 17 3 Suction Cover 18 4 Air Control Knob 19 1 Jet Pump/Motor 20 9 1/4” Washer 21 1 Strain Relief
22 2 Power Massage Jet 23 11 1/4” Lock Washer 24 1 Light Fixture 25 1 Volcano Jet 26 4 Buckle 27 8 #4 x 3/4” Screw 28 4 Neck Jet 29 1 Console 30 2 Heater Gasket 31 1 Whirlpool Jet
# 1 Ground Wire # 1 Water Treatment Kit # 1 Water Test Strip # 2 Key # 1 User’s Manual # 1 Large Warning Sign # 1 Warning Sign # 1 Light Cover, Red # 1 Light Cover, Blue # 1 Light Bulb # 1 Filter Housing
Key No. Qty. Description Key No. Qty. Description
19
Exploded Drawing
Model No. PFSW62800, PFSB62800, PFSG62800) R0201A
27
11
2
26
18
29
3
23 20
4
8
1
15
6
18
9
9
30
21
19
13
13
9
14
30
5
24251716 16221228107 31
Part No. 173228 R0201A Printed in USA © 2001 ICON Health & Fitness, Inc.
To order replacement parts, simply call our Customer Service Department toll-free at 1-877-897-7493, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre­pared to give the following information when calling:
1. The MODEL NUMBER of the product (PFSW62800, PFSB62800, PFSG62800)
2. The NAME of the product (PROFORM
®
6.0 hydrotherapy spa)
3. The SERIAL NUMBER of the product (see the front cover of this manual)
4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST and EXPLODED DRAWING on pages 18 and 19).
Ordering Replacement Parts
Limited Warranty
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate­rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. ICON extends a limited five (5) year warranty on the spa shell structure. ICON extends a limited two (2) year war­ranty on the pump, motor, and electronics package. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage, or repairs not provided by ICON authorized ser­vice personnel; to products used for commercial or rental purposes; or to products used as store display mod­els. Specifically excluded are damages caused by or attributable to the following incidents: any damage to the premium cedar surround or frame attributable to improper handling or freight damage; damage resulting from improper winterization; damage to the spa shell resulting from improper chemical treatment, damage to the spa shell resulting from exposure to extreme temperatures, or damage to the spa shell resulting from expo­sure to direct sunlight and ultraviolet rays while the spa is empty; damage to the pump, motor, plumbing, and components due to improper maintenance, chemical treatment, or exposure; or damage resulting from failure to properly follow user’s manual installation, operating, or maintenance instructions. Also excluded are con­sumable components, including but not restricted to filter cartridges. No other warranty beyond that specifi­cally set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of or damage to property including water damage, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
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