ProForm PFEVEL980140 User Manual

Write the serial number in the space above for reference.
Serial Number Decal
(under frame)
CUSTOMER SERVICE
UNITED KINGDOM Call: 08457 089 009 From Ireland: 053 92 36102 Website: www.iconsupport.eu E-mail: csuk@iconeurope.com Write:
ICON Health & Fitness, Ltd. c/o HI Group PLC Express Way CASTLEFORD WF10 5QJ UNITED KINGDOM
USER’S MANUAL
AUSTRALIA Call: 1800 993 770 E-mail: australiacc@iconfitness.com Write:
ICON Health & Fitness PO Box 635 WINSTON HILLS NSW 2153 AUSTRALIA
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Keep this manual for future reference.
www.iconeurope.com
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS ..................................................................3
BEFORE YOU BEGIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PART IDENTIFICATION CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
HOW TO USE THE ELLIPTICAL ..............................................................12
MAINTENANCE AND TROUBLESHOOTING .....................................................23
EXERCISE GUIDELINES ....................................................................25
PART LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
EXPLODED DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
ORDERING REPLACEMENT PARTS .................................................. Back Cover
RECYCLING INFORMATION ......................................................... Back Cover

WARNING DECAL PLACEMENT

This drawing shows the location(s) of the warning decal(s). If a decal is missing or illegible, see
the front cover of this manual and request a free replacement decal. Apply the decal in the location shown. Note: The decal(s) may not be
shown at actual size.
PROFORM is a registered trademark of ICON Health & Fitness, Inc.
2

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical before using your elliptical. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
1. It is the responsibility of the owner to ensure that all users of the elliptical are adequately informed of all precautions.
2. Before beginning any exercise program, consult your physician. This is especially important for persons over age 35 or persons with pre-existing health problems.
3. Use the elliptical only as described in this manual.
4. The elliptical is intended for home use only. Do not use the elliptical in a commercial, rental, or institutional setting.
5. Keep the elliptical indoors, away from mois­ture and dust. Do not put the elliptical in a garage or covered patio, or near water.
6. Place the elliptical on a level surface, with at least 3 ft. (0.9 m) of clearance in the front and rear of the elliptical and 2 ft. (0.6 m) on each side. To protect the floor or carpet from dam­age, place a mat under the elliptical.
9. The elliptical should not be used by persons weighing more than 330 lbs. (150 kg).
10. Wear appropriate clothes while exercising; do not wear loose clothes that could become caught on the elliptical. Always wear athletic shoes for foot protection while exercising.
11. Hold the handlebars or the upper body arms when mounting, dismounting, or using the elliptical.
12. The heart rate monitor is not a medical device. Various factors may affect the accu­racy of heart rate readings. The heart rate monitor is intended only as an exercise aid in determining heart rate trends in general.
13. The elliptical does not have a freewheel; the pedals will continue to move until the fly­wheel stops. Reduce your pedaling speed in a controlled way.
14. Keep your back straight while using the ellip­tical; do not arch your back.
7. Inspect and properly tighten all parts regu­larly. Replace any worn parts immediately.
8. Keep children under age 12 and pets away from the elliptical at all times.
15. Over exercising may result in serious injury or death. If you feel faint or if you experience pain while exercising, stop immediately and cool down.
3

BEFORE YOU BEGIN

Thank you for selecting the revolutionary PROFORM® 605 ZLE elliptical. The 605 ZLE elliptical provides an impressive selection of features designed to make your workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before you use the elliptical. If you have questions after
reading this manual, please see the front cover of this
Length: 5 ft. 7 in. (170 cm) Width: 2 ft. 1 in. (64 cm) Weight: 176 lbs. (80 kg)
Upper Body Arm
Handlebar
Accessory Tray
manual. To help us assist you, note the product model number and serial number before contacting us. The model number and the location of the serial number decal are shown on the front cover of this manual.
Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.
Console
Heart Rate Monitor
Pedal
Roller
Handle
Leveling Foot
Wheel
Ramp Handle
Ramp
4

PART IDENTIFICATION CHART

Use the drawings below to identify the small parts needed for assembly. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the key number is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it
has been preassembled. Extra parts may be included.
M8 Washer
(103)–2
M4 x 16mm
Screw (97)–12
M10 x 20mm
Screw (107)–6
M10 Washer
(111)–6
M8 x 18mm
Screw (109)–2
M10 x 115mm
Screw (104)–4
M8 Locknut
(110)–4
M8 x 38mm
Bolt (108)–4
M10 x 60mm
Screw (106)–4
5

ASSEMBLY

• Assembly requires two persons.
• Place all parts in a cleared area and remove the packing materials. Do not dispose of the packing
materials until you nish all assembly steps.
• Left parts are marked “L” or “Left” and right parts are marked “R” or “Right.”
• To identify small parts, see page 5.
1. Go to www.iconsupport.eu on your computer
and register your product.
• activates your warranty
• saves you time if you ever need to contact Customer Service
• allows us to notify you of upgrades and offers
Note: If you do not have Internet access, call
Customer Service (see the front cover of this manual) and register your product.
• In addition to the included tool(s), assembly requires the following tools:
one Phillips screwdriver
one rubber mallet
Assembly may be easier if you have a set of wrenches. To avoid damaging parts, do not use power tools.
1
2. With the help of a second person, place some of the packing materials (not shown) under the rear of the Frame (1). Have the second person hold
the Frame to prevent it from tipping while you complete this step.
Attach the Rear Stabilizer (2) to the Frame (1)
with two M10 x 115mm Screws (104).
Remove the packing materials from under the
rear of the Frame (1).
2
1
2
104
6
3. With the help of a second person, place some of the packing materials (not shown) under the front of the Frame (1). Have the second per-
son hold the Frame to prevent it from tipping while you complete this step.
Attach the Front Stabilizer (3) to the Frame (1)
with two M10 x 115mm Screws (104).
Remove the packing materials from under the
front of the Frame (1).
3
104
3
1
4. Orient the Upright (4) as shown.
Tip: Avoid pinching the wires. Have a
second person hold the Upright (4) against the Frame (1). Attach the Upright with four M10 x 60mm Screws (106). Start all the Screws, and
then tighten them.
4
Avoid pinching
4
the wires
106
1
7
5. See the inset drawing. Connect the Upper Wire (116) to the Lower Wire (115). Press the connec­tors downward into the Shield Cover (30).
Then, press the Upright Cover (23) onto the
Shield Cover (30).
5
23
30
116
115
30
6. Identify the Right Upper Body Leg (26) and the Right Pedal Arm (37) and orient them as shown.
Using a plastic bag to keep your fingers clean,
apply some of the included grease to the axle on the Right Upper Body Leg (26).
Slide the Right Pedal Arm (37) onto the Right
Upper Body Leg (26). Attach the Right Pedal Arm with an M10 x 20mm Screw (107) and an M10 Washer (111).
Repeat this step to attach the Left Pedal Arm
(38) to the Left Upper Body Leg (28).
6
28
38
26
Grease
37
111
107
8
7. Apply some of the included grease to an Arm Axle (93).
Insert the Arm Axle (93) into the Right Pedal Arm
(37), through an Arm Spacer (120), and into the Right Roller Arm (39).
Then, tighten an M10 x 20mm Screw (107) with
an M10 Washer (111) into each end of the Arm Axle (93) at the same time.
Repeat this step to attach the Left Pedal Arm
(38) to the Left Roller Arm (40).
7
38
107
111
39
120
40
93
37
Grease
111
107
8. Identify the Right Upper Body Arm (25) and ori­ent it as shown. Do not insert the Right Upper
Body Arm into the Right Upper Body Leg (26) yet.
Apply some of the included grease to the axle on
the right side of the Upright (4).
Slide the Right Upper Body Arm (25) onto the
right side of the Upright (4). Attach the Right Upper Body Arm with an M8 x 18mm Screw (109) and an M8 Washer (103).
Repeat this step to attach the Left Upper
Body Arm (27) to the Upright (4).
8
27
4
Grease
25
103
109
26
9
9. Insert the Right Upper Body Arm (25) into the Right Upper Body Leg (26).
Attach the Right Upper Body Arm (25) with two
M8 x 38mm Bolts (108) and two M8 Locknuts (110). Make sure that the Locknuts are in the
hexagonal holes.
9
Repeat this step to attach the Left Upper
Body Arm (27) to the Left Upper Body Leg (not shown).
10. Identify an Upper Body Cover A (31) and an Upper Body Cover B (32) and orient them as shown.
Attach the Upper Body Cover B (32) to the
Right Upper Body Arm (25) with two M4 x 16mm Screws (97).
Then, press the Upper Body Cover A (31) onto
the Upper Body Cover B (32).
10
27
27
108
25
110
Hexagonal
Holes
26
31
25
97
Repeat this step on the other side of the
elliptical.
11. Identify the Right Pedal Arm Cover A (41) and the Right Pedal Arm Cover B (42) and orient them as shown.
Attach the Right Pedal Arm Cover B (42) to
the Right Pedal Arm (37) with two M4 x 16mm Screws (97).
Then, press the Right Pedal Arm Cover A (41)
onto the Right Pedal Arm Cover B (42).
Repeat this step on the other side of the
elliptical.
32
11
41
97
37
42
10
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