WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the elliptical trainer.
1. Read all instructions in this manual before
using the elliptical trainer. Use the elliptical
trainer only as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the elliptical trainer are adequately informed of all precautions.
3. The elliptical trainer is intended for in-home
use only. Do not use the elliptical trainer in a
commercial, rental, or institutional setting.
4. Place the elliptical trainer on a level surface,
with a mat beneath it to protect the floor or
carpet. Keep the elliptical trainer indoors,
away from moisture and dust.
5. Inspect and properly tighten all parts regularly. Replace any worn parts immediately.
6. Keep children under the age of 12 and pets
away from the elliptical trainer at all times.
7. The elliptical trainer should not be used by
persons weighing more than 115 kg (250
lbs.).
8. Always wear appropriate clothes when
using the elliptical trainer. Always wear athletic shoes for foot protection.
9. Always hold the pulse sensor or the handlebars when mounting, dismounting, or using
the elliptical trainer.
10. The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determining heart rate trends in general.
11. The elliptical trainer does not have a free
wheel. Each time you stop exercising on the
elliptical trainer, allow the pedals to come to
a complete stop before dismounting.
12. Always keep your back straight when using
the elliptical trainer. Do not arch your back.
13. If you feel pain or dizziness whilst exercising, stop immediately and cool down.
WARNING: Before beginning this or any exercise program, consult your physician.
This is especially important for persons over the age of 35 or persons with pre-existing health
problems. Read all instructions before using. ICON assumes no responsibility for personal injury
or property damage sustained by or through the use of this product.
2
BEFORE YOU BEGIN
Congratulations for selecting the PROFORM®545
EKG elliptical trainer. The 545 EKG elliptical trainer is
n incredibly smooth exerciser that moves your feet in
a
a natural elliptical path, minimising the impact on your
knees and ankles. And the unique 545 EKG features
adjustable resistance, upper-body handlebars, and a
multi-mode console to help you get the most from
your exercise.
For your benefit, read this manual carefully before
you use the elliptical trainer. If you have questions
Handlebar
Pulse Sensor
after reading this manual, please call our Customer
Service Department at 08457 089 009. To help us
ssist you, please note the product model number
a
and serial number before calling. The model number
is PFEVEL29830. The serial number can be found on
a decal attached to the elliptical trainer (see the front
cover of this manual for the location of the decal).
Before reading further, please look at the drawing
below and familiarise yourself with the labeled parts.
Fan
Console
Warning Decal
FRONT
Wheel
Pedal Arm
Pedal
LEFT SIDE
Water Bottle Holder*
Upright
Side Shield
Pedal Disk
BACK
*Water bottle is not included
The decal shown here has been placed on the elliptical trainer. If the decal is missing or illegible,
call our Customer Service Department to order a free replacement decal. Apply the decal in the
indicated location.
3
M4 x 16mm
Screw (52)–4
M4 x 19mm Flange
Screw (36)–6
M4 x 22mm
Screw (42)–2
Pedal Arm Bolt Set (40)–2
M8 x 45mm Button Bolt (50)–4
M10 x 75mm Carriage Bolt (34)–4
M10 x 74mm Button Bolt (27)–2
M10
Washer (55)–2
M8.5
Washer (35)–2
M10 Split
Washer (59)–2
M10 Nylon
Locknut (33)–6
M8 Nylon
Locknut (38)–6
M8 x 19mm Shoulder
Screw (56)–2
ASSEMBLY
Assembly requires two people. Place all parts of the elliptical trainer in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
In addition to the included hex key, assembly requires a phillips screwdriver, two adjustable
spanners, a rubber mallet, and a pair of pliers.
Use the chart below to identify the small parts used in assembly. The number in parenthesis below each part
refers to the key number of the part, from the PART LIST on page 14. The number after the dash indicates the
quantity needed for assembly. Note: Some parts may have been pre-attached for shipping. If a part is not
in the parts bag, check to see if it has been pre-attached.
4
1. Identify the Front Stabiliser (10). Whilst another person lifts the front of the Frame (1), attach the Front
Stabiliser to the Frame with two M10 x 75mm
arriage Bolts (34) and two M10 Nylon Locknuts
C
(33). Make sure that the Front Stabiliser is turned
o the Wheels (22) are not touching the floor.
s
1
22
10
22
1
33
34
2. Whilst another person lifts the back of the Frame (1)
slightly, attach the Rear Stabiliser (9) to the Frame
with two M10 x 75mm Carriage Bolts (34) and two
M10 Nylon Locknuts (33).
3. The Console (23) requires four “D” batteries (not
included); alkaline batteries are recommended.
Remove the screw from the battery drawer. Pull the
battery drawer open and insert four batteries. Make
sure that the batteries are oriented as shown by
the markings inside the battery drawer. Close the
battery drawer and reattach the screw. Note: When
the batteries are installed correctly, the fan will turn on
for a moment.
2
3
Screw
33
33
1
9
34
23
Batteries
Battery
Drawer
4. Hold the Console (23) near the Upright (2). Connect
the console wire to the Upper Wire (44). Insert the
excess wire into the Upright.
Attach the Console (23) to the Upright (2) with four
M4 x 16mm Screws (52). Be careful to avoid
pinching the wires.
Attach the Water Bottle Holder (63) to the Upright (2)
with two M4 x 22mm Screws (42).
4
23
44
Console Wire
2
63
52
42
5
5. Whilst another person holds the Upright (2) near the
Frame (1) as shown, connect the Upper Wire (44) to
the Lower Wire (70).
Slide the Upright (2) onto the Frame (1); be careful
ot to pinch the Wires (44, 70). Attach the Upright
n
with two M10 x 74mm Button Bolts (27), two M10
Split Washers (59), and two M10 Nylon Locknuts (33).
Do not tighten the Button Bolts yet.
5
ake sure that
M
2
33
1
the wires do not
get pinched and
damaged during
this step.
59
27
44
70
6. Identify the Left Handlebar (6), which is marked with a
sticker. Insert the Left Handlebar into one of the
Handlebar Arms (5); make sure that the Handlebar
Arm is turned so the hexagonal holes are on the
indicated side. Attach the Left Handlebar to the
Handlebar Arm with two M8 x 45mm Button Bolts
(50) and two M8 Nylon Locknuts (38). Make sure
that the Nylon Locknuts are inside of the hexagonal holes. Do not fully tighten the Button Bolts
yet.
Attach the Right Handlebar to the other Handlebar
Arm (not shown) in the same way.
6
6
38
50
Hexagonal
5
Holes
6
7. Apply a generous amount of the included grease to
the left axle on the Upright (2) and inside of the two
small Handlebar Bushings (49) in the Left Handlebar
6).
(
lide a Frame Spacer (48), a Handlebar Spacer (47),
S
the Left Handlebar (6), and a Handlebar Cap (46) onto
the left axle on the Upright (2) as shown. Slide an M10
Washer (55) onto an M8 x 19mm Shoulder Screw (56),
and tighten the Shoulder Screw into the axle.
Attach the Right Handlebar (8) in the same way.
7
8
Grease
6
46
55
49
56
48
47
2
8. Apply a generous amount of grease to the axle on
the left Disc Crossbar (16). Slide the Left Pedal Arm
(11) onto the axle and attach it with an M8.5 Washer
(35) and an M8 Nylon Locknut (38).
Insert the left Handlebar Arm (5) into the bracket on
the end of the Left Pedal Arm (11), and attach it with
a Pedal Arm Bolt Set (40).
Repeat this step to attach the right Pedal Arm (not
shown).
See step 6. Tighten the M8 x 45mm Button Bolts (50)
in the Handlebar Arms (5).
Tighten the two M10 x 74mm Button Bolts (27).
9. Find the Left Pedal (13), which has a ridge on the
right side. Attach the Left Pedal to the Left Pedal Arm
(11) with three M4 x 19mm Flange Screws (36) as
shown.
Attach the Right Pedal to the Right Pedal Arm (not
shown) in the same way.
8
27
5
40
40
9
11
11
38
35
16
Grease
13
36
10. Make sure that all parts of the elliptical trainer are properly tightened. Place a mat under the elliptical
trainer to protect the floor or carpet from damage.
7
HOW TO USE THE ELLIPTICAL TRAINER
HOW TO MOVE THE ELLIPTICAL TRAINER
Stand in front of the elliptical trainer, hold the handlebars firmly, and place one foot against one of the
wheels. Pull the handlebars until the elliptical trainer
an be moved on the front wheels, and carefully
c
move the elliptical trainer to the desired location.
Then, place one foot against a wheel and lower the
elliptical trainer. Due to the size and weight of the
elliptical trainer, use extreme caution whilst moving and lowering it.
Handlebar
Handlebar
Pulse
Sensor
Pedal
Disk
Pedal
Wheel
HOW TO EXERCISE ON THE ELLIPTICAL TRAINER
To mount the elliptical trainer, firmly hold the pulse
sensor and carefully step onto the pedal that is in the
lowest position. Next, step onto the other pedal. Push
the pedals until they begin to move with a continuous
motion. Note: The pedal disks can turn in either
direction. It is recommended that you turn the
pedal disks in the direction shown by the arrow at
the right; however, for variety, you may turn the
pedal disks in the opposite direction.
To dismount the elliptical trainer, allow the pedals to
come to a complete stop. Note: The elliptical trainer
does not have a free wheel; the pedals will continue to move until the flywheel stops. When the ped-
als are stationary, step off the highest pedal first.
Then, step off the lowest pedal.
The handlebars are designed to add upper-body exercise to your workouts. As you exercise, push and pull
the handlebars to work your arms, shoulders, and
back. To exercise only your lower body, hold the pulse
sensor as you exercise.
8
HOW TO OPERATE THE CONSOLE
Display Buttons
Fan Button
On/Reset Button
The easy-to-use console offers a selection of features
designed to help you get the most from your workouts.
Follow the instructions below to operate the console.
Turn on the console.
1
Note: The console requires four 1.5V “D” batteries.
See assembly step 3 on page 5 for battery installation instructions.
To turn on the console, press the On/Reset button
(see the drawing above to identify the On/Reset
button). Note: Moving the pedals is another way to
turn on the console.
Begin pedaling and change the resistance of
2
the pedals as desired.
As you pedal, change the resistance of the pedals by pressing the + and – buttons below the
large display. There are ten resistance levels—
level 10 is the most challenging. Note: After the
buttons are pressed, it will take a few seconds for
the resistance to reach the selected setting.
Resistance Buttons
Follow your progress with the small display
3
and the large display.
The small display will
show your pedaling pace,
in revolutions per minute
(RPM). The indicator bar
in the small display will
increase or decrease in
length as you increase or
decrease your pedaling
pace. Note: When you
use the handgrip pulse
sensor, the small display will show your heart
rate (see step 4 on page 10).
The upper section of the large
display will
show the distance you have
pedaled and the
numbers of calories and fat calories you have
burned (see FAT BURNING on page 13 for an
explanation of fat calories). The display will
change from one number to the next every few
seconds.
Indicator Bar
9
To view only the distance
you have pedaled or the
number of calories or fat
alories you have burned,
c
press the upper button on
he left side of the large
t
display until only the word
DISTANCE, CALORIES,
or FAT CALS appears in the upper section of the
large display; make sure that the word SCAN
does not appear. To again view the distance you
have pedaled and the numbers of calories and fat
calories you have burned, press the upper button
until the word SCAN reappears.
The centre of
the large display will show
the elapsed time
and your current
pace (pace is
shown in minutes per mile in this section of the
large display). The display will change from one
number to the other every few seconds.
To view only the elapsed
time or your pace, press
the centre button on the
left side of the large display until only the word
TIME or PACE appears;
make sure that the word
SCAN does not appear. To
again view both the elapsed time and your pace,
press the centre button until the word SCAN
reappears.
Upper Button
Centre Button
sure that the word SCAN does not appear. To
again view both your pedaling speed and the
resistance level, press the lower button until the
ord SCAN reappears.
w
o reset the displays, press the On/Reset button.
T
Note: The console can show
speed and distance in either
miles or kilometers. The letters
MPH or KM/H will appear in the lower section of
the large display to show which unit of measurement is selected. To change the unit of measurement, hold down the On/Reset button for about six
seconds. Note: When the button is held down, the
fan will turn on for a moment. When the batteries
are replaced, it may be necessary to reselect the
desired unit of measurement.
Measure your heart rate if desired.
4
If there are thin
sheets of plastic on the metal
contacts on the
handgrips, peel
off the plastic.
To use the handgrip pulse sensor, hold the
handgrips with
your palms resting against the metal contacts.
Avoid moving your hands.
Metal
Contacts
The lower section of the large
display will show
your pedaling
speed and the
resistance level.
The display will change from one number to the
other every few seconds.
To view only your pedaling
speed or the resistance
level, press the lower button on the left side of the
large display until only the
word SPEED or RESISTANCE appears; make
Lower Button
When your pulse is
detected, the heartshaped indicator in the
small display will flash
each time your heart
beats. After a moment,
two dashes (– –) will
appear and then your
heart rate will be shown.
For the most accurate heart rate reading, continue
to hold the handgrips for about 30 seconds.
10
urn on the fan if desired.
T
5
To turn on the
fan at low
peed, press
s
the fan button.
To turn on the
fan at high
speed, press
the fan button a
second time. To
turn off the fan, press the fan button a third time.
Note: If the fan is turned on and the pedals are
not moved for about half a minute, the fan will
turn off to conserve the batteries.
Fan
utton
B
Thumb
Wheel
Rotate the thumb wheel on the right side of the
console to pivot the fan to the desired angle.
When you are finished exercising, the console
6
will automatically turn off.
If the pedals are not moved for a few seconds,
he displays will pause and the time will flash in
t
the large display.
If the pedals are not moved and the console buttons are not pressed for a few minutes, the console will turn off to conserve the batteries.
11
MAINTENANCE AND TROUBLESHOOTING
Inspect and properly tighten all parts of the elliptical
trainer regularly. Replace any worn parts immediately.
The elliptical trainer can be cleaned with a soft cloth
and a small amount of mild detergent. Do not useabrasives or solvents. To prevent damage to the
console, keep liquids away from the console and keep
the console out of direct sunlight.
When storing the elliptical trainer, remove the batteries from the console. Keep the elliptical trainer in a
clean, dry location, away from moisture and dust.
CONSOLE TROUBLESHOOTING
If the console does not function properly, replace the
batteries (see assembly step 3 on page 5).
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. To adjust the reed
switch, first see assembly step 9 on page 7 and
remove the Pedals (13, 14). Next, see step 8 on page
7 and remove the Pedal Arms (11, 12).
64
15
4
3
71
51
72
71
64
64
14
51
52
52
12
64
Next, locate
the Reed
Switch (53).
Loosen, but
do not
remove, the
indicated
Screw (52).
Slide the
Reed Switch
slightly toward
or away from
the Magnet (58) on the flywheel. Retighten the Screw.
Turn the left Pedal Disc (15) for a moment. Repeat
until the console displays correct feedback.
When the Reed Switch (53) is correctly adjusted, reattach the Side Shields (3, 4), the right Pedal Disc (15),
the Pedal Arms (11, 12), and the Pedals (13, 14).
HOW TO ADJUST THE DRIVE BELT
If you can feel
the pedals slip
whilst you are
pedaling, even
when the resistance is set at
the maximum
level, the Drive
Belt (19) may
need to be
adjusted. To
adjust the
Drive Belt, you
must remove both side shields. See the instructions at
the left and remove the side shields.
Next, loosen the M8 x 22mm Flat Head Bolt (26) and
turn the M10 x 60mm Screw (62) until the Drive Belt
(19) is tight. Once the Drive Belt is tight, tighten the
Flat Head Screw. Reattach the side shields.
26
62
15
58
53
52
19
Next, remove all Screws (51, 72) from the right Pedal
Disc (15), and slide the Pedal Disc off. Remove all
Screws (71, 64) from the Right Side Shield (4), and
remove the Right Side Shield. Remove all Screws
(52) from the Left Side Shield (3) and remove the Left
Side Shield.
12
CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that proper nutrition
and adequate rest are essential for successful results.
WARNING:
• Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of
35 or persons with pre-existing health
problems.
• The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determining heart rate trends in general.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recommended heart rates for fat burning, maximum fat
burning, and cardiovascular (aerobic) exercise.
Fat Burning
To burn fat effectively, you must exercise at a relative-
y low intensity level for a sustained period of time.
l
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for energy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is between the lowest
number and the middle number in your training zone
as you exercise.
Aerobic Exercise
If your goal is to strengthen your cardiovascular system, your exercise must be “aerobic.” Aerobic exercise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone.
WORKOUT GUIDELINES
Each workout should include the following three parts:
A warm-up, consisting of 5 to 10 minutes of stretching
and light exercise. A proper warm-up increases your
body temperature, heart rate, and circulation in preparation for exercise.
To find the proper heart rate for you, first find your age
at the bottom of the chart (ages are rounded off to the
nearest ten years). Next, find the three numbers above
your age. The three numbers are your “training zone.”
The lowest number is the recommended heart rate for
fat burning, the middle number is the recommended
heart rate for maximum fat burning, and the highest
number is the recommended heart rate for aerobic
exercise.
Training zone exercise, consisting of 20 to 30 minutes of exercising with your heart rate in your training
zone. Note: During the first few weeks of your exercise program, do not keep your heart rate in your
training zone for longer than 20 minutes.
A cool-down, with 5 to 10 minutes of stretching. This
will increase the flexibility of your muscles and will
help to prevent post-exercise problems.
EXERCISE FREQUENCY
To maintain or improve your condition, plan three workouts each week, with at least one day of rest between
workouts. After a few months of regular exercise, you
may complete up to five workouts each week, if
desired. Remember, the key to success is make exercise a regular and enjoyable part of your everyday life.
13
PART LIST—Model No. PFEVEL29830R
Key No. Qty.DescriptionKey No. Qty.Description
0803A
11Frame
21Upright
31Left Side Shield
4
52Handlebar Arm
61Left Handlebar
71Idler Assembly
81Right Handlebar
91Rear Stabiliser
101Front Stabiliser
111Left Pedal Arm
121Right Pedal Arm
131Left Pedal
141Right Pedal
152Pedal Disc
162Disc Crossbar
171Flywheel
181Side Shield Bracket
191Drive Belt
202Rear Endcap
212Front Endcap
222Wheel
231Console
242Handgrip
252M5 x 14mm Screw
261M8 x 22mm Flat Head Screw
272M10 x 74mm Button Bolt
284M6 Nylon Locknut
291Resistance Motor
302Large Snap Ring
312Large Bearing
321Pedal Axle
337M10 Nylon Locknut
344M10 x 75mm Carriage Bolt
352M8.5 Washer
366M4 x 19mm Flange Screw
374Pedal Arm Bushing
387M8 Nylon Locknut
1Right Side Shield
391Large Flywheel Washer
402Pedal Arm Bolt Set
412M6 x 72mm Bolt
22M4 x 22mm Screw
4
441Upper Wire
452M5 x 16mm Bolt
462Handlebar Cap
472Handlebar Spacer
482Frame Spacer
494Small Handlebar Arm Bushing
504M8 x 45mm Button Bolt
514M6 x 25mm Screw
5214M4 x 16mm Screw
531Reed Switch/Wire
541Cable Clamp
552M10 Washer
562M8 x 19mm Shoulder Screw
571M10 Flat Head Bolt
581Magnet
592M10 Split Washer
604Large Handlebar Arm Bushing
6125/16” x 25.4mm Hex Bolt
621M10 x 60mm Screw
631Bottle Holder
644M4 x 25mm Screw
652Handlebar Endcaps
662M5 Nylon Locknut
674M5 Washer
681Small Flywheel Washer
692M5 x 16mm Screw
701Lower Wire
712M6 x 18mm Bolt
724M6 x 28mm Scew
#1TCD Cable
#1Hex Key
#1Grease
#1Userʼs Manual
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover
of this manual for information about ordering replacement parts.
14
8
52
4
3
64
52
52
50
56
55
46
49
5
49
47
48
38
23
44
2
4
6
38
50
48
47
49
49
46
55
56
5
60
22
22
27
33
17
2
41
21
34
28
41
57
10
33
21
68
39
60
60
40
40
14
12
35
37
38
37
36
36
72
51
72
51
15
52
18
19
20
20
34
9
33
33
16
61
61
16
62
1
30
31
31
32
30
38
7
33
51
51
72
15
13
37
36
36
38
35
11
40
40
71
64
52
33
26
59
59
58
52
54
52
53
25
63
42
66
29
67
67
45
52
65
65
69
66
70
28
52
28
72
71
EXPLODED DRAWING—Model No. PFEVEL29830R
0803A
15
ORDERING REPLACEMENT PARTS
To order replacement parts, contact the ICON Health & Fitness, Ltd. office, or write:
CON Health & Fitness, Ltd.
I
Customer Service Department
Unit 4, Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK