ProForm PFEL91030 User Manual

Model No. PFEL91030

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Serial No.

Serial

Number

Decal

QUESTIONS?

If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assistance from our factory.

TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLLFREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you.

USER’S MANUAL

CUSTOMER HOT LINE:

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

CAUTION

Read all precautions and instructions in this manual before using this equipment. Keep this manual for future reference.

Patent Pending

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

HOW TO USE THE ELLIPTICAL CROSSTRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

PROFORM is a registered trademark of ICON Health & Fitness, Inc.

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precau-

tions before using the elliptical crosstrainer.

Read all instructions in this manual before

1. using the elliptical crosstrainer.

1. Keep your back straight when using the ellip-

tical crosstrainer; do not arch your back.

2. It is the responsibility of the owner to ensure that all users of the elliptical crosstrainer are adequately informed of all precautions.

3. The elliptical crosstrainer is intended for home use only. Do not use the elliptical crosstrainer in a commercial, rental, or institutional setting.

Place the elliptical crosstrainer on a level

4. surface, with a mat beneath it to protect the floor or carpet. Keep the elliptical crosstrainer indoors, away from moisture and dust.

5. Inspect and properly tighten all parts regularly. Replace any worn parts immediately.

6. Keep children under 12 and pets away from the elliptical crosstrainer at all times.

7. The elliptical crosstrainer should not be used by persons weighing more than 250 pounds.

8. Wear appropriate exercise clothes when using the elliptical crosstrainer. Always wear athletic shoes for foot protection while exer cising.

12. If you feel pain or dizziness while exercising, stop immediately and cool down.

13. When you stop exercising, allow the pedals to slowly come to a complete stop. The elliptical crosstrainer does not have a free wheel; the pedals will continue to move until the flywheel stops.

14. Always unplug the power cord immediately

after use and before cleaning the elliptical crosstrainer.

15. The decal shown below has been placed on

the elliptical crosstrainer. If the decal is missing or illegible, please call our Customer Service Department toll-free at 1-800-999-3756 and order a free replacement decal. Apply the decal in the location shown.

9. Hold the center handlebar or the left and right handlebars when mounting, dismounting, or using the elliptical

10. The pulse sensor is not a medical device. Various factors may affect the accuracy of heart rate readings. The pulse sensor is intended only as an exercise aid in determining heart rate trends in general.

crosstrainer

WARNING: Before beginning this or any exercise program, consult your physician.

This is especially important for persons over the age of 35 or persons with pre-existing health prob lems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

BEFORE YOU BEGIN

Congratulations for selecting the new PROFORM 1080 S elliptical crosstrainer

. The PROFORM

1080 S

is an incredibly smooth exerciser that moves your feet in a natural elliptical path, minimizing the impact on your knees and ankles. And the unique PROFORM

1080 S features adjustable resistance and a state-ofthe-art console to help you get the most from your exercise. Welcome to a whole new world of natural, elliptical-motion exercise from PROFORM.

For your benefit, read this manual carefully before you use the elliptical crosstrainer. If you have

Left Handlebar

Handgrip Pulse Sensor Fan

CD Player

questions after reading this manual, call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is PFEL91030. The serial number can be found on a decal attached to the elliptical crosstrainer (see the front cover of this manual for the location of the decal).

Before reading further, please familiarize yourself with the parts that are labeled in the drawing below.

Center Handlebar

CD Holder

Console

Right Handlebar

Flex Bar

Pedal

BACK

Power Jack

Water Bottle Holder*

FRONT

Wheel

Leveling Foot

RIGHT SIDE

*No bottle is included

ASSEMBLY

Union Bolt Set (27)–2

M4 x 52mm Screw (98)–2

M4 x 16mm Round

Head Screw (45)–1

M4 x 16mm

Screw (66)–12

M8 Split

Washer (94)–10

M8.5 Small

Washer (53)–2

M8 x 19mm Shoulder

Screw (22)–2

M6 x 16mm Tapered

Button Screw (107)–8

M8 x 43mm Button

Bolt (50)–4

M8 x 38mm Button

Screw (70)–2

M10 x 35mm Carriage

Bolt (20)–2

M8 x 54mm Button

Screw (33)–4

M8 x 45mm Button

Screw (102)–4

M4 x 14mm Round Head Screw (93)–2

M8 Nylon

Locknut (46)–4

M10 Washer

(99)–2

M4 x 12mm Round Head Screw (18)–2

Assembly requires two persons. Place all parts of the elliptical crosstrainer in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the

included allen wrenches, assembly requires a phillips screwdriver wrench , and a rubber mallet .

Refer to the drawings below to identify the small parts needed for assembly. The number in parentheses below each drawing is the key number of the part, from the PART LIST on page 22. The number following the key number is the quantity needed for assembly.

part is not found in the parts bag, check to see if it has been pre-assembled.

Note: Some small parts may have been pre-assembled. If a

, an adjustable

While another person lifts the front of the Frame (1),

1. thread a Leveling Foot (72) fully into the underside of the Frame. Next, attach the Front Stabilizer (3) to the front of the Frame with two M8 x 54mm Button Screws (33) and two M8 Split W

ashers (94).

2. Slide the Stabilizer Cover (31) onto the Frame (1). Next, move and lift each Flex Bar (14) out of the way and slide the Stabilizer Cover onto the Front Stabilizer (3). While another person lifts the front of the Frame, attach the Stabilizer Cover to the Front Stabilizer with two M4 x 52mm Screws (98).

3. With the help of a second person, carefully tip the elliptical exerciser onto one side.

Make sure that the Left and Right Stabilizer Endcaps (35, 92) are on the Rear Stabilizer (4).

Attach the Rear Stabilizer (4) to the Frame (1) with four M8 x 45mm Button Screws (102) and four M8 Split Washers (94).

With the help of a second person, carefully tip the elliptical exerciser back to the vertical position.

4. Have another person hold the Upright (2) in the position shown. Connect the Upper Wire Harness (86) to the Lower Wire Harness (87). Next, insert the Upright into the Frame (1).

ing or pinching the Wire Harnesses.

Upright with two M8 x 54mm Button Screws (33), two M8 x 38mm Button Screws (70), and four M8 Split Washers (94). Be careful to avoid damaging the

Wire Harnesses with the Button Screws.

Attach the Water Bottle Holder (91) to the Upright (2) with two M4 x 16mm Screws (66).

Hold the Left and Right Handlebar Covers (26, 29) around the Upright (2) and the indicated tube. Press the Handlebar Covers together and connect them with an M4 x 16mm Round Head Screw (45).

Hold the Left and Right Upright Covers (34, 38) around the Upright (2). Attach the Upright Covers with two M4 x 14mm Round Head Screws (93).

Be careful to avoid disconnect

Attach the

Make sure the

wire harnesses

do not get

pinched and

damaged

during this

step.

Tube

102

5. Identify the Left Handlebar (9), which is marked with a sticker. Insert the Left Handlebar into one of the Handlebar Legs (79);

Leg is turned so the hexagonal holes are on the indicated side.

Handlebar Leg with two M8 x 43mm Button Bolts (50) and two M8 Nylon Locknuts (46).

Nylon Locknuts are seated in the hexagonal holes. Do not fully tighten the Button Bolts yet.

make sure that the Handlebar

Attach the Left Handlebar to the

Make sure that the

Tube

Attach the Right Handlebar (not shown) to the other Handlebar Leg (not shown) in the same way.

6. Apply a generous amount of the included grease to the Pivot Axle (108) and to the two M8.5 Small Washers (53). Insert the Pivot Axle into the Upright (2) and center it. Reapply grease to both sides of the Pivot Axle.

Identify the Left and Right Handlebars (9, 10), which are marked with stickers. Slide a Handlebar Spacer (25) onto the short tube on each Handlebar, and slide the Handlebars onto the Pivot Axle (108).

that the Handlebars are on the correct sides.

Orient the two Handlebar Caps (23) as shown, and press the small tabs on the Handlebar Caps into the two Handlebar Spacers (25). Tighten an M8 x 19mm Shoulder Screw (22) with an M8.5 Small Washer (53) into each end of the Pivot Axle (108).

7. Apply a thin film of grease to the shaft of a Union Bolt Set (27) and to the two Bushings (28) in the left Handlebar Leg (79).

Make sure

Grease

Tube

Hexagonal

Holes

Tube

108

Grease

Attach the left Handlebar Leg (79) to the left Flex Bar (14) with the Union Bolt Set (27).

See assembly step 5 above. Tighten the two M8 x 43mm Button Bolts (50) in the left Handlebar Leg (79).

Make sure that the M8 Nylon Locknuts (46) are seated in the hexagonal holes.

Repeat this step to attach the right Handlebar Leg (79) to the right Flex Bar (14).

Grease

8. Identify the Left Pedal (13). Attach the Left Pedal to the left Flex Bar (14) with an M10 x 35mm Carriage Bolt (20), an M10 W as shown. Note: The Left Pedal can be attached in any of five positions (see HOW PEDALS on page 10).

Attach the Right Pedal (12) in the same way. Make sure that both Pedals are in the same position.

asher (99), and a Pedal Knob (15)

TO ADJUST THE

9. Loosen the eight indicated screws (A) in the Center Handlebar (63).

Attach the Center Handlebar (63) to the Upright (2) with eight M6 x 16mm Tapered Button Screws (107).

Do not tighten the Tapered Button Screws yet.

Retighten the eight screws (A) in the Center Handlebar (63).

10. Refer to step 11. Remove the six M4 x 16mm Screws (66) and the Left and Right Handlebar Covers (109,

110) from the Console (5).

Attach the CD Holder (114) to the Console (5) with two M4 x 12mm Round Head Screws (18) as shown.

While another person holds the Console (5) in the position shown, connect the wire harness on the Console to the Upper W excess wire harness down into the Upright (2).

Attach the Console (5) to the Upright (2) with four M4 x 16mm Screws (66).

the wire harnesses.

ire Harness (86). Insert the

Be careful to avoid pinching

107

114

Wire

Harness

+ 16 hidden pages