Model No. PCTL94040
Serial No.
Serial Number
Decal
QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you
have questions, or if there are
missing parts, please call:
1-888-936-4266
USER’S MANUAL
Mon.–Fri. 8h00 until 18h30 EST
(excluding holidays).
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
OPERATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
HOW TO FOLD AND MOVE THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING and a PART LIST are attached in the center of this manual.
PROFORM is a registered trademark of ICON IP, Inc.
2
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of burns, fire, electric shock, or injury to persons, read the
following important precautions and information before operating the treadmill.
1. It is the responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of all warnings and precautions.
2. Use the treadmill only as described.
3. Place the treadmill on a level surface, with at
least eight feet of clearance behind it and two
feet on each side. Do not place the treadmill
on any surface that blocks air openings. To
protect the floor or carpet from damage, place
a mat under the treadmill.
4. Keep the treadmill indoors, away from moisture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
5. Do not operate the treadmill where aerosol
products are used or where oxygen is being
administered.
6. Keep children under the age of 12 and pets
away from the treadmill at all times.
7. The treadmill should not be used by persons
weighing more than 115 kg (250 lbs.).
8. Never allow more than one person on the
treadmill at a time.
9. Wear appropriate exercise clothes when
using the treadmill. Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women.
shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals.
When connecting the power cord (see page
10.
10), plug the power cord into a surge suppressor (not included) and plug the surge
suppressor into a grounded circuit capable of
carrying 15 or more amps. No other appliance
should be on the same circuit. Do not use an
extension cord.
11. Use only a CUL-listed surge suppressor of
450 joules minimum surge dissipation with
voltage rating of 400 volts or less, rated at 15
amps, with a 1 mm2(14-gauge) cord of 1.5 m
(5 ft.) or less in length. Do not use an extension cord.
Always wear athletic
12. Failure to use a properly functioning surge
suppressor could result in damage to the control system of the treadmill. If the control system is damaged, the walking belt may change
speed or stop unexpectedly, which may result
in a fall and serious injury.
13. Keep the power cord and the surge suppressor away from heated surfaces.
14. Never move the walking belt while the power
is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the
treadmill is not working properly. (See BEFORE YOU BEGIN on page 5 if the treadmill is
not working properly.)
15. Never start the treadmill while you are standing on the walking belt. Always hold the
handrails or the upper body arms while you
are using the treadmill.
16. The treadmill is capable of high speeds.
Adjust the speed in small increments to avoid
sudden jumps in speed.
17. The pulse sensor is not a medical device.
Various factors, including your movement,
may affect the accuracy of heart rate readings.
The sensor is intended only as an exercise aid
in determining heart rate trends in general.
Never leave the treadmill unattended while it
18.
is running. Always remove the key, unplug
the power cord and move the reset/off circuit
breaker to the off position when the treadmill
is not in use. (See the drawing on page 5 for
the location of the circuit breaker.)
19. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See
ASSEMBLY on page 6, and HOW TO FOLD
AND MOVE THE TREADMILL on page 21.)
You must be able to safely lift 20 kg (45
pounds) to raise, lower, or move the treadmill.
When folding or moving the treadmill, make
20.
sure that the storage latch is fully closed.
21. Inspect and properly tighten all parts of the
treadmill regularly.
3
22. When using iFIT.com CDs and videos, an
electronic “chirping” sound will alert you
when the speed of the treadmill is about to
change. Always listen for the “chirp” and be
prepared for speed changes. In some instances, the speed may change before the
personal trainer describes the change.
23. When using iFIT.com CDs and videos, you
can manually override the speed setting at
any time by pressing the speed buttons.
However, when the next “chirp” is heard, the
speed will change to the next setting of the CD
or video program.
24. Always remove iFIT.com CDs and videos
from your CD player or VCR when you are not
using them.
25. Never insert any object into any opening.
DANGER: Always unplug the power
26.
cord immediately after use, before cleaning
the treadmill, and before performing the
maintenance and adjustment procedures described in this manual. Never remove the
motor hood unless instructed to do so by an
authorized service representative. Servicing
other than the procedures in this manual
should be performed by an authorized service representative only.
27. This treadmill is intended for in-home use
only. Do not use this treadmill in a commercial, rental, or institutional setting.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Icon assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
SAVE THESE INSTRUCTIONS
The decals shown below have been placed on your treadmill. If a decal is missing,
or if it is not legible, please call our Customer Service Department, to order a replacement decal (see ORDERING REPLACEMENT PARTS on page 27). Apply the
decal in the location shown.
4
BEFORE YOU BEGIN
Thank you for selecting the revolutionary
CROSSWALK 515s treadmill. The CROSSWALK 515s
treadmill combines advanced technology with innovative design to help you get the most from your exercise
program in the convenience and privacy of your home.
And when you’re not exercising, the unique CROSSWALK 515s treadmill can be folded up, requiring less
than half the floor space of other treadmills.
For your benefit, read this manual carefully before
using the treadmill. If you have additional questions,
Accessory Tray
Upper Body Arms
Handrail
PROFORM
®
please call our Customer Service Department at
1-888-936-4266, Monday through Friday 8h00 until
18h30 eastern time (excluding holidays). To help us
assist you, please note the product model number and
serial number before calling. The model number of the
treadmill is PCTL94040. The serial number can be
found on a decal attached to the treadmill (see the front
cover of this manual for the location).
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.
Bookrack
Console
Key/Clip
Upright
Storage Latch
Walking Belt
Foot Rail
BACK
Rear Roller
Adjustment Bolts
Reset/Off
Circuit Breaker
Power Cord
RIGHT SIDE
Cushioned Walking Platform for
maximum exercise comfort
5
3/4” Screw (2)–12
Wheel Nut (32)–2
2” Bolt (64)–2
1/2” Ground Screw
(75)–1
1” Tek Screw (39)–6
3” Bolt (37)–4
1/4” Washer
(38)–4
3 1/2” Bolt (45)–4
Star Washer
(106)–4
ASSEMBLY
Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed.
Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a
small amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal
condition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off
the lubricant with a soft cloth and a mild, non-abrasive cleaner.
Assembly requires the included allen wrenches and your own phillips screwdriver ,
rubber mallet and adjustable wrench .
For help identifying the assembly hardware, see the drawings below.
check to see if it has been pre-assembled. If a part is missing, call 1-888-936-4266.
1. Make sure that the power cord is unplugged.
1
If a part is not in the parts bag, first
42
With the help of another person, carefully raise the
Uprights (69), with the Right Handrail (72), to the vertical
position. Note: Be careful not to pull on the Wire
Harness (42) in the Right Handrail.
Insert one of the Extension Legs (63) into the treadmill
as shown. (Note: It may be helpful to tip the Uprights as
you insert the Extension Leg.) Make sure that the Base
Pad (61) is under the Extension Leg.
Insert the other Extension Leg (63) in the same way.
6
69
72
63
61
With the help of another person, carefully lower the
2.
Uprights (69) as shown. (Note: It may be helpful to place
your foot on one of the Extension Legs [63] as you tip
the Uprights.) Make sure that the Extension Legs re-
main in the Uprights.
Attach each Extension Leg (63) with two 1” Tek Screws
(39) and a Round Base Pad (57) as shown. Note: Attach
the lower Tek Screw, without the Round Base Pad, first.
Attach the other two Round Base Pads to the Frame
with two 1” Tek Screws as shown. One replacement
Round Base Pad may be included. If a Base Pad becomes worn and needs to be replaced, use the replacement Base Pad.
2
69
66
64
39
32
66
57
32
64
57
39
63
39
Attach the two Wheels (66) with two 2” Bolts (64) and
two Wheel Nuts (32) as shown. Do not overtighten the
2” Bolts. The Wheels should be able to spin freely.
With the help of another person, carefully raise the
Uprights (69) to the vertical position.
3. Attach the Left Upper Body Arm (24) to the left Upright
(69) with two 3 1/2” Bolts (45), two 1/4” Washers (38),
and two Star Washers (106) as shown.
Attach the Right Upper Body Arm (not shown) to the
other Upright (not shown) in the same way.
57
69
39
63
3
69
106
24
38
106
45
4. Cut the plastic tie holding the Upright Wire (42) in the
Right Upright (69).
Attach the Right Handrail (72) to the right Upright (69)
with a 3” Bolt (37). Be careful not to pinch the Upright
Wire. Firmly tighten the Bolt.
Attach the Left Handrail (71) in the same way. Note:
There is not a wire on the left side.
4
37
71
72
42
37
69
7
5. Hold the Console Base (47) near the Left Handrail (71).
Attach the end of the ground wire in the Console Base to
the small hole in the side of the Left Handrail with the
1/2” Ground Screw (75).
5
47
Small
Hole
75
71
6. Set the Console Base (47) on the Right Handrail (72) and
the Left Handrail (71).
Attach the Console Base (47) with four 3/4” Screws (2).
Start all four Screws before tightening them; do not
overtighten the Screws.
7. Next, touch the Right Handrail (72) to discharge any
static. Press the end of the Upright Wire (42) into the
socket in the bottom of the Console Base (47). The connector should slide easily into the socket and snap
into place. If the connector does not slide easily and snap
into place, turn the connector and then insert it.
6
72
47
71
2
2
7
47
72
42
8
8. Press the Upright Wire (42) into the slot in the underside
of the Console Base (47) in the indicated area. Cover the
Upright Wire with the Right Grip Plate (36).
Be careful
not to pinch the Upright Wire. Tighten three 3/4”
Screws (2) into the Right Grip Plate and the Console
Base.
Attach the Left Grip Plate (34) over the ground wire and
the other wires with three 3/4” Screws (2). Be careful
not to pinch any of the Wires.
8
Slot
47
Ground
Wire
42
36
32
9. With the help of a second person, lower the Uprights
(69) to the floor.
Align the lower ends of the Handrails (71, 72) with the indicated holes in the Extension Legs (63). Attach each
Handrail with a 3” Bolt (37) as shown.
Note: The Bolts
must be at an angle that matches the angle of the
Handrails, as shown in the inset drawing. Firmly
tighten the Bolts.
With the help of a second person, carefully tip the
Uprights (69) back to the vertical position.
10.Attach the Storage Latch (29), with the Latch Spacer
(44), to the left Upright (69) with two 3/4” Screws (2) as
shown. Do not overtighten the Screws.
9
69
10
72
63
2
2
37
71
63
37
72
37
63
69
11.Make sure that all parts are properly tightened before you use the treadmill. Note: Extra hardware may
be included. Keep the included allen wrenches in a secure place. The large allen wrench is used to adjust the
walking belt (see page 24). To protect the floor or carpet, place a mat under the treadmill.
44
29
2
9
OPERATION AND ADJUSTMENT
PERFORMANT LUBE
THE
Your treadmill features a walking belt coated with
PERFORMANT LUBETM, a high-performance lubricant.
IMPORTANT: Never apply silicone spray or other
substances to the walking belt or the walking platform. Such substances will deteriorate the walking
belt and cause excessive wear.
TM
WALKING BELT
DANGER: Improper connection
of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or serviceman if you are in doubt as to whether the
product is properly grounded. Do not modify
the plug provided with the product—if it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.
HOW TO PLUG IN THE POWER CORD
Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by
sudden voltage changes in your home’s power.
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appliances
being turned on or off. To decrease the possibility of
your treadmill being damaged, always use a surge
suppressor with your treadmill (see drawing 1 at
the right).
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
Important: The treadmill is not compatible with
GFCI-equipped outlets.
This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illustrated in drawing 1 below. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.
1
Grounded Outlet Box
Surge Suppressor
Grounding Pin
Grounding Pin
Grounded Outlet
2
Grounded Outlet Box
Adapter
Grounding Plug
Surge Suppressor
Use only a single-outlet surge suppressor that is
UL 1449 listed as a transient voltage surge suppressor (TVSS). The surge suppressor must have a
UL suppressed voltage rating of 400 volts or less
and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated
for 120 volts AC and 15 amps. There must be a
monitoring light on the surge suppressor to indicate whether it is functioning properly. Failure to
use a properly functioning surge suppressor could
result in damage to the control system of the
treadmill. If the control system is damaged, the
walking belt may change speed or stop unexpect
edly, which may result in a fall and serious injury.
This product must be grounded. If it should malfunc-
tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having
an equipment-grounding conductor and a grounding
-
Lug
Metal Screw
The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw. Some 2-pole receptacle outlet box
covers are not grounded. Contact a qualified elec
trician to determine if the outlet box cover is
grounded before using an adapter.
10
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