USER'S MANUAL
Serial
Number
Decal
Model No. 831.297461
Serial No.
Write the serial number in the space
above for future reference.
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
2
TABLE OF CONTENTS
FULL 90 DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
HOW TO OPERATE THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
HOW TO EXERCISE ON THE TREADMILL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
HOW TO OPERATE THE WEIGHT BENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
HOW TO EXERCISE ON THE WEIGHT BENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
MAINTENANCE AND TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
HOW TO MOVE THE CROSSTRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: An EXPLODED DRAWING is attached to the center of this manual. Save the EXPLODED DRAWING for
future reference.
FULL 90 DAY WARRANTY
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this
SEARS TREADMILL EXERCISER, contact the nearest SEARS Service Center throughout the United
States and SEARS will repair or replace the TREADMILL EXERCISER, free of charge.
This warranty does not apply when the TREADMILL EXERCISER is used commercially or for rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179
3
1. It is the responsibility of the owner to
ensure that all users of the CROSSTRAINER
are adequately informed of all warnings and
precautions.
2. Use the CROSSTRAINER only as described
in this manual.
3. Place the CROSSTRAINER on a level
surface, with eight feet of clearance behind
it. Do not place the CROSSTRAINER on a
surface that blocks any air openings. To
protect the floor or carpet from damage,
place a mat under the CROSSTRAINER.
4. Keep the CROSSTRAINER indoors, away
from moisture and dust. Do not put the
CROSSTRAINER in a garage or covered
patio, or near water.
5. Do not operate the CROSSTRAINER where
aerosol products are used or where oxygen
is being administered.
6. Keep children under 12 and pets away from
the CROSSTRAINER at all times.
7. The CROSSTRAINER should be used only
by persons weighing 250 pounds or less.
8. The CROSSTRAINER should never be used
by more than one person at a time.
9. Wear appropriate exercise clothing when
using the CROSSTRAINER. Do not wear
loose clothing that could become caught in
the treadmill. Athletic support clothes are
recommended for both men and women.
10. Always wear athletic shoes when using the
CROSSTRAINER. Never use the CROSSTRAINER with bare feet, wearing only
stockings, or in sandals.
11. Inspect and tighten all parts of the CROSS-
TRAINER regularly.
12. When connecting the power cord (see page
8), plug the power cord into a surge
suppressor (not included) and plug the
surge suppressor into a grounded circuit
capable of carrying 15 or more amps. No
other appliance should be on the same
circuit. Do not use an extension cord.
13. Use only a single-outlet surge suppressor
that is UL 1449 listed as a transient voltage
surge suppressor (TVSS). The surge suppressor must have a UL suppressed voltage
rating of 400 volts or less and a minimum
surge dissipation of 450 joules. The surge
suppressor must be electrically rated for
120 volts AC and 15 amps.
14. Keep the power cord away from heated
surfaces.
15. Never move the walking belt while the
power is turned off. Do not operate the
CROSSTRAINER if the power cord or plug is
damaged, or if the CROSSTRAINER is not
working properly. (See BEFORE YOU BEGIN
on page 5 if the CROSSTRAINER is not
working properly.)
16. Never start the treadmill while you are
standing on the walking belt. Always hold
the handrails while using the treadmill.
17. The CROSSTRAINER is capable of high
speeds. Adjust the speed in small increments to avoid sudden jumps in speed.
18. To reduce the possibility of the treadmill
overheating, do not operate the treadmill
continuously for longer than one hour.
19. Never leave the treadmill unattended while it
is running. Always remove the key when the
treadmill is not in use.
20. Do not attempt to raise, lower, or move the
CROSSTRAINER until it is properly assembled.
21. You must be able to safely lift 45 pounds (20
kg) in order to raise, lower, or move the
CROSSTRAINER.
WARNING:To reduce the risk of burns, fire, electric shock, or injury to persons, read the
following important precautions and information before operating the PROFORM®CROSSTRAINER.
IMPORTANT PRECAUTIONS
4
22. The CROSSTRAINER includes three pairs of
hand weights. Other hand-held weights may
be used with the CROSSTRAINER; however,
do not put other weights on the weight rack,
or use weights weighing more than 20
pounds each.
23. Before moving the CROSSTRAINER, make
sure that the bench and treadmill are folded
to the storage position, and that the lock
pins are fully engaged (see HOW TO FOLD
THE TREADMILL TO THE STORAGE POSITION on page 11, and HOW TO FOLD THE
BENCH TO THE STORAGE POSITION on
page 14).
24. Never insert any object into any opening.
25. Always unplug the power cord before performing the maintenance and adjustment
procedures described in this manual. Never
remove the motor hood unless instructed to
do so by an authorized service representative. Servicing other than the procedures in
this manual should be performed only by an
authorized service representative.
26. The CROSSTRAINER is intended for in-home
use only. Do not use the CROSSTRAINER in
any commercial, rental, or institutional
setting.
WARNING:Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. SEARS assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
SAVE THESE INSTRUCTIONS
The decal shown below has been placed on the CROSSTRAINER. If the decal is missing, or if it is not
legible, please call our toll-free HELPLINE to order a free replacement decal (see the back cover of this
manual). Apply the decal in the location shown.
5
Congratulations for purchasing the revolutionary
CROSSTRAINER from PROFORM®. The unique
CROSSTRAINER offers both aerobic exercise and
strength training exercise to help you achieve total
fitness in the convenience of your home. And when
you’re not exercising, the CROSSTRAINER can be
folded up, taking a fraction of the space needed for
both a treadmill and a bench.
For your benefit, read this manual and view the
included videocassette before using the CROSSTRAINER. If you have other questions, please call our
toll-free HELPLINE at 1-800-736-6879, Monday
through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays). To help us assist you, please note
the product model number and serial number before
calling. The product model number is 831.297461. The
serial number can be found on a decal attached to the
CROSSTRAINER (see the front cover of this manual
for the location).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
BEFORE YOU BEGIN
Handrail
Lock Pin
Key/
Clip
Weight
Rack
Hand
Weight
Backrest
Seat
Support
Bench Knob
Leg Lock
Circuit
Breaker
Walking Belt
Cushioned Walking Platform
Foot Rail
Power
Cord
Rear Roller
Adjustment Bolt
Water Bottle
Holder (Water
Bottle is not
included)
Towel Rack
Accessory Tray
Incline Leg
6
ASSEMBLY
Assembly requires two people. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed. Assembly requires a phillips screwdriver
(not included).
1. With the help of a second person, carefully raise the
Uprights (102) until the CROSSTRAINER is in the position shown at the right.
2. Locate the Left Weight Rack (82), which can be identified by the hole near the top. Attach the Left Weight
Rack to the left Upright (102) with six Weight Rack
Screws (77).
Attach the Right Weight Rack to the right Upright in the
same manner (not shown).
3. Slide the Lock Pin Collar (84) and the Spring (83) onto
the Lock Pin (87). Insert the Lock Pin into the left
Upright (102) and the Left Weight Rack (82). Tighten
the Treadmill Knob (78) onto the Lock Pin.
1
2
3
102
77
82
102
Hole
77
77
87
83
84
82
102
78
7
4. Put a 2-lb. Weight (79) on the upper hooks on the Right
Weight Rack (99). Put a 4-lb. Weight (80) on the center
hooks on the Right Weight Rack. Put a 6-lb. Weight
(81) on the lower hooks on the Right Weight Rack.
Put the remaining Weights on the Left Weight Rack
(not shown).
5. Remove the backing from the Adhesive Clip (129).
Press the Adhesive Clip onto the base of the Uprights
(102) in the indicated location. Press the Allen Wrench
(116) into the Adhesive Clip.
6. Make sure that all parts of the CROSSTRAINER are properly tightened. To protect the floor or carpet
from damage, place a mat under the CROSSTRAINER.
4
5
79
80
81
99
116
102
129
8
HOW TO OPERATE THE TREADMILL
HOW TO PLUG IN THE POWER CORD
The CROSSTRAINER, like any other type of sophisticated electronic equipment, can be seriously damaged by sudden voltage changes in your home’s
power. Voltage surges, spikes, and noise interference
can result from weather conditions or from other appliances being turned on or off. To decrease the possi-
bility of the CROSSTRAINER being damaged,
always use a surge suppressor (see drawing 1 at
the right).
Surge suppressors are sold at most hardware stores
and department stores. Use only a single-outlet surge
suppressor that is UL 1449 listed as a transient voltage
surge suppressor (TVSS). The surge suppressor must
have a UL suppressed voltage rating of 400 volts or
less and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for
120 volts AC and 15 amps.
This product must be grounded. If it should malfunction or break down, grounding provides a path of least
resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having
an equipment-grounding conductor and a grounding
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in
accordance with all local codes and ordinances.
This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illustrated in drawing 1 at the right. A temporary adapter
that looks like the adapter illustrated in drawing 2 may
be used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available.
The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician.
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place
by a metal screw. Some 2-pole receptacle outlet box
covers are not grounded. Contact a qualified electrician to determine if the outlet box cover is
grounded before using an adapter.
DANGER:Improper connection
of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or serviceman if you are in doubt as to whether the
product is properly grounded. Do not modify
the plug provided with the product—if it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.
1
2
Grounded Outlet Box
Grounded Outlet Box
Grounding Plug
Surge Suppressor
Surge Suppressor
Grounding Pin
Adapter
Lug
Metal Screw
Grounded Outlet
Grounding Pin
9
HOW TO LOWER THE TREADMILL FOR USE
To use the treadmill, the bench must be folded to the
storage position. See HOW TO FOLD THE BENCH
TO THE STORAGE POSITION on page 14.
Caution: You must be able to safely lift 45 pounds
(20 kg) in order to lower the treadmill.
To lower the
treadmill, hold
the upper end
of the treadmill
with your right
hand as shown.
Hold the treadmill knob with
your left hand
and pull it to
the left. Pivot
the treadmill
down a few
inches.
Next, hold the treadmill with both hands as shown
below and lower the treadmill to the floor. To decrease
the possibility of injury, bend your legs and keep
your back straight.
THE PERFORMANT LUBETMWALKING BELT
The CROSSTRAINER features a walking belt coated
with PERFORMANT LUBETM, a high-performance
lubricant. IMPORTANT: Never apply silicone spray
or other substances to the walking belt or the
walking platform. Such substances will deteriorate
the walking belt and cause excessive wear.
BATTERY INSTALLATION
The console requires three "AA" batteries (not
included) for operation. Alkaline batteries are recommended.
To install
batteries, first
open the battery cover
under the
console as
shown. Next,
press three
batteries into
the battery
compartment.
Make sure that
the negative ends of the batteries (marked “–”) are
touching the springs in the battery compartment.
Close the battery cover.
Note: If there is a thin sheet of clear film on the face of
the console, remove it.
Batteries
Battery
Cover
Treadmill
Knob
CAUTION:Before operating the
console, read the following precautions.
• Do not stand on the walking belt when turning on the power.
• Always wear the clip (see the drawing on
page 10) while using the CROSSTRAINER.
When the key is removed from the console,
the walking belt will stop.
• The CROSSTRAINER is capable of high
speeds. Adjust the speed in small increments.
• The training zones marked beside the
speed control are general guidelines only.
See page 12 and view the included videocassette for more information.
• To reduce the possibility of electric shock,
keep the console dry. Avoid spilling liquids
on the console. Use only a sealable water
bottle.
10
STEP BY STEP CONSOLE OPERATION
Step onto the foot rails of the treadmill. Find the clip
attached to the key (see the drawing above), and slide
the clip onto the waistband of your clothing.
Follow the steps below to operate the console:
Insert the key fully into the power switch.
Inserting the key will not
turn on the displays.
The displays will turn on
when the ON/RESET
button is pressed or
when the walking belt is
started. Note: If you just
installed batteries, the displays will already be on.
Reset the speed control.
Slide the speed control
down to the RESET
position. Note: Each
time the walking belt is
stopped, the speed
control must be moved
to the RESET position
before the walking belt
can be restarted.
Start the walking belt.
After you have moved the speed control to the
RESET position, slide it slowly upward until the
walking belt begins to move at slow speed.
Carefully step onto the walking belt and begin exercising. Change the speed of the walking belt as
desired by sliding the speed control.
To stop the walking belt, step onto the foot rails
and slide the speed control to the RESET position.
Change the incline of the treadmill, if desired.
To increase or decrease the incline,
hold down the top or
bottom of the incline
button. Important: Do
not change the incline of the treadmill
by placing objects
under the treadmill.
Follow your progress with the monitor displays.
TIME display—This
display shows the
total time that you
have walked or run on
the CROSSTRAINER.
1
3
4
5
2
DIAGRAM OF THE CONSOLE
Clip
Key
Speed Control
Incline Control
Monitor Displays
DISTANCE display—
This display shows the
total distance that you
have walked or run, in
miles.
SPEED display—This
display shows the
speed of the walking
belt, in miles per hour.
CALORIES/FAT CALORIES display—This
display shows the approximate numbers of
calories and fat calories you have burned.
(See FAT BURNING
on page 12 for an explanation of fat calories.)
Every seven seconds, the display will change
from one number to the other. Arrows in the display will indicate which number is currently shown.
The displays can be
reset, if desired, by
pressing the
ON/RESET button.
When you are finished exercising, stop the
walking belt and remove the key.
Step onto the foot rails, stop the walking belt, and
remove the key from the console. Store the key in
a secure place. After the key is removed, the
displays will turn off after about five minutes.
Note: Any time that the walking belt is stopped
and no console buttons are pressed for five
minutes, the displays will automatically turn off
in order to conserve the batteries.
HOW TO FOLD THE TREADMILL TO THE STORAGE
POSITION
Before folding the treadmill, unplug the power cord.
Caution: You must be able to safely lift 45 pounds
(20 kg) in order to raise the treadmill.
Hold the treadmill in the locations shown below. To decrease the possibility of injury, bend your legs and
keep your back straight. As you raise the treadmill,
make sure to lift with your legs rather than your
back. Raise the treadmill until it is almost vertical.
Next, hold the
upper end of
the treadmill
with your right
hand as shown.
Using your left
hand, pull the
treadmill knob
to the left. Pivot
the treadmill
until the lock
pin is aligned
with the hole in
the side of the
treadmill frame
(refer to the
inset drawing).
Slowly release the knob. Make sure that the lock pin
is inserted into the hole in the treadmill frame.
Note: To protect the floor or carpet from damage,
place a mat under the CROSSTRAINER. Keep the
CROSSTRAINER out of direct sunlight. Do not
leave the CROSSTRAINER in the storage position
in temperatures above 85° Fahrenheit.
6
Arrows
Lock Pin
Treadmill
Knob
11
HOW TO EXERCISE ON THE TREADMILL
The following guidelines will help you to plan your exercise program. Remember—these are general guidelines only. For more information, view the included
videocassette.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recommended heart rates for fat burning and aerobic exercise. (This chart is also found on the console.)
To find the proper heart rate for you, first find your age
on the left side of the chart (ages are rounded off to
the nearest ten years). Next, find the three numbers to
the right of your age. The three numbers are your
“training zone.” The lower two numbers are recommended heart rates for fat burning; the higher number
is the recommended heart rate for aerobic exercise.
Fat Burning
To burn fat effectively, you must exercise at a relatively
low intensity level for a sustained period of time. During
the first few minutes of exercise, your body uses easily
accessible carbohydrate calories for energy. Only after
the first few minutes does your body begin to use
stored fat calories for energy. If your goal is to burn fat,
adjust the speed and incline of the treadmill until your
heart rate is near one of the lower two numbers in your
training zone. It may also be helpful to set the speed
control on the console to FAT BURN to help you maintain the proper intensity level. (See page 10.)
Aerobic Exercise
If your goal is to strengthen your cardiovascular system, your exercise must be “aerobic.” Aerobic exercise
is activity that requires large amounts of oxygen for
prolonged periods of time. This increases the demand
on the heart to pump blood to the muscles, and on the
lungs to oxygenate the blood. For aerobic exercise,
adjust the speed and incline of the treadmill until your
heart rate is near the highest number in your training
zone. It may also be helpful to set the speed control on
the console to AEROBIC to help you maintain the
proper intensity level. (See page 10.)
High Performance Athletic Conditioning
If your goal is high performance athletic conditioning,
set the speed control on the console to PERFORMANCE to help you maintain the proper intensity level.
(See page 10.) Note: During the first few weeks of your
exercise program, keep your heart rate near the low
end of your training zone.
HOW TO MEASURE YOUR HEART RATE
To measure your
heart rate, stop exercising and place
two fingers on
your wrist as
shown. Take a sixsecond heartbeat
count, and multiply
the result by ten to
find your heart
rate. (A six-second count is used because your heart
rate drops quickly when you stop exercising.) If your
heart rate is too high or too low, adjust the speed or incline of the treadmill accordingly.
WORKOUT GUIDELINES
A well-rounded workout includes the following three
important parts:
A Warm-up
Start each workout with 5 to 8 minutes of stretching
and light exercise (see SUGGESTED STRETCHES on
page 13). A proper warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.
WARNING:Before beginning
this or any exercise program, consult your
physician. This is especially important for individuals over the age of 35 or individuals
with pre-existing health problems.
12
Training Zone Exercise
After warming up, increase the intensity of your exercise until your heart rate is in your training zone for 20
to 60 minutes. (During the first few weeks of your exercise program, do not keep your heart rate in your training zone for longer than 20 minutes.) Breathe regularly
and deeply as you exercise—do not hold your breath.
A Cool-down
Finish each workout with 5 to 8 minutes of stretching
to cool down. This will increase the flexibility of your
muscles and will help to prevent post-exercise problems.
Exercise Frequency
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest between workouts. After a few months, you may complete up to five workouts each week if desired.
The key to success is to make exercise a regular and
enjoyable part of your everyday life.
SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the
right. Move slowly as you stretch—never bounce.
1. Toe Touch Stretch
Stand with your knees bent slightly and slowly bend forward
from your hips. Allow your back and shoulders to relax as you
reach down toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times. Stretches: Hamstrings,
back of knees, and back.
2. Hamstring Stretch
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for each leg. Stretches:
Hamstrings, lower back, and groin.
3. Calf/Achilles Stretch
With one leg in front of the other, reach forward and place your
hands against a wall. Keep your back leg straight and your
back foot flat on the floor. Bend your front leg, lean forward and
move your hips toward the wall. Hold for 15 counts, then relax.
Repeat 3 times for each leg. To cause further stretching of the
achilles tendons, bend your back leg as well. Stretches:
Calves, achilles tendons, and ankles.
4. Quadriceps Stretch
With one hand against a wall for balance, reach back and
grasp one foot with your other hand. Bring your heel as close
to your buttocks as possible. Hold for 15 counts, then relax.
Repeat 3 times for both legs. Stretches: Quadriceps and hip
muscles.
5. Inner Thigh Stretch
Sit with the soles of your feet together and your knees outward.
Pull your feet toward your groin area as far as possible. Hold
for 15 counts, then relax. Repeat 3 times. Stretches:
Quadriceps and hip muscles.
1
2
3
4
5
13
14
HOW TO LOWER THE BENCH FOR USE
To use the bench, the treadmill must be folded to the
storage position. See HOW TO FOLD THE TREADMILL TO THE STORAGE POSITION on page 11.
To lower the
bench, first
hold the end of
the bench as
shown—do not
hold the leg.
Using your
right hand,
slide the bench
knob to the
right as far as
possible. Make
sure that the
knob is moved
all of the way
to the “bench”
position. Note:
It may be necessary to push
on the leg while you slide the knob to the “bench” position (refer to the inset drawing above).
Lower the bench until the leg is resting on the floor.
HOW TO ADJUST THE BACKREST
The backrest can be used in a level position or in either
of two inclined positions. When the bench is first
lowered, the backrest will be in the level position. To
adjust the backrest to one of the inclined positions, first
raise the backrest and lower the support (see the drawing below). Rest the end of the support against either
of the backrest stops as shown. Make sure that the
support is resting against one of the backrest stops.
To adjust the
backrest to the
level position,
first raise the
backrest
slightly. Pivot
the end of the
support in the
direction
shown by the
arrow. Lower
the backrest
onto the bench frame.
HOW TO FOLD THE BENCH TO THE STORAGE
POSITION
Before folding the bench, make sure that the backrest
is adjusted to the level position.
Hold the
bench seat
with your right
hand as
shown. Using
your fingers,
push up the
leg lock.
Next, raise the
bench to the
vertical position and hold it
in place. Using
your right
hand, slide the
bench knob to
the left as far
as possible.
Make sure
that the knob
is moved all
of the way to
the “treadmill” position.
Refer to the
inset drawing.
Make sure
that the lock
pin is inserted
in the hole into the bench frame.
Bench
Knob
Leg Lock
HOW TO OPERATE THE WEIGHT BENCH
Backrest
Backrest Stops
Support
Bench
Knob
Support
Lock
Pin
Leg
15
The CROSSTRAINER offers a variety of exercises
designed to trim, tone, and strengthen the body.
Please read these guidelines before using the weight
bench. For more information, view the included videocassette.
WARNING: Before beginning any exercise program, consult your physician. This is especially
important for persons over the age of 35 or persons with pre-existing health problems.
STRENGTH TRAINING GUIDELINES
Your strength training program should include 3 workouts each week. To give your body time to rest, workouts should be on alternating days, such as Monday,
Wednesday, and Friday.
Instead of waiting for a convenient time to exercise,
plan a specific time. The morning hours work well for
many, and the self-discipline required to rise early and
exercise may result in greater productivity throughout
the day. For others, exercising before dinner offers a
chance to wind down from the day’s activities. Whatever time you choose, be consistent and stick with it.
Each workout should include the following three
essential parts: (1) a warm-up, (2) 6 to 10 exercises,
and (3) a cool-down.
Begin each workout with 5 to 8 minutes of stretching to
warm up (see SUGGESTED STRETCHES on page
13). This will prepare the body for exercise by increasing circulation, delivering more oxygen to the muscles,
and raising the body temperature.
Next, perform 6 to 10 of the exercises shown on the included chart. To give balance and variety to your workouts, vary the exercises from workout to workout.
Begin with 1 set of 12 repetitions for each exercise. (A
“repetition” is one complete cycle of an exercise, such
as one sit-up. A “set” is a series of repetitions performed without pausing.) As your fitness level increases, perform 2 or 3 sets for each exercise. Always
rest for at least 1 minute after each set. When you can
complete 3 sets of 12 repetitions without difficulty, you
may choose to use heavier weights. CAUTION: The
CROSSTRAINER includes three pairs of hand
weights. Other hand-held weights may be used
with the CROSSTRAINER; however, do not put
other weights on the weight rack, or use weights
weighing more than 20 pounds each.
Finish each workout with 5 to 8 minutes of stretching to
cool down. This will increase your flexibility, and will
help to reduce soreness.
It is very important to avoid overdoing it during the first
few months of your exercise program, and to progress
at your own pace. CAUTION: If you feel pain or
dizziness at any time, stop immediately and begin
cooling down.
EXERCISE FORM
For the best results, correct form is important.
Maintaining proper form means moving through the full
range of motion for each exercise, and moving only the
appropriate parts of the body. The photographs on the
included chart show the correct starting and ending positions for each exercise. Make sure to perform each
exercise with a smooth, steady motion. Exhale as you
exert yourself, and inhale as you return to the starting
position; never hold your breath.
STAYING MOTIVATED
To stay motivated, try listening to music or watching
television while you exercise. It may also be helpful to
work out with a training partner. If desired, use a calendar to keep a record of your workouts, and write key
body measurements at the end of every month.
Remember, the key to lasting results is to make exercise a regular and enjoyable part of your daily life.
HOW TO EXERCISE ON THE WEIGHT BENCH
16
MAINTENANCE AND TROUBLE-SHOOTING
Most problems can be solved by following the steps in this section. If further assistance is needed, call
our toll-free HELPLINE at 1-800-736-6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time
(excluding holidays).
PROBLEM: The power does not turn on
SOLUTION: a. Make sure that the power cord is plugged into a surge suppressor, and that the surge suppressor
is plugged into a properly grounded outlet (see page 8). Use only a single-outlet surge suppressor that is UL 1449 listed as a transient voltage surge suppressor (TVSS). The surge suppressor
must have a UL suppressed voltage rating of 400 volts or less and a minimum surge dissipation
of 450 joules. The surge suppressor must be electrically rated for 120 volts AC and 15 amps.
b. After the power cord has been plugged in, make sure that the key is fully inserted into the con-
sole. See step 1 on page 10.
c. Check the circuit breaker located on the treadmill
frame near the power cord. If the switch protrudes
as shown, the circuit breaker has tripped. To reset
the circuit breaker, wait for five minutes and then
press the switch back in.
PROBLEM: The power turns off during use
SOLUTION: a. Check the circuit breaker located on the treadmill frame near the power cord (see the drawing
above). If the circuit breaker has tripped, wait for five minutes and then press the switch back in.
b. Make sure that the power cord is plugged in.
c. Remove the key from the console. Reinsert the key fully into the console. See step 1 on page 10.
d. If the treadmill still will not run, please call our toll-free HELPLINE.
PROBLEM: The displays of the console do not function properly
SOLUTION: a. Check the batteries in the console. See BATTERY INSTALLATION on page 9. Most problems
are the result of drained batteries.
b. Remove the six screws from the hood. Carefully re-
move the hood. Locate the Reed Switch (45) and
the Magnet (44) on the left side of the Pulley (49).
Turn the Pulley until the Magnet is aligned with the
Reed Switch. Make sure that the gap between the
Magnet and the Reed Switch is about 1/8”. If nec-
essary, loosen the Screw (53) and move the Reed
Switch slightly. Retighten the Screw. Re-attach the
hood, and run the treadmill for a few minutes to
check for a correct speed reading.
Tripped
Tripped
Reset
c
44
45
53
Top
View
1/8”
49
Reset
17
PROBLEM: The walking belt is off-center or slips when walked on
SOLUTION: a. If the walking belt has shifted to the left, first re-
move the key and UNPLUG THE POWER CORD.
Using the allen wrench, turn the left rear roller adjustment bolt clockwise, and the right bolt counterclockwise, 1/4 of a turn each. Be careful not to overtighten
the walking belt. Plug in the power cord, insert the
key and run the treadmill for a few minutes. Repeat
until the walking belt is centered.
b. If the walking belt has shifted to the right, first re-
move the key and UNPLUG THE POWER CORD.
Using the allen wrench, turn the left rear roller adjustment bolt counterclockwise, and the right bolt clockwise, 1/4 of a turn each. Be careful not to overtighten
the walking belt. Plug in the power cord, insert the
key and run the treadmill for a few minutes. Repeat
until the walking belt is centered.
c. If the walking belt slips when walked on, first re-
move the key and UNPLUG THE POWER CORD.
Using the allen wrench, turn both rear roller adjustment bolts clockwise, 1/4 of a turn. When the walking
belt is correctly tightened, you should be able to lift
each side of the walking belt 3 to 4 inches off the
walking platform. The center of the walking belt
should just touch the walking platform. Be careful to
keep the walking belt centered. Plug in the power
cord, insert the key and run the treadmill for a few
minutes. Repeat until the walking belt is properly
tightened.
PROBLEM: The walking belt slows when walked on
SOLUTION: a. Use only a single-outlet surge suppressor that is UL 1449 listed as a transient voltage surge sup-
pressor (TVSS). The surge suppressor must have a UL suppressed voltage rating of 400 volts or
less and a minimum surge dissipation of 450 joules. The surge suppressor must be electrically
rated for 120 volts AC and 15 amps.
b. If the walking belt is overtightened, treadmill perfor-
mance may decrease and the walking belt may be
permanently damaged. Remove the key and UN-
PLUG THE POWER CORD. Using the allen wrench,
turn both rear roller adjustment bolts counterclockwise, 1/4 of a turn. When the walking belt is properly
tightened, you should be able to lift each side of the
walking belt 3 to 4 inches off the walking platform.
The center of the walking belt should just touch the
walking platform. Be careful to keep the walking belt
centered. Plug in the power cord, insert the key and
run the treadmill for a few minutes. Repeat until the
walking belt is properly tightened.
c. If the walking belt still slows when walked on, please call our toll-free HELPLINE.
b
c
a
Rear Roller Adjustment Bolts
3”–4”
b
18
HOW TO MOVE THE CROSSTRAINER
Before moving the CROSSTRAINER, make sure that the bench and treadmill are folded to the storage
position, and that the lock pins are fully engaged (see HOW TO FOLD THE TREADMILL TO THE STORAGE POSITION on page 11, and HOW TO FOLD THE BENCH TO THE STORAGE POSITION on page 14).
To move the CROSSTRAINER, first hold the handrails
and place one foot on the base as shown.
Next, tilt the CROSSTRAINER back until it rolls freely on
the front wheels. Carefully move the CROSSTRAINER to
the desired location. Place one foot on the base, and
carefully lower the CROSSTRAINER until it is resting on
the base. Never move the CROSSTRAINER without
tipping it back, or the base pads may come off. To reduce the risk of injury, use extreme caution while
moving the CROSSTRAINER. Do not move the
CROSSTRAINER over an uneven surface.
Base
Front Wheels
PART LIST—Model No. 831.297461 R0997A
Key No. Part No. Qty. Description
1 139533 1 Backrest
2 013468 6 Backrest Screw
3 119425 6 Nut
4 013399 4 Backrest Support Bolt
5 139260 1 Left Backrest Frame
6 139264 1 Right Backrest Frame
7 139257 2 Bench Frame Spacer
8 139089 1 Bench Bracket
9 013578 2 Bench Bracket Bolt
10 115260 1 Bench Pivot Bolt
11 013578 2 Bench Support Pivot Bolt
12 139256 1 Backrest Support
13 139270 1 Bench Adjustment
14 139529 1 Bench Seat
15 140500 1 Bench Pin
16 139290 1 Bench Back
17 138853 10 Plastic Fastener
18 100290 2 Bench Leg Cap
19 139305 1 Bench Leg
20 118471 1 Bench Leg Pivot Bolt
21 140357 1 Bench Poster (small)
22 139795 1 Bench Poster (large)
23 139367 1 Bench Bottom
24 100606 2 Rear Roller Adj. Bolt
25 014063 5 Adjustment Washer
26 013322 2 Rear Roller Endcap Screw
27 105444 2 Endcap Screw
28 131635 2 Rear Roller Endcap
29 138141 1 Latch Warning Decal
30 140501 1 Belly Pan
31 NSP 1 Frame
32 140502 1 Solid Isolator
33 100691 4 Rear Isolator Screw
34 125802 4 Isolator Screw
35 140503 4 Isolator
36 133845 1 Rear Roller
37 140505 1 Left Foot Rail
38 140506 1 Right Foot Rail
39 140507 1 Walking Belt
40 012149 1 Motor Pivot Nut
41 128272 4 Walking Platform Screw
42 140509 1 Walking Platform
43 137625 2 Upright Spacer
44 100498 1 Magnet
45 138680 1 Reed Switch/Sensor Wire
46 131090 1 Reed Switch Clip
47 114261 1 Ground Wire
48 014086 2 Upright Pivot Washer
49 140510 1 Front Roller/Pulley
50 111430 2 Cage Nut
51 112609 1 Front Roller Adj. Bolt
52 109265 2 Belt Guide
53 133867 42 Screw
54 013547 4 Incline Bracket Bolt
55 139117 1 Incline Bracket
56 139510 1 Incline Motor
57 119425 12 Incline Nut
58 139585 1 Bench Lock Pin
59 139778 2 Bench Latch Bolt
60 014140 2 Bench Latch Washer
61 139197 1 Latch Frame Spacer
62 139267 1 Latch Slide
63 139783 1 Latch Bracket
64 012152 2 Latch Bolt
65 139301 1 Latch Bracket
66 013399 2 Incline Leg Bolt
67 130868 2 Wheel Bolt
68 139095 2 Wheel
69 139794 1 Motor
70 126747 1 Flywheel
71 139044 1 Incline Leg
Key No. Part No. Qty. Description
72 139587 1 Latch Spring
73 116927 4 Tie Clamp
74 108080 2 Spring Screw
75 116926 2 Releasable Tie
76 016057 4 7 1/2” Cable Tie
77 013540 12 Weight Rack Screw
78 139511 2 Lock Knob
79 139586 2 2-lb. Weight
80 139430 2 4-lb. Weight
81 139431 2 6-lb. Weight
82 139387 1 Left Weight Rack
83 100076 1 Lock Knob Spring
84 100110 1 Lock Pin Collar
85 114270 1 Incline Motor Spacer
86 100488 1 Latch Clip
87 139373 1 Treadmill Lock Pin
88 116980 2 Handrail Cap
89 118016 1 Motor Belt
90 126996 4 Console Base Screw
91 130251 2 Frame Guide
92 131606 1 Console Base
93 131161 1 Speed Control Knob
94 128093 1 Speed Potentiometer
95 129639 1 Battery Cover
96* 140511 1 Console
97 139796 1 Bench Video
98 119038 1 Key/Clip
99 139388 1 Right Weight Rack
100* 139794 1 Motor Assembly
101 107503 1 Motor Pivot Bolt
102 139140 1 Upright Base
103 139767 1 Shock
104 132031 1 Frame Guide
105 122812 1 Motor Tension Washer
106 014117 1 Tension Star Washer
107 120867 1 Motor Tension Nut
108 141543 1 Wire Harness
109 117806 2 Front Wheel Bolt
110 139090 2 Front Wheel
111 012056 2 Front Wheel Nut
112 130993 1 Choke
113 124669 1 Power Cord
114 109382 1 Circuit Breaker
115 124695 1 Power Cord Grommet
116 128457 1 Allen Wrench
117 126650 4 Base Pad
118 013581 2 Upright Pivot Bolt
119 014132 2 Upright Pivot Washer
120 139145 1 Belly Pan
121 124423 2 Bench Lock Bolt
122 100427 2 Flange Nut
123 137857 1 Controller
124 139051 1 Hood Cover
125 140514 1 Hood
126 139744 2 Backrest Spacer
127 134949 2 Bench Pin Cap
128 013300 6 Front Belly Pan Screw
129 016028 1 Adhesive Clip
130 031108 1 Incline Switch
131 114261 1 8” Green Ground Wire
132 140527 1 Bench Leg Lock
133 139296 2 Bench Lock Bracket
134 138997 1 Incline Wire Harness
# 112083 1 8” Blue Wire, 2 Female
# 102246 1 8” White Wire, 2 Female
# 137385 1 8” White Wire Harness
# 102246 1 8” White Pigtail Wire
# 103823 1 14” Wire Harness
# 140452 1 User’s Manual
* Includes all parts shown in the box
# These parts are not illustrated
19
EXPLODED DRAWING—Model No. 831.297461 R0997A
1
2
3
5
6
4
2
12
3
2
11
14
8
9
7
11
7
10
37
15
2
16
17
23
17
17
17
17
24
25
28
25
27
26
26
25
27
24
25
22
21
76
75
53
73
17
31
29
17
17
66
67
68
54
69
57
71
66
67
58
53
64
65
63
62
61
60
72
74
59
56
57
55
54
53
53
35
17
17
17
53
35
43
57
50
50
49
57
53
46
45
44
42
39
54
30
32
33
53
35
41
53
41
35
43
38
32
36
3
13
126
2
20
3
18
19
17
18
78
68
52
51
25
127
127
104
91
53
53
53
57
85
129
116
53
47
121
122
132
133
133
122
2
EXPLODED DRAWING—Model No. 831.297461 R0997A
1
2
3
5
6
4
2
12
3
2
11
14
8
9
7
11
7
10
37
15
2
16
17
23
17
17
17
17
24
25
28
25
27
26
26
25
27
24
25
22
21
76
75
53
73
17
31
29
17
17
66
67
68
54
69
57
71
66
67
58
53
64
65
63
62
61
60
72
74
59
56
57
55
54
53
53
35
17
17
17
53
35
43
57
50
50
49
57
53
46
45
44
42
39
54
30
32
33
53
35
41
53
41
35
43
38
32
36
3
13
126
2
20
3
18
19
17
18
78
68
52
51
25
127
127
104
91
53
53
53
57
85
129
116
53
47
121
122
132
133
133
122
2
Part No. 140452 G03119-C R0997A Printed in USA © 1997 Sears, Roebuck and Co.
The model number and serial number of your PROFORM
®
CROSSTRAINER are listed on a decal attached to the frame. See
the front cover of this manual to find the location of the decal.
All replacement parts are available for immediate purchase or
special order when you visit your nearest SEARS Service Center.
To request service or to order parts by telephone, call the toll-free
numbers listed at the left.
When requesting help or service, or ordering parts, please be
prepared to provide the following information:
• The NAME OF THE PRODUCT (PROFORM®CROSSTRAINER)
• The MODEL NUMBER OF THE PRODUCT (831.297461)
• The PART NUMBER OF THE PART (see the PART LIST on
page 19 and the EXPLODED DRAWING attached to the center
of this manual)
• The DESCRIPTION OF THE PART (see the PART LIST on page
19 and the EXPLODED DRAWING attached to the center of this
manual).
Model No. 831.297461
QUESTIONS?
If you find that:
• you need help assembling or
operating the PROFORM
®
CROSSTRAINER
• a part is missing
• or you need to schedule repair
service
call our toll-free HELPLINE
1-800-736-6879
Monday–Saturday, 7 am–7 pm
Central Time (excluding holidays)
REPLACEMENT
PARTS
If parts become worn and need
to be replaced, call the following
toll-free number
1-800-FON-PART
(1-800-366-7278)
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