Mode! No. 83! .295060
SedaJ No.
5
SeriaUNumber DecaU
Assembly
Operation
Maintenance
Part List and Drawing
User's Manual
,_ CAUTION
Read aH precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
TABLE OF CONTENTS
iMPORTANT PRECAUTIONS ................................................................ 2
BEFORE YOU BEGIN ...................................................................... 4
ASSEMBLY ............................................................................... 5
OPERATION AND ADJUSTMENT ............................................................. 8
HOW TO FOLD AND MOVE THE TREADMILL .................................................. 21
TROUBLESHOOTING ..................................................................... 22
CONDiTiONiNG GUiDELiNES ............................................................... 24
PART LiST .............................................................................. 26
ORDERING REPLACEMENT PARTS .................................................. Back Cover
FULL 90 DAY WARRANTY .......................................................... Back Cover
Note: An EXPLODED DRAWING is attached in the center of this manual.
IMPORTANT PRECAUTIONS
WARN ING: Toreducethe.skofburns,.re,e ectricshock,or njurytopersons,reaothe
following important precautions and information before operating the treadmill.
1. it is the responsibility of the owner to ensure 9.
that all users of this treadmill are adequateJy
informeu of all warnings and precautions.
2. Use the treadmHt only as described.
3. Place the treadmill on a leveJ surface, with at
least eight feet of cJearance behind it and two
feet on each side. Do not place the treadmill
on any surface that blocks air openings. To
protect the floor or carpet from damage, place
a mat under the treadmill
4. Keep the treadmill indoors, away from mois-
ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.
5. Do not operate the treadmill where aerosol
products are used or where o×ygen is being
administered.
6. Keep children under the age of 12 and pets
away from the treadmill at all times.
7. The treadmill shouJd not be used by persons
weighing more than 300 pounds.
Never aJlow more than one person on the speed or stop une×pectedly, which may result
treadmill at a time. in a fail and serious injury.
Wear appropriate exercise cJothes when
using the treadmill Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women. Always wear athledc
shoes. Never use the treadmill with bare feet,
wearing only stockings, or in sandals.
10. When connecting the power cord (see page 8},
plug the power cord into a surge suppressor
(not included) and pJug the surge suppressor
into a grounded circuit cap°Me of carrying 15
or more amps. No other appliance shouM be on
the same circuit. Do not use an extension cord.
11. Use onJy a single-outJet surge suppressor that
meets aJl of the specifications described on
page 8. To purchase a surge suppressor, see
your local Sears store or call 1-800=366W278
and order part number 146148, or see your
local eJectronics store.
12. Failure to use a property functioning surge
suppressor could resuJt in damage to the con-
trol system of the treadmill ff the control sys-
tem is damaged, the walking belt may change
13.Keepthepower cord and the surge suppres- 23. inspect and properly tighten all parts of the
sor away from heated surfaces, treadmill regularly.
14. Never move the walking belt while the power
is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the
treadmill is not working properly. (See BE-
FORE YOU BEGIN on page 4 if the treadmill
is not working properly.}
15. Never start the treadmill while you are stand-
ing on the walking belt. Always hold the
handrails while using the treadmi&
t& The treadmill is capabJe of high speeds.
Adjust the speed in small increments to
avoid sudden jumps in speed.
17. Never leave the treadmill unattended while it
is running. Always remove the key, unplug
the power cord and move the reset/off circuit
breaker to the off position when the treadmill
is not in use. (See the drawing on page 4 for
the location of the circuit breaker.)
18. Do not attempt to raise, lower, or move the
treadmHJ until it is properly assembled. (See
ASSEMBLY on page 5, and HOW TO FOLD
AND MOVE THE TREADMILL on page 21.)
You must be abJe to safely tift 45 pounds (20
kg) to raise, lower, or move the treadmill
24. Never insert any object into any opening.
25.DANGER: AlwoysunpUugthepower
cord immediately after use, before cleaning the
treadmilJ, and before performing the mainte-
nance and adjustment procedures described in
this manual Never remove the motor hood uric
less instructed to do so by an authorized ser-
vice representative. Servicing other than the
procedures in this manual shouJd be performed
by an authorized service representative onJy.
26. This treadmill is intended for in-home use
only. Do not use this treadmill in a commero
cial, rental or institutional setting.
27. The decals shown below have been placed
on your treadmill, if a decal is missing, or if it
is not legible, please cal! toll-free f-888=533-
1333 and order a free replacement decal
AppJy the decal in the location shown. Note:
The decals are not shown at actual size.
Protect yourse f and
others from rEskof serous
r'july. Read the usel s
manua and :
19. When foJding or moving the treadmill, make
sure that the storage latch is fully closed.
20. When using iFIT.com programs, an elec-
tronic "chirping" sound will alert you when
the speed and/or incline of the treadmill is
about to change. Always listen for the
":ardng_am ° 5top
",_;::?%L.l,:,_,_n
e_enl _ =g sn
:at:V¢ll';_r, r:
=t_p_vour_ t,
r rJ*_ ,rp ]m_l,.
•, i_ ,,<v_c0r
"chirp" and be prepared, in some instances,
the speed and/or incline may change before
the personal trainer describes the change.
21. When using iFIT.com programs, you can man-
ually override the speed and incline settings
by pressing the speed and incline buttons.
However, when the next "chirp" is heard, the
speed and/or incline will change to the next
KEEPHANDSAND FEETAWAY
FROMTHISAREAWHILETHE
TREADMILLISIN OPERATIO!',
settings of the CD or video program.
22. Remove iFIT.com CDs and videos from your
CD player and VCR and disconnect your _P3 SAVE THESE NSTRUCTIO NS
player when you are not using them.
WARNING: e orebeginningth soranyexerciseprogram,consultyourphysic,an.
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
BEFORE YOU BEGIN
Thank you for selecting the revolutionary PROFORM _
XP 590s treadmill, The XP 590s treadmill offers an im-
pressive array of features designed to make your
workouts at home more enjoyable and effective, And
when you're not exercising, the unique XP 590s tread-
mill can be folded up, requiring less than half the floor
For your benefit, read this manual carefully before
using the treadmill, if you have questions after read-
Fan
Accessory Tray
Handrail
Storage Latch
Upright
ing this manual, call 1-800-4-MY-HOME _ (1-800-469-
4663),To help us assist you, please note the product
model number and serial number before calling, The
model number of the treadmill is 831,295060, The ser-
ial number can be found on a decal attached to the
treadmill (see the front cover of this manual for the lo-
cation),
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts,
Console
Pulse Sensor
Key/Clip
Walking Belt
Foot Rail
BACK I
Rear Roller
Adjustment Bolts
Reset/Off
Breaker
Cord
RIGHT SIDE
\
\\\\
Cushioned Walking Platform
for maximum exercise comfort
ASSEMBLY
Assembly requires two persons. Set the treadmHUin a cUeared area and remove aUUpacking materiaUs, Do not
dispose of the packing materiaUsuntil assembUy is compUeted, Note: The underside of the treadmiUUwaUking beUtis
coated with high-pedormance Uubricant, During shipping, a smaUUamount of Uubricant may be transferred to the
top of the waUking beUtor the shipping carton, This is a normaUcondition and does not affect treadmiUUpedor-
mance, Ufthere is Uubricanton top of the waUking beUt,simpUywipe off the lubricant with a soft cloth and a mild,
non-abrasive cleaner,
E
AssembJy requires the included allen wrenches _ and your own philtips screwdriver
and wire cutters __ ._.
Use the drawings below to identify the assembly hardware, The number in parentheses below each drawing is
the key number of the part, from the PART LIST on pages 26 and 27, The number after the parentheses shows
the quantity needed for assembly, Note: If a part is not in the parts bag, check to see if it is preattached to one of
the parts to be assembled, If a part is missing, cult toil-free 1-888-533-1333.
Extension Leg Bolt (96)-4
1/4" Washer
(39)-4
1. Make sure that the power cord is unplugged.
With the help of a second person, carefully raise the
Uprights (97) to the position shown, Insert one of the
Extension Legs (92) into the right Upright, (Note: It may
be helpful to tip the Uprights forward as you insert the
Extension Leg.) Make sure that the Warning Decal (91)
is in the indicated location,
Insert the other Extension Leg (not shown) in the same
way.
Internal Star
Washer (77)-4
1" Tek Screw (80)-2
Upright Bolt (78)-4
Latch Screw (79)-2
©
92
97
2, WiththeheUpofa secondperson,carefullytipthe
Uprights(97)downasshown,(Note:itmaybeheUpfWto
pUaceyourfootononeoftheExtensionLegs[92]asyou
tiptheUprights,)MakesurethattheExtensionLegs
remaininthe Uprights.
AttacheachExtensionLeg(92)withtwoExtensionLeg
BoUts(96)andtwo1/4"Washers(39)asshown,Thread
aLevelingFoot(95)intoeachsideoftheUprightBase
(97);donotthreadtheLevelingFeetfully intothe
UprightBase.
AttachthetwoBasePads(99)totheUprightBase(97)
inthebcationsshownwithtwo1"TekScrews(80),
WiththeheUpofasecondperson,raisetheUprightBase
(97)tothevertbaUposition,
3, AttachtheLatchAssemMy(82)totheLeftUpright(84)
withthetwoLatchScrews(79);startbothLatch
Screwsbeforetighteningeitherofthem.Note:The
LatchScrewsmaybepreattachedtotheLeftUpright,
80
96
97
39
96
4, Seedrawing4c,Withthehelpofasecondperson,hold
theConsoleBase(101)neartheUprights(80,84),Look
undertheConsoleBaseandlocatethewiresonthe
sidesoftheConsoleBase,Makesurethatthewiresare
notroutedthroughtheopeningsfortheTrays(109,
111),Drawing4ashowsthecorrectrouteforthewires,
Drawing4bshowsanincorrectroute,
Seedrawing4c,CuttheplastictiesholdingtheWire
Harness(74)andthepulsewireintheUprights(80,84),
LocatetheWireHarness(74)andthepulsewireinthe
Uprights(97),ConnecttheWireHarnessandthepulse
wiretotheconnectorsonthesidesoftheConsoleBase
(101),Makesureto connecttheconnectorsproperly
(see the inset drawings}. The connectors shouJd
stide together easily and snap into place, if the con-
nectors do not slide together easily and snap into place,
turn one connector and try again to insert it, IF THE
CONNECTORS ARE NOT CONNECTED PROPERLY,
THE CONSOLE MAY BE DAMAGED WHEN THE
POWER mSTURNED ON. Insert the excess Wire
Harness and pulse wire up into the Console Base,
4a " .....
Correct
4c
82
4b
Inco rrect
Pulse --_
Wire t
6
5, Set the ConsoUe Base (101) on the Uprights (97), Thread
the four Upright BoUts(76) with four UnternaUStar
Washers (77) into the Uprights and the ConsoUe Base,
Be careful not to pinch the Wires (not shown) in the
Uprights. Tighten the two Upright BoUtsindicated by the
arrows first; then, tighten the remaining two Upright
BoUts,
Make sure that the Left and Right Trays (109, 111) are
pressed into the Console Base (101),
6, Fold the treadmill to the storage position (see page 21),
if the Wheels (94) are resting on the floor, or if the tread°
mill rocks slightly, turn one or both of the Leveling Feet
(95) under the Uprights (97) until the Wheels are off the
floor and the rocking motion is eliminated, Note: if neces-
sary, tip the treadmill and use a phillips screwdriver to
turn the Leveling Feet,
101
76
94
94
7, Make sure that all parts are properly tightened before you use the treadmi& Note: Extra hardware may
be included, Keep the included allen wrenches in a secure pUace,The Uargeallen wrench is used to adjust the
waUkingbeUt(see page 23), To protect the floor or carpet, pUacea mat under the treadmill Ufthere are thin
sheets of cUearpUasticon the decaUs, remove them,
If you purchase the optional chest pulse sensor (see
page 20}, follow the steps below to install the receiver
included with the chest pulse sensor.
107
1, Make sure that the power cord is unplugged. Remove
the indicated Screw (108) and the Access Door (116),
2, Remove the paper from the adhesive pad on the back of
the receiver (A), Hold the receiver so the small cylin_
Wire
\
tier is near the tower edge of the receiver and facing
the ConsoJe (107} as shown. Firmly press the Receiver
onto the indicated corner of the Access Door (116),
Connect the wire on the receiver to the indicated wire exo
tending from the Console,
3, Make sure that no wires are pinched. Reattach the
Access Door (116) with the Screw (108), The wires ino
duded with the receiver may be discarded,
7
OPERATmON AND ADJUSTMENT
THE PRE-LUBRmCATED WALKmNG BELT
Your treadmHUfeatures a waUkingbeUtcoated with high-
performance Uubrbant, IMPORTANT: Never apply sil-
icone spray or other substances to the walking
belt or the walking platform. Such substances will
deteriorate the walking belt and cause excessive
wear.
HOW TO PLUG mNTHE POWER CORD
DANGER: Improperconnection
of the equipment-grounding conductor can
result in an increased risk of electric shock.
Check with a qualified electrician or service-
man if you are in doubt as to whether the
product is properly grounded. Do not modify
the plug provided with the product--if it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.
Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by
sudden voltage changes in your home's power,
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appliances
being turned on or off, To decrease the possibility of
your treadmill being damaged, always use a surge
suppressor with your treadmill (see drawing 1 at
the right}. To purchase a surge suppressor, see
your Jocal Sears store or call 1-800-366-7278 and
order part number 146148, or see your tocal elec-
tronics store.
an equipment-grounding conductor and a grounding
plug, Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is propedy installed and grounded in
accordance with aH JocaJcodes and ordinances.
Important: The treadmill is not compatible with
GFCl-equipped outJets.
This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illus-
trated in drawing 1 below, A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole
receptacle as shown in drawing 2 if a properly
grounded outlet is not available,
_rounded Outlet Box
Suppressor
"_ Grounding Pin
Grounding
Grounded Outlet Grounding Plug"_
2
_rounded Outlet Box
Adapter
Use onJy a singJe-ouflet surge suppressor that is
UL 1449 tisted as a transient vottage surge sup-
pressor (TVSS}. The surge suppressor must have a
UL suppressed voltage rating of 400 volts or tess
and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated
for 120 volts AC and 15 amps. There must be a
monitoring light on the surge suppressor to indi-
cate whether it is functioning property. Failure to
use a properly functioning surge suppressor could
result in damage to the controJ system of the
treadmill. If the controJ system is damaged, the
walking beJt may change speed or stop une×pect-
edty, which may result in a fall and serious injury.
This product must be grounded. If it should malfunc°
tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of ebc°
tric shock, This product is equipped with a cord having
Metal Scrlw_ . _Surge Suppressor
The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed
by a qualified electrician,
The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent
ground such as a properly grounded outlet box cover,
Whenever the adapter is used it must be held in place
by a metal screw, Some 2-pote receptacle outlet box
covers are not grounded. Contact a quaJified elec-
trician to determine if the outJet box cover is
grounded before using an adapter.
8
CONSOLE DmAGRAM
Note: if there is a thin sheet of pHastb
on the face of the console, remove it,
QUICK SPEED
FEATURES OF THE CONSOLE
The treadmHi console offers an impressive array of
features designed to heip you get the most from your
workouts,
When the manuai mode of the console is selected, the
speed and incline of the treadmHi can be changed with
the touch of a button, As you exercise, the console wHi
dispiay continuous exercise feedback, You can even
measure your heart rate using the buHtqnhandgrip
puise sensor or the optionai chest puise sensor (see
page 20),
in addition, the console features six preset programs,
Each program automatically controls the speed and in-
cline of the treadmill to give you an effective workout,
The console also offers two heart rate programs that
control the speed and incline of the treadmill to keep
your heart rate near a target heart rate during your
workouts, Note: You must wear the optional chest
pulse sensor to use the heart rate programs,
The console also features iFIT,com interactive technol-
ogy, Having iFIT,com technology is like having a per-
sonal trainer in your home, Using a stereo audio cable,
you can connect the treadmill to your portable stereo,
home stereo, computer, or VCR and play special
iFIT,com MPS, CD, and video programs (iFIT,com MP8
programs, CDs, and videoeassettes are available sepa-
rately), iFIT,eom programs automatically control the
speed and incline of the treadmill as a personal trainer
guides you through every step of your workout; high°
energy music provides added motivation, To down-
toad iFIT.com MP3 programs, go to wwwJFIT.com.
To purchase iFIT.com CDs or videocassettes, call
toil-free 1-888-533-1333.
With the treadmill connected to your computer, you
can also go to wwwJFIT,com and access iFIT,com
programs directly from our Web site, See
www.iFIT.com for more information.
To use the manual mode of the console, follow the
steps beginning on page 10, To use a preset
program, see page 12, To use a heart rate program,
see page 13, To use an iFIT.com MP3, CD, or video
program, see page 17, To use an iFIT.com program
directly from our Web site, see page 19,