Proform 831248655 Owner’s Manual

Model No. 831.24865.5

Serial No.

Write the serial number in the space
above for reference.

Serial Number

Decal

• Assembly

• Operation

• Maintenance

• Part List and Drawing

TR A ILL

Sears, Roebuck and Co.

Hoffman Estates, IL 60179

TABLE OF CONTENTS

WARNING DECAL PLACEMENT .............................................................. 2

IMPORTANT PRECAUTIONS ................................................................ 3

BEFORE YOU BEGIN ...................................................................... 5

ASSEMBLY ............................................................................... 6

OPERATION AND ADJUSTMENT ............................................................ 14

HOW TO FOLD AND MOVE THE TREADMILL .................................................. 20

TROUBLESHOOTING ..................................................................... 22

EXERCISE GUIDELINES ................................................................... 25

PART LIST .............................................................................. 26

EXPLODED DRAWING .................................................................... 28

ORDERING REPLACEMENT PARTS .................................................. Back Cover

90 DAY FULL WARRANTY .......................................................... Back Cover

WARNING DECAL PLACEMENT

This drawing shows the locations of the
warning decals, If a decal is missing or il-
legible, call 1-888-533-1333 and request
a free replacement decal. Apply the

decal in the location shown. Note: The
decals may not be shown at actual size.

_rotect yourself and

others from risk of serious
injury, Read the user's

manual and :

side _a_lswhen

.Stand only o_zthe

starting or stopp_ns

t_eadm_ll.

•Changespeedin
smalli_crements.

•Holdhandrailsto
preven_fallens, and

alwaysweak,he
safetycl_pwhile

o_erat_n_t_eedm_ll.

•Stop_youfeelfaint,
dizzy¸orsedrtof
breath.

•_ully engage_tor_ge
latchbeforetread-
mill is movedor
stored¸

•ReduceinclinetoL_s
lowestlevelbefore
foldingtreadmill_to

sto_a_epositLo_

children on or

_ .Neverallow

_:i_!i/ ....._i,!.....d_,oed_,_.

'_'_ _Rem_vekey whe_

no__ _se_

•Keep clothing,

.Never try to adust

or fix the belt while
it is moving,

athle[ c shoes wh_le

[_ .Always wear

operating lreadm II,

2

iMPORTANT PRECAUTIONS

WARNING: Toreducetheriskofser oos njury,reada. mportaotprecautionsand

structions in this manual and all warnings on your treadmill before using your treadmill. Sears as-
sumes no responsibility for personal injury or property damage sustained by or through the use of

this product.

=

Before beginning any exercise program, con-
sult your physician. This is especially impor-
tant for persons over age 35 or persons with
pre-existing health problems.

,

it is the responsibility of the owner to ensure
that all users of this treadmill are adequately

informed of all warnings and precautions.

3. Use the treadmill only as described.

.

Place the treadmill on a level surface, with at
least 8 ft. (2.4 m) of clearance behind it and 2

ft. (0.6 m) on each side. Do not place the
treadmill on any surface that blocks air open-
ings. To protect the floor or carpet from dam-
age, place a mat under the treadmill.

.

Keep the treadmill indoors, away from mois-
ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.

.

Do not operate the treadmill where aerosol
products are used or where oxygen is being

administered.

,

Keep children under age 12 and pets away
from the treadmill at all times.

.

The treadmill should be used only by persons
weighing 300 Ibs. (136 kg) or less.

should be on the same circuit. Do not use an
extension cord.

12.

Use only a single=outlet surge suppressor that
meets all of the specifications described on
page 14. To purchase a surge suppressor, see

your local Sears store or call the telephone

number on the back cover of this manual and

order part number 146148, or see your local
electronics store.

13.

Failure to use a properly functioning surge
suppressor could result in damage to the con-
trol system of the treadmill, if the control sys-
tem is damaged, the walking belt may slow,
accelerate, or stop unexpectedly, which may

result in a fall and serious injury.

14.

Keep the power cord and the surge suppres-
sor away from heated surfaces.

15.

Never move the walking belt while the power

is turned off. Do not operate the treadmill if
the power cord or plug is damaged, or if the

treadmill is not working properly. (See TROU-

BLESHOOTING on page 22 if the treadmill is

not working properly.)

16.

Read, understand, and test the emergency
stop procedure before using the treadmill (see

HOW TO TURN ON THE POWER on page 16).

.

Never allow more than one person on the
treadmill at a time.

10.

Wear appropriate exercise clothes when
using the treadmill. Do not wear loose clothes
that could become caught in the treadmill. 18.
Athletic support clothes are recommended
for both men and women. Always wear ath-

letic shoes. Never use the treadmil! with bare
feet, wearing only stockings, or in sandals. 19.

11.

When connecting the power cord (see page

14), plug the power cord into a surge sup-

pressor (not included) and plug the surge
suppressor into a grounded circuit capable of

carrying 15 or more amps. No other appliance

17.

Never start the treadmill while you are stand=

ing on the walking belt. Always hold the

handrails or the crosswalk arms while using
the treadmill.

The treadmill is capable of high speeds.
Adjust the speed in small increments to avoid
sudden jumps in speed.

The pulse sensor is not a medical device.
Various factors, including the user's move-

ment, may affect the accuracy of heart rate

readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.

20.Neverleavethetreadmillunattendedwhileit 24.

is running. Always remove the key, unplug
the power cord, and switch the reset/off cir-

cuit breaker to the off position when the 25.
treadmill is not in use. (See the drawing on

page 5 for the location of the circuit breaker.)

21. Do not attempt to raise, lower, or move the
treadmill until it is properly assembled. (See

ASSEMBLY on page 6, and HOW TO FOLD
AND MOVE THE TREADMILL on page 20.)

You must be able to safely lift 45 Ibs. (20 kg)
to raise, lower, or move the treadmill.

26.

22. When folding or moving the treadmill, make
sure that the storage latch is holding the
frame securely in the storage position.

23. Never insert any object into any opening on
the treadmill.

inspect and properly tighten all parts of the

treadmill regularly.

DANG ER: A waysunplugthepower

cord immediately after use, before cleaning the
treadmill, and before performing the mainte-

nance and adjustment procedures described in

this manual. Never remove the motor hood un-

less instructed to do so by an authorized ser-

vice representative. Servicing other than the

procedures in this manual should be performed
by an authorized service representative only.

This treadmill is intended for in-home use
only. Do not use this treadmill in a commer-

cial, rental, or institutional setting.

SAVE THESE

iNSTRUCTiONS

4

BEFORE YOU BEGIN

Thank you for selecting the revolutionary PROFORM
XP TM CROSSWALK 580 treadmill. The CROSSWALK

580 treadmill offers an impressive selection of features
designed to make your workouts at home more enjoy-
able and effective. And when you're not exercising, the
unique treadmill can be folded up, requiring less than
half the floor space of other treadmills.

For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-

Accessory Tray

Handrail

Crosswalk Arm

Upright

ing this manual, please see the back cover of this
manual. To help us assist you, please note the product
model number and serial number before contacting us.

The model number and the location of the serial num-
ber decal are shown on the front cover of this manual.

Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.

Console

Pulse Sensor

Key/Clip

Walking Belt

Foot Rail

Idler Roller

Adjustment Bolts

Reset/Off

Circuit Breaker

--Power Cord

Platform Cushion

5

ASSEMBLY

Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking
belt is coated with high-performance lubricant. During shipping, some lubricant may be transferred to the top of
the walking belt or the shipping carton. This is normal and does not affect treadmill performance. If there is lubri-
cant on top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild, non-abrasive cleaner.

Assembly requires the included he_-_eyey_and your own Phillips screwdriver _L_======_

adjustablewrench needlenosep,ers scissors andrubberma.et

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LIST near the end of this manual. The number after the parentheses
is the quantity needed for assembly. Note: if a part is not in the hardware kit, check to see if it is preattached
to one of the parts to be assembled. To avoid damaging plastic parts, do not use power tools for assem-
bly. Extra hardware may be included, if a part is missing, call 1-888-533-1333.

#10 Star

Washer (12)-4 3/8" Star

Washer (11)-4

#8 x 1/2" #8 x 3/4"

Screw (2)-2 Screw (1)-6

5/16"x 1 3/4" Bolt (5)-4

Base Foot

Spacer (98)-2

#8 x 3/4"

Tek Screw (13)-2

3/8" x 1 3/4" Bolt (7)-1

3/8" x 4" Bolt (8)-4

3/8" Nut (10)-3

Tek Screw (6)-4

#8 x 1"

#8 x 1 1/2" Screw (3)-4

#10 x 3/4"

Screw (4)-4

3/8" x 2" Bolt (9)-3

1. Make sure that the power cord is unplugged.

With the help of a second person, carefully tip
the treadmill onto its left side. Partially fold the
Frame (48) so that the treadmill is more stable;
do not fully fold the Frame yet.

Cut the shipping tie securing the Wire Harness
(91) to the Base (96). Locate the plastic tie in

the indicated hole in the Base, and use the tie to
pull the Wire Harness out of the hole.

Attach two Base Feet (97) to the Base (96) in the
locations shown with two #8 x 1" Tek Screws (6)
and two Base Foot Spacers (98).

Hole

91

97

Then, attach the other two Base Feet (97) with
two #8 x 1" Tek Screws (6).

,

See the inset drawing. Cut the plastic tie near
the Wire Harness (91).

Attach a Wheel (99) to the Base (96) with a 3/8"
x 2" Bolt (9) and a 3/8" Nut (10). Do not over-
tighten the Nut; the Wheel must turn freely.

6

98

2

_J

Y

J

Plastic Tie__

<S

Cut--..._I

99 96

,

Identify the Right Upright (92) and the Right
Upright Spacer (100). Insert the Wire Harness
(91) through the Right Upright Spacer as shown.
Then, set the Right Upright Spacer on the Base
(96). Be careful not to pinch the Wire

Harness.

Have a second person hold the Right Upright
(92) near the Base (96). See the inset drawing.
Tie the wire tie in the Right Upright securely
around the end of the Wire Harness (91). Then,
pull the other end of the wire tie until the Wire
Harness is routed completely through the Right
Upright.

Wire Tie

Tie

92

100

96

.

Hold a Bolt Spacer (95) inside the lower end of
the Right Upright (92). Insert a 3/8" x 4" Bolt (8)
with a 3/8" Star Washer (11) into the Right
Upright and the Bolt Spacer. Repeat this step
with a second Bolt Spacer (95), 3/8" x 4" Bolt
(8), and 3/8" Star Washer (11).

Hold the Right Upright (92) against the Right
Upright Spacer (100). Be careful not to pinch
the Wire Harness (91). Tighten the 3/8" x 4"
Bolts (8) until the heads of the Bolts touch the
Right Upright; do not fully tighten the Bolts
yet.

Press a Base Cap (93) into the Base (96).

4

92

91

100

93

.

With the help of a second person, carefully tip
the treadmill onto its right side. Partially fold the
Frame (48) so the treadmill is more stable; do
not fully fold the Frame yet.

Attach a Wheel (99) to the Base (96) with a 3/8"
x 2" Bolt (9) and a 3/8" Nut (10). Do not over-
tighten the Nut; the Wheel must turn freely.

5

48

.

Hold a Bolt Spacer (95) inside the lower end of
the Left Upright (77). Insert a 3/8" x 4" Bolt (8)
with a 3/8" Star Washer (11) into the Left
Upright and the Bolt Spacer. Repeat this step
with a second Bolt Spacer (95), 3/8" x 4" Bolt
(8), and 3/8" Star Washer (11).

Hold the Left Upright Spacer (94) and the Left
Upright (77) against the Base (96). Tighten the
3/8" x 4" Bolts (8) until the heads of the Bolts
touch the Left Upright; do not fully tighten the
Bolts yet.

Press a Base Cap (93) into the Base (96).

With the help of a second person, tip the tread-
mill so that the Base (96) is flat on the floor.

.

Attach two Top Handrail Spacers (64) to the
Uprights (77, 92) with two #8 x 3/4" Tek Screws
(13).

7

.

Hold a Bottom Handrail Spacer (68) against the
Right Upright (92). Align the holes in the Bottom
Handrail Spacer with the holes in the Top
Handrail Spacer (64). Then, slide a Handrail
(80) onto the Handrail Spacers. Attach the
Handrail and Bottom Handrail Spacer to the
Right Upright with two 5/16" x 1 3/4" Bolts (5);
do not fully tighten the Bolts yet.

Repeat this step with the other Handrail (80)
and Bottom Handrail Spacer (68).

64

77

8

64

80

68

5

64

68

9

Set the console assembly face down on a soft

9. 9
surface to avoid scratching the console assem-

bly. Remove the two #8 x 3/4" Screws (1). Lift
off the Pulse Bar (110). Save the Pulse Bar
and the two Screws for assembly steps 10

and 12.

110

Console

Assembly

10. Set the Pulse Bar (110) on the Left and Right
Uprights (77, 92). Attach the Pulse Bar with four

#10 x 3/4" Screws (4) and four #10 Star

Washers (12). Start all four Screws before
firmly tightening any of them. Be careful not
to pinch the Wire Harness (91).

Firmly tighten the four 5/16" x 1 3/4" Bolts
(5).

11. While a second person holds the console as-
sembly near the Pulse Bar (110), connect the
Console Ground Wire (109) on the Pulse Bar to
the ground wire from the console assembly.

10

11

110

Console

Assembly

4

5

Console

Connect the console wire to the Wire Harness
(91), See the inset drawing. The connectors

should slide together easily and snap into
place, if they do not, turn one connector and
then try again. IF THE CONNECTORS ARE
NOT CONNECTED PROPERLY, THE CON-

SOLE MAY BE DAMAGED WHEN THE
POWER IS TURNED ON. Lay the wires inside

the bottom of the Pulse Bar (110).

Ground

Wire

.X

Wire

91

10