Model No. 831.24855.0
Serial No.
TREADMILL EXERCISER
Write the serial number in the space
above for reference.
Serial
Number
Decal
• Assembly
• Operation
• Maintenance
• Part List and Drawing
User's Manual
Sears, Roebuck and Co., Hoffman Estates, IL 60179
TABLE OF CONTENTS
WARNING DECAL PLACEMENT .............................................................. 2
IMPORTANT PRECAUTIONS ................................................................ 3
BEFORE YOU BEGIN ...................................................................... 5
ASSEMBLY ............................................................................... 6
OPERATION AND ADJUSTMENT ............................................................ 14
HOW TO FOLD AND MOVE THE TREADMILL .................................................. 20
TROUBLESHOOTING ..................................................................... 22
EXERCISE GUIDELINES ................................................................... 25
PART LIST .............................................................................. 26
EXPLODED DRAWING .................................................................... 28
ORDERING REPLACEMENT PARTS .................................................. Back Cover
90 DAY FULL WARRANTY .......................................................... Back Cover
WARNING DECAL PLACEMENT
This drawing shows the location(s) of the
warning decal(s). If a decal is missing or
illegible, call 1-888-533-1333 and request
a free replacement decal. Apply the
decal in the location shown. Note: The
decal(s) may not be shown at actual size.
KEEPHANDSANDFEETAWAY
FROMTHISAREAWHILETHE
TREADMILLISINOPERATION,
2
IMPORTANT PRECAUTIONS
3
4
BEFORE YOU BEGIN
Thank you for selecting the revolutionary PROFORM ®
XP TRAINER 580 treadmill. The XP TRAINER 580
treadmill offers an impressive selection of features de-
signed to make your workouts at home more enjoyable
and effective. And when you're not exercising, the
unique XP TRAINER 580 treadmill can be folded up,
requiring less than half the floor space of other tread-
mills.
For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-
Tray
Handrail
Upright
ing this manual, please see the back cover of this
manual. To help us assist you, please note the product
model number and serial number before contacting us.
The model number and the location of the serial num-
ber decal are shown on the front cover of this manual.
Before reading further, please review the drawing
below and familiarize yourself with the labeled parts.
Console
Pulse Sensor
Key/Clip
Walking Belt
Foot Rail
Idler Roller
Adjustment Bolts
Reset/Off
\
Power Cord
Platform Cushion
5
ASSEMBLY
Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not
dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking
belt is coated with high-performance lubricant. During shipping, a small amount of lubricant may be transferred to
the top of the walking belt or the shipping carton. This is a normal condition and does not affect treadmill perfor-
mance. If there is lubricant on top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild,
non-abrasive cleaner.
Assembly requires the included hex_ and your own Phillips screwdriver _ ,
adjustable wrench _, needlenose pliers _-_ , and scissors _ .
Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LIST near the end of this manual. The number after the parentheses
is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it is preattached
to one of the parts to be assembled. To avoid damaging plastic parts, do not use power tools for assem-
bly. Extra hardware may be included. If a part is missing, call 1-888-533-1333.
#8 x 1/2" Screw #8 x 1/2" Ground #8 x 3/4" Screw #8 x 1"Tek Screw 1/4" x 3/4" Bolt
(2)-6 Screw (3)-1 (1)-4 (4)-4 (10)-2
3/8" Star
Washer (12)-4
Base Foot Spacer
(89)-2
5/16" Star 1/4" Star #10 x 3/4" Screw
Washer (13)-4 Washer (14)-2 (5)-2
\
\
3/8" Nut (11)-3
5/16" x 1" Bolt (6)-8
3/8" x 1 3/4" Bolt (8)-1
3/8" x 2" Bolt (7)-3
3/8" x 4" Bolt (9)-4
6
1. Make sure that the power cord is unplugged.
With the help of a second person, carefully tip
the treadmill onto its left side. Partially fold the
Frame (51) so that the treadmill is more stable;
do not fully fold the Frame yet.
Cut the shipping tie securing the Upright Wire
(79) to the Base (87). Locate the plastic tie in
the indicated hole in the Base, and use the tie to
pull the Upright Wire out of the hole.
Attach two Base Feet (84) to the Base (87) in the
locations shown with two Base Foot Spacers
(89) and two #8 x 1" Tek Screws (4).
Then, attach the other two Base Feet (84) with
two #8 x 1" Tek Screws (4).
89
Hole -
79
87
84
2,
Attach a Wheel (88) with a 3/8" x 2" Bolt (7) and
a 3/8" Nut (11) to the Base (87). Do not over-
tighten the Nut; the Wheel must turn freely.
3,
Identify the Right Upright (80) and the Right
Upright Spacer (82), which are marked with
stickers. Insert the Upright Wire (79) through the
Right Upright Spacer as shown. Set the Right
Upright Spacer on the Base (87).
See the inset drawing. Tie the wire tie in the
Right Upright (80) securely around the end of
the Upright Wire (79). With the help of a second
person, hold the Right Upright near the Base
(87). Then, pull the other end of the wire tie until
the Upright Wire is routed completely through
the Right Upright.
2
80
79
Tie
7
4,
Hold a Bolt Spacer (81) inside the lower end of
the Right Upright (80). Insert a 3/8" x 4" Bolt (9)
with a 3/8" Star Washer (12) into the Right
Upright and the Bolt Spacer. Repeat this step
with a second Bolt Spacer (81), 3/8" x 4" Bolt
(9), and 3/8" Star Washer (12).
Hold the Right Upright Spacer (82) and the
Right Upright (80) against the Base (87). Be
careful not to pinch the Upright Wire (79).
Tighten the 3/8" x 4" Bolts (9) until the heads of
the Bolts touch the Upright; do not fully tighten
the Bolts yet.
Press a Base Cap (83) into the Base (87).
i-i
9
/79
82
83
5,
With the help of a second person, carefully tip
the treadmill onto its right side. Partially fold the
Frame (51) so the treadmill is more stable; do
not fully fold the Frame yet.
Attach a Wheel (88) with a 3/8" x 2" Belt (7) and
a 3/8" Nut (11) to the Base (87). Do not over-
tighten the Nut; the Wheel must turn freely.
51
8
6,
Hold a Bolt Spacer (81) inside the lower end of
the Left Upright (75). Insert a 3/8" x 4" Bolt (9)
with a 3/8" Star Washer (12) into the Left
Upright and the Bolt Spacer. Repeat this step
with a second Bolt Spacer (81), 3/8" x 4" Bolt
(9), and 3/8" Star Washer (12).
Hold the Left Upright Spacer (86) and the Left
Upright (75) against the Base (87). Tighten the
3/8" x 4" Bolts (9) until the heads of the Bolts
touch the Upright; do not fully tighten the
Bolts yet.
Press a Base Cap (83) into the Base (87).
With the help of a second person, tip the tread-
mill so that the Base (87) is flat on the floor.
7,
Slide the Left Handrail Spacer (74) and the Right
Handrail Spacer (78) onto the top of the Left
Upright (75) and Right Upright (80).
6
75
I
83
81 87 /
8,
Insert the end of the Upright Wire (79) through
the bottom of the Right Handrail (104) and out
the hole in the side of the Right Handrail.
Slide a Handrail Cap (105) onto the ends of the
Left Handrail (107) and Right Handrail (104).
Insert the bracket on the the Handrails into the
top of the Left Upright (75) and Right Upright
(8O).
Remove the wire tie from the Upright Wire (79).
\
8
107
Hole
104
105
9
9,
Attach the Left Handrail (107) and the Right
Handrail (104) with six 5/16" x 1" Bolts (6) and
four 5/16" Star Washers (13) as shown. Do not
fully tighten the Bolts yet.
Slide the Handrail Caps (105) away from the
Uprights (75, 80). Attach the lower end of each
Handrail (104, 107) to the Uprights with a #10 x
3/4" Screw (5).
Orient the Handrail Caps (105) as shown.
Secure a Handrail Cap to each Handrail (104,
107) with a #8 x 1/2" Screw (2).
10. Set the console assembly face down on a soft
surface to avoid scratching the console assem-
bly.
Remove the two #8 x 1/2" Screws (2) from the
Crossbar (106), and then remove the Crossbar.
Save the Crossbar and the two Screws for
steps 11 and 14.
10
Console
Assembly
10