Proform 831246451 Owner’s Manual

ModelNo.831.24645.1

Serial No.

TR LL EXERClS

Serial Number Decal

\

, Assembly
, Operation

• Maintenance
, Part List and Drawing

User's Manual

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Cross'__..rairl_r

TABLE OF CONTENTS

iMPORTANT PRECAUTIONS ................................................................ 3

BEFORE YOU BEGIN ...................................................................... 5

ASSEMBLY ............................................................................... 6

OPERATION AND ADJUSTMENT ............................................................. 9

HOW TO FOLD AND MOVE THE TREADMILL .................................................. 17

TROUBLESHOOTING ..................................................................... 18

CONDiTiONiNG GUiDELiNES ............................................................... 20

PART LIST .............................................................................. 22

EXPLODED DRAWING .................................................................... 24

ORDERING REPLACEMENT PARTS .................................................. Back Cover

WARRANTY ...................................................................... Back Cover

iMPORTANT PRECAUTIONS

WARN ING: Toreducetheriskofburns,fire,electricshock,orinjurytopersons,readthe

following important precautions and information before operating the treadmill.

1. it Jsthe responsibility of the owner to ensure
that all users of this treadmill are adequately
informed of aiJ warnings and precautions.

2. Use the treadmill only as described.

,

Place the treadmill on a Jevel surface, with at
least eight feet of clearance behind it and two

feet on each side. Do not place the treadmill
on any surface that bJocks air openings. To
protect the floor or carpet from damage, place

a mat under the treadmill.

4. Keep the treadmill indoors, away from mois-
ture and dust. Do not put the treadmill in a
garage or covered patio, or near water.

5. Do not operate the treadmill where aerosol
products are used or where oxygen is being

administered.

6. Keep children under the age of 12 and pets
away from the treadmill at all times.

7. The treadmilJ should be used only by persons
weighing 300 pounds or less.

8. Never allow more than one person on the
treadmill at a time.

9. Wear appropriate exercise clothes when
using the treadmilJ. Do not wear loose clothes
that could become caught in the treadmill.
Athletic support clothes are recommended for
both men and women. A/ways wear athletic

shoes. Never use the treadmillwithbare feet,
wearing only stockings,orinsandals.

10. When connecting the power cord (see page

9), plug the power cord into a surge suppres-
sor (not included) and plug the surge sup-
pressor into a grounded circuit capabJe of
carrying 15 or more amps. No other appliance

should be on the same circuit. Do not use an
extension cord.

11. Use only a single-outlet surge suppressor that
meets all of the specifications described on

page 9. To purchase a surge suppressor, see
your local Sears store or calJ 1-800-366-7278

and order part number 146148, or see your
Jocal electronics store.

12. Failure to use a properly functioning surge
suppressor could result in damage to the con-
trol system of the treadmill, if the control sys=
tern is damaged, the walking belt may change
speed, accelerate, or stop unexpectedly,
which may result in a falJ and serious injury.

13. Keep the power cord and the surge suppres-
sor away from heated surfaces.

14. Never move the walking belt while the power
is turned off. Do not operate the treadmill Jf
the power cord or plug is damaged, or if the
treadmill is not working properly. (See TROU-

BLESHOOTING on page 18 if the treadmiJJ is
not working properly.)

15. Read, understand, and test the emergency
stop procedure before using the treadmiJl (see

HOW TO TURN ON THE POWER on page !1).

16. Never start the treadmill while you are stand-

ing on the walking belt. Always hold the
handrails while using the treadmill.

17. The treadmill is capable of high speeds.
Adjust the speed in smalJ increments to avoid
sudden jumps in speed.

18. The pulse sensor is not a medical device.
Various factors, including the user's move-

ment, may affect the accuracy of heart rate

readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.

19. Use the included dumbbelJs only as de-
scribed in this manual. Properly store the

dumbbells in the dumbbell holders on the
console when you are not using them. if the

dumbbells are improperly stored, they may
falJ off the console, causing the user to trip.

20.Neverleave the treadmill unattended while it

is running. Always remove the key, unplug
the power cord, and switch the reset/off cir-
cuit breaker to the off position when the
treadmill is not in use. (See the drawing on

page 5 for the location of the circuit breaker.)

21. Do not attempt to raise_ lower, or move the
treadmill until it is properly assembled. (See

ASSEMBLY on page 6, and HOW TO FOLD
AND MOVE THE TREADMILL on page 17.)

You must be able to safely Jilt 45 pounds (20
kg) to raise_ lower, or move the treadmiJJ.

22. When folding or moving the treadmiJl, make
sure that the storage latch is fully closed.

23. Never insert any object into any opening on
the treadmill.

;'_ WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre=existing health problems.

Read all instructions before using. Sears assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.

24. Inspect and properly tighten all parts of the
treadmill regularly.

2s.DANG ER:Alwaysunplugthepower

cord immediately after use, before cleaning the
treadmill, and before performing the mainte=

nance and adjustment procedures described in

this manual. Never remove the motor hood un-
less instructed to do so by an authorized ser-

vice representative. Servicing other than the
procedures in this manual should be performed

by an authorized service representative only.

26. This treadmill is intended for in-home use
only. Do not use this treadmill in a commer=

cial, rental, or institutional setting.

SAVE THESE iNSTRUCTiONS

The decals shown below have been placed on your tread-
mill. If a decal is missing, or if it is not legible, please call
toll-free 1-888-533-1333 and order a free replacement decal.
Apply the decal in the location shown. Note: The decals are

not shown at actual size.

CAUTION

PHANDSANDFEETAWAY

| FROMTHiSAREA_JHILETHE

4

BEFORE YOU BEGIN

Thank you for selecting the revolutionary PROFORM ®
XP 580 CROSSTRAINER treadmill. The XP 580

CROSSTRAINER treadmill offers an impressive array
of features designed to make your workouts at home
more enjoyable and effective. And when you're not ex-
ercising, the unique XP 580 CROSSTRAINER tread-
mill can be folded up, requiring less than half the floor

space of other treadmills.

For your benefit, read this manual carefully before
using the treadmill. If you have questions after read-

Fan

Accessory Tray

Handrail

Storage Latch

ing this manual, call 1-800-4-MY-HOME ®(1-800-469-

4663).To help us assist you, please note the product
model number and serial number before calling. The
model number of the treadmill is 831.24645.1. The ser-

ial number can be found on a decal attached to the
treadmill (see the front cover of this manual for the lo-
cation).

Before reading further, please review the drawing

below and familiarize yourself with the labeled parts.

Dumbbells

Console

Pulse Sensor

Key/Clip

Upright

Walking Belt

Foot Rail

BACK I
Rear Roller

Adjustment Bolts

Reset/Off

Breaker

Power Cord

RIGHT SiDE

Cushioned Walking Platform

for maximum exercise comfort

ASSEMBLY

Make sure that the power cord is unplugged. Assembly requires two persons. Set the treadmill in a cleared
area and remove all packing materials. Do not dispose of the packing materials until assembly is completed. Note:
The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, a small
amount of lubricant may be transferred to the top of the walking belt or the shipping carton. This is a normal con-
dition and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off the

lubricant with a soft cloth and a mild, non-abrasive cleaner.

Assembly requires the included hex keys _ and your own phillips screwdriver (_=====_>

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is
the key number of the part, from the PART LIST on pages 22 and 23. The number after the parentheses shows
the quantity needed for assembly. Note: If a part is not in the parts bag, check to see if it is preattached to one of
the parts to be assembled, if a part is missing, call toll=free 1=888=533=1333. To avoid damaging plastic

parts, do not use power tools for assembly.

1" Tek Screw (83)-2

Extension Leg Nut (67)-2

Front Endcap
Screw (14)-2

Screw (3)-2

1. Make sure that the power cord is unplugged.

With the help of a second person, carefully tip
the treadmill onto its left side as shown. Partially
fold the Frame (58) so the treadmill is more sta-
ble. Do not fully fold the treadmill until it is
completely assembled.

Insert an Extension Leg (89) into the base of the
Uprights (84). Hold an Extension Leg Nut (67) in

the bottom of the Extension Leg, and thread a

2.25" Extension Leg Bolt (92) into the top of the
Extension Leg. Next, thread a 2.5" Extension Leg
Bolt (65) into the bottom of the Extension leg.

Firmly tighten the Extension Leg Bolts.

Handail Bolt (64)-4

2.25" Extension Leg Bolt (92)-2

D

2.5" Extension Leg Bolt (65)-2

84

Slide a Front Endcap (44) onto the base of the

Uprights (84). Partially tighten a Front Endcap

Screw (14) into the Front Endcap and the base.

58

Withthehelpofasecondperson,carefullytip

2. 2
thetreadmillontoitsrightside.Donotfullyfold

thetreadmilluntil it is completely assembled.

Insert the other Extension Leg (89) into the base

of the Uprights (84). Hold an Extension Leg

Nut (67) in the bottom of the Extension Leg, and

thread a 2.25" Extension Leg Bolt (92) into the
top of the Extension Leg. Next, thread a 2.5"

Extension Leg Bolt (65) into the bottom of the
Extension leg. Firmly tighten the Extension
Leg Bolts.

Slide the other Front Endcap (44) onto the base
of the Uprights (84). Partially tighten a Front

Endcap Screw (14) into the Front Endcap and

the base.

Attach two Base Pads (82) to the base of the

Uprights (84) with two 1" Tek Screws (83).

84

44

With the help of a second person, carefully raise
the Uprights (84) to a vertical position.

Insert the Handrails (20) into the tubes at the top

of the Upright (84). Make sure that the Handrails
are turned so that the Handrail Bolts (64) can be

threaded into the Handrails (see the inset draw-
ing). Start both Handrail Bolts before tightening
them.

See steps 1 and 2. Fully tighten the two Front

Endcap Screws (14).

20

20

2O

64

AttachtheLatchHousing(73)totheleftUpright

5. 5
(84)withtwoScrews(3);startbothScrews

andthentightenthem.Note:Makesurethat
thelarge hole in the Latch Housing is on the

indicated side.

Remove the knob from the pin. Make sure that
the collar and the spring are on the pin. (Note: If
there are two collars, place one on each side of
the spring.) Next, insert the pin into the Latch
Housing (73). Then, tighten the knob onto the
pin.

Make sure that all parts are properly tightened before you use the treadmill. If there are sheets of clear
plastic on the treadmill decals, remove the plastic. To protect the floor or carpet, place a mat under the tread-
mill. Note: Extra hardware may be included. Keep the included hex key in a secure place; the large hex key is

used to adjust the walking belt (see page 19).

if you purchase the optional chest pulse sensor (see
page 16), follow the steps below to install the receiver
included with the chest pulse sensor.

Large

Wire

Spring

Collar

1. Make sure that the power cord is unplugged. Remove

the indicated Screw (3) and the Access Door (76) from
the back side of the Console Base (85).

2. Connect the wire on the receiver (A) to the indicated wire

extending from the Console Base (85). Hold the re-
ceiver so the small cylinder is oriented as shown and
is facing the Console Back. Attach the receiver to the
plastic posts on the Access Door (76) with the two in-

cluded small screws.

3. Make sure that no wires are pinched. Reattach the

Access Door (76) with the Screw (3). Discard the other
wires included with the receiver.

s a, r

Cylinder _ --c_

8

OPERATION AND ADJUSTMENT

THE PRE=LUBRICATED WALKING BELT

Your treadmill features a walking belt coated with high-
performance lubricant, iMPORTANT: Never apply sil-
icone spray or other substances to the walking
belt or the walking platform. Such substances will
deteriorate the walking belt and cause excessive

wear.

HOW TO PLUG IN THE POWER CORD

Your treadmill, like any other type of sophisticated
electronic equipment, can be seriously damaged by

sudden voltage changes in your home's power.
Voltage surges, spikes, and noise interference can
result from weather conditions or from other appliances
being turned on or off. To decrease the possibility of

your treadmill being damaged, always use a surge
suppressor with your treadmill (see drawing 1 at

the right). To purchase a surge suppressor, see

your local Sears store or call 1=800=366=7278 and
order part number 146148, or see your local elec=

tronics store.

an equipment-grounding conductor and a grounding
plug. Plug the power cord into a surge suppressor,
and plug the surge suppressor into an appropriate
outlet that is properly installed and grounded in

accordance with all local codes and ordinances.
Important: The treadmill is not compatible with

GFCl=equipped outlets.

This product is for use on a nominal 120-volt circuit,
and has a grounding plug that looks like the plug illus-
trated in drawing 1 below. A temporary adapter that
looks like the adapter illustrated in drawing 2 may be
used to connect the surge suppressor to a 2-pole

receptacle as shown in drawing 2 if a properly

grounded outlet is not available.

Grounded Outlet Box

_.._ -- Surge Suppressor

_'< "-. Grounding Pin

I

Grounding Pin

_rounded Outlet Grounding Plug

2

_rounded Outlet Box

Adapter

Surge Suppressor

Use only a single-outlet surge suppressor that is
UL 1449 listed as a transient voltage surge sup=

pressor (TVSS). The surge suppressor must have a
UL suppressed voltage rating of 400 volts or less

and a minimum surge dissipation of 450 joules.
The surge suppressor must be electrically rated for

120 volts AC and 15 amps. There must be a moni=
toting light on the surge suppressor to indicate

whether it is functioning properly. Failure to use a

properly functioning surge suppressor could result
in damage to the control system of the treadmill, if

the control system is damaged, the walking belt
may change speed, accelerate, or stop unexpect=

edly, which may result in a fall and serious injury.

This product must be grounded. If it should malfunc-
tion or break down, grounding provides a path of least
resistance for electric current to reduce the risk of elec-

tric shock. This product is equipped with a cord having

Metal Screw_ "

The temporary adapter should be used only until a
properly grounded outlet (drawing 1) can be installed

by a qualified electrician.

The green-colored rigid ear, lug, or the like extending
from the adapter must be connected to a permanent

ground such as a properly grounded outlet box cover.
Whenever the adapter is used it must be held in place

by a metal screw. Some 2=pole receptacle outlet box
covers are not grounded. Contact a qualified elec=
trician to determine if the outlet box cover is

grounded before using an adapter.