Page 1
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Keep this manual
for future reference.
Serial
Number
Decal
Model No. 831.23744.0
Serial No.
Write the serial number in the
space above for reference.
• Assembly
• Operation
• Maintenance
• Part List and Drawing
Sears, Roebuck and Co., Hoffman Estates, IL 60179
ELLIPTICAL EXERCISER
User’s Manual
Page 2
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
90 DAY FULL WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
WARNING DECAL PLACEMENT
The warning decal shown here has been
applied in the location shown. If the decal
is missing or illegible, call 1-888-5331333 and request a free replacement
decal. Apply the decal in the location
shown. Note: The decal may not be shown
at actual size.
Page 3
3
1. Before beginning any exercise program,
consult your physician. This is especially
important for persons over the age of 35 or
persons with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of the elliptical exerciser are
adequately informed of all precautions.
3. Your elliptical exerciser is intended for home
use only. Do not use your elliptical exerciser
in a commercial, rental, or institutional setting.
4. Keep your elliptical exerciser indoors, away
from moisture and dust. Place your elliptical
exerciser on a level surface, with a mat
beneath it to protect the floor or carpet.
Make sure that there is enough clearance
around your elliptical exerciser to mount,
dismount, and use it.
5. Inspect and properly tighten all parts regularly. Replace any worn parts immediately.
6. Keep children under age 12 and pets away
from your elliptical exerciser at all times.
7. Your elliptical exerciser should not be used
by persons weighing more than 275 lbs.
(124 kg).
8. Wear appropriate exercise clothes when
exercising; do not wear loose clothes that
could become caught on your elliptical exerciser. Always wear athletic shoes for foot
protection.
9. Hold the handgrip pulse sensor or the upper
body arms when mounting, dismounting, or
using your elliptical exerciser.
10. Keep your back straight while using your
elliptical exerciser; do not arch your back.
11. The pulse sensor is not a medical device.
Various factors, including the user’s movement, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. If you feel pain or dizziness while exercising,
stop immediately and cool down.
14. Use your elliptical exerciser only as
described in this manual.
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical
exerciser. Sears assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
IMPORTANT PRECAUTIONS
Page 4
4
BEFORE YOU BEGIN
Thank you for purchasing the revolutionary
PROFORM®XP 520 RAZOR elliptical exerciser. The
XP 520 RAZOR elliptical exerciser provides a wide
array of features designed to make your workouts at
home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the elliptical exerciser. If you have ques-
tions after reading this manual, please see the back
cover of this manual. To help us assist you, note the
product model number and serial number before contacting us. The model number and the location of the
serial number decal are shown on the front cover of
this manual.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Pulse Sensor
Upper Body Arm
Crank Arm
Wheel
Adjustment Knob
Ramp Handle
Pedal
Water Bottle Holder*
Console
Fan
*No water bottle is included
Page 5
5
ASSEMBLY
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
Assembly requires the included hex keys and your own Phillips screwdriver , adjustable
wrench , and rubber mallet .
As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses
below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number
following the parentheses is the quantity needed for assembly. Note: Some small parts may have been pre-
assembled. If a part is not in the parts bag, check to see if it has been preassembled. If a part is missing,
call 1-888-533-1333.
M6 Nylon
Locknut (77)–4
M4 x 16mm
Screw (84)–14
Screw (94)–4
M10 x 20mm Button
Screw (79)–4
M4 x 16mm
Flat Head
M10 x 35mm Shoulder
M6 Washer
(118)–4
M4 x 32mm Screw
(95)–2
Screw (63)–2
Wave Washer
(88)–6
M6 x 16mm Button
Screw (80)–6
M10 x 70mm Button Screw (75)–6
M6 x 38mm Button
M10 Split
Washer (78)–10
Bolt (76)–4
Page 6
6
2. Identify the Right Frame Cover (49), which is
marked with an “R” sticker. Then, orient the
Right Frame Cover with the rounded side in the
indicated location. While another person lifts the
rear of the Frame (1), attach the Right Frame
Cover with two M4 x 16mm Screws (84).
Repeat this step for the Left Frame
Cover (48).
1.
Pull the ramp handle outward and lower the
Ramp (104) until it rests on the Frame (1).
Attach a Wheel (50) to the front of the Frame
(1) with an M10 x 35mm Shoulder Screw (63).
Attach the other Wheel (50) in the same way.
1
To make assembly easier, read the
information on page 5 before you begin
assembling the elliptical exerciser.
1
63
50
Ramp
Handle
104
2
48
Rounded
Side
1
Rounded
Side
84
49
Page 7
7
4. Tip: Be careful not to pinch the Wire Harness
(100) during this step.
Orient the Bottle Holder (5) as shown and slide
it onto the Upright (2). Attach the Bottle Holder
with two M4 x 32mm Screws (95).
Slide the Console Cover (96) onto the Upright
(2) and move it downward to the Bottle Holder.
Then, insert the Console Bracket (3) into the top
of the Upright. Attach the Console Bracket with
four M4 x 16mm Screws (84).
4
3. Tip: Be careful not to pinch the Wire Harness
(100) during this step. Start all screws before
tightening any of them.
Have another person hold the Upright (2) near
the Frame (1). Locate the wire tie in the Upright.
Tie the lower end of the wire tie to the Wire
Harness (100). Next, pull the upper end of the
wire tie upward out of the top of the Upright.
Then, untie and discard the wire tie. Tip: To
prevent the Wire Harness from falling inside
the Upright, secure the Wire Harness with a
rubber band.
Attach the Upright (2) to the Frame (1) with four
M10 x 20mm Button Screws (79), and four M10
Split Washers (78). Do not tighten the Button
Screws yet.
3
Avoid pinching the
Wire Harness (100)
during this step
Avoid pinching the
Wire Harness (100)
during this step
2
1
100
78
78
78
79
79
84
84
95
100
96
3
5
Wire Tie
2
79
Page 8
8
5. The Console (4) can be operated with four 1.5V
“D” batteries (not included); alkaline batteries are
recommended. IMPORTANT: If the elliptical
exerciser has been exposed to cold temperatures, allow it to warm to room temperature
before inserting batteries into the Console. If
you do not do this, the console displays or
other electronic components may become
damaged. Remove the two screws from the
back of the console, and remove the battery
cover. Insert four batteries into the Console.
Orient the batteries as shown by the markings
inside the battery compartment. Then, reattach
the battery cover.
The Console (4) can also be operated with a
regulated 6-volt DC 2-amp power supply (not
included). To purchase a power supply, call
your local Sears store. To avoid damaging
the console, use only a manufacturer-supplied power supply. Plug one end of the power
supply into the jack on the Console; plug the
other end into an outlet installed in accordance
with all local codes and ordinances.
5
6. Tip: Be careful not to pinch the wires during
this step.
While a second person holds the Console (4)
near the Upright (2), connect the console wire to
the Wire Harness (100).
Attach the Console (4) with four M4 x 16mm
Flat Head Screws (94).
6
4
4
2
94
96
94
100
Console Wire
Batteries
Batteries
Cover
Avoid pinching
the wires during
this step
Screws
Page 9
9
8
7
7. Slide the Console Cover (96) (see the drawing
in step 6) upward to the Console (4). Attach the
Console Cover with four M4 x 16mm Screws
(84).
96
84
84
4
8. Apply a generous amount of the included
grease to the Pivot Axle (16). Then, apply a
small amount of grease to two Wave Washers
(88).
Insert the Pivot Axle (16) into the Upright (2).
Slide a Wave Washer (88) onto each end of the
Pivot Axle.
Identify the Left Upper Body Leg (6), which is
marked with an “L” sticker. Slide the Left Upper
Body Leg onto the Pivot Axle (16). Attach the
Left Upper Body Leg with an M6 x 16mm Button
Screw (80) and a Large Axle Cover (20). Attach
the Right Upper Body Leg (124) in the same
way.
80
20
6
88
16
88
124
20
80
2
Grease
Page 10
10
10
10. Apply a small amount of grease to two Wave
Washers (88) and to the axles on a Pedal Arm
Axle (21).
Identify an Upper Body Leg Spacer (113), which
has a curved side. Slide a Wave Washer (88)
and the Upper Body Leg Spacer onto the indicated axle of the Pedal Arm Axle (21); make
sure that the curved side of the Upper Body
Leg Spacer is facing away from the Pedal
Arm Axle.
Identify a Pedal Leg Spacer (114), which has a
flat side. Slide a Wave Washer (88) and the
Pedal Leg Spacer onto the other axle of the
Pedal Arm Axle (21); make sure that the flat
side of the Pedal Leg Spacer is facing away
from the Pedal Arm Axle.
Repeat this step for the other Pedal Arm
Axle (not shown).
9
114
113
Grease
Grease
Curved Side
Flat Side
88
88
21
9. Attach the Left Pedal (12) to the left Pedal Arm
(14) with three M10 x 70mm Button Screws
(75), three M10 Split Washers (78), and an M4
x 16mm Screw (84).
Repeat this step for the other side of the
elliptical exerciser.
14
75
78
78
12
84
Page 11
11
13. Make sure that all parts of the elliptical exerciser are properly tightened. Note: Some hardware may be
left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the
elliptical exerciser.
12
11
12. Identify the Right Upper Body Arm (9), which is
marked with an “R” sticker. Orient the Right
Upper Body Arm as shown; make sure that
the hexagonal holes in the Right Upper
Body Arm are in the indicated location.
Slide the Right Upper Body Arm (9) onto the
Right Upper Body Leg (124). Attach the Right
Upper Body Arm with two M6 x 38mm Button
Bolts (76) and two M6 Nylon Locknuts (77);
make sure that the Nylon Locknuts are
inside the hexagonal holes.
Repeat this step for the Left Upper Body
Arm (8) and the Left Upper Body Leg (6).
77
9
124
76
Hexagonal
Holes
6
8
11. At the same time, insert a Pedal Arm Axle (21)
into the Right Upper Body Leg (124) and into
the right Pedal Arm (14); make sure that the
Upper Body Leg Spacer (113) and the Pedal
Leg Spacer (114) are in the indicated locations.
Attach the Right Upper Body Leg (124) with an
M6 x 16mm Button Screw (80) and an M6
Washer (118).
Then, attach the right Pedal Arm (14) with an
M6 x 16mm Button Screw (80) and an M6
Washer (118).
Repeat this step for the other side of the
elliptical exerciser.
See step 3. Tighten the four M10 x 20mm
Button Screws (79). Tip: Tighten the two
Button Screws on the front of the elliptical
exerciser before tightening the other two
Button Screws.
118
118
124
14
80
80
21
114
113
Page 12
12
HOW TO USE THE ELLIPTICAL EXERCISER
HOW TO MOVE THE ELLIPTICAL EXERCISER
Due to the size and weight of the elliptical exerciser, moving it requires two persons. Stand in front of
the elliptical exerciser, hold the upright, and place one
foot against one of the front wheels. Important: Do
not place your foot on the ramp cover. Pull on the
upright and have a second person lift the base until
the elliptical exerciser will roll on the front wheels.
Carefully move the elliptical exerciser to the desired
location, and then lower it to the floor.
HOW TO EXERCISE ON THE ELLIPTICAL
EXERCISER
To mount the elliptical exerciser, hold the upper body
arms and step onto the pedal that is in the lowest
position. Next, step onto the other pedal. Push the
pedals until they begin to move with a continuous
motion. Note: The crank arms can turn in either
direction. It is recommended that you turn the
crank arms in the direction shown by the arrow
below; however, for variety you can turn the crank
arms in the opposite direction.
To dismount the elliptical exerciser, wait until the pedals come to a complete stop. Note: The elliptical
exerciser does not have a free wheel; the pedals
will continue to move until the flywheel stops.
When the pedals are stationary, step off the higher
pedal first. Then, step off the lower pedal.
Place
your foot
here
Upright
Wheel
Pedals
Crank Arm
Upper Body Arms
Lift here
Page 13
13
HOW TO ADJUST THE STRIDE OF THE
ELLIPTICAL EXERCISER
To adjust the stride of the elliptical exerciser, first pull
one of the adjustment knobs until the adjustment
bracket pivots freely. Pivot the adjustment bracket until
the adjustment knob is aligned with one of the holes in
the crank arm, and gently release the knob. Then,
pivot the adjustment bracket back and forth slightly to
make sure that the adjustment pin is engaged in one
of the holes in the crank arm.
Adjust the other side of the elliptical exerciser in the
same way.
HOW TO CHANGE THE INCLINE OF THE RAMP
To vary the motion of the pedals, you can change the
incline of the ramp. To change the incline, pull the
ramp handle outward, raise or lower the ramp, and
engage the ramp pin into one of the adjustment holes
in the front of the frame.
Adjustment
Bracket
Adjustment
Knob
Crank
Arm
Holes
Adjustment
Pin
Ramp
Handle
Ramp
Ramp
Pin
Page 14
14
FEATURES OF THE CONSOLE
The advanced console offers an array of features
designed to make your workouts more effective and
enjoyable.
When you use the manual mode of the console, you
can change the resistance of the pedals with the touch
of a button. As you exercise, the console will display
continuous exercise feedback. You can even measure
your heart rate using the handgrip pulse sensor.
The console offers three interactive cross training
workouts designed to help you to burn calories and
enhance your cardiovascular system while toning and
strengthening your muscles. The cross training workouts automatically control the resistance of the pedals
and prompt you to perform a variety of strength exercises during your workout. Note: The strength exercises require the use of dumbbells and an inflatable exercise ball (not included). To purchase dumbbells or
an exercise ball, call 1-888-533-1333.
The console also offers two target toning workouts
designed to work specific areas of the body. The console guides you through each workout with a variety of
exercise instructions while automatically changing the
resistance of the pedals.
In addition, you can use three calorie goal workouts
designed to help you burn 300 or 400 calories in 30- or
45-minute workouts. The calorie goal workouts automatically control the resistance of the pedals and
prompt you to vary your pace while counting the calories you burn.
The console also has a high performance workout that
automatically changes the resistance of the pedals and
prompts you to vary your pace as it guides you through
an effective workout.
To use the manual mode of the console, follow the
steps beginning on page 15. To use a cross training
workout, see page 16. To use a target toning workout, see page 18. To use a calorie goal workout,
see page 19. To use the high performance workout,
see page 20.
CONSOLE DIAGRAM
Page 15
15
HOW TO USE THE MANUAL MODE
Note: If there is a sheet of clear plastic on the face of
the console, remove the plastic.
1. Press the Resistance decrease button or begin
pedaling to turn on the console.
A moment after you turn on the console, the displays will light.
2. Select the manual mode.
Each time you turn on the console, the manual
mode will be selected automatically. If you have
selected a workout, reselect the manual mode by
pressing the Workout button repeatedly until the
words MANUAL MODE appear in the upper
display.
3. Begin pedaling and change the resistance of
the pedals as desired.
As you pedal, change the resistance of the pedals
by pressing the Resistance increase and decrease
buttons repeatedly. There are ten resistance levels. Note: After you press the buttons, it will take a
moment for the pedals to reach the selected resistance level.
4. Follow your progress with the displays.
The left display—This
display will show the
elapsed time. Note:
When you select a
workout, the display will
show the time remaining in the workout instead of the elapsed time.
The left display will also show your heart rate when
you use the handgrip pulse sensor (see step 5 on
page 16).
When you select a workout, the left display will also
show the approximate number of calories you have
burned.
The center display—
When you select the
manual mode, the center display will show a
track that represents
640 revolutions. As you
exercise, indicators will appear in succession
around the track until the entire track appears. The
track will then disappear and the indicators will
again begin to appear in succession.
The center display will
also show the resistance level of the pedals for a few seconds
each time the resistance level changes.
The right display—
This display will show
the distance (total revolutions) you have pedaled and your pedaling
pace, in revolutions per
minute (rpm).
The upper display—When you select the manual
mode, the upper display will show the approximate
number of calories you have burned and the
approximate number of grams of carbs you have
burned.
Page 16
16
5. Measure your heart rate if desired.
If there are sheets of
clear plastic on the
metal contacts on the
handgrip pulse sensor, remove the plastic. To measure your
heart rate, hold the
handgrip pulse sensor
with your palms resting
against the metal contacts. Avoid moving your hands or gripping the
contacts tightly.
When your pulse is
detected, a heartshaped symbol will
flash in the left display.
Each time your heart
beats, one or two
dashes will appear, and then your heart rate will
be shown. For the most accurate heart rate reading, hold the contacts for at least 15 seconds. Note:
If you continue to hold the handgrip pulse sensor,
the display will show your heart rate for up to 30
seconds.
If your heart rate is not shown, make sure that your
hands are positioned as described. Be careful not
to move your hands excessively or to squeeze the
metal contacts tightly. For optimal performance,
clean the metal contacts using a soft cloth; never
use alcohol, abrasives, or chemicals to clean
the contacts.
6. Turn on the fan if desired.
The fan has high and low speed settings. Press
the Fan button repeatedly to select a fan speed or
to turn off the fan. Note: If the pedals do not move
for about thirty seconds, the fan will turn off automatically.
7. When you are finished exercising, the console
will turn off automatically.
If the pedals do not move for several seconds, a
series of tones will sound, the console will pause,
and the time will flash in the display.
If the pedals do not move for about five minutes,
the console will turn off and the display will be
reset.
HOW TO USE A CROSS TRAINING WORKOUT
1. Turn on the console.
See step 1 on page 15.
2. Select a cross training workout.
To select a cross training workout, press the
Workout button repeatedly until the words UPPER
BODY, LOWER BODY, or WHOLE BODY appear
in the upper display.
When you select a cross training workout, the
name of the workout and the workout time will
appear in the displays and a profile of the resistance levels of the workout will scroll across the
center display.
3. Begin pedaling to start the workout.
Each workout is divided into 25 or 45 one-minute
segments. One resistance level and one target
rpm (revolutions per minute) setting are programmed for most segments. (Note: The same
resistance level and/or target rpm setting may be
programmed for consecutive segments.) During
other segments, the console will prompt you to perform strength exercises.
During the workout, the workout profile will show
your progress (see the drawing above). The flashing segment of the profile represents the current
segment of the workout. The height of the flashing
segment indicates the resistance level for the current segment. At the end of each segment of the
workout, a series of tones will sound and the next
segment of the profile will begin to flash. If a different resistance level is programmed for the next
segment, the resistance level will appear in the
display for a few seconds to alert you. The resistance of the pedals will then change.
Metal Contacts
Profile
Page 17
17
As you exercise, you will be prompted to keep
your pedaling pace near the target rpm setting for
the current segment. When the words PEDAL
FASTER appear in the upper display or the GO
FASTER indicator on the pace guide is lit,
increase your pace. When the words PEDAL
SLOWER appear or the GO SLOWER indicator is
lit, decrease your pace. When the words PEDALING IN RANGE appear or when the center indicator is lit, maintain your current pace.
Important: The target rpm settings are intended only to provide motivation. Your actual pace
may be slower than the target rpm settings.
Make sure to pedal at a pace that is comfortable for you.
If the resistance level for the current segment is
too high or too low, you can manually override the
setting by pressing the Resistance decrease and
increase buttons. However, when the current segment ends, the pedals will automatically adjust to
the resistance level for the next segment.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
profile flashes and the last segment of the workout
ends.
4. Perform the first strength exercise when
prompted.
When the first strength exercise segment begins,
the name of the first strength exercise will appear
in the upper display for a few seconds. The time
will pause and flash in the left display.
Next, the upper display will show the recommended number of repetitions for the first strength exercise.
Step off the elliptical exerciser and prepare to
begin the first strength exercise. Every few seconds, the console will sound a tone; when a tone
sounds, perform one repetition of the exercise.
Exercise with a slow, steady motion; do not perform more than one repetition each time a tone
sounds. The display will count down the repetitions
as you perform them.
Note: Refer to a weight training manual or exercise guide if you are unfamiliar with the correct
form for each strength exercise. When performing
lunges, alternate legs with each repetition. When
performing dumbbell rows, perform half the repetitions with your right arm and half the repetitions
with your left arm. The strength exercises require
the use of dumbbells and an inflatable exercise
ball (not included). To purchase dumbbells or an
exercise ball, call 1-888-533-1333.
5. Continue the cross training workout.
When you have performed the recommended
number of repetitions, the words START PEDALING will appear in the upper display. To continue
the cross training workout, step onto the elliptical
exerciser and start pedaling. The pedals will automatically adjust to the resistance level for the next
segment.
The workout will continue in this way until the last
segment ends. Then, the words PROGRAM
DONE will appear in the upper display.
6. Follow your progress with the displays.
See step 4 on page 15.
7. Measure your heart rate if desired.
See step 5 on page 16.
8.
Turn on the fan if desired.
See step 6 on page 16.
9. When you are finished exercising, the console
will turn off automatically.
See step 7 on page 16.
Page 18
19
HOW TO USE A CALORIE GOAL WORKOUT
1. Turn on the console.
See step 1 on page 15.
2. Select a calorie goal workout.
Press the Workout button repeatedly until the name
of the desired calorie goal workout appears in the
upper display. When you select a calorie goal
workout, the name of the workout and the workout
time will appear in the displays and a profile of the
resistance levels of the workout will scroll across
the center display.
3. Begin pedaling to start the workout.
Each workout is divided into 30 or 45 one-minute
segments. One resistance level and one target
rpm (revolutions per minute) setting are programmed for each segment. Note: The same resistance level and/or target rpm setting may be programmed for consecutive segments. The displays
for a calorie goal workout will work in the same way
as the displays for a cross training workout (see
step 3 on page 16).
As you exercise, you will be prompted to keep
your pedaling pace near the target rpm setting for
the current segment. When the words PEDAL
FASTER appear in the upper display or the GO
FASTER indicator on the pace guide is lit,
increase your pace. When the words PEDAL
SLOWER appear or the GO SLOWER indicator is
lit, decrease your pace. When the words PEDALING IN RANGE appear or when the center indicator is lit, maintain your current pace.
Important: The target rpm settings are intended only to provide motivation. Your actual pace
may be slower than the target rpm settings.
Make sure to pedal at a pace that is comfortable for you. Note: If you manually override the
resistance settings of a calorie goal workout, you
may not reach your calorie goal.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
profile flashes and the last segment of the workout
ends.
When the last segment of the workout ends, the
words PROGRAM DONE will appear in the upper
display.
4. Follow your progress with the displays.
See step 4 on page 15.
5. Measure your heart rate if desired.
See step 5 on page 16.
6. Turn on the fan if desired.
See step 6 on page 16.
7. When you are finished exercising, the console
will turn off automatically.
See step 7 on page 16.
Profile
Page 19
18
HOW TO USE A TARGET TONING WORKOUT
1. Turn on the console.
See step 1 on page 15.
2. Select a target toning workout.
To select a target toning workout, press the
Workout button repeatedly until the words TARGET TONING 1 or TARGET TONING 2 appear in
the upper display.
When you select a target toning workout, the
name of the workout and the workout time will
appear in the displays and a profile of the resistance levels of the workout will scroll across the
center display.
3. Begin pedaling to start the workout.
Each workout is divided into 30 one-minute segments. One resistance level and one target rpm
(revolutions per minute) setting are programmed
for each segment. Note: The same resistance level
and/or target rpm setting may be programmed for
consecutive segments.
During the workout, the workout profile will show
your progress (see the drawing above). The flashing segment of the profile represents the current
segment of the workout. The height of the flashing
segment indicates the resistance level for the current segment. At the end of each segment of the
workout, a series of tones will sound and the next
segment of the profile will begin to flash. If a different resistance level is programmed for the next
segment, the resistance level will appear in the
display for a few seconds to alert you. The resistance of the pedals will then change.
As you exercise, the console will display a variety
of exercise instructions that will help you get the
most benefit from your workout. For example, the
console may instruct you to PEDAL BACKWARD,
USE UPPER BODY, or FOCUS LOWER BODY
during certain segments of the workout.
As you exercise, you will be prompted to keep
your pedaling pace near the target rpm setting for
the current segment. When the words PEDAL
FASTER appear in the upper display or the GO
FASTER indicator on the pace guide is lit,
increase your pace. When the words PEDAL
SLOWER appear or the GO SLOWER indicator is
lit, decrease your pace. When the words PEDALING IN RANGE appear or when the center indicator is lit, maintain your current pace.
Important: The target rpm settings are intended only to provide motivation. Your actual pace
may be slower than the target rpm settings.
Make sure to pedal at a pace that is comfortable for you.
If the resistance level for the current segment is
too high or too low, you can manually override the
setting by pressing the Resistance decrease and
increase buttons. However, when the current segment ends, the pedals will automatically adjust to
the resistance level for the next segment.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
profile flashes and the last segment of the workout
ends.
When the last segment of the workout ends, the
words PROGRAM DONE will appear in the upper
display.
4. Follow your progress with the displays.
See step 4 on page 15.
5. Measure your heart rate if desired.
See step 5 on page 16.
6. Turn on the fan if desired.
See step 6 on page 16.
7. When you are finished exercising, the console
will turn off automatically.
See step 7 on page 16.
Profile
Page 20
20
HOW TO USE THE HIGH PERFORMANCE WORKOUT
1. Turn on the console.
See step 1 on page 15.
2. Select the high performance workout.
Press the Workout button repeatedly until the words
HIGH PERFORMANCE appear in the upper display. The workout time will appear in the left display and a profile of the resistance levels for the
workout will scroll across the center display.
3. Begin pedaling to start the workout.
The workout is divided into 45 one-minute segments. One resistance level and one target rpm
setting are programmed for each segment. Note:
The same resistance level and/or target rpm (revolutions per minute) setting may be programmed for
consecutive segments. The displays for the high
performance workout will work in the same way as
the displays for a cross training workout (see step 3
on page 16).
As you exercise, you will be prompted to keep
your pedaling pace near the target rpm setting for
the current segment. When the words PEDAL
FASTER appear in the upper display or the GO
FASTER indicator on the pace guide is lit,
increase your pace. When the words PEDAL
SLOWER appear or the GO SLOWER indicator is
lit, decrease your pace. When the words PEDAL-
ING IN RANGE appear or when the center indicator is lit, maintain your current pace.
Important: The target rpm settings are intended only to provide motivation. Your actual pace
may be slower than the target rpm settings.
Make sure to pedal at a pace that is comfortable for you.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
profile flashes and the last segment of the workout
ends.
When the last segment of the workout ends, the
words PROGRAM DONE will appear in the upper
display.
4. Follow your progress with the displays.
See step 4 on page 15.
5. Measure your heart rate if desired.
See step 5 on page 16.
6. Turn on the fan if desired.
See step 6 on page 16.
7. When you are finished exercising, the console
will turn off automatically.
See step 7 on page 16.
Profile
Page 21
21
Inspect and tighten all parts of the elliptical exerciser
regularly. Replace any worn parts immediately.
To clean the elliptical exerciser, use a damp cloth and
a small amount of mild soap. Important: To avoid
damage to the console, keep liquids away from
the console and keep the console out of direct
sunlight.
BATTERY REPLACEMENT
If the console displays become dim, the batteries
should be replaced; most console problems are the
result of low batteries. See assembly step 5 on page 8
for replacement instructions.
HANDGRIP PULSE SENSOR TROUBLESHOOTING
If the handgrip pulse sensor does not function properly, see step 5 on page 16.
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. First, remove all of the
screws from both side shields; there are three sizes
of screws in the side shields—note which size of
screw you remove from each hole. Then, gently pry
the side shields away from the frame.
Next, locate the
Reed Switch (58).
Turn the Left
Pedal Disc (26)
until the Magnet
(41) is aligned
with the Reed
Switch. Loosen,
but do not
remove, the indicated M4 x
16mm Screw
(84). Slide the
Reed Switch slightly closer to or away from the
Magnet, and then retighten the Screw. Rock the Left
Pedal Disc forward and backward just enough that the
Magnet passes the Reed Switch repeatedly. Repeat
until the console displays correct feedback. When the
Reed Switch is correctly adjusted, reattach the side
shields. Note: If you have questions as to which screw
should be in which hole, see EXPLODED DRAWING
B on page 27 and the PART LIST on page 24.
HOW TO ADJUST THE BELT
If you can feel the pedals slip while you are pedaling,
even when the resistance of the pedals is at the highest setting, the Belt (46) may need to be adjusted.
First, remove all the screws from both side shields;
there are three sizes of screws in the side
shields—note which size of screw you remove
from each hole. Then, gently pry the side shields
away from the frame.
Next, turn the
Belt Adjustment
Screw (72) until
the Belt (46) is
tight. Then, reattach the side
shields. Note: If
you have questions as to which
screw should be
in which hole,
see EXPLODED
DRAWING B on page 27 and the PART LIST on page
24.
MAINTENANCE AND TROUBLESHOOTING
84
41
26
58
72
46
Page 22
22
EXERCISE GUIDELINES
These guidelines will help you to plan your exercise
program. For detailed exercise information, obtain a
reputable book or consult your physician. Remember,
proper nutrition and adequate rest are essential for
successful results.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, exercising at the proper intensity is the key to achieving results. You can use your
heart rate as a guide to find the proper intensity level.
The chart below shows recommended heart rates for
fat burning and aerobic exercise.
To find the proper intensity level, find your age at the
bottom of the chart (ages are rounded off to the nearest ten years). The three numbers listed above your
age define your “training zone.” The lowest number is
the heart rate for fat burning, the middle number is the
heart rate for maximum fat burning, and the highest
number is the heart rate for aerobic exercise.
Burning Fat—To burn fat effectively, you must exercise at a low intensity level for a sustained period of
time. During the first few minutes of exercise, your
body uses
carbohydrate calories
for energy. Only after
the first few minutes of exercise does your body begin
to use stored
fat calories
for energy. If your goal is to
burn fat, adjust the intensity of your exercise until your
heart rate is near the lowest number in your training
zone. For maximum fat burning, exercise with your
heart rate near the middle number in your training
zone.
Aerobic Exercise—If your goal is to strengthen your
cardiovascular system, you must perform aerobic
exercise, which is activity that requires large amounts
of oxygen for prolonged periods of time. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone.
WORKOUT GUIDELINES
Warming up—Start with 5 to 10 minutes of stretching
and light exercise. A warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.
Training Zone Exercise—Exercise for 20 to 30 minutes with your heart rate in your training zone. (During
the first few weeks of your exercise program, do not
keep your heart rate in your training zone for longer
than 20 minutes.) Breathe regularly and deeply as you
exercise–never hold your breath.
Cooling down—Finish with 5 to 10 minutes of
stretching. Stretching increases the flexibility of your
muscles and helps to prevent post-exercise problems.
EXERCISE FREQUENCY
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest
between workouts. After a few months of regular exercise, you may complete up to five workouts each
week, if desired. Remember, the key to success is to
make exercise a regular and enjoyable part of your
everyday life.
WARNING: Before beginning
this or any exercise program, consult your
physician. This is especially important for
persons over the age of 35 or persons with
pre-existing health problems.
The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determining heart rate trends in general.
Page 23
23
SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the right.
Move slowly as you stretch—never bounce.
1. Toe Touch Stretch
Stand with your knees bent slightly and slowly bend forward from
your hips. Allow your back and shoulders to relax as you reach
down toward your toes as far as possible. Hold for 15 counts,
then relax. Repeat 3 times. Stretches: Hamstrings, back of
knees, and back.
2. Hamstring Stretch
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for each leg. Stretches:
Hamstrings, lower back, and groin.
3. Calf/Achilles Stretch
With one leg in front of the other, reach forward and place your
hands against a wall. Keep your back leg straight and your back
foot flat on the floor. Bend your front leg, lean forward and move
your hips toward the wall. Hold for 15 counts, then relax. Repeat
3 times for each leg. To cause further stretching of the achilles
tendons, bend your back leg as well. Stretches: Calves, achilles
tendons, and ankles.
4. Quadriceps Stretch
With one hand against a wall for balance, reach back and grasp
one foot with your other hand. Bring your heel as close to your
buttocks as possible. Hold for 15 counts, then relax. Repeat 3
times for each leg. Stretches: Quadriceps and hip muscles.
5. Inner Thigh Stretch
Sit with the soles of your feet together and your knees outward.
Pull your feet toward your groin area as far as possible. Hold for
15 counts, then relax. Repeat 3 times. Stretches: Quadriceps and
hip muscles.
1
2
3
4
5
Page 24
24
Key No. Qty. Description Key No. Qty. Description
PART LIST—Model No. 831.23744.0 R1107A
1 1 Frame
2 1 Upright
3 1 Console Bracket
4 1 Console
5 1 Bottle Holder
6 1 Left Upper Body Leg
7 1 Idler Wheel
8 1 Left Upper Body Arm
9 1 Right Upper Body Arm
10 2 Foam Grip
11 2 Upper Endcap
12 1 Left Pedal
13 1 Right Pedal
14 2 Pedal Arm
15 2 Pedal Bracket
16 1 Pivot Axle
17 2 Inner Bushing Set
18 2 Outer Bushing Set
19 10 Upright Bushing
20 2 Large Axle Cover
21 2 Pedal Arm Axle
22 4 Axle Cover
23 2 Wheel Cover
24 1 Crank Assembly
25 1 Crank Arm
26 1 Left Pedal Disc
27 1 Right Pedal Disc
28 2 Pedal Disc Cover
29 2 Adjustment Pin
30 2 Spring
31 1 Left Adjustment Bracket
32 4 Large Snap Ring
33 2 39mm x 31mm Wave Washer
34 4 Adjustment Bushing
35 2 Pedal Arm Bracket
36 2 Adjustment Knob
37 2 Fender Washer
38 2 Crank Bearing
39 1 Crank Spacer
40 1 Crank Arm Spacer
41 2 Magnet
42 1 Left Front Side Shield
43 1 Right Front Side Shield
44 1 Left Side Shield
45 1 Right Side Shield
46 1 Belt
47 2 Foot
48 1 Left Frame Cover
49 1 Right Frame Cover
50 2 Wheel
51 1 Flywheel
52 1 Idler
53 1 “C” Magnet
54 1 Resistance Motor
55 1 Motor Bracket
56 1 Resistance Arm
57 1 Clamp
58 1 Reed Switch/Wire
59 1 Magnet Spacer
60 1 Key
61 1 Square Nut
62 1 Flange Screw
63 2 M10 x 35mm Shoulder Screw
64 1 Flywheel Bolt
65 1 “C” Magnet Bolt
66 1 Idler Bolt
67 1 Key Screw
68 1 Crank Arm Screw
69 4 Resistance Motor Bolt
70 4 Resistance Motor Nut
71 4 Motor Bracket Screw
72 1 Belt Adjustment Screw
73 2 M10 x 58mm Shoulder Bolt
74 2 M10 Nylon Locknut
75 6 M10 x 70mm Button Screw
76 4 M6 x 38mm Button Bolt
77 4 M6 Nylon Locknut
78 10 M10 Split Washer
79 4 M10 x 20mm Button Screw
80 6 M6 x 16mm Button Screw
81 4 M8 x 12mm Button Screw
82 3 M8 Nylon Locknut
83 7 M6 Star Washer
84 35 M4 x 16mm Screw
85 2 Flywheel Spacer
86 2 M8 Washer
87 2 31mm x 24mm Wave Washer
88 6 Wave Washer
89 6 M4 Washer
90 4 M6 Large Washer
Page 25
25
Note: Specifications are subject to change without notice. See the back cover of this manual for information
about ordering replacement parts. *These parts are not illustrated. If a part is missing, call 1-888-533-1333.
91 3 M4 x 48mm Screw
92 10 M4 x 25mm Screw
93 2 M4 x 35mm Screw
94 4 M4 x 16mm Flat Head Screw
95 2 M4 x 32mm Screw
96 1 Console Cover
97 2 M8 x 18mm Button Screw
98 7 M5 x 12mm Screw
99 1 M3 x 12mm Screw
100 1 Wire Harness
101 1 Extended Reed Switch Wire
102 1 Right Adjustment Bracket
103 1 Ramp Cover
104 1 Ramp
105 1 Top Ramp Handle
106 1 Bottom Ramp Handle
107 1 Ramp Lock Shaft
108 1 Ramp Lock Spring
109 1 Ramp Lock Pin
110 1 Ramp Lock Bushing
111 6 Ramp Bushing
112 1 Ramp Axle
113 2 Upper Body Leg Spacer
114 2 Pedal Leg Spacer
115 2 Wheel
116 4 Wheel Bushing
117 2 M8 x 51mm Bolt Set
118 4 M6 Washer
119 6 M4 Large Washer
120 2 M5 x 30mm Screw
121 2 M10 x 16mm Button Screw
122 10 M4 x 16mm Round Head Screw
123 2 M10 Washer
124 1 Right Upper Body Leg
125 1 Tree Fastener
* – User’s Manual
* – Hex Key
* – Grease Packet
Key No. Qty. Description Key No. Qty. Description
Page 26
26
EXPLODED DRAWING A—Model No. 831.23744.0 R1107A
86
82
15
73
10
22
84
12
80
88
20
89
21
114
14
78
75
76
18
8
88
19
113
117
19
78
11
77
19
84
6
4
17
19
116
118
80
16
118
115
116
117
100
80
23
79
78
88
19
73
84
78
78
3
9
18
20
116
117
88
11
10
80
124
19
113
88
115
116
22
21
22
14
13
17
118
84
23
19
94
76
80
84
117
19
15
89
77
19
118
114
105
96
5
95
84
2
19
88
79
75
79
78
80
78
103
119
84
119
84
84
112
84
119
84
121
123
111
111
111
86
82
109
111
84
104
123
89
121
108
110
84
106
107
122
120
Page 27
27
EXPLODED DRAWING B—Model No. 831.23744.0 R1107A
63
93
45
51
71
92
64
85
50
70
85
54
74
52
55
92
41
69
59
7
92
99
53
122
49
24
43
56
83
72
84
57
47
58
98
122
84
38
66
90
65
83
38
39
74
27
98
83
98
50
82
63
61
40
62
90
68
67
36
32
34
28
34
97
37
81
87
60
25
1
84
102
30
29
101
46
35
33
32
36
32
34
33
32
35
31
34
30
97
26
29
37
87
28
122
41
91
122
92
42
93
44
91
92
92
91
48
47
125
84
Page 28
Part No. 253401 R1107A Printed in China © 2007 ICON IP, Inc.
Get it fixed, at your home or ours!
90 DAY FULL WARRANTY
If this Sears Elliptical Exerciser fails due to a defect in material or workmanship within 90 days of the
date of purchase, call 1-800-4-MY-HOME
®
(1-800-469-4663) to arrange for free repair (or replacement
if repair proves impossible). There is a seven year warranty on the frame.
This warranty does not apply when the Elliptical Exerciser is used commercially or for rental purposes.
This warranty gives you specific legal rights, and you may also have other rights which vary from state
to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Your Home
For repair—in your home—of all major brand appliances, lawn and garden equipment,
or heating and cooling systems, no matter who made it, no matter who sold it!
For the replacement parts, accessories, and user’s manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME
Call anytime, day or night (U.S.A. and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
®
(1-800-469-4663)
1-800-488-1222
Call anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655
(U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparación a domicilio, y para ordenar piezas:
®
1-888-SU-HOGAR
® Registered Trademark /
® Marca Registrada /
TM
TM
Trademark /
Marca de Fábrica /
(1-888-784-6427)
SM
Service Mark of Sears Brands, LLC
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